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ACE Clipper 7000 Operating Automatic Clipping Machine Manual · 2019. 9. 11. · ACE Clipper 7000...
Transcript of ACE Clipper 7000 Operating Automatic Clipping Machine Manual · 2019. 9. 11. · ACE Clipper 7000...
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ACE Clipper 7000 Automatic Clipping Machine
Operating Manual
[email protected], IL 60062 U.S.A.Phone: (224) 723-5524Fax: (224) 723-5526 2020-09-15
After the ACE Clipper 7000 Automatic Machine components have been unpacked and re-assembled using the GuidE to SEt up, this manual contains instructions on: how to get started, machine operation, parts identification and customizing machine settings to serve your manufacturing needs.
ENCORE HARTCO ACE CLIPPER7000 AuTOmATIC CLIPPING mACHINE
Use with Encore Hartco ACE-1 or ACE-3 spring anchor clips MADE IN THE U.S.A.
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[ iNtENtioNALLY LEFt BLANK ]
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Encore Hartco | ACE 7000 Clipper Automatic OPERATING MANUAL CONTENTS AND SAFETY INFORMATION 3
ACE Clipper 7000 Automatic Clipping Machine
OPERATING MANUAL SAFETY INFORMATIONREAd ALL iNStRuCtioNS BEFoRE tuRNiNG MACHiNE oN.
WEAR SAFEtY GLASSES ANd HEARiNG pRotECtioN while operating machine.
NEVER operate any machinery without all guards properly mounted and fastened securely in place.
iNSpECt MACHiNE dAiLY for worn or abraded surfaces, including air hoses and all cables.
do Not operate with air pressure set beyond the maximum of 90 pSi.
do Not remove safety warnings or stickers.
NEVER place hands or fingers near clip exit area oR the moving chain when operating clipping tool or when connecting air supply to machine.
AVoid WEARiNG loose clothing and jewelry while operating, servicing or cleaning machine.
diSCoNNECt tHE AiR SuppLY when servicing the clipping head, the rail guide clamps or the exit table.
diSCoNNECt ALL ELECtRiCAL SuppLY when servicing the Control Box.
diSCoNNECt ALL poWER ANd AiR SuppLY before clearing any jammed rails.
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Components and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6ConnECt ControllEr to powEr soUrCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6AttACH Air sUpply And sEt Air prEssUrE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6loAd roll of ACE Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6rEplACE roll of ACE Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7rEmovE ACE Clips from tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7CHAin tEnsion AdjUstmEnt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8loAd rAils onto tAblE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9insErt lUgs onto CHAin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Understanding the ACE Clipper 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10sEtUp And dEfAUlt vAlUEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Using the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12AdjUsting sEtUp And dEfAUlt vAlUEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Programming Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14CrEAting A rECipE Using ControllEr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15dElEting A rECipE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16importing And Exporting rECipEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Rail Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18sEtting tool HEigHt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19rUn sCrEEn bUttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19CHAngE rECipE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20mAnUAlly Applying Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20rUn sCrEEn bUttons And AlErts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Addressing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22EmErgEnCy stop And idlEr gUArd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Rail Production History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23to viEw History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23to rEsEt rECipE CoUnt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Appendices A to E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 AppEndix A: lUg spACing And instAllAtion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26AppEndix b: sEtting rECipE vAlUEs for stAndArd And odd rAils . . . . . . . . 27-28AppEndix C: import/Export of rAil rECipEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30AppEndix d: Using ExCEl to sEt Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31AppEndix E: rECommEndEd mAintEnAnCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33
Appendix F - Technical Drawings and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Specifications and Feature Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
WARNING!
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Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL COMPONENTS AND FEATURES 4
Controller Coordinates and controls all functions of the machine
Clip Dispenser Frame Holds a spool of 1,500 universal spring anchor clips
Components and Features
the Encore Hartco ACE Clipper 7000 Automatic Clipping Machine is a specially engineered servo-driven machine that quickly and accurately installs a variety of anchor clips (spring retainers) onto wood frame rails with a variety of rail spacing and alignment configurations.
the following are the main assemblies of the ACE Clipper 7000:
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Adjustable Rail GuideHolds rail in
position along table edge.
Rail Sensor SwitchActivates the tool clipping assembly after the rail has advanced into the correct position.
Tool Height Adjustment PinMechanism for raising and lowering the clipping head to ensure proper positioning of clips on the top corner of the rail.
Tool Assembly (Eclipser Clipping Head) Mechanically presses the clip into the rail.
Exit Tabletwo-tiered table (below) designed to automatically clear rails after clips have been installed. An air-powered valve (at right) tilts to drop the finished rail in the upper tray into the high capacity collection tray below.
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL COMPONENTS AND FEATURES 5
Rail Sensor Switch
Pin
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Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PREPARING FOR OPERATION 6
Preparing for Operation
LOAD A ROLL OF ACE CLIPS1. orient coil so clips run off the top of coil. Load roll
onto spool rod (A).
2. push spool against magnetic brake (B).
3. tighten “set screw” (C), located on the side of magnetic brake, until it presses against the spool rod. this prevents roll from accidentally
unspooling clips too rapidly.
4. thread clips over clip lifter rod (D) and down inside chute.A
D
C
B
CONNECT TO POwER SOURCEA 120v outlet is the default. if using a 220v power source, a transformer is required (EH part #20281.1).
SET AIR PRESSURE1. Attach air supply to inlet.
2. pull up cap of air regulator to the “unlock” position. turn cap to set air pressure between 60–90 pSi.
Clockwise = increases pressure Counterclockwise = decreases pressure
determine the lowest pSi the machine requires to drive the fasteners securely and use that setting. (Note: the factory uses 80 pSi.)
4. push regulator cap back down into “lock” position after setting air pressure.
Air Regulator
Cap
Inlet
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Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PREPARING FOR OPERATION 7
FEED CLIPS INTO MACHINE1. Verify that rear feed cylinder
is pointing down.
2. push clips into back of tool until clips contact driver blade and can go no further.
F
E
G
Feed Cylinder
REPLACING A ROLL OF ACE CLIPS 1. For safety reasons, operator
should wait until the last clips of the old roll have cleared the feed cylinder and then pause or stop the machine.
2. Follow steps in “LoAd A RoLL oF ACE CLipS” on previous page.
3. With constant pressure, feed clips of the new roll in behind the last clip of the previous roll.
REMOvING ACE CLIPS FROM TOOL ASSEMbLY1. the rear feed cylinder (E), is
located behind the clipping tool and points downward when the machine is in operation.
2. to remove clips, lift the feed cylinder up. Swing flag (F) located underneath joint up to support cylinder.
3. Spread left and right pawls (G) away from side plates of clipping tool.
4. While holding pawls apart, slide clips back and out of machine.
Caution: do not overspread pawls.
1 2
3 4
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Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PREPARING FOR OPERATION 8
CHAIN TENSION ADJUSTMENTBefore operating the machine, confirm that the drive chain is set to the optimal tension.
1. View the position of the chain as it appears in the chain guard check window (A).
2. the chain position should be centered in the window, top to bottom (B). A tape measure inserted in the hole on the underside of the chain guard should be used to confirm that the space above and space below the chain are the same at 2-1/2 inches (63.5mm).
3. A 9/16th socket wrench is required to make adjustments to the tension bolt at the end of the chain assembly (C).
Turning clockwise: tightens (lifts) the chain
Counterclockwise: Loosens (lowers) the chain
A B
C C
2-1/2”
2-1/2”
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Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PREPARING FOR OPERATION 9
LOAD RAIL(S) ONTO TAbLE place rails in front of the back fence, with leading ends resting against the vertical rail stops. Move the lowest rail forward to set the tool height. See box “SEttiNG tooL HEiGHt” on page 18 for instructions.
depress the button at the top of the each hand grip on the adjustable rail guide to snug rails against back fence. Release buttons once rails are positioned
Adjustable Rail Guide
vertical Rail Stops
INSERT LUGS INTO CHAINplace lugs on the chain according to the “LuG SpACiNG GuidE” on page 25. install the lugs by the chain guard cover, facing so you’re looking down the length of the machine. Lift chain guard to the opEN position.
1. Rotate the right or front part of the lug about 90 degrees (see drawing at right).
2. Fit the two pegs on the left or back half into the chain.
3. pull the right half to the right as far as possible.
4. Rotate the right half of lug back down and make sure that the two pegs fit into the chain.
Return chain guard to CLoSEd position.
1 2 3 4
Chain guard cover
OPEN
CLOSED
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Understanding the ACE Clipper 7000
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL UNDERSTANDING THE ACE CLIPPER 7000 10
THE MECHANICAL PROCESS the ACE Clipper 7000 applies spring anchor clips to wooden rails efficiently, concisely and with minimal operator assistance. to better understand the settings and terminology in this manual, the following is a description of the mechanical process that applies those clips.
First, a length of wood, known as a rail, is loaded onto the table. Next, lugs are set at appropriate intervals on the chain, and a clip installation program is loaded (using the controller) to run.
the chain starts at a given speed, pushing a rail until the rail sensor switch is activated. At that time, the chain is decelerated (or slowed to a stop) until the rail is in position where a clip needs to be applied. the Eclipser tool fires, installing the clip. The chain is then accelerated, returning to the programmed clipping speed. that speed is held until the chain must once again be decelerated to a stop for the next clip.
this continues until the last clip is installed. the chain lug continues to move the rail onto the upper tray of the exit table until it clears the clipping machine completely. At that point a sensor activates the pusher under the tray to tilt it, causing the completed rail to drop onto the larger collection tray below.
AUTOMATING THE PROCESSthe automated processes of the ACE Clipper 7000 are controlled by the microprocessor in the controller unit. program scripts, or “recipes”, stored in the controller direct the mechanical application of clips to rails.
A. Main power switch. Rotate handle to turn power on/off.
B. Ethernet cable port. Allows recipes created on a pC or other device to be uploaded, and recipes created on the controller to be downloaded.
C. uSB port. Allows recipes to be imported from a uSB stick (flash drive) or any external drive using a uSB cable.
A
B
C
THE CONTROLLER to turn on the machine, turn MAiN poWER switch clockwise (right) to the “oN” position. to shut “oFF”, turn the switch counterclockwise (left).
press the red EMERGENCY Stop button to immediately cease machine operation. power will still be on until the MAiN poWER switch is turned off.
E
D
d. touch screen.
E. Emergency stop. push to activate. Resume operation by turning button to the right until it “pops” back out.
F. Front cover handle and lock, allowing factory authorized access to internal components.
F
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SETUP AND DEFAULT vALUESthe settings described here determine the speed at which rails are processed through the ACE Clipper 7000. these default values have been set at the factory for optimal operation of the machine.
Chain Speed – Clippingthis is speed of the chain as it moves a rail between clip positions, also known as the machine’s “clipping speed.” this value can be adjusted, however, it is important to consider the following before doing so.
• A short rail with many clips will see very little improvement in the total number of rails that can be produced per hour.
• A long rail with few clips will show the greatest increase in the total number of rails that can be produced per hour.
this is because of the time it takes to decelerate, apply the clip, and accelerate the rail. if the clips are close together, the rail must begin slowing down for the next clip before it can reach maximum speed.
Chain Auto-Stop Time [Sec]this is the amount of time that the chain keeps running after the final clip in a production run has been applied. At the end of the set time, the chain will stop. this feature ensures the chain runs only as long as needed to clear off the last rail after a production run is completed.
RAIL SENSOR OFFSET (in)
CHAIN SPEED – CLIPPING
Chain Acceleration [in^2]
Chain Deceleration [in^2]
CHAIN AUTO-STOP TIME [Sec.]
CLIPPING TOOL “ON” TIME
2400
240
3000
5
85
Review ActualPositions
You Are In Inch Mode(Touch for MM)
GO TORUN SCREEN MAIN
FactoryDefault
Touch to ConfirmNew Offset Value
FactoryDefault
FactoryDefault
FactoryDefault
FactoryDefault
2.60
SETUP & DEFAULT VALUES Screen - Default settings shown
Chain Acceleration [in2] The rate at which the chain speeds up
Chain Deceleration [in2] The rate at which the chain slows down
the degree of accuracy needed by the customer will dictate whether adjusting the acceleration/deceleration is advisable. the default setting is the optimal setting for the ACE Clipper 7000. Changing the default setting is NOT advised.
Rail Sensor Offsetthis is the distance the leading edge of the rail will travel to get to the clipping head after it passes the sensor. From that point on, the clipping head will apply clips to the rail according to the programmed recipe running. Changing the default setting is NOT advised.
Clipping Tool “ON” Timethis setting indicates the amount of time that the driver blade takes to go down and come back up, actively installing the ACE clip. Changing the default setting is NOT advised.
wARNING: Changing the default values of the CHAiN ACCELERAtioN, CHAiN dECELERAtioN, RAiL SENSoR oFFSEt or CLippiNG tooL “oN” tiME to values outside the scope of capability of the motor or machine could result in catastrophic damage. increasing machine operational speed may also reduce clip placement accuracy and increase risk of injury to the operator. Consult with Encore Hartco technical support BEFoRE making changes.
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL UNDERSTANDING THE ACE CLIPPER 7000 11
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Using the ControllerTHE MAIN SCREENThis is the first screen to come up after turning on the power. the MAiN screen (Fig. 1) displays the buttons that access the machine’s main functions:
• SEtup & dEFAuLt VALuES goes to the screen where a user would make changes to the machine’s default settings. it is also the portal to the LoG iN screen and is password protected.
• RUN SCREEN activates the machine once the clip application recipe is loaded and the rails are on the machine and ready to process.
• RAIL RECIPES goes to the screen where clip placement configurations are programmed into specific “recipes” for the ACE 7000 to perform. Here these recipes are created, stored and retrieved as needed for specific rails used in your build.
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL USING THE CONTROLLER 12
• FAULT SCREEN displays the fault codes that help to resolve problems that may arise while operating the ACE 7000.
MANUAL MACHINE OPERATION SCREENUSE CAUTION!!!
JOG CHAIN FORWARD JOG CHAIN REVERSE
CLIPPER HEIGHT
RAILSENSOR
OFF
MACHINESETUP
LOG IN
LOG OUT
TOUCH TO MANUALLYACTIVATE CLIPPING TOOL
MAIN
CREATENEW
RECIPE
EXPORT TO USB STICK
IMPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
to protect against misuse and accidental disruptions to production, a log-in and unique password will be required for several key functions of the controller. Be prepared to enter a password whenever attempting to:
2. delete a rail recipe on RAIL RECIPES screen.
3. Reset rail production counts on the RAIL PRODUCTION HISTORY screen.
1. Adjust default values in SET UP.
LOG IN aNd PaSSWORd-PROTECTEd FUNCTIONS
the passwords for each function are assigned by Encore Hartco. They should be restricted to authorized users only and kept in a non-public location. if assistance with password retrieval is needed, contact Encore Hartco at 224-723-5524 or [email protected].
SETUP & DEFAULTVALUES
RAILRECIPES
RUN SCREEN
FAULT SCREEN
Figure 1: MAIN Screen
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ADJUSTING DEFAULT vALUESthe ACE Clipper 7000’s factory default settings will apply to most of the applications an operator will encounter. if a setting must be adjusted, a log in and password will be required.
1. From the MAIN screen (Fig. 1), tap the SETUP & DEFAULT VALUES button.
2. then, at the MANUAL MACHINE OPERATION screen (Fig. 2), tap LOG IN.
type in password on the keyboard, and hit ENtER (ENt).
3. Back at the MMO screen (Fig. 2), tap MACHINE SETUP.
4. this takes you to the SET UP & DEFAULT VALUES screen (Fig. 3).
Enter changes to default settings here by tapping the field next to each setting and typing in a new value. SEE WARNiNG BoX BELoW BEFoRE MAKiNG CHANGES.
to reset an adjustment to its original setting, touch the “FACtoRY dEFAuLt” box next to the field you want to change back.
5. touch MAIN to return to the main screen.
Figure 3: SETUP & DEFAULT VALUES Screen - Default settings shown
wARNING: Changing the value of any default setting could result in serious injury to the operator and/or damage to the machine. increasing machine operational speed may reduce clip placement accuracy and increase risk of injury to operator. proceed with caution.
SETUP & DEFAULTVALUES
RAILRECIPES
RUN SCREEN
FAULT SCREEN
Figure 1: MAIN Screen
MANUAL MACHINE OPERATION SCREENUSE CAUTION!!!
JOG CHAIN FORWARD JOG CHAIN REVERSE
CLIPPER HEIGHT
RAILSENSOR
OFF
MACHINESETUP
LOG IN
LOG OUT
TOUCH TO MANUALLYACTIVATE CLIPPING TOOL
MAIN
Figure 2: MANUAL MACHINE OPERATION (MMO) Screen
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL USING THE CONTROLLER 13
RAIL SENSOR OFFSET (in)
CHAIN SPEED – CLIPPING
Chain Acceleration [in^2]
Chain Deceleration [in^2]
CHAIN AUTO-STOP TIME [Sec.]
CLIPPING TOOL “ON” TIME
2400
240
3000
5
85
Review ActualPositions
You Are In Inch Mode(Touch for MM)
GO TORUN SCREEN MAIN
FactoryDefault
Touch to ConfirmNew Offset Value
FactoryDefault
FactoryDefault
FactoryDefault
FactoryDefault
2.60
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Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PROGRAMMING RECIPES 14
RAIL RECIPE TYPESthe ACE Clipper 7000 allows operators to set up precise and repeatable positioning of clips to rails. these programs, or “recipes” as they are more commonly called, are set up for specific rail fabrications using the ACE Clipper 7000 controller. they can also be imported from an external source via the uSB or ethernet connection ports located on the side of the controller box.
Below are three different types of rail recipes:
Standard RailsEvery clip is applied at the same distance from the preceding clip.
Odd RailsClips are applied at different distances from each other.
Group RailsA set number of clips are applied in uniform groupings on a rail. this older approach to rail fabrication is not really used much in today’s manufacturing plants. if information is desired on group rail production, contact Encore Hartco.
Programming Recipes
sTANdARd RAIL TYPE:
P1: distance from rail edge to center of 1st clip
P2: distance from center of 1st to center of 2nd clip. optional. if not using, set to “0”
P3: distance from center of 2nd to center of 3rd clip. optional. if not using, set to “0”
CLIP TO CLIP: the distance between clips (center to center)
TOTAL CLIPS: the number of clips installed on a rail
Odd RAIL TYPE:
P1: distance from rail edge to center of 1st clip
P2: distance from 1st to 2nd clip
P3: distance from 2nd to 3rd clip
P4-P20: Set clips for as many different clips and positions as desired, up to 20 clips total on the rail.
RaIL TYPE VaLUE FIELdS
Except where indicated, all measurements are in inches, and clip-to-clip distances are from centers of clips.
CREATENEW
RECIPE
EXPORT TO USB STICK
IMPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
RAIL RECIPE screen (lower left corner)
P1P2P3C to C# of CLIPS
0.000.000.000.00
0
CREATENEW
RECIPE
EXPORT TO USB STICK
IMPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
RAIL RECIPE screen (lower left corner)
P1P2P3P4P5
0.000.000.000.000.00
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Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PROGRAMMING RECIPES 15
CREATING A RAIL RECIPE1. After powering up, tap RAiL
RECipES on the MAIN screen.
2. this jumps to the RAIL RECIPES screen (Fig. 4). Set type of rail production to either Standard or Odd.
use the drop-down bar and LoAd button to switch to desired rail recipe type (A).
3. press CREATE NEW RECIPE (B). this will create a new entry in the recipe menu on the left side of the screen, indicated by (C).
NOTE: All newly created recipes will be a duplicate of the last recipe created, with same name plus ”~1”, “~2”, etc. tacked on, carrying the same values.
4. to rename the newly created entry, tap its title in the menu (D) to highlight it. tap the RENAME RECIPE button (E) and use the on-screen keyboard to give the recipe its new name.
5. once the recipe has its correct name, type in the new clip placement settings in the recipe’s VALuES box (F). tap each VALUE field, input the desired number and then hit ENtER after each entry to set its value. (All measurements are in inches.)
6. press the SAVE NEW VALUES button to save changes made to the recipe (G).
IMPORTANT: Value changes will be lost if SAVE NEW VALUES is not pressed.
SETUP & DEFAULTVALUES
RAILRECIPES
RUN SCREEN
FAULT SCREEN
MAIN Screen
Figure 4: RECIPE INPUT screen. Sample recipes and values shown.
CREATENEW
RECIPE
EXPORT TO USB STICK
IMPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
A
B
G
E
COLONIAL-S-BACKCOLONIAL-S-FRONTCOLONIAL-L-BACKCOLONIAL-L-FRONTLAWSON-S-BACKLAWSON-S-FRONTLAWSON-L-BACKLAWSON-L-BACK~1
3.250.000.006.50
5
P1P2P3C to C# of CLIPS
C
D
F
H
I
7. to load the new recipe into production right away, first press:
• WRITE TO DRIVE (H)
and then press:
• GO TO RUN SCREEN (I)
-
DELETING A RECIPERecipes that are no longer needed can be deleted. to avoid accidental deletions, operators must first confirm authorization for this action by logging in.
1. From the RECIPE INPUT screen, highlight (tap) the recipe to be deleted (D).
2. tap uNLoCK KEY (K) to get to the LOG IN screen. type in the password and hit ENt to return to the RAIL RECIPE screen.
UNLOCK
LOCK3. Confirm that the desired recipe is highlighted, then hit dELEtE RECipE (J).
4. When done deleting recipe(s), tap the LoCK KEY (L).
UNLOCK
LOCK
to return to rail production:
• Confirm that the desired recipe is highlighted (D), then
• Tap WRITE TO DRIVE (H), • Then GO TO RUN SCREEN (I).
to return to the main screen:
• Tap GO TO RUN SCREEN (I)
• Then tap MAIN button in lower right corner of RUN screen.
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PROGRAMMING RECIPES 16
Figures 5: RECIPE INPUT Screen. Sample recipes and values shown.
CREATENEW
RECIPE
EXPORT TO USB STICK
IMPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
KL
H
G
I
COLONIAL-S-BACKCOLONIAL-S-FRONTCOLONIAL-L-BACKCOLONIAL-L-FRONTLAWSON-S-BACKLAWSON-S-FRONTLAWSON-L-BACKLAWSON-L-FRONT
3.250.000.006.50
5
P1P2P3C to C# of CLIPS
D
M
J
F
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT IDLE
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
0
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
0. 0000. 0000. 0000. 000
0
RUN screen (lower right corner)
IMPORTING AND EXPORTING RECIPESRail recipes can be created externally and imported to the ACE Clipper 7000 controller, and can also be exported to another ACE Clipper 7000 controller or stand alone computer. this process is done using either a USB flash drive (stick) or an ethernet cable connection to an external pC.
For more detail on this process, see Apppendix C.
LOCATING RECIPES wITH A bAR CODE SCANNERSome manufacturers use rails that have been marked with a bar code.
1. insert scanner gun’s uSB cable into the controller’s uSB port.
2. Wait for the scanner to boot up, as indicated by beeps.
3. use the scanner gun to scan a bar code. the recipe associated with that bar code will show up in the red search bar (M).
-
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL RAIL PRODUCTION 17
Rail ProductionRUNNING A RAIL PRODUCTION RECIPEAfter powering up, tap RAIL RECIPES on the MAIN screen.
1. At RAIL RECIPES (Fig. 6), select/highlight a saved rail recipe from the MENu (C). the recipe’s tYpE (A) and measurements in the VALuES fields (F) will be displayed for the operator to review.
2. tap WRITE TO DRIVE (H) to load the desired recipe.
ImporTanT: Write to drive will load the currently highlighted recipe immediately into produc-tion. Selecting a different recipe and then tapping the Go To rUn SCrEEn will not run that recipe.
3. tap GO TO RUN SCREEN (I) when ready to start the production run.
4. At RUN screen (Fig. 7), confirm that the desired recipe name is shown (O). The fields below it should show all values for a StANdARd rail recipe, and the first 5 values for an odd rail.
5. Load rails in front of rear fence. use adjustable rail guide to push rails up against the rear fence (as shown on page 8).
6. At RUN screen, press the JoG FoRWARd button (N) to move the lowest rail towards the clipping tool.
(Continued on next page)
SETUP & DEFAULTVALUES
RAILRECIPES
RUN SCREEN
FAULT SCREEN
SETUP & DEFAULTVALUES
RAILRECIPES
RUN SCREEN
FAULT SCREEN
MAIN Screen
Figure 7: RUN screen. Standard rail recipe “Colonial Sofa-Front” is shown loaded and ready for the production run to begin.
COLONIAL-S-FRONTPRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT IDLE
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
0
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
3. 3750. 0000. 0007. 250
11
O
N
Figure 6: RAIL RECIPES screen. Highlighted recipe “Colonial Sofa-Front” shown
CREATENEW
RECIPE
EXPORT TO USB STICK
IMPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
H
I
A
COLONIAL-S-BACKCOLONIAL-S-FRONTCOLONIAL-L-BACKCOLONIAL-L-FRONTLAWSON-S-BACKLAWSON-S-FRONTLAWSON-L-BACK
3.3750.0000.0007.250
11
P1P2P3C to C# of CLIPS
C
F
STANDARD
-
When the rail edge has reached the sensor (above), the color of the RAIL SENSOR button (R) will change from black to red.
7. Set the Eclipser tool height. use the up and doWN arrows (Q) below CLippER HEiGHt (Fig. 8) to move the tool as necessary. See “SEttiNG tooL HEiGHt” for further detail on this operation.
8. Feed clips into the back of the clipping tool (see page 6).
9. tap StARt (S) to begin the production run. the StARt button will change its display to RuNNiNG.
the machine’s status in the middle of the screen will also change from idLE to RuNNiNG. (T).
Encore Hartco | ACE 7000 Clipper Automatic OPERATING MANUAL RAIL PRODUCTION 18
SETTING TOOL hEIGhT • Place the rail to be produced under the gauge pin.
• Using the UP and DOWN buttons on the RUN screen, lower or raise the clipping tool until the bottom of the gauge pin contacts the rail.
• The top of the gauge pin rises slightly after engaging the rail.
WARNING: NEVER ADJUST HEIGHT WHILE CHAIN IS MOVING!!
Gauge Pin
Rail
Tool Fence
Figure 8: RUN screen. “Colonial Sofa-Front” rail is shown as loaded and ready for the production run to begin.
COLONIAL-S-FRONTPRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT IDLE
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
0
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
3. 3750. 0000. 0007. 250
11R
Q
S
T
RAIL SENSOR
RAIL SENSOR
Rail not yet detected
Rail has been detected
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT RUNNING
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
0
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
0. 0000. 0000. 0000. 000
0
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT MACHINE PAUSED
COLONIAL-S-FRONT
3. 3750. 0000. 0007. 250
11
RUNNINGRUNNING RESUMESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
3
14
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
COLONIAL-S-FRONTPRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT IDLE
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
0
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
3. 3750. 0000. 0007. 250
11
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT RUNNING
RUNNINGRUNNING PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
5
13
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
3.3750. 0000. 0007.250
COLONIAL-S-FRONT
11
-
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL RAIL PRODUCTION 19
Figure 9a: RUN Screen
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #COLONIAL-S-FRONT
3. 3750. 0000. 0007. 250
11
IDLE
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
16
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
wHEN THE PRODUCTION RUN ENDSonce operator completes production of desired quantity of rails, the ACE Clipper 7000 will stop at the interval set in the CHAiN-Auto Stop tiME. this allows the rail to clear the clipping area prior to the chain halting. the factory default setting is 5 seconds.
operator can then load more rails and hit StARt again, repeating the cycle.
SwITCHING TO A DIFFERENT RECIPEto change between recipes:
1. tap RAiL RECipES (U) to go back to the recipes menu.
2. Highlight a different recipe (D) and then tap WRITE TO DRIVE (H) to load it into production.
3. tap GO TO RUN SCREEN (I) to start a new production run with the new recipe.
EDITING A RECIPE’S vALUES1. tap RAiL RECipES (U) to go
back to the recipes menu.
2. Change value(s) desired (F).
3. tap SAVE NEW VALUES (G), then WRITE TO DRIVE (H), then GO TO RUN SCREEN (I) to start a new production with the updated recipe.
Figures 9b: RECIPE INPUT Screen. Sample recipes and values shown.
CREATENEW
RECIPE
EXPORT TO USB STICK
IMPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
H
G
I
COLONIAL-S-BACKCOLONIAL-S-FRONTCOLONIAL-L-BACKCOLONIAL-L-FRONTLAWSON-S-BACKLAWSON-S-FRONTLAWSON-L-BACKLAWSON-L-FRONT
3.250.000.006.50
5
P1P2P3C to C# of CLIPS
D
F
U
-
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL RAIL PRODUCTION 20
MANUALLY APPLYING CLIP(S)Single or low volume clips can be applied using a manual process, either from the RUN screen or the MANUAL MACHINE OPERATION screen.
From the RUN screen (Fig. 10):
1. use JoG FoRWARd and JoG REVERSE (N) to move rail into desired position.
2. press MANuAL CLip (W) to manually install a single clip.
WARNING: Make sure rail is in desired position and fingers are clear before touching the MANUAL CLIP button. It fires immediately when pressed.
From the MANUAL MACHINE OPERATION screen (Fig. 11):
1. Same as Step 1 above.
2. press touCH to MANuALLY ACtiVAtE CLippiNG tooL (W) to manually install a single clip.
Figure 11: MANUAL MACHINE OPERATION (MMO) Screen
Figure 10: RUN Screen
MANUAL MACHINE OPERATION SCREENUSE CAUTION!!!
JOG CHAIN FORWARD JOG CHAIN REVERSE
CLIPPER HEIGHT
RAILSENSOR
OFF
MACHINESETUP
LOG IN
LOG OUT
TOUCH TO MANUALLYACTIVATE CLIPPING TOOL
MAIN
COLONIAL-S-FRONTPRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT IDLE
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
0
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
3. 3750. 0000. 0007. 250
11
W
W
N
N
-
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL RAIL PRODUCTION 21
STOP AND START bUTTONSpressing StARt (1) immediately begins or resumes machine operations.
pressing Stop (2) immediately stops the machine and cancels the application of clips to the current rail. Essentially, it is an “abort” instruction for that rail.
to resume production with the current recipe, press StARt (1), which then:
• Clears the aborted rail to the exit table, and
• Resumes applying clips to any rails remaining in the machine.
to resume production with a different recipe, do not hit StARt.
• Instead, hit RAIL RECIPES (7) and follow steps in to SWitCH to A diFFERENt RECipE on page 19. Load rails required, check lug positioning and then hit StARt (1).
• The aborted rail will be cleared to the exit table and production will resume using the new recipe.
PAUSE bUTTONuse pAuSE (3) as a temporary halt, i.e., to reload clips. When pressed, pAuSE becomes RESuME. press RESuME to resume production.
the machine’s status in the middle of the screen will also change from RuNNiNG to MACHiNE pAuSEd. (4).
if pAuSE is activated in the middle of a rail, the machine will halt immediately. When RESuME is pressed, the machine will resume production where it left off.
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT RUNNING
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
0
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
0. 0000. 0000. 0000. 000
0
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT MACHINE PAUSED
COLONIAL-S-FRONT
3. 3750. 0000. 0007. 250
11
RUNNINGRUNNING RESUMESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
3
14
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
RUN SCREEN bUTTONS & aLERTS
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT MACHINE PAUSED
COLONIAL-S-FRONT
3. 3750. 0000. 0007. 250
11
RUNNINGRUNNING RESUMESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
3
14
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT RUNNING
RUNNINGRUNNING PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
5
13
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
3.3750. 0000. 0007.250
COLONIAL-S-FRONT
11
RUN screen showing buttons and alerts.
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #COLONIAL-S-FRONT
3. 3750. 0000. 0007. 250
11
EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT IDLEMACHINE PAUSED
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
6
14
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
4
8
9
231
567
EMERGENCY STOPpushing the red safety button on the outside front panel of the controller box (page 10) immediately halts all operations. An EMERGENCY Stop
alert (5) will display on the RUN screen. After addressing the concern that required the full stop, resume operations by turning the red button on the controller to the right until it “pops” back out. Machine functions can only be resumed when the Emergency Stop is deactivated.
IDLER GUARD OPENto prevent injury, the ACE 7000 has a sensor that disables the drive when the chain guard is left open. An alert displays on the RUN screen (6). to resume operation, close the guard.
JOG FORwARD/JOG REvERSEthese action buttons (8) move the chain forward or backward to reposition the lug so that rails can be loaded properly.
ACTIvE FAULT/PRESS FOR FAULT SCREENthis alert (9) explained in detail on the next page.
-
Addressing FaultsFAULT SCREENWhen issues arise that are not obvious, the controller’s FAULT SCREEN will display error codes to assist with restoring operations.
if a problem occurs during a rail production run, the machine immediately halts operations. the RUN screen status will come up as MACHiNE pAuSEd (4) and an ACtiVE FAuLt button (2) will also appear (Fig. 12).
1. tap the pRESS FoR FAuLt SCREEN button (3).
2. the FAULT screen (Fig. 13) that appears will show code numbers and a brief descrip-tion of the problem. For more detail on what actions to take, see APPENDIX D: Troubleshooting.
3. After addressing problem(s), tap the CLEAR dRiVE ALARM/FAuLt button (4), which will return user to the RUN screen.
4. Hit RESuME to continue with production.
5. if the machine will not accept a StARt or RESuME command, return to the FAuLt screen to check for error codes remaining. if none, contact Encore Hartco technical Support for further assistance.
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL ADDRESSING FAULTS 22
Figure 13: FAULT screen.
Servo Drive
Fault Code Alarm Code
Main
Extended Fault Code Extended Alarm CodeO
O
O
O
ACK
UP
DOWN
CLR
Clear DriveAlarm / Fault
Figure 12: RUN screen. The “Active Fault” alert on the RUN screen automatically puts the ACE Clipper on pause until the problem has been addressed.
SETUP & DEFAULTVALUES
RAILRECIPES
RUN SCREEN
FAULT SCREEN
MAIN Screen
4
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
RUNNING
RUNNINGRUNNING STOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
EMERGENCY STOP
IDLER GUARD OPEN
RUNNINGMACHINE PAUSED
RESUME
PRESS FORFAULT SCREEN
ACTIVE FAULT
PRESS FORFAULT SCREEN
ACTIVE FAULT
COLONIAL-S-FRONT
3. 3750. 0000. 0007. 250
113
14
2
3
4
-
Rail Production HistoryA valuable feature of the ACE Clipper 7000 clipping system is the ability to track and display rail production totals. these can be viewed on the RAiL pRoduCtioN HiStoRY screen (Fig. 14).
this feature can assist with:
• tracking how many rails have been completed to date for the fabrication of a specific product currently in production;
• tracking rail production over a period of time, for example by shifts, by week, monthly, quarterly, etc.; and
• determining when to perform recommended service operations.
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL RAIL PRODUCTION HISTORY 23
Figure 14: RAIL PRODUCTION HISTORY screen
PRESS FORFAULT SCREEN
MANUALCLIP
CLEAR RAILCOUNT & VIEWRAIL HISTORY
LOADED RECIPE #EMERGENCY STOP
IDLER GUARD OPEN
ACTIVE FAULT IDLE
START PAUSESTOP
CLIPPER HEIGHT
RAILRECIPES MAIN
RAIL SENSOR
0
0
CURRENT CLIP #
FINISHED RAILS
CLIP 1
CLIP 2
CLIP 3
C to C
TOTAL CLIPS =
Jog Forward Jog Reverse
0. 0000. 0000. 0000. 000
0
RUN screen (lower left corner)
TO vIEw HISTORY1. From the RuN screen (shown
at left), press CLEAR RAiL CouNt & ViEW RAiL HiStoRY button.
2. A recipe and total count will be displayed. use the up and doWN arrows (1) to navigate to the recipe(s) you want to view.
the most recently run recipes appear at the top. the recipes run longest ago appear at the bottom.
IMPORTANT: The controller will count up to 100 for each recipe. After 100, the counter will roll over to “0” and begin a new count to 100.
2
3
TO RESET RECIPE COUNT1. press button labled ENtER
pASSWoRd to RESEt RECipES (2).
2. After entering password, return to original screen and press RESEt RECipES (3). All counts will immediately reset to “0”.
3. Exit screen by tapping GO BACK TO RUN SCREEN or RAIL RECIPES.
1
-
[ iNtENtioNALLY LEFt BLANK ]
-
ACE CLIPPER 7000 AUTOMATIC CLIPPING MACHINE
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 25
AppendicesAppendix A: Lug Spacing and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Appendix b: Setting Recipe values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-28
Appendix C: Import/Export of Rail Recipes . . . . . . . . . . . . . . . . . . . . . . . .29-30
Appendix D: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Appendix E: Recommended Maintenance . . . . . . . . . . . . . . . . . . . . . . . .32-33
Appendix F: Technical Drawings and Parts . . . . . . . . . . . . . . . . . . . . . . . .34-47
-
Appendix A
When setting up lugs, a 4-inch (102mm) gap should be left between the end of a rail and following lug. To optimize machine efficiency, use the maximum number of lugs appropriate for your rail length.
to determine the maximum possible lugs you can use, add 4 inches (102mm) to the rail length you will be using. then divide the chain length, 276” (7010mm) by this number; the answer will equal the maximum number of lugs you may fasten to the drive chain.
EXAMpLE
Q: How many lugs are needed for 60” rails? Rail length 60 inches 1524mmplus req’d gap + 4 inches + 102mmtotal Chain Length (tCL) required per rail 64 inches 1624mm
Chain length 276 inches 7010mmdivided by tCL ÷ 64 inches ÷ 1624mmApprox. lug count 4.32 4.32Actual lug count 4 4
A: A maximum of 4 lugs can be used. Always round doWN to the nearest whole number for the lug count.
INSTALLATIONAttach the lugs by the guard cover, facing so you’re looking down the length of the machine. Lift chain guard to the open position.
1. Rotate the right or front part of the lug.
2. Fit the two pegs on the left (back) half into the chain and pull the right half to the right as far as possible.
3. Rotate the right half of lug back down and make sure that the two pegs fit into the chain.
4. Return chain guard to closed position.
See “iNSERt LuGS iNto CHAiN” on page 9 for more detailed instruction.
LUG SPACING AND INSTALLATION
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 26
LUG SPaCING GUIdEuse this chart for equidistant lug placement based on the number of lugs to be used.
Spacing Lug Count Between Lugs
2 = 138” (3505mm) 3 = 92” (2337mm) 4 = 69” (1753mm) 5 = 55” (1397mm) 6 = 46” (1168mm) 7 = 39” (990mm) 8 = 34” (876mm) 9 = 30” (779mm) 10 = 27” (701mm)
noTE: The aCE Clipper 7000 automatic comes with 3 lugs included. For production at the highest efficiency, additional lugs must be purchased (Part #57452 Lug Assembly). The machine can be operated temporarily with fewer lugs than specified above, but the gap between rails will increase and it will take longer to complete the production run. For maximum efficiency, using the correct number of lugs is recommended.
QTYDESCRIPTIONPART #1FENCE ARM SPRING573081FRONT HALF LUG574361REAR HALF LUG574371LUG SCREW57479
57436
57479
57308
57437
LEFT
RIGHT
LUG ASSEMbLY Part # 57452
-
Appendix b
SETTING RECIPE vALUES – STANDARD RAIL
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 27
P1P2
P3P2
P3C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
P1
P1P2 P2
C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
P1
P1C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
C to C(P4)
P1
P1 Last P1 will equal first P1 only if calculations for each setting are correct.
P1 = End of rail to center of 1st clip P2 = Center of 1st clip to center of 2nd clip (optional setting) P3 = Center of 2nd clip to center of 3rd clip (optional setting) C to C (P4) = inner clips, center to center P5 = total Number of clips
Values are entered in lower left corner of RAIL RECIPES screen
CREATENEW
RECIPE
EXPORT TO USB STICK
EXPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
0.0000.0000.0000.000
00
P1P2P3C to C# of CLIPS
Example 1: Rail configuration with values required for P1 and C to C (P4). Values for P2 and P3 are not needed.
Example 2: Rail configuration with values required for P1, P2 and C to C (P4). A value for P3 is not needed.
Example 3: Rail configuration with values required for P1, P2, P3 and C to C (P4).
-
Appendix b
SETTING RECIPE vALUES – ODD RAIL
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 28
P1 P2 P3 P4 P5 P6 P10P7 P8 P9
P1 P9P2 P3 P4 P5 P6 P7 P8
P1 = End of rail to center of 1st clip P2 = Center of 1st clip to center of next clip P3-P21 = unique setting for every subsequent clip, from center to center
“P” values entered here. Use arrows next to value fields to scroll to “P6” through “P21”
CREATENEW
RECIPE
EXPORT TO USB STICK
EXPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
0.0000.0000.0000.0000.000
P1P2P3P4P5
Example 1: Rail with 10 clip applications, symmetrically positioned across center of rail.
Example 2: Rail with 9 unique clip applications,using assymetric positioning from leading edge of rail.
-
Appendix C Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 29
Creating, editing and transferring recipes between the controller and an external drive is a tremendously useful feature of the ACE Clipper 7000 Automatic system.
CREATING/CHANGING RECIPES IN EXCEL
SETTING TYPE OF RAILBeginning with a blank worksheet, type text in BOLD into first 5 rows, as shown in Figure 1:
A1 :RecipeData A2 :Version A3 :RecipeGroup A4 :Label Language A5 :Data Language B2 2 B3 1 for Standard rails, or 3 for odd rails B4 en-US B5 en-US C3 Either Standard or Odd C4 ASCII C5 ASCII d4 1
Row 6 fields are left blank
SETTING UP RECIPE FORMATRow 7 headers (in BOLD) identify what data to enter in each column:
C7 CLIP 1 distance from the start of the board to the center of the 1st clip. Value must be between 1-40.
d7 CLIP 2 - Optional distance from the center of the 1st clip to the center of the 2nd clip. default entry is “0”. Enter other value if this clip to preceeding clip differs from CLip to CLip value. Value may not exceed 10.
IMPORT/EXPORT OF RAIL RECIPES
E7 CLIP 3 - Optional distance from the center of the 2nd clip to the center of the 3rd clip. default entry is “0”. or enter other value. Value may not exceed 10.
F7 CLIP TO CLIP Value is the set distance between the center of the previous clip and the center of the next clip to be installed. Value must be between 2-25.
G7 TOTAL CLIPS displays the total number of clips to be installed. Values must be between 3-24.
RECIPE DATA ENTRYRow 8 is the first row in which you can enter your rail recipes.
Column A = recipe rank
Column B = recipe name
Std C-G = enter a value, or “0”
Odd C-V = enter a value, or “0”
SAvING FILE OF RECIPE TYPEAfter changing or creating new recipe(s), you’ll need to name and save the spreadsheet as a CVS (comma delimited) (*.csv), as shown in Fig. 2. File name must be:
00001_Standard for Standard recipes, or
00003_Odd for odd recipes
Close out of Excel. If file saved to a uSB drive, eject drive when ready to import recipes to the controller. if file saved to a PC, connect it to the controller with an ethernet cable.
00001_Standard
CSV (Comma delimited) (*.csv) SaveMore options...
G: > Recipe
Figure 2: Naming the recipe
A B C D E F G1 :Recipe Data2 :Version 23 :RecipeGroup 1 Standard4 :Label Language en-US ASCII 15 :Data Language en-US ASCII67 CLIP 1 CLIP 2 - Optional CLIP 3 - Optional CLIP TO CLIP TOTAL CLIPS8 2 539600812A 2.625 0 0 4.8125 69 3 551300227 4.3125 0 0 5.375 1010 4 5513002327 4.0625 0 0 5.875 14
Odd Type Rail
Figure 1: Examples of how each recipe sheet should be set up for Standard and Odd rails. Rows 1-5 control the program type. Rows 8, 9, 10, etc. are sample recipes with their clip spacing values.
Standard Type Rail
A B C D E F G H I J K L M N U V1 :RecipeData2 :Version 23 :RecipeGroup 3 Odd4 :Label Language en-US ASCII 15 :Data Language en-US ASCII67 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P19 P208 1 297174 11.125 5.175 5.175 5.175 5.175 5.175 0 0 0 0 0 0 0 09 2 298197 6.344 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 0 0 0 010 3 298206 3.625 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 0 0 0 0
A B C D E F G H I J K L M N U V1 :RecipeData2 :Version 23 :RecipeGroup 3 Odd4 :Label Language en-US ASCII 15 :Data Language en-US ASCII67 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P19 P208 1 297174 11.125 5.175 5.175 5.175 5.175 5.175 0 0 0 0 0 0 0 09 2 298197 6.344 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 0 0 0 010 3 298206 3.625 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 0 0 0 0
-
Appendix C
IMPORT/EXPORT OF RAIL RECIPES (continued)
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 30
IMPORTING RECIPES
WARNING: When importing from a USB drive or PC, ALL the recipes of the loaded type (either Standard or Odd) will be DELETED and REPLACED with those in the file being imported.
Before importing files, if there are recipes on the controller that you want to keep, they must be exported from the controller first, and added to the Excel file of new recipes on the pC. (See subheads on this page for details). the controller only recognizes one “master” file for each type of rail, not multiple files of old and new recipes.
1. insert a uSB drive (preferably empty) or pC ethernet cable into the appropriate port on the side of the controller.
2. Navigate to the RAIL RECIPE screen on the controller.
3. use the drop-down bar (1) to switch to the desired rail type and then press LoAd button next to it.
4. Next, press the iMpoRt FRoM uSB StiCK button (2).
5. Wait a minute for the recipes to be completely imported.
6. Remove the uSB stick or disconnect ethernet cable from the controller.
Figure 4: Import and Export buttons on the RAIL RECIPES screen
CREATENEW
RECIPE
EXPORT TO USB STICK
IMPORT FROM USB STICK
HIT RED BAR TO SORT & SEARCH
TOUCH VALUES BELOW TO EDIT
CHOOSE RECIPE TYPE TO LOAD
Recipe Type Loaded:
SAVE NEWVALUES
WRITE TODRIVE
GO TO RUNSCREEN
CANCELEDIT
CLEARSEARCH
RENAMERECIPE
DELETERECIPE
3
1
2
EXPORTING RECIPES1. insert a uSB drive (preferably
empty) or pC ethernet cable into the appropriate port on the side of the controller.
2. Navigate to the RAIL RECIPE screen (Fig. 4).
3. press EXpoRt to uSB StiCK (3). the recipes will be exported and stored in either a newly created or already existing folder named “Recipe”.
WARNING: If a recipe file with the same name already exists on the destination USB or PC, it will be over-written by the exported file.
4. Wait a minute for the export of recipe file(s) to be completed.
5. Remove the uSB stick or disconnect ethernet cable.
EDIT OR ADD RECIPES USING A PC1. insert the uSB stick, with
recipes loaded, into a pC’s uSB port.
2. open the uSB drive folder, then Recipe folder next, and then the desired Excel spreadsheet.
• To edit a recipe, search for the recipe name and change the values in the adjacent fields.
• To add a recipe, follow the existing format and insert a new line for each additional recipe name and its clip spacing values.
4
-
Appendix D
TROUbLESHOOTING
ERROR CODES ON FAULT SCREENError codes displayed on the controller FAuLt screen generally point to one of the obvious problems listed above. For solutions to problems not listed above, please contact Encore Hartco technical support at 224-723-5524.
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 31
PRObLEm CAusE sOLuTIONblade does not return . obstruction in tool . remove obstruction .
Clips not feeding . dispenser obstruction . remove obstruction .
feed cylinder not engaged . Engage by tilting up feed cylinder, allowing flag to drop .
side of clip is not flush with rail . the board is warped . operator must adjust front fence closer rail is not against rear fence . to rear fence .
Clip driven too deep into rail . Air pressure too high . reduce air pressure, no lower than 60 psi . Clipping tool too low/close to rail with correct rail in place, raise tool height, (gauge pin is too high) lowering top of gauge pin .
Clip not driven to proper depth on rail . Air pressure too low . increase air pressure, not exceeding 90 psi . tool too high/not close enough to rail with rail in place, lower tool height until (gauge pin not touching rail) bottom of gauge pin contacts rail .
incorrect clip spacing . Clip to clip value incorrect in recipe . on rECipE inpUt screen, change “C to C” value to desired distance (in inches) .
first clip either too far or too close p1 value incorrect . on rECipE inpUt screen, change “p1” value to start of rail . to desired distance (in inches) .
rail sensor button is on (red) obstruction in sensor trigger . remove obstruction . continuously .
rail sensor button never goes on . sensor trigger is loose . readjust and tighten trigger .
Chain will not run . Circuit breaker tripped . reset circuit breaker .
machine non-responsive during time required to execute large import . patience . if recipes are not imported after large file import from Usb stick . 3-4 minutes, restart the machine and try importing recipes in smaller batches .
machine locks up during programming . logic confused . turn off, wait 10 seconds, turn on again .
-
RECOMMENDED MAINTENANCE
wEEK 1 ___________ (start date)
wEEK 2 ___________ (start date)
bI-wEEKLY
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 32Appendix E
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 P INITIAL PINITIAL P INITIAL PINITIAL P INITIAL P INITIAL P INITIAL
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 P INITIAL PINITIAL P INITIAL PINITIAL P INITIAL P INITIAL P INITIAL
Blow off woodchips and debris from clipping tool and rail sensor.
Add 2-3 drops of 30 weight oil to opening between front plate and top of blade of clipping tool assembly.
Remove air hose from the clip feed cylinder, add 2-3 drops of 30 weight oil to opening and reinstall hose.
Blow off woodchips and debris from clipping tool and rail sensor.
Add 2-3 drops of 30 weight oil to opening between front plate and top of blade of clipping tool assembly.
Remove air hose from the clip feed cylinder, add 2-3 drops of 30 weight oil to opening and reinstall hose.
drain condensation accumulated in air reservoir tank.
Check for loose or missing screws on: Clipping tool assembly
Feeder assemblies
Operator
Operator
Supervisor
P INITIAL
Check air line lubricator and fill as necessary. Supervisor
Check air line lubricator and fill as necessary. Supervisor
-
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 33Appendix E
MONTHLY MAINTENANCE (1-6)
MONTHLY MAINTENANCE (7-12)
SEMI-ANNUALLY
P INITIAL PINITIAL P INITIAL PINITIAL P INITIAL P INITIAL
P INITIAL PINITIAL P INITIAL PINITIAL P INITIAL P INITIAL
Remove front plate from tool and lubricate driver blade, front plate and top plate. See ** below.
drain liquids that have collected inside air tank by opening valve on bottom of air tank.
Check drive chain for proper tension and wear.
Remove front plate from tool and lubricate driver blade, front plate and top plate.*
drain liquids that have collected inside air tank by opening valve on bottom of air tank.
Check drive chain for proper tension and wear.
Check tension on chain and lubricate*.
Replace air line filters (if installed).
Check tension on chain and lubricate*.
Replace air line filters (if installed).
Supervisor
Supervisor
Supervisor P INITIAL
Rebuild clipping tool.
PROCEDURE:
___ disassemble tool.
___ Clean components.
___ inspect all components for wear. Replace as needed.
___ Replace piston (part No. 30004) and o-ring (part No. 20006)
___ Lubricate* all working parts and reassemble
ANNUALLY
Maintenance Personnel P INITIAL
P INITIAL
WRitE iN MoNtH >
WRitE iN MoNtH >
* Lubriplate Aero Low-temp Grease (part No. L0113-004)
Available locally or online at: http://wbcindustrial.com/ 12-16oz-plastic-tubs-of-lubriplate-aero-low-temp-grease
** TOOL LUBRICATION PROCEDURE:
___ Remove clipping tool front plate.
___ Remove blade and blade pin.
___ Blow out inside of clipping tool with air hose.
___ Wipe off blade, blade pin, and front plate. Check for wear. Replace if badly worn.
___ Lubricate* blade blade pin and front plate.
___ Lubricate* Roller and roller pin without removing.
___ Lubricate* slots inside of side plates.
___ Reassemble all components and manually fire tool to insure functionality.
-
[ iNtENtioNALLY LEFt BLANK ]
-
Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 35Appendix F
ACE CLIPPER 7000 AUTOMATIC CLIPPING MACHINE
Technical Drawings & PartsACE Clipper (Eclipser) 7000, Main Assemblies (57475) . . . . . . . . . . . . . . . . . . . 36
Air Tank Assembly (57216) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Chain Guard Assembly (57463) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Chain Lug, 1/2” (57452) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Control box and Stand (57473) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control box Assembly (57480) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control box Internal Components (57481) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Control valve (Pneumatic) Assembly (57454) . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Dispenser Frame Assembly (57443) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Elevator Assembly (57441) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
End Fence Assembly (57498) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Exit Table Assembly (57453) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Feed Assembly (57455) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Front Fence (57444) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Idler Gear Cover (57466) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Idler Gear Tensioner (57445) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Motor Assembly (57446) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Rear Fence Assembly (57442) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table Assembly (57439) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Tool Assembly (57440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Transformer Assembly (20281 .2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Trigger Switch Assembly (57448) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
For questions or technical assistance, please contact
[email protected], IL 60062 U.S.A.Phone: (224) 723-5524Fax: (224) 723-5526
2019-09-10
-
Encore Hartco | ACE Clipper 7000 Automatic DRAwINGS & PARTS 36
QTY
DES
CRIP
TIO
NPA
RT N
UM
BER
1M
OTO
R AS
SEM
BLY
5744
61
TRIG
GER
SW
ITCH
ASS
EMBL
Y57
448
3CH
AIN
LU
G 1
/2"
5745
21
EXIT
TAB
LE57
453
1CO
NTR
OL
VALV
E AS
SEM
BLY
5745
41
FEED
ASS
EMBL
Y57
455
1CH
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GU
ARD
ASS
EMBL
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463
1ID
LER
GEA
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BOX
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5747
31
END
FEN
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5749
8
QTY
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TABL
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5743
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2019
DW
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TITL
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SIZE C
5747
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VTS
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PSER
700
0
ACE 7000 Main Assemblies
-
Encore Hartco | ACE Clipper 7000 Automatic DRAwINGS & PARTS 37Q
TYD
ESCR
IPTI
ON
PART
NU
MBE
R2
SHCS
, 1/4
-20
x 1/
215
027
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082
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NU
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0, S
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28
SHCS
1/4
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X 1-
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NU
T, N
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CK, 5
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1820
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11/
2" P
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BIN
G-
14"
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6 x
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FHCS
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-20
x 5/
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175
21-
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SQ
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5721
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TABL
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Table Assembly
-
Encore Hartco | ACE Clipper 7000 Automatic DRAwINGS & PARTS 38Exit Table Assembly
5748
4
2007
5 574
19
5740
8
1511
9 201
10
2011
0
5740
42011
0
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9
1511
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5742
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2007
5
5742
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5741
8
5740
6
2015
6
QTY
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