ACDrain_1st_1310

Transcript of ACDrain_1st_1310

NEW

NEW

Oct. 2013 1st Edition

ESLON AC DRAIN PIPEESLON AC DRAIN FittingsESLON Transparent AC DRAIN FittingsESLON AC DRAIN Flexible Unit

Most suitable piping

material

for

air conditioning draina

ge

Rigid PVC Pipe and Fittings with anti water condensation layer for air conditioning drainage

ESLON AC Drain Pipe and FittingsCatalogSEKISUI CHEMICAL CO.,LTD.

All rights reserved.

Urban Infrastructure & Environmental Products Company

Oct. 2013 First Edition

http://www.sekisuichemical.com

2013 .10. 0TH TX

Colors of the actual products may vary from the colors shown in this printed material.Information in this document is subject to change without notice.
1 21

Installation is identical to a conventional DV connection. There is no outer insulation material. Therefore, inspection work on joint and slope setting is much easy. In addition, visual inspection and securing the joint works are feasible by using Transparent Fittings.

Eslon AC Drain Pipe and Fittings prevent water condensation and do not require any insulation work.It is a perfect fit for air conditioning drainage in office, hotel and hospital, etc.

Can be applied for air conditioning drainage regardless whether the system is packaged air conditioner or fan coil unit.

Packaged Air Conditioner

Pipe for refrigerant gasPipe for refrigerant gas

Drainage Hose, etc.

Pipe for refrigerant liquidPipe for refrigerant liquid

Fi-Block/Fire Protection PVC Pipe

Fi-Block/Fire ProtectionPVC Pipe

Eslon AC Drain Pipe and Fittings

Eslon AC Drain Flexible Unit


Eslon AC Drain Pipe and Fittings System is economical because of easy installation and elimination of insulation work.

Example of AC Drain Pipe Plumbing [In case plumbing length is 13meter]5,000

1,0003,000

1,500

1,500

500

500

Adapter

Adapter25 Elbow

25

25

2525

30

30

25 Elbow

25 Elbow

25 Socket

3025 Socket

3025 90 Tee

AC Drain VP Pipe +Insulation Material(Fitting : Ivory)

SGP (Steel) +Insulation Material

The above is based on publicly announced cost information in Japan.

PlumbingLabor

AC Drain Pipe plumbing is set as 100.

44%

56%

0%100% 109%

13%

12%

34%

50%

192%

34%

86%

12%

60%

InstallationLabor

InsulationMaterial

PlumbingMaterial

Installation Cost Comparison (assume 2 sets of fan coil unit)

Multiple operations were required.

In case of Packaging Air Conditioning

RefrigerantArrangement

Cold and Hot WaterDrainage WorkInsulation Work Insulation WorkDrainage Work

is effective to reduce installation time. is effective to reduce installation time. AC DrainsAC DrainsMultiple works can be eliminated.Multiple works can be eliminated.

withAC Drain

ConventionalMethod

In case of Fan Coil Unit Refrigerant, Drainage,

Insulation Work,

Cold and Hot Water, Drainage and

Insulation Work,

Fan Coil Unit

Pipe for Hot and Cold WaterPipe for Hot and Cold Water




Drain Hose, etc.

Fan Coil Unit

Eslon AC Drainage Pipe and Fittings have a function of thermal insulation. Therefore you do not need any insulation work.

D

E

C

Most suitable piping material for air conditioning drainage is AC Drain Pipe and Fittings!

AC Drain Pipe

AC Drain Pipe

Air Conditioning Unit

AC Drain Flexible Unitfor pump up area.

AC Drain Pipe

Mark in this brochure

Caution In case left hand mark is stated, it may cause serious injury or burn wound unless properly treated.

Caution

Items with left hand mark is precaution statement to secure the performance of material

Separately heat up or use AC Drain Flexible Unit for pump up section. May not needed, but please check the condition and determine properly. Category Condition

Application for Air Conditioning Drainage

Water Pressure Under no pressure (Note)

Water Temperature Normal Temperature (5-35C)

Nominal Diameter 20-50

Note: Except pump up whose length is less than 1meter

Applicable RangeCaution

Increase insulation property to prevent moisture condensation.

Feasible to connect pipe and fittings by adhesive.ABS Foamed Layer

Provide a good connection with fitting.

PVC Surface Layer

Secure flow property for drainage.

Rigid PVC Layer

Have superior function in thermal insulation and prevention of water condensation.

Outer DiameterIdentical to VP pipe which is 1 size larger.

PVC Foamed Layer

Same size with standard socket

Cross Linked PE Foam

Main Body of Fitting(ABS)

Provide smooth transition between pipe and fittings for smooth flow of drainage.

Pipe

Fitting (Injection Molded Foam Products)

Water condensation is prevented by foamed layer.

Both Pipe and Fittings have a foamed insulation layer. This prevents whole plumbing from water condensation without having outer insulation material.

o not need insulation work

asy to Install and Improve the Quality

ost Saving

solve all problems!Problems Eslon AC Drain Pipe & Fittingson conventional air conditioning drainage.

Insulation work

It is a time consuming for insulation work.

Cannot check joint and slope angle. Threading is painful work.

Secure the installation Threading work
1 21

Installation is identical to a conventional DV connection. There is no outer insulation material. Therefore, inspection work on joint and slope setting is much easy. In addition, visual inspection and securing the joint works are feasible by using Transparent Fittings.

Eslon AC Drain Pipe and Fittings prevent water condensation and do not require any insulation work.It is a perfect fit for air conditioning drainage in office, hotel and hospital, etc.

Can be applied for air conditioning drainage regardless whether the system is packaged air conditioner or fan coil unit.


Pipe for refrigerant gasPipe for refrigerant gas

Drainage Hose, etc.

Pipe for refrigerant liquidPipe for refrigerant liquid

Fi-Block/Fire Protection PVC Pipe



Eslon AC Drain Flexible Unit


Eslon AC Drain Pipe and Fittings System is economical because of easy installation and elimination of insulation work.

Example of AC Drain Pipe Plumbing [In case plumbing length is 13meter]5,000

1,0003,000

1,500

1,500

500

500

Adapter

Adapter25 Elbow

25

25

2525

30

30

25 Elbow

25 Elbow

25 Socket

3025 Socket

3025 90 Tee

AC Drain VP Pipe +Insulation Material(Fitting : Ivory)

SGP (Steel) +Insulation Material

The above is based on publicly announced cost information in Japan.

PlumbingLabor

AC Drain Pipe plumbing is set as 100.

44%

56%

0%100% 109%

13%

12%

34%

50%

192%

34%

86%

12%

60%

InstallationLabor

InsulationMaterial

PlumbingMaterial

Installation Cost Comparison (assume 2 sets of fan coil unit)

Multiple operations were required.

In case of Packaging Air Conditioning

RefrigerantArrangement

Cold and Hot WaterDrainage WorkInsulation Work Insulation WorkDrainage Work

is effective to reduce installation time. is effective to reduce installation time. AC DrainsAC DrainsMultiple works can be eliminated.Multiple works can be eliminated.

withAC Drain

ConventionalMethod

In case of Fan Coil Unit Refrigerant, Drainage,

Insulation Work,

Cold and Hot Water, Drainage and

Insulation Work,

Fan Coil Unit

Pipe for Hot and Cold WaterPipe for Hot and Cold Water




Drain Hose, etc.

Fan Coil Unit

Eslon AC Drainage Pipe and Fittings have a function of thermal insulation. Therefore you do not need any insulation work.

D

E

C

Most suitable piping material for air conditioning drainage is AC Drain Pipe and Fittings!

AC Drain Pipe

AC Drain Pipe

Air Conditioning Unit

AC Drain Flexible Unitfor pump up area.

AC Drain Pipe

Mark in this brochure

Caution In case left hand mark is stated, it may cause serious injury or burn wound unless properly treated.

Caution

Items with left hand mark is precaution statement to secure the performance of material

Separately heat up or use AC Drain Flexible Unit for pump up section. May not needed, but please check the condition and determine properly. Category Condition

Application for Air Conditioning Drainage

Water Pressure Under no pressure (Note)

Water Temperature Normal Temperature (5-35C)

Nominal Diameter 20-50

Note: Except pump up whose length is less than 1meter

Applicable RangeCaution

Increase insulation property to prevent moisture condensation.

Feasible to connect pipe and fittings by adhesive.ABS Foamed Layer

Provide a good connection with fitting.

PVC Surface Layer

Secure flow property for drainage.

Rigid PVC Layer

Have superior function in thermal insulation and prevention of water condensation.

Outer DiameterIdentical to VP pipe which is 1 size larger.

PVC Foamed Layer

Same size with standard socket

Cross Linked PE Foam

Main Body of Fitting(ABS)

Provide smooth transition between pipe and fittings for smooth flow of drainage.

Pipe

Fitting (Injection Molded Foam Products)

Water condensation is prevented by foamed layer.

Both Pipe and Fittings have a foamed insulation layer. This prevents whole plumbing from water condensation without having outer insulation material.

o not need insulation work

asy to Install and Improve the Quality

ost Saving

solve all problems!Problems Eslon AC Drain Pipe & Fittingson conventional air conditioning drainage.

Insulation work

It is a time consuming for insulation work.

Cannot check joint and slope angle. Threading is painful work.

Secure the installation Threading work
Transparent AC Drain Fittings

NewLine Up!!

NewLine Up!!

AC Drain Flexible Unit

ABS Foamed Layer

Easy to conduct visual check to avoid insufficient adhesive or insufficient insertion.

Transparent Material(ABS)

Main Body

Structure Structure

Feature

Example of plumbing

Characteristics

Easy installation by flexible structureThermal insulated flexible pipe is much easy for installation.

Proper connecting condition

Not insertedsufficiently

No adhesivewas applied

AdhesiveNo. 73SBlue

AdhesiveNo. 75SBlue N

Feasible to check connecting condition visually.

Easy installation for pump up section

Cross linked PE foam Same size to DV socket

Heat insulated flexible pipe

Protective Tape

Socket for Pipe ConnectionSocket for AC Drain

Equipment side elbowPipe Socket

*Please use 65A for vinyl SU pipe to fix fitting, and 32A to fix flexible pipe.

Strap support structureFeasible to conduct proper plumbing by fixing both fitting and hose.

Thermal Insulation is not required.No insulation work is required for entire pipeline by use of AC Drain Flexible Unit and AC Drain Pipe & Fittings.

Heat insulation

Preventwater

condensation

Please refer to page 7 for specification.Easy to check connecting condition Refer Page 5, 6, 7 for product line and specification.

Sealing Material

Thermal Insulated Flexible Hose

Socket

AC Drain Pipe

Fix Fitting

Fix Flexible Pipe

Transparent AC Drain FittingsTransparent AC Drain Fittings

AC Drain PipeAC Drain Pipe

For pump up section

Superior in thermal insulationHigh thermal insulation property allows not to use insulation material even in full of water section.*In case of identical use condition to AC Drain

Feasible to connect to AC DrainIt has an identical sealing material. Connection to AC Drain Pipe is feasible.

No insulation work is needed

Extended View

VP25Flexible Hose

Hose Band

AC Drain25

Feasible to check visually about the adhesive condition between pipe and fittings with the use of blue adhesive.

Use Eslon Adhesive No. 73S Blue or No. 75S Blue N for the use of transparent AC drain fitting.

3 44
Transparent AC Drain Fittings

NewLine Up!!

NewLine Up!!


ABS Foamed Layer

Easy to conduct visual check to avoid insufficient adhesive or insufficient insertion.

Transparent Material(ABS)

Main Body

Structure Structure

Feature

Example of plumbing

Characteristics

Easy installation by flexible structureThermal insulated flexible pipe is much easy for installation.

Proper connecting condition

Not insertedsufficiently

No adhesivewas applied

AdhesiveNo. 73SBlue

AdhesiveNo. 75SBlue N

Feasible to check connecting condition visually.

Easy installation for pump up section

Cross linked PE foam Same size to DV socket

Heat insulated flexible pipe

Protective Tape

Socket for Pipe ConnectionSocket for AC Drain

Equipment side elbowPipe Socket

*Please use 65A for vinyl SU pipe to fix fitting, and 32A to fix flexible pipe.

Strap support structureFeasible to conduct proper plumbing by fixing both fitting and hose.

Thermal Insulation is not required.No insulation work is required for entire pipeline by use of AC Drain Flexible Unit and AC Drain Pipe & Fittings.

Heat insulation

Preventwater

condensation

Please refer to page 7 for specification.Easy to check connecting condition Refer Page 5, 6, 7 for product line and specification.

Sealing Material

Thermal Insulated Flexible Hose

Socket

AC Drain Pipe

Fix Fitting

Fix Flexible Pipe

Transparent AC Drain FittingsTransparent AC Drain Fittings

AC Drain PipeAC Drain Pipe

For pump up section

Superior in thermal insulationHigh thermal insulation property allows not to use insulation material even in full of water section.*In case of identical use condition to AC Drain

Feasible to connect to AC DrainIt has an identical sealing material. Connection to AC Drain Pipe is feasible.

No insulation work is needed

Extended View

VP25Flexible Hose

Hose Band

AC Drain25

Feasible to check visually about the adhesive condition between pipe and fittings with the use of blue adhesive.

Use Eslon Adhesive No. 73S Blue or No. 75S Blue N for the use of transparent AC drain fitting.

3 44
5 66

Lineup of Eslon AC Drain Pipe and Fittings

Z

L

Z

L

45

2025304050

1416182226

3335414862

801601006030

AC4L20NAC4L25NAC4L30NAC4L40NAC4L50N

AC4L20SAC4L25SAC4L30SAC4L40SAC4L50S

EffectiveLength Z

NominalDiameter

LengthL

Quantityper package

IvoryPart #

TransparentPart #

Unit:mm

45Elbow

Z2Z1

L2L1

L3

Z3 9110

232623312326382326314623263138

232623312326382326314724273239

232626313131383837374646464646

4010040602460302040402020202020

2025

252030

3020302540

40204025403050

5020502550305040

ACT20NACT25NACT251NACT30NACT302NACT301NACT40NACT403NACT402NACT401NACT50NACT504NACT503NACT502NACT501N

ACT20SACT25SACT251SACT30SACT302SACT301SACT40SACT403SACT402SACT401SACT50SACT504SACT503SACT502SACT501S

Z1 Z2 Z3 L1424542544649644952578259626774

L2424542544649644952578360636875

L3424545545050645756608265646972

NominalDiameter

Effective Length Length Quantityper package

IvoryPart #

TransparentPart #

Unit:mm90Tee

L2L1

L3

Z2

Z1 Z3

45

16242412

62769684

668210292

30251415

304050

5040

ACY30NACY40NACY50NACY501N

ACY30SACY40SACY50SACY501S

Z1 Z2 Z3 L139506048

L285102132120

L389108138118

NominalDiameter


IvoryPart #

TransparentPart #

Unit:mm

L

Tt

D

Part # NominalDiameterQuantity

per package

32.038.048.060.076.0

4,000

2025304050

ACD20PACD25PACD30PACD40PACD50P

6.56.58.59.09.5

1.72.02.02.22.5

19.025.031.042.057.0

0.410.500.721.001.41

1612964

Unit:mmOuter

DiameterD

LengthL

ThicknessT

Approximate Inner Diameter

(Reference)

Thickness of rigidPVC layer

t

Reference Weight(kg/m)

9110

L

Z

L

Z

EffectiveLength Z

LengthL

IvoryPart #

TransparentPart #

Quantityper package

2025304050

2326313746

4245546382

801601005020

ACL20NACL25NACL30NACL40NACL50N

ACL20SACL25SACL30SACL40SACL50S

NominalDiameter

Unit:mm

NominalDiameter

Inner Diameter Length ofSocket

Pipe Thicknesst1(Minimum)

Pipe Thicknesst2(Minimum)d1 d2 d

2025304050

32.2538.2548.3060.3576.40

31.8537.8547.8059.7575.70

19.025.031.042.057.0

2323273040

8.58.58.79.19.4

2.72.72.73.13.1

Unit:mm

t2t2t1

d2

d

d1

t1

d2

d

d1

t2t2t1

d2

d

d1

t1

d2

d

d1

Injection Molded Foam Products Injection Molded Product

Pipe

Fittings Socket Dimension (Common)

90Elbow

45Y

L

Z 2025

252030

302540

403050

5040

111113111211131113

494951575463628375

12024080160180801004060

ACS20NACS25NACS251NACS30NACS301NACS40NACS401NACS50NACS501N

ACS20SACS25SACS251SACS30SACS301SACS40SACS401SACS50SACS501S

NominalDiameter

EffectiveLength Z

LengthL

Quantityper package

IvoryPart #

TransparentPart #

Unit:mmSocket

Z

D

L

3439172124

TS20TS25DV30DV40DV50

26.032.038.048.060.0

Remarks: 1. Refer to Page 8 how to apply2. Connect same nominal diameter of AC Drain for female socket. Use TS fitting for spigot side in nominal diameter 20, 25 and DV fitting in nominal diameter of 30, 40 and 50 (TS fitting is not applicable for those diameters).

2025304050

4146242932

606547.55564.5

10080805030

ACDA20ACDA25ACDA30ACDA40ACDA50

ACA20SACA25SACA30SACA40SACA50S

DInlet Spigot

side FittingNominalDiameter

EffectiveLength Z

LengthL

Quantityper package

IvoryPart #

TransparentPart #

Unit:mmNominal Diameter 20, 25

Nominal Diameter 30, 40, 50

Adapter (Transition Fitting to PVC Pipe)

Z

D

L

7276

MD Fitting40MD Fitting50

4860

Remarks: 1. Connect identical nominal diameter AC Drain Pipe for socket side. Connect MD Fitting for spigot side (Do not apply TS Fitting or DV Fitting for spigot side)2. Do not cut and use spigot3. Conduct thermal insulation for spigot side

LengthL

4050

8084

105119

Quantityper

Package

IvoryPart #

TransparentPart #

1225

ACMD40ACMD50

ACMD40SACMD50S

DSpigot Spigot

side FittingEffectiveLength Z

NominalDiameter

Unit:mm

Adapter for MD Fitting NEW
5 66


Z

L

Z

L

45

2025304050

1416182226

3335414862

801601006030

AC4L20NAC4L25NAC4L30NAC4L40NAC4L50N

AC4L20SAC4L25SAC4L30SAC4L40SAC4L50S

EffectiveLength Z

NominalDiameter

LengthL

Quantityper package

IvoryPart #

TransparentPart #

Unit:mm

45Elbow

Z2Z1

L2L1

L3

Z3 9110

232623312326382326314623263138

232623312326382326314724273239

232626313131383837374646464646

4010040602460302040402020202020

2025

252030

3020302540

40204025403050

5020502550305040

ACT20NACT25NACT251NACT30NACT302NACT301NACT40NACT403NACT402NACT401NACT50NACT504NACT503NACT502NACT501N

ACT20SACT25SACT251SACT30SACT302SACT301SACT40SACT403SACT402SACT401SACT50SACT504SACT503SACT502SACT501S

Z1 Z2 Z3 L1424542544649644952578259626774

L2424542544649644952578360636875

L3424545545050645756608265646972

NominalDiameter


IvoryPart #

TransparentPart #

Unit:mm90Tee

L2L1

L3

Z2

Z1 Z3

45

16242412

62769684

668210292

30251415

304050

5040

ACY30NACY40NACY50NACY501N

ACY30SACY40SACY50SACY501S

Z1 Z2 Z3 L139506048

L285102132120

L389108138118

NominalDiameter


IvoryPart #

TransparentPart #

Unit:mm

L

Tt

D

Part # NominalDiameterQuantity

per package

32.038.048.060.076.0

4,000

2025304050

ACD20PACD25PACD30PACD40PACD50P

6.56.58.59.09.5

1.72.02.02.22.5

19.025.031.042.057.0

0.410.500.721.001.41

1612964

Unit:mmOuter

DiameterD

LengthL

ThicknessT

Approximate Inner Diameter

(Reference)

Thickness of rigidPVC layer

t

Reference Weight(kg/m)

9110

L

Z

L

Z

EffectiveLength Z

LengthL

IvoryPart #

TransparentPart #

Quantityper package

2025304050

2326313746

4245546382

801601005020

ACL20NACL25NACL30NACL40NACL50N

ACL20SACL25SACL30SACL40SACL50S

NominalDiameter

Unit:mm

NominalDiameter

Inner Diameter Length ofSocket

Pipe Thicknesst1(Minimum)

Pipe Thicknesst2(Minimum)d1 d2 d

2025304050

32.2538.2548.3060.3576.40

31.8537.8547.8059.7575.70

19.025.031.042.057.0

2323273040

8.58.58.79.19.4

2.72.72.73.13.1

Unit:mm

t2t2t1

d2

d

d1

t1

d2

d

d1

t2t2t1

d2

d

d1

t1

d2

d

d1

Injection Molded Foam Products Injection Molded Product

Pipe

Fittings Socket Dimension (Common)

90Elbow

45Y

L

Z 2025

252030

302540

403050

5040

111113111211131113

494951575463628375

12024080160180801004060

ACS20NACS25NACS251NACS30NACS301NACS40NACS401NACS50NACS501N

ACS20SACS25SACS251SACS30SACS301SACS40SACS401SACS50SACS501S

NominalDiameter

EffectiveLength Z

LengthL

Quantityper package

IvoryPart #

TransparentPart #

Unit:mmSocket

Z

D

L

3439172124

TS20TS25DV30DV40DV50

26.032.038.048.060.0

Remarks: 1. Refer to Page 8 how to apply2. Connect same nominal diameter of AC Drain for female socket. Use TS fitting for spigot side in nominal diameter 20, 25 and DV fitting in nominal diameter of 30, 40 and 50 (TS fitting is not applicable for those diameters).

2025304050

4146242932

606547.55564.5

10080805030

ACDA20ACDA25ACDA30ACDA40ACDA50

ACA20SACA25SACA30SACA40SACA50S

DInlet Spigot

side FittingNominalDiameter

EffectiveLength Z

LengthL

Quantityper package

IvoryPart #

TransparentPart #

Unit:mmNominal Diameter 20, 25

Nominal Diameter 30, 40, 50

Adapter (Transition Fitting to PVC Pipe)

Z

D

L

7276

MD Fitting40MD Fitting50

4860

Remarks: 1. Connect identical nominal diameter AC Drain Pipe for socket side. Connect MD Fitting for spigot side (Do not apply TS Fitting or DV Fitting for spigot side)2. Do not cut and use spigot3. Conduct thermal insulation for spigot side

LengthL

4050

8084

105119

Quantityper

Package

IvoryPart #

TransparentPart #

1225

ACMD40ACMD50

ACMD40SACMD50S

DSpigot Spigot

side FittingEffectiveLength Z

NominalDiameter

Unit:mm

Adapter for MD Fitting NEW
7 88

Installation procedure of Eslon AC Drain Pipe and Fittings

Connection to different pipe

Mark cutting line for whole circumference and cut at right angle against axis by saw.

Apply Eslon adhesive (No. 73S Blue, No. 75S Blue N, No. 73S, No. 75S) evenly to inner surface of fitting, at the edge face of pipe and outer surface of pipe.

Conduct light-chamfering for both inner and outer surface on the edge of pipe.

Do not use PVC cutter, etc. that may cause crack or chap.

5 Apply adhesive

2 Chamfer

1 Cut

Remove sand, soil or dust, etc. and water content attached to the inner surface of socket or inserting section of pipe by cloth.

Mark inserting length to the pipe stated below.

Insert pipe quickly till marked section is covered.

Insert pipe quickly till the end.

6 Insert

7 Hold (wipe off adhesive / ventilation)Hold pipe and fittings more than 30 seconds.Wipe off adhesive that comes out of the section by cloth.Please provide sufficient ventilation after insertion.

In case of rough surface, it would remove adhesive on the socket and cause loose.

Please apply adhesive not only to inner surface of fitting, outer surface of pipe but also to the edge face of pipe.

Please use adhesive No. 73S Blue or No. 75S Blue N for transparent AC Drain fitting.

Reference) Inserting Length Unit: mmNominal Diameter

Inserting Length

20

19

25

19

30

23

40

26

50

36

The outer diameter of AC Drain Pipe against nominal diameter is identical to 1 size larger outer diameter of PVC pipe. Thus, supporting claps, etc. for PVC pipe can be used.

Arrange the pitch of support to AC Drain Pipe identical to standard VP pipe whose diameter is identical.

Apply adhesive for edge face of pipe

3 Wipe off

4 Mark inserting length* Clean with slight amount of industrial alcohol in

case oil is attached to the connecting section.

Marking for inserting section

Apply adhesive for outer surface of pipe

Please make sure to use AC Drain Transition Fittingto connect to the difference pipe.

(1) Connecting AC Drain Pipe to PVC pipe in nominal diameter of 20 and 25 (use TS Fitting)

Connect with the combination of adapter fitting and TS fitting.

Caution

Thermal insulation is required for VP Pipe and TS Fitting. *Can be used to connect to drain hose as well.

(2) Connecting AC Drain Pipe to PVC pipe in nominal diameter of 30, 40 and 50 (use DV Fitting)

Connect with the combination of adapter fitting and DV fitting.

Caution

Thermal insulation is required for VP Pipe and DV Fitting.

Caution

The dimension of inserting section is for DV fitting. TS fitting cannot be used.

(3) In case connecting MD Fitting and AC Drain Pipe

Use MD Fitting Adapter.

Caution

Do not cut spigot.

Caution

Do not connect to TS or DV Fitting for spigot side.

Caution

Need thermal insulation treatment on inserting area of MD Fitting Adapter and MD Fitting

VP Pipe 25 VP Pipe 50AC Drain Pipe 25

AC Drain Pipe 50TS Fitting 25

TS Socket in same nominal diameter

DV Fitting50

Adapter25

Adapter50

DV Socket in same nominal diameterAC DrainPipe 40

MD FittingConnectingAdapter 40

MD Fitting 40




DV Fitting50

Adapter25

Adapter50



MD Fitting 40




DV Fitting50

Adapter25

Adapter50



MD Fitting 40

Installation Process


L2

L3

D2

O Ring

D3D1

L1

D1Clamp Torque

(N m)

2025304050

JNCO25NJNCO30NJNCO40NJNCO50NJNCO65N

22455

4145556884

D2

2732415169

D3

3238486076

L1

1919232636

L2 L3

42.541.244.547.557.5

17.519.5242936

20020024013268

Remarks: 1. Do not use where contacting water continuously. It may cause water condensation.2. 1 Size larger nominal diameter is stated to AC Drain.

AC DrainNominalDiameter

Quantityper package

IvoryPart #

Unit:mm

Related Products

L1

L2d1 d2

d1

d2

L1

1,000

Protective Tape

EquipmentSide Elbow Plumbing

Side Socket

Material

25 Equipment SidePipe Side

d1

32.2538.25

d2

31.8537.85

2518

Z1 Z2

35 36

L1

6031

L2

73--

ACFU255

Remarks: Equipment side meets to VP25 and Pipe side meets AC Drain 25

NominalDiameter

Quantityper

packageIvory

Transparent

Unit:mm


Screw type cleaning hole

Eslon Adhesive

Remarks: Use either No. 73S Blue or No. 75S Blue N for transparent AC Drain Fitting.

Use it as standard adhesive for AC Drain

Volume: 500g (w/ Brush) 1 kg (w/ Brush)

No. 73S Blue


No. 75S Blue N Volume:

500g (w/ Brush) 1 kg (w/ Brush)

No.73S


No.75S
7 88

Installation procedure of Eslon AC Drain Pipe and Fittings

Connection to different pipe

Mark cutting line for whole circumference and cut at right angle against axis by saw.

Apply Eslon adhesive (No. 73S Blue, No. 75S Blue N, No. 73S, No. 75S) evenly to inner surface of fitting, at the edge face of pipe and outer surface of pipe.

Conduct light-chamfering for both inner and outer surface on the edge of pipe.

Do not use PVC cutter, etc. that may cause crack or chap.

5 Apply adhesive

2 Chamfer

1 Cut

Remove sand, soil or dust, etc. and water content attached to the inner surface of socket or inserting section of pipe by cloth.

Mark inserting length to the pipe stated below.

Insert pipe quickly till marked section is covered.

Insert pipe quickly till the end.

6 Insert

7 Hold (wipe off adhesive / ventilation)Hold pipe and fittings more than 30 seconds.Wipe off adhesive that comes out of the section by cloth.Please provide sufficient ventilation after insertion.

In case of rough surface, it would remove adhesive on the socket and cause loose.

Please apply adhesive not only to inner surface of fitting, outer surface of pipe but also to the edge face of pipe.

Please use adhesive No. 73S Blue or No. 75S Blue N for transparent AC Drain fitting.

Reference) Inserting Length Unit: mmNominal Diameter

Inserting Length

20

19

25

19

30

23

40

26

50

36

The outer diameter of AC Drain Pipe against nominal diameter is identical to 1 size larger outer diameter of PVC pipe. Thus, supporting claps, etc. for PVC pipe can be used.

Arrange the pitch of support to AC Drain Pipe identical to standard VP pipe whose diameter is identical.

Apply adhesive for edge face of pipe

3 Wipe off

4 Mark inserting length* Clean with slight amount of industrial alcohol in

case oil is attached to the connecting section.

Marking for inserting section

Apply adhesive for outer surface of pipe

Please make sure to use AC Drain Transition Fittingto connect to the difference pipe.

(1) Connecting AC Drain Pipe to PVC pipe in nominal diameter of 20 and 25 (use TS Fitting)

Connect with the combination of adapter fitting and TS fitting.

Caution

Thermal insulation is required for VP Pipe and TS Fitting. *Can be used to connect to drain hose as well.

(2) Connecting AC Drain Pipe to PVC pipe in nominal diameter of 30, 40 and 50 (use DV Fitting)

Connect with the combination of adapter fitting and DV fitting.

Caution

Thermal insulation is required for VP Pipe and DV Fitting.

Caution

The dimension of inserting section is for DV fitting. TS fitting cannot be used.

(3) In case connecting MD Fitting and AC Drain Pipe

Use MD Fitting Adapter.

Caution

Do not cut spigot.

Caution

Do not connect to TS or DV Fitting for spigot side.

Caution

Need thermal insulation treatment on inserting area of MD Fitting Adapter and MD Fitting




DV Fitting50

Adapter25

Adapter50



MD Fitting 40




DV Fitting50

Adapter25

Adapter50



MD Fitting 40




DV Fitting50

Adapter25

Adapter50



MD Fitting 40



L2

L3

D2

O Ring

D3D1

L1

D1Clamp Torque

(N m)

2025304050

JNCO25NJNCO30NJNCO40NJNCO50NJNCO65N

22455

4145556884

D2

2732415169

D3

3238486076

L1

1919232636

L2 L3

42.541.244.547.557.5

17.519.5242936

20020024013268

Remarks: 1. Do not use where contacting water continuously. It may cause water condensation.2. 1 Size larger nominal diameter is stated to AC Drain.

AC DrainNominalDiameter

Quantityper package

IvoryPart #

Unit:mm

Related Products

L1

L2d1 d2

d1

d2

L1

1,000

Protective Tape

EquipmentSide Elbow Plumbing

Side Socket

Material

25 Equipment SidePipe Side

d1

32.2538.25

d2

31.8537.85

2518

Z1 Z2

35 36

L1

6031

L2

73--

ACFU255

Remarks: Equipment side meets to VP25 and Pipe side meets AC Drain 25

NominalDiameter

Quantityper

packageIvory

Transparent

Unit:mm


Screw type cleaning hole

Eslon Adhesive

Remarks: Use either No. 73S Blue or No. 75S Blue N for transparent AC Drain Fitting.

Use it as standard adhesive for AC Drain


No. 73S Blue


No. 75S Blue N Volume:

500g (w/ Brush) 1 kg (w/ Brush)

No.73S


No.75S
9 1010

Installation Procedure of AC Drain Flexible Unit

3 Connection of Elbow on device side

4 Fix support of elbow on device side

5 Connect socket to pipe side

6 Fix support for heat insulating flexible pipe

2

Chamfer

1 Air conditioner and horizontal drain plumbing

Flexible Hose Elbow

Plumbing side socket

Horizontal Drain Plumbing.(AC Drain Pipe, Fitting)

Secure the hanging position of support

Air Conditioner

Applyadhesive to edge face of pipe

Indicating mark for insertion

Apply adhesive to outer surface of pipe Socket on pipe side

AC Drain Pipe

Flexible Hose

Socket on pipe side

Air ConditionerHeat insulating flexible pipe

Protective TapeFix and support heat insulating flexible pipe + wrap by protective tape included in the package

Flexible Hose

Support and FixDent

Supporting clasp: 65A for Vinyl SU pipe

Elbow on device side

Air Conditioner

Flexible Hose Elbow

Flexible Hose

Elbow

Air Conditioner

Arrange the distance of plumbing below 700mm between flexible hose attached to air conditioner and horizontal drain plumbing. Also, please arrange the maximum height of AC Drain Flexible Unit less than the maximum height specified by air conditioner manufacturer.

In case of bringing up AC Drain Flexible Unit from air conditioner, the height should be arranged less than the maximum height air conditioner manufacturer specifies. Also, the length of horizontal plumbing should not have excess tension (less than 700mm).

Fix support firmly to dent of elbow on device side(Supporting clasp: 65A for Vinyl SU pipe)

Connect supporting clasp to the dent of elbow on device side, and fix flexible hose not to deflect it.

Apply Eslon adhesive evenly to socket on pipe side and Drain horizontal plumbing (AC Drain Pipe 25A), and insert till the end.

Do not drag or bend from elbow too much.

Also, do not twist heat insulating flexible pipe.

*Apply adhesive to edge face of AC Drain Pipe in case of connecting AC Drain Pipe to socket on pipe side.

Wrap protective tape at the top of bring up section, and firmly fix the support.(Applicable supporting claps : 32A for SGP Pipe)

Wrap by protective tape included in the package before fixing heat insulating flexible pipe by claps.

Please do not cause back draft from brought up section.

Please do not drag or bend heat insulating flexible pipe too much.

Please do not bend heat insulating flexible pipe less than minimum bending radius of 111mm.

Check connecting position of elbow on air conditioner side to decide the position of support.

Check the position of support

Elbow on device side requires support. Please make sure to arrange support to it.

Apply Eslon adhesive (No. 73S Blue, No. 75S Blue N, No. 73S, No. 75S) evenly to elbow on device side and VP 25 connected to the edge of flexible hose.Then, insert till the end.

Please pay attention not to apply adhesive to thermal insulating flexible pipe.

Please check VP25A short pipe is feasible to connect in case of using flexible hose included as attachment to an air conditioner. Also, please note insulation treatment is needed for that short pipe section.

*Please follow standard procedure for DV fitting in case connecting by adhesive.

Twist of heat insulating flexible pipe

Flexible Hose

Socket on pipe side

AC Drain Pipe

Air Conditioner

Extended View

Below 700mmLength of horizontal plumbingFlexible Hose

Elbow

Socket

AC Drain Pipe,Fitting

Air Conditioner

Height

VP25Flexible Hose

Hose Band


Performance of Eslon AC Drain Pipe, Fitting and AC Drain Flexible Unit

Capability to prevent moisture condensation Condition:Nominal diameter 25, Flow amount 3 liter/hour,

Pipe Slope 1/50

Caution

Performance of AC Drain Pipe and Fittings in horizontal

plumbing, and AC Drain Flexible Unit on brought up section.

Please conduct thermal insulation separately in case AC

Drain Pipe and Fittings are applied for full water area

including brought up section.

It may not needed depends on the condition. Please check

the condition to determine.

10 15 20 25 30

Rela

tive

Hum

idity

(%)

Outer Temperature ( C )

Area water condensation

occurs


occurs

60

65

70

75

80

85

90

95

100Water Temperature 15C Water Temperature 10C

10 15 20 25 30

Rela

tive

Hum

idity

(%)


60

65

70

75

80

85

90

95

100

Area not to causewater condensation


10 15 20 25 30

Rela

tive

Hum

idity

(%)



occurs


occurs

60

65

70

75

80

85

90

95


10 15 20 25 30

Rela

tive

Hum

idity

(%)


60

65

70

75

80

85

90

95

100



[Note]VP Pipe ........ Standard PVC Pipe which is durable for water hammer pressure of 1.0MPa DV Fitting ..... PVC fitting for non pressure application including drainpipeTS Fitting ..... PVC fitting for pressure applicationMD Fitting .... Cast finishing fitting for non pressure applicationSU Pipe ....... Thin walled PVC Pipe

Those definitions come from Japanese Industrial Standards. Please consult in case detailed information is needed.
9 1010

Installation Procedure of AC Drain Flexible Unit

3 Connection of Elbow on device side

4 Fix support of elbow on device side

5 Connect socket to pipe side

6 Fix support for heat insulating flexible pipe

2

Chamfer

1 Air conditioner and horizontal drain plumbing

Flexible Hose Elbow

Plumbing side socket

Horizontal Drain Plumbing.(AC Drain Pipe, Fitting)

Secure the hanging position of support

Air Conditioner

Applyadhesive to edge face of pipe

Indicating mark for insertion

Apply adhesive to outer surface of pipe Socket on pipe side

AC Drain Pipe

Flexible Hose

Socket on pipe side

Air ConditionerHeat insulating flexible pipe

Protective TapeFix and support heat insulating flexible pipe + wrap by protective tape included in the package

Flexible Hose

Support and FixDent

Supporting clasp: 65A for Vinyl SU pipe

Elbow on device side

Air Conditioner

Flexible Hose Elbow

Flexible Hose

Elbow

Air Conditioner

Arrange the distance of plumbing below 700mm between flexible hose attached to air conditioner and horizontal drain plumbing. Also, please arrange the maximum height of AC Drain Flexible Unit less than the maximum height specified by air conditioner manufacturer.

In case of bringing up AC Drain Flexible Unit from air conditioner, the height should be arranged less than the maximum height air conditioner manufacturer specifies. Also, the length of horizontal plumbing should not have excess tension (less than 700mm).

Fix support firmly to dent of elbow on device side(Supporting clasp: 65A for Vinyl SU pipe)

Connect supporting clasp to the dent of elbow on device side, and fix flexible hose not to deflect it.

Apply Eslon adhesive evenly to socket on pipe side and Drain horizontal plumbing (AC Drain Pipe 25A), and insert till the end.

Do not drag or bend from elbow too much.

Also, do not twist heat insulating flexible pipe.

*Apply adhesive to edge face of AC Drain Pipe in case of connecting AC Drain Pipe to socket on pipe side.

Wrap protective tape at the top of bring up section, and firmly fix the support.(Applicable supporting claps : 32A for SGP Pipe)

Wrap by protective tape included in the package before fixing heat insulating flexible pipe by claps.

Please do not cause back draft from brought up section.

Please do not drag or bend heat insulating flexible pipe too much.

Please do not bend heat insulating flexible pipe less than minimum bending radius of 111mm.

Check connecting position of elbow on air conditioner side to decide the position of support.

Check the position of support

Elbow on device side requires support. Please make sure to arrange support to it.

Apply Eslon adhesive (No. 73S Blue, No. 75S Blue N, No. 73S, No. 75S) evenly to elbow on device side and VP 25 connected to the edge of flexible hose.Then, insert till the end.

Please pay attention not to apply adhesive to thermal insulating flexible pipe.

Please check VP25A short pipe is feasible to connect in case of using flexible hose included as attachment to an air conditioner. Also, please note insulation treatment is needed for that short pipe section.

*Please follow standard procedure for DV fitting in case connecting by adhesive.

Twist of heat insulating flexible pipe

Flexible Hose

Socket on pipe side

AC Drain Pipe

Air Conditioner

Extended View

Below 700mmLength of horizontal plumbingFlexible Hose

Elbow

Socket

AC Drain Pipe,Fitting

Air Conditioner

Height

VP25Flexible Hose

Hose Band


Performance of Eslon AC Drain Pipe, Fitting and AC Drain Flexible Unit

Capability to prevent moisture condensation Condition:Nominal diameter 25, Flow amount 3 liter/hour,

Pipe Slope 1/50

Caution

Performance of AC Drain Pipe and Fittings in horizontal

plumbing, and AC Drain Flexible Unit on brought up section.

Please conduct thermal insulation separately in case AC

Drain Pipe and Fittings are applied for full water area

including brought up section.

It may not needed depends on the condition. Please check

the condition to determine.

10 15 20 25 30

Rela

tive

Hum

idity

(%)



occurs


occurs

60

65

70

75

80

85

90

95


10 15 20 25 30

Rela

tive

Hum

idity

(%)


60

65

70

75

80

85

90

95

100



10 15 20 25 30

Rela

tive

Hum

idity

(%)



occurs


occurs

60

65

70

75

80

85

90

95


10 15 20 25 30

Rela

tive

Hum

idity

(%)


60

65

70

75

80

85

90

95

100



[Note]VP Pipe ........ Standard PVC Pipe which is durable for water hammer pressure of 1.0MPa DV Fitting ..... PVC fitting for non pressure application including drainpipeTS Fitting ..... PVC fitting for pressure applicationMD Fitting .... Cast finishing fitting for non pressure applicationSU Pipe ....... Thin walled PVC Pipe

Those definitions come from Japanese Industrial Standards. Please consult in case detailed information is needed.
11

1.Cautions at the stage of planning

This is piping material for drainage of air conditioner. Do not use for pressure application except air conditioner pump up application (below 1mm).

Please arrange thermal insulation for the section where water is full such as at the top of pump up section. Water condensation may occurr in that area. It may not happen depends on the condition, but please check it.

The applicable area is for indoor only. Do not apply for exterior.

Treatment with Fi-Block is required for area where fire proof is required.

Steel bar hook (all screw bolt hook) is standard procedure for horizontal plumbing.

Straight plumbing should be less than 30 meter. Arrange elbow every 30 meters (more than 2 elbows: Pitch of elbow more than 0.5 meter).

2.Caution at storage

Arrange the pitch of support to AC Drain Pipe identical to same size of PVC pipe (VP).

Store pipe and fittings inside of a room. Cover by sheet with avoiding to retain heat in case it needs to store outside.

Do not use fire in storage room. Fire spark or heat may cause damage to pipe and fittings.

Do not store solvent or paint in storage room. Attack by organic solvent, etc. may cause damage.

3. Caution for transportation

Whole coverage by corrugate board is required, since AC Drain pipe has foamed layer and soft. Need to be handled more carefully than PVC pipe. Never drag or throw.

4.Caution for installation of AC Drain Pipe and Fittings

Use Eslon Adhesive No. 73S Blue, No. 75S Blue N, No. 73S, No. 75S.

Use Eslon Adhesive No. 73S Blue or No. 75S Blue N for transparent AC Drain Fitting.

Please follow instruction to install Eslon AC Drain Pipe and Fittings on page 8.

Please follow the requirements stated below for connection between AC Drain and PVC pipe.The gap at the joint may cause accumulation of water or moisture condensation.

** Make sure to use AC Drain plumbing system with combination of AC Drain Pipe and AC Drain Fittings.

** Make sure to use adapter fitting (refer to page 6) to connect AC Drain Pipe and PVC pipe.

Use 1 size larger fitting of PVC pipe for screw type cleaning hole (joint section needs another thermal insulation).

5. Caution for installation of AC Drain Flexible Unit

Do not drag or bend from the point of fitting.

Do not step on fitting, hose or area where is close to joint. Do not use hose once it has been stepped on even there is no damage visually.

Please minimize the twist for plumbing.

Do not flush chemical liquid (surface activating agent, organic solvent, acid, alkali, etc) or solid content except drain.

Please pay attention not to cause buckling in case supporting material is used.

Do not use hose which had buckling or stepped on even there is no visual damage.

Please replace to new hose in case of re-arranging plumbing such as renewal of air conditioner. It is not feasible for reuse once installed.

Arrange minimum bending radius within 3 times of outer diameter for Drain Pipe.

6. Other cautions

Cut and remove the section in case there is crack, dint or deflection.

In case pipe and fittings are attacked by creosote, asphalt, antiseptic, waterproof agent or ketone, it may swell and break. Please avoid contact of those materials to pipe and fittings.

Do not run liquid that containts solvent, ethanol, chlorine, glycoether or ricinus. It may break pipe and result in leakage of liquid. Please pay attention especially when cleaning inside of air conditioner by chemical solution.

Do not step on or hang on pipe.

Avoid fire cause near this product that comes from spark by electric welding, torch lamp or gas barner, etc.

Follow the instruction from gas equipment manufacturer and association concerning the distance to gas equipment such as gas water heater. The condition may differ by the type of equipment. Thus, please consult the distance with gas business operator or manufacturer.

Do not allocate pipes near direct heat such as stove burner.

Do not flush chemical content such as solvent, ethanol or chlorine based material. It may break pipe and results in leakage. Please pay attention especially when cleaning the equipment by chemical solution.

In case the volume of adhesive exceeds allowable level, regulation of intoxiation prevention may apply. Detail needs to be checked with local labor standards inspection office.

Please pay attention to fire during installation, since organic solvent such as adhesive is used.

Please conduct sufficient ventilation when adhesive is used. Remove adhesive immediately in case it contacts to skin. Please see doctor if feel sick or unusual.

Some sealing material contains plasticizer (phthalate, DOP, etc.) or organic solvent (xylene, toluene) that may have negative effect on PVC pipe or fitting. Please do not use sealing material that contains those component.

Cable that contains plasticizer may have negative effect on pipe or fitting. Please avoid direct contact of those cables to pipe and fittings.

Please consut us in case there is some skeptical use but not specified in this.

Precautions to use

*Please note we cannot take responsibility for damage or accident in case

of use without following the instruction stated here.

Please follow the instruction and conduct safe and secured installation for Eslon AC Drain Pipe and Fittings.

Cautions
SEKISUI CHEMICAL CO.,LTD.

All rights reserved.


Oct. 2013 First Edition

2014 .2. 0TH TX

Colors of the actual products may vary from the colors shown in this printed material.Information in this document is subject to change without notice.

Eslon AC Drain Pipe and FittingsCatalog


http://www.eslontimes.com/en/

ACDrain_1st_1310

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