Accessory Application Publication No. INSTALLATION P/N 08T70 … · 2015. 7. 31. · GL1800B TOOLS...

Issue Date

March 2013

INSTALLATION

INSTRUCTIONS

Accessory Application Publication No.

MII 14360

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

PARTS LIST

87951-MJG-67011 of 13

HEATED GRIPS

P/N 08T70-MJG-670GL1800B

TOOLS AND SUPPLIES REQUIREDPhillips ® screwdriver

Flat-tip screwdriver

Side cutters

Marker

Ruler

Honda Bond A (Pro Honda Handgrip Cement)

Thread lock

Grease

Isopropyl alcohol

Shop towel

Torque wrench

Item N·m kgf·m Ibf·ft

4 mm screw 1 0.1 0.7

TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.

No. Description Qty

(1) Installation Instruction URL 1

(2) Heater switch 1

(3) Left heated grip 1

(4) Right heated grip 1

(5) Heater switch stay 1

(6) 3 mm screw 2

(7) 4 mm screw 2

(8) Wire tie 1

(9) Right front shelter cover 1

(10) Clamp 2

(8)(2)

(9)

(3)

(5)

(7)

(6)

(4)

(10)

(1)

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INSTALLATION

CAUTION

To prevent burns, allow the engine, exhaust system, • radiator, etc. to cool before installing the accessory.

NOTE:

Disconnect the throttle cable from the right grip as • instructed in the motorcycle’s Service Manual.

For secure adhesion of the heated grips use the • recommended adhesive agent (Honda Bond A, Pro Honda Handgrip Cement) or equivalent.

Be sure to open and close the throttle to check for • smooth operation after installation of the right heated grip.

Disconnect the negative (-) cable from the battery • before installing this accessory.

After turning the ignition switch OFF, wait more than • 10 seconds and then remove the negative (-) cable from the battery.

The memories of the tripmeter and clock will be • erased when you disconnect the battery. Reset the clock after reconnecting the battery.

Reinstall the removed parts on the motorcycle and • make sure that the wires and harnesses are not pinched.

Trim the excess ends off the wire ties after attaching • them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

After heated grip installation, check the lights (e.g. • right / left turn signal lights and brake lights) for proper operation.

1. Open the left saddlebag lid as shown.

2. Remove the left side cover, and disconnect the negative (-) cable from the battery.

LEFT SADDLEBAG LID

LEFT SIDE COVER

3. Also remove the right side cover.

4. Remove the motorcycle’s parts as shown.

BOLT

BOLT

WASHER

WASHER

RIGHT PASSENGER GRIP

BOLT

WASHER

LEFT PASSENGER GRIP

SEAT

FLANGE COLLAR

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LEFT VISOR RUBBER

RIGHT VISOR RUBBER

METER PANELDisconnect

the connector.

KEY HOLDER COVER

SCREW

FRONT SHELTER CENTER

6. Remove the left front pocket as shown.


CLIP

LEFT FRONT POCKET

LEFT COWL TRIM MOULD

5. Remove the left cowl trim mould as shown.

Repeat on the right side.•

SHELTER LIDOpen.

CLIP

SHELTER LID

CLIP

9. Remove the indicated clips.

10. Remove the shelter lid as shown.

8. Remove the front shelter cover as shown.FRONT SHELTER COVER

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14. Remove the right inner cover as shown.

RIGHT INNER COVER

RIGHT FRONT FORK

CLIP


12. Remove the right top shelter as shown.

RIGHT FRONT SHELTER COVER (Save)

SCREW

SCREW

RIGHT SHELTER SWITCH PANELRemove the cable.

BOLTSCREW

SCREW

SCREW

RIGHT TOP SHELTER

NUT

CLAMP


FRONT BRAKE HOSE GUIDE

BOLT

SCREW

WASHER

BOLT

BOLT

WASHER

METER

CLIP

RIGHT AIR CLEANER INTAKE DUCT

HANDLE CENTER COVER

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16. Remove the handlebar weight from the motorcycle’s right grip as shown.

Repeat on the left side.•

15. Remove the left handle cover as shown.

Repeat on the right side.•

SCREW

LEFT HANDLE COVER

RIGHT GRIP

HANDLEBAR WEIGHT

SCREW

17. Remove the screws from the right handle switch holder as shown.

RIGHT HANDLE SWITCH HOLDER

SCREW

18. Remove the right grip as shown.


RIGHT GRIP (Save)

SCREW

THROTTLE CABLE

NOTE

Refer to the motorcycle’s Service Manual and disconnect the throttle cable from the right grip as instructed. Do not try to disconnect the cable with force using pliers or other tools.

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19. Apply grease to the parts of the throttle cables and throttle pipe as shown.

RIGHT HEATED GRIP

RIGHT HEATED GRIP

SCREW (Reuse)

THROTTLE PIPE

20. Install the right heated grip and right handle switch holder in the reverse order of the removal.

After installation, refer to the Service Manual •

and adjust the throttle freeplay.


GREASE

GREASE

THROTTLE CABLE

21. Remove the screw and loosely install the clamp to the right handle switch holder as shown.

RIGHT HEATED GRIP

SCREWTighten securely.

RIGHT HEATED GRIP HARNESS


SCREW (Reuse)

CLAMPSecure the rubber part

of right heated grip

harness.

RUBBER PART

CLAMP

22. Secure the right heated grip harness as shown.

23. Twist the throttle grip as shown.

Check for smooth opening of the throttle and •

that it automatically snaps closed from any

opening, in all steering positions.

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LEFT Heated grip

LEFT HANDLEBARISOPROPYL ALCOHOL

27. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar.

28. Liberally apply the Honda bond A to the inside of the left heated grip from the kit as shown.

Honda BOND A

NOTE

Read the Instructions of the Steps 28 through 31 carefully before operation and complete the installation quickly before the adhesive agent cures. Use an assistant to steady the motorcycle while installing the grips.

LEFT GRIP (Save)

RIGHT HEATED GRIP HARNESSRoute along the

motorcycle’s harness.

24. Route the right heated grip harness as shown.

ISOPROPYL ALCOHOL

25. Install the right handle cover in the reverse order of removal.

26. Remove the left grip as shown.<Left side>

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Install the left heated grip in the position shown.

LEFT HANDLEBAR

29. Apply the Honda bond A to the left handlebar as shown.

ISOPROPYL ALCOHOL

30. Spray isopropyl alcohol over the inside of the heated grip and outside of the left handlebar.

This is done to ease alignment between the •

heated grip and the handlebar.

LEFT HEATED GRIP

LEFT HANDLEBAR

LEFT HANDLE SWITCH HOLDER


HEADLIGHT DIMMER SWITCH

2.5 mm

Align.

LEFT HEATED GRIP

LINE

LEFT HEATED GRIP

31. Slide the left heated grip onto the left handlebar as indicated.

Wipe up excess adhesive at once.•

NOTICE

Do not tap on the grip end with a hammer and do • not twist the grip to install the heated grip onto the handlebar, as it can damage the heating element.

If the grip gets stuck halfway during installation, • apply isopropyl alcohol between the heated grip and handlebar. Do not try to remove the heated grip using force or tools as heating element can be damaged.

Honda BOND A

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33. Secure the left heated grip harness as shown.

34. Route the left heated grip harness as shown.<Left side>

32. Remove the screw and loosely install the clamp to the left handle switch holder as shown.

<Left side>LEFT HANDLE SWITCH HOLDER


SCREW (Reuse)

CLAMP

SCREWTighten securely.

LEFT HEATED GRIP HARNESS

CLAMPSecure the rubber

part of left heated grip

harness.

RUBBER PART

LEFT HEATED GRIP HARNESSRoute along the


35. Install the left handle cover in the reverse order of removal.

36. Install the front brake hose guide as shown.

Secure each harness in the position shown.

BOLT (Reuse)

FRONT BRAKE HOSE GUIDE (Reuse)

FRONT BRAKE HOSE GUIDE

RUBBER PART

RUBBER PART



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37. Route the right and left heated grip harnesses as shown.

<Right side>

38. Remove the motorcycle’s connectors from the stay as shown.

LEFT HEATED GRIP HARNESSRoute along the


RIGHT HEATED GRIP HARNESSRoute along the


MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (White)

STAY

RIGHT FRONT FORK

RIGHT FRONT FORK

Route the harnesses as shown.

39. Remove the dummy connectors and the electrical tape from the motorcycle’s harness as shown.

40. Route the right and left heated grip harnesses, and connect them as shown.

MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (White)

MOTORCYCLE’S HARNESS

ELECTRICAL TAPERemove.

MOTORCYCLE’S 2-PIN WATERPROOF DUMMY CONNECTOR (White) (Save)


2-PIN WATERPROOF CONNECTOR (White)




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41. Secure the connected connectors to the stays.



STAY

42. Secure the right and left heated grip harnesses as shown.

MOTORCYCLE’S WIRE TIE (Reuse)Secure the right and left heated grip

harnesses to the motorcycle’s harness.

RUBBER PART

CLAMPSecure the rubber

part of right and

left heated grip

harnesses.

43. Secure the right and left heated grip harnesses as shown.

Move the handlebar right and left and check •

that the harnesses are not pinched by the

neighboring components and that they are

not pulled taut.

MOTORCYCLE’S WIRE TIE (Reuse)Secure with the taped area of heated

grip harnesses and the taped area

of motorcycle’s harness aligned.

44. Reinstall the right handlebar weight as shown.

Repeat on the left side.•

Clean up with isopropyl alcohol before •

applying thread lock.

Be sure to apply threadlock to the threads of •

the screw.

8 mm SCREW (Reuse)

TAPE

10 mmTHREAD LOCK AREA

THREAD LOCK

SCREW (Reuse)

RIGHT HEATED GRIP

HANDLEBAR WEIGHT (Reuse)

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46. Assemble the heater switch as shown.

49. Install the right inner cover, right air cleaner intake duct and right top shelter in the reverse order of removal.

47. Secure the heater switch harness with the wire tie as shown.

48. Install the assembled heater switch as shown.

HEATER SWITCH

WIRE TIESecure the heater switch harness

at the marked point to the recess

of the heater switch stay.

HEATER SWITCH STAY

MARK

3 mm SCREW

HEATER SWITCH HARNESS

HEATER SWITCH STAY

ASSEMBLED HEATER SWITCH

RIGHT FRONT SHELTER COVER

4 mm SCREW

45. Mark the heater switch harness in the position shown.

HEATER SWITCH


110 mm

MARKER

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DEALER TROUBLESHOOTINGStop the engine and turn the ignition switch OFF • when you check the parts and circuits other than those of the heated grips.

Symptom Check

Heated grips do not operate;

Faulty heated grip•

Faulty heated grip coil•

Blown fuse•

Open or short circuit • in heater harness

Faulty heater switch•

1. Check whether wires and cables (terminals and connectors) are connected securely.

2. Heated grip inspection

Check for resistance between the terminals.

Standard:

Right : 2.2 ohms +/- 10%

Left : 2.2 ohms +/- 10%

3. If no abnormality is found after the above checks 1 and 2, but the heated grip still does not operate properly, replace the heater switch with a new one.

It is hard to check the switch • w i t h o r d i n a r y i n s p e c t i o n methods (for continuity, voltage etc.) because it contains an integrated circuit.

50. Connect the heater switch harness and install the right front shelter cover in the reverse order of removal.

Confirm that any wire harness is not caught or •

too tight.

<Right side>



WIRE (Red)WIRE (Black/

Green)

WIRE (Green)

WIRE (White/Green)

ASSEMBLED RIGHT FRONT SHELTER COVER



51. Install the motorcycle’s parts in the reverse order of removal.

Confirm that any wire harness is not caught or •

too tight.

Accessory Application Publication No. INSTALLATION P/N 08T70 … · 2015. 7. 31. · GL1800B TOOLS...

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Transcript of Accessory Application Publication No. INSTALLATION P/N 08T70 … · 2015. 7. 31. · GL1800B TOOLS...