Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008...
Transcript of Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008...
Publications No.
Issue DateINSTALLATIONINSTRUCTIONS
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AII 40320FOG LIGHTS
P/N 08V31-SJC-100B2009 RIDGELINE
AUG 2008
PARTS LIST
Left fog light
Right fog light
Fog light harness
Switch harness
Switch
Relay
6 Tapping-screws, 5 x 16 mm
17 Wire ties
Fuse (20A)
TOOLS AND SUPPLIES REQUIRED
Phillips screwdriver
Flat-tip screwdriver
Diagonal cutters
Ratchet
10 mm Socket
10 mm Combination wrench
Blanket
Illustration of the Fog Lights Installed on the Vehicle
FUSE (20A)
RELAY
RIGHT FOG LIGHT
FOG LIGHT HARNESS LEFT FOG
LIGHT
SWITCH HARNESS
SWITCH
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INSTALLATION
1. Make sure you have the anti-theft code for the audio and navigation system (if equipped).
2. Disconnect the negative cable from the battery.
Removing the vehicle parts
3. Remove the air intake duct and the front bulkhead cover (twelve clips).
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
9 CLIPS
FRONT BULKHEAD COVER
3 CLIPS
4. Remove the front bumper (one clip, four bolts, two short step bolts and four self-tapping screws). Have an assistant help you when removing the front bumper. Place the front bumper on a blanket after removal.
5. Remove the clip that fastens the washer reservoir tank.
2 SHORT STEP BOLTS
4 BOLTS
FRONT BUMPER
4 SELF-TAPPING SCREWS
CLIP
CLIP
WASHERRESERVOIRTANK
FRONT
AIR INTAKE DUCT
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Routing the Fog Light Harness
6. Locate the vehicle 1-pin connector, and remove the black tape to release the connector.
7. Plug the fog light harness 1-pin connector into the vehicle 1-pin connector.
FRONT
VEHICLE 1-PIN CONNECTOR
FOG LIGHT HARNESS 1PIN CONNECTOR
BLACK TAPERemove.
FOG LIGHT HARNESS
RIGHT HEADLIGHT
8. Route the fog light harness ground terminal to the underside of the vehicle.
9. Secure the fog light harness ground terminal to the vehicle frame with one ground bolt.
FOG LIGHT HARNESS GROUND TERMINAL
FRONTFOG LIGHT HARNESS
GROUND BOLT
VEHICLE FRAME
RIGHT HEADLIGHT
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10. Route the fog light harness 2-pin connector (shorter side) as shown, and align the green-taped part of the fog light harness with the vehicle clip.
11. Secure the fog light harness to the vehicle harness with one wire tie.
FOG LIGHT HARNESS
FRONT
VEHICLE HARNESS
VEHICLE CLIP
GREENTAPE
WIRE TIE
FOG LIGHT HARNESS 2-PIN CONNECTOR
12. Route the fog light harness 2-pin connector (longer section of the harness) along the vehicle harness to the left side of the vehicle as shown.
13. Secure the fog light harness to the vehicle harness with four wire ties.
FRONT
4 WIRE TIES
FOG LIGHT HARNESS
VEHICLE HARNESS
© 2008 American Honda Motor Co., Inc. – All Rights Reserved. AII 40320 (0808) 5 of 13
14. Route the fog light harness 2-pin connector (longer section of the harness) along the vehicle harness to left side of the vehicle as shown.
15. Secure the fog light harness to the vehicle harness with five wire ties.
VEHICLE HARNESS
FRONT
VEHICLE HARNESS
5 WIRE TIES
FOG LIGHT HARNESSFOG LIGHT HARNESS 2-PIN CONNECTOR
16. Route the fog light harness 2-pin connector (longer section of the harness) along the vehicle harness to left side of the vehicle as shown.
17. Secure the fog light harness to the vehicle harness with two wire ties.
FRONT
VEHICLE HARNESS
2 WIRE TIES
FOG LIGHT HARNESS
FOG LIGHT HARNESS 2-PIN CONNECTOR
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18. Route the fog light harness 2-pin connector (longer section of the harness) along the vehicle harness to the left side of the vehicle as shown.
19. Secure the fog light harness to the vehicle harness with two wire ties.
FRONT 2 WIRE TIES
FOG LIGHT HARNESS
VEHICLE HARNESS
LEFT HEADLIGHT
FOG LIGHT HARNESS 2-PIN CONNECTOR
20. Align the green-taped part of the fog light harness with the vehicle clip, and secure the fog light harness to the vehicle harness with one wire tie.
Installing the Fog Lights
21. Remove the left cover from the front bumper (three retaining tabs).
FRONT
VEHICLE HARNESS
WIRE TIE
FOG LIGHT HARNESS
VEHICLE CLIP
GREENTAPE
FRONT BUMPER
LEFT COVER
3 RETAINING TABS
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22. Insert the left fog light to the front bumper with three self-tapping screws.
23. Repeat steps 21 and 22 on the right side.
24. With the help from an assistant, plug each fog light harness into the fog lights.
25. Reinstall the front bumper. Have an assistant help you when installing the front bumper.
FRONT BUMPER
LEFT FOG LIGHT
3 SELF-TAPPING SCREWS
832407AE
FOG LIGHT HARNESS 2-PIN CONNECTOR
LEFT FOG LIGHT
FRONT BUMPER
FOG LIGHT HARNESS 2-PIN CONNECTORRIGHT
FOG LIGHT
Installing the Relay and Fuse (20A)
26. Remove the relay block cover (two retaining tabs).
RELAY BLOCK COVER
2 RETAINING TABS
RELAY BLOCKFRONT
RIGHT HEADLIGHT
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27. Install the relay into the vehicle relay block.
VEHICLE RELAY BLOCKFRONT
RELAY
CONNECTING POINT
28. Remove the fuse cover (four retaining tabs).
4 RETAINING TABS
FUSE COVER
FUSE CASE
FRONT
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29. Install the fuse (20A) in to the fuse case as shown.
Routing the Switch Harness
30. Remove the left dashboard side cover (seven clips).
FUSE CASE
FRONT
FUSE CASE
FUSE (20A)
CONNECTING POINT
FRONT VIEW
LEFT DASHBOARD SIDE COVER
7 CLIPS
31. Remove the driver’s dashboard lower cover (one self-tapping screw, nine clips, unplug one vehicle connector).
32. Remove the switch lid from the driver’s dashboard lower cover, and install the switch to the driver’s dashboard lower cover.
VEHICLE CONNECTOR
9 CLIPS
DRIVER’S DASHBOARD LOWER COVER
SELF-TAPPING SCREW
DRIVER’S DASHBOARD LOWER COVER
SWITCH
SWITCH LID
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33. Unplug the vehicle 3-pin connector and plug the switch harness 3-pin connector into the vehicle 3-pin connector as shown.
34. Route the switch harness 5-pin and 10-pin connector to the dashboard lower cover opening.
35. Secure the switch harness to the vehicle harness with two wire ties.
VEHICLE 3-PIN CONNECTOR
SWITCH HARNESS 3-PIN CONNECTOR
SWITCH HARNESS 3-PIN CONNECTOR
VEHICLE 3-PIN CONNECTOR
FUSE BOX
DASHBOARD LOWER COVER OPENING
SWITCH HARNESS 5-PIN AND 10-PIN CONNECTOR
SWITCH HARNESS VEHICLE
HARNESS
2 WIRE TIES
36. Plug the vehicle VSA switch 10-pin connector into the switch harness 10-pin connector.
37. Plug the switch harness 10-pin connector (gray) into the fog light switch, and plug the switch harness 10-pin connector (gray) into the vehicle VSA switch.
DASHBOARD LOWER COVER OPENING
VSA SWITCH 10-PIN CONNECTOR
SWITCH HARNESS 10-PIN CONNECTOR
SWITCH HARNESS 10-PIN CONNECTOR
DRIVER’S DASHBOARD LOWER COVER
SWITCH
SWITCH HARNESS 5-PIN CONNECTOR
VSA SWITCH
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USE AND CARE
How to Operate Fog Lights
• Turn the headlight switch to the “ ” position (headlights on low beam).
• Turn the fog light switch on (indicator is on).
NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather.
• If the fog lights do not come on, check the fuse and all the connectors, including the ground cable.
Fog Light Aim Adjustment
• Adjust the aiming according to local laws and regulations.
• To adjust, turn the adjustment screw in or out until the correct aim is obtained.
ADJUSTING SCREW
To raise. To lower.
BULB REPLACEMENT
1. Remove two bolts, and peel down the under cover and inner fender.
2. For this procedure, insert your hand inside of the inner fender peeled aside in step 1. Unplug the connector from the fog light, and remove the bulb.
FRONT BUMPER
BOLT
Turn.
BOLT
UNDER COVER
FRONT BUMPER
FOG LIGHT
BULB
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3. Install the new bulb and socket to the fog light.
• Use only a Honda Genuine halogen light bulb of specified wattage.Rating: 12V 55W H11 Halogen Light BulbP/N33165-S5A-003
• Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is touched accidentally, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mild detergent solution.
• When installing the new bulb, align the cutout on the fog light with the tab on the new bulb and turn the new bulb in completely. If not properly aligned, the fog light may blind oncoming drivers.
4. Reinstall all removed parts. Check that the wire harnesses are not pinched. Be sure to tighten the clip and bolts securely.
5. Check the operation of the fog light; adjust the aim if necessary.
FOG LIGHT
NEW BULB
Turn.
NEW BULB
FOG LIGHT HARNESS
© 2008 American Honda Motor Co., Inc. – All Rights Reserved. AII 40320 (0808) 13 of 13
CIRCUIT DIAGRAM
LIGHT SWITCH
OFF Low Hi
ON
OFF - - --
---FO
G L
IGH
T
SW
ITC
H
BLK
YEL
BLU
GRN
RED
WHT
LT BLU
BRN
ORN
PUR
NAT
PNK
GRY
LT GRNLIGHT BLUE
WHITE
RED
GREEN
BLUE
YELLOW
BLACK BROWN
ORANGE
PURPLE
NATURAL
PINK
GRAY
LIGHT GREENON
DIMMER SWITCH
Hot at all Times
Hot with Headlight Switch in Head, and Dimmer Switch in Low
Hot with Headlight Switch in Park or Head
20A
WHT
RED / GRN
RED / GRN
RED / BLKRED / GRN
RELAY
WHT / GRN
WHT / GRN
FRONT FOG LIGHT
BLK
BLK
BLK RED
1 2
YEL / RED
Switch1 = Indicator2 = Switch Illumination