Accu-Fab, Inc. PowerPoint for John-Deere

Raleigh, NC, US

Committed to Excellence

Est. 1971

EssenceWho We Are

Competitive PositioningWhere We Play

Customer BenefitsValue Proposition

Product Service FeaturesValue Delivery

Internal CapabilitiesValue Requirements

Presentation Outline

Precision Metal Fabrication CNC Laser Cutting CNC Turret Punching CNC Machining Robotic Welding Stamping Finishing Electro/Mechanical Assembly New Product Development Prototyping Distribution Logistics Supplier Managed Inventory

Manufacturing SpecialtiesWho We Are

Mission & Priorities

To operate a profitable business for the glory of God.

Share God’s Message of salvation and our belief in the life and teachings of Jesus Christ through our actions in the workplace.

Treat our Customers and Suppliers with integrity, love and

respect while satisfying their business needs.

Support and minister to the needs of our Associates, helping them grow both professionally and spiritually in a secure work environment.

Operational EssenceWho We Are

Provide EXCELLENCE in Service to Our Customers

Develop EXCELLENCE in Manufacturing Methods & Processes

Assemble an Associate Team dedicated to EXCELLENCE

Implement EXCELLENCE in Quality Systems

Maintain EXCELLENCE in Facilities and Equipment

Facility & Expansion

Accu-Fab’s current 100,000 sqft facility was built in 2000.Currently, we are building an additional 25,000 sqft, scheduled for occupancy 4Q2014.

Organization Chart

Competitive PositioningWhere We Play

Electrical Power ManagementEaton – GE – Danaher – Hubbell - APC/Schneider - Smiths PDI – PowerSecure

Medical/DentalPelton & Crane – Combat Medical Systems – TriE Medical – Parata Systems

TelecommunicationsAlcatel-Lucent – AFL Telecom

Factory AutomationSiemens – Rockwell Collins – Magnetek – Mettler Toledo

Aerospace/MilitaryGeneral Dynamics – UTC Aerospace - BAE Systems – SAIC

AutomotiveVolvo – Mack Truck – Commercial Vehicle Group

Computer/ElectronicsIBM – Ericsson – Teradata – Xerox - Kodak

Vending & Kiosks Minute Key – RedBox – NCR

35%

20%

15%

15%

10%

5%

Sales %* Electrical

Telecom

Industrial Controls

Military/Aerospace

Computer/Electronics

Other

Industries ServedWhere We Play

*% based on 2013 annual sales of $17 million.

Investing in New TechnologyGrowth Market Strategy

2013 Amada 4000 Watt Fiber Laser 2 New Turret Punch Presses:

Amada EMK 3610NT & AE 2510NT Updated ERP Business System Coordinate Measuring Machine

with Roamer Arm 8.2’ range Haeger Fastner Insertion System

with modular auto-feed. Swistek Screw Machine Kern Laser Etching System Elumatec Extrusion Machine Center

14’ – 242 ton Press Brake Lean Manufacturing Focus AWS Certified Welder Program 25,000 Sq. Ft. Building Expansion High Efficiency Florescent Lighting Custom Creform Carts

Dedicated to developing future platforms to secure continued growth

Customer BenefitsValue Proposition

Accu-Fab is committed to providing exceptional service to our customers, adhering to Customer Service Policies and Procedures that promote:

On-Time Deliveries. Prompt and Accurate Responses

to All Inquiries. Easy Business Transactions. Pro-Active Communication. Respect For The Customer.

We aim to provide the best totalcost value and continually work to reduce costs.

Supply Chain ServicesValue Proposition

Accu-Fab contributes over 40 years’ experience in customizing responsive supply chain solutions that cater to our customers’

unique demands.

Kan-Ban Systems Dock-To-Stock Logistics Just In Time Deliveries Inventory Turn Improvement Programs Pull Program Management Vendor Managed Inventory

Warehousing & DistributionValue Delivery

Domestic & International Warehousing

China, Hungary, Mexico

Fuquay Varina, NC 21 miles, 30 minutes

Augusta, GA300 miles, 4 ½ hours

Greeneville, TN280 miles, 5 hours

Continuous Quality Improvement Value Delivery

Accu-Fab has been ISO 9000 Certified in Engineering, Design & Development, Administration & Manufacturing since 2000.

ISO/TS 16949 Certification – Program initiated December 2012 and is on schedule to obtain by Q1 2015.

Recently scored 96, passing AIAG’s MMOG/LE.

ISO 14001 Certification - To date,consultation, training and support has been contracted through N.C. Industrial Extension Services (NC IES).

Quality Assurance ResultsValue Delivery

Test to TT-C-490C requirements:Specimens shall be exposed to a 5 present salt spray specified in ASTM B117.Single scribe line to be tested, results should be analyzed weekly (or by-weekly) to determine where failure occurs.Explanation and details per TT-C-490E section 3.5.8 states the following for “failure” criteria:•The test coupon will be scraped with a metal putty knife at 30 degree contact angle to the scribe surface and evaluation made. •More than1/8” (3mm) creep, blistering or loss of adhesion from scribed region. (per ASTM D-1654).•More than a rust grade #9 (per ASTM D610)•Not more than 5 scattered blisters, none larger than 3/64 “ (1mm) in diameter on a 4X6” panel.

CR = cold rolled steelCR / Time Saved = cold rolled steel time saveHRPO = hot rolled pickled and oiled steel

Note: These test were conducted to test Accu-Fab pretreatment capability using in-process paint at time of testing . It was not intended to test paint and / or paint manufactures. Painting was completed in Accu-Fab’s normal production environment.

0 1000 2000 3000 4000

CR - Powder Paint

CR - Powder Paint

Galv - Powder Paint

HRPO - Powder Paint

CR / Time Saved - Powder Paint Super Durable

HRPO - Powder Paint

Alum - Powder Paint

CR / Time Saved - Powder Paint

CR - Powder Paint Super Durable with Primer

HRPO - Powder Paint

HRPO - Powder Paint Super Durable with Primer

Hrs passed

mat

eria

l / p

aint

Powder Paint - Hrs Passed Salt SprayAccu-Fab 5 stage process (phosphate free - pretreatment)

Custom ProductsValue Delivery

Mechanical Components

Subassemblies

Enclosures

Chassis

Frame & Rack Weldments

Machined Components

Electro-Mechanical

Assemblies

Test Fixtures

Brackets

Amada 4000 Watt Fiber Laserwith ASLUL

Laser Cutting


Mazak X-48 HIPRO 2500 Watt Laser Mazak X48-MKII 1500 Watt Laser Mazak FMS-A48 w/Automation

CNC Turret Punch Press

2013 Amada EMK3610 w/ Automation 2013 Amada AE2510NT w/ Automation 1 Amada Pega 550 2 Amada Pega 357


The latest in servo-drive punch technology, with advanced contouring, deburring, small forms and high-speed marking capabilities at 1800 hits/min.

Stamping


Verson Gap Frame Press 150 Ton

86” x 34” Bed, Air Clutch & Brake System Niagara M45 OBI Press 45 Ton

28” x 18” Bed, Air Clutch & Brake w/ Dual Valve

2 Lincoln Electric System 55 Robots 4 Millermatic Tig Machines 1 OTC DAIHEN 300P Accutig 3 Miller Syncrowave 210 Tig Welders 4 Millermatic Mig Welders 6 Spot Welders

Robotic Welding Automation


3 CNC Machining Centers| 2 CNC Lathes with Automated Bar Feeders 10+ Manual Machining Equipment

Precision Machining & Turning


Elumatec SBZ 122

Latest in Automated Extrusion Machining Centers.

Aluminum Extrusion Machining


Hardware Insertion


1 Haeger Press Model - Hydraulic Modular Autofeed System

2 Haeger Press Models 5 Pemserters – Model 4 18” Throat

Finishing Powder Coating Wet Paint Chemical Agent Resistant Coating (CARC) Zircote Pretreatment


Screen Printing &

Laser Etching


Assembly IntegrationValue Add

Manufacturing Methods & ProcessesValue Requirements

Lean Manufacturing Techniques

Value Stream Mapping 5S Housekeeping Set-up Reduction Programs Employee Training Programs Cellular Manufacturing Bar Code Data Collection Internal and external Kan Ban

Replenishment

Core CompetenciesValue Delivery

Customized Supply Chain Solutions Turnkey Manufacturing Operations Quality Products Delivered On-Time Exceptional Engineering Support Personal Customer Service

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