Access Products and Services...

Products andServices Directory

Access Insulation

Passive fire protection

Specialist coatings

Refractory linings

Environmental services

Storage tanks repair and new build

Heat exchangers

Engineering maintenance

FabricationProject and overhauls

Gasholders

Contents

Asset Integrity 1

Access and Access Design 2

Asbestos 4

Bulk Storage 6

Cape LEAD (Learning, Education, 8Assessment and Development)

Chemical Cleaning 10

Composites 12

Corrosion Under Insulation 14

Drain Cleaning and CCTV Survey 15

Engineering Maintenance 17

Environmental Services (Offshore) 19

Gasholders 21

Heat Exchanger Repair, Replacement and 23Maintenance Services

High Pressure Water Jetting (HPWJ) 25Cold Cutting

High Pressure Water Jetting (HPWJ) 27Man Free Jetting

Insulation 29

Membrane Press / Thermal Desorber 31

Modular Fabrication (Pre-Assembled 33Unit / Rack)

Overhauls 35

Pipe Fabrication 37

Pressure Testing and Pipeline Pigging 39

Project and Construction Management 41

Refractory Engineering 43

Resource Supply 45

Rope Access 47

Specialist Coatings and Fireproofing 49

Steelwork Fabrication 51

Decommissioning 53

Asset Integrity

Contact usKate SandersonAsset Integrity Technical Authority

Mob +44 (0) 7484 088 872Email [email protected]

Our Asset Integrity Management (AIM) services assure the integrity and performance of assets, safeguarding HSE while optimising lifecycle asset performance and supporting regulatory compliance. Cape provides technical services, engineering and expertise focussed on the delivery of Asset Integrity Management.

Our capabilities Thermographic / energy surveys

Inspection and access solutions

Coatings and insulation assessments

Plant availability and serviceability systems

Asset Integrity programmes and management

Equipment remediation and repairs

Coatings and insulation recommendations

1

Access and Access Design

Cape is widely recognised as the market leader in the provision of access services to its customers, providing conventional, innovative and alternative access solutions to maintenance, shutdowns & overhauls, major projects and new build construction applications.Cape are experienced in all aspects of access including lightweight and composite scaffolding systems, mobile elevated working platforms, tensioned netting and rope access. Cape’s proprietary scaffold system is HAKI with whom Cape have a formal collaborative agreement certified to BS11000.In support of its access operations, Cape has an in-house access design team consisting of 7 experienced design engineers and a senior consultant deployed throughout the UK. In addition, the Cape resource is further supported by HAKI engineers and Cape global engineering community. This provides an unrivalled ability to produce detailed bespoke design solutions to our customers specific requirements.

Our capabilities Conventional Tube & Fitting

Scaffolding HAKI system scaffolding Lightweight and composite

systems MEWPS Mast Climbers

Podiums and specialist low level access Tensioned netting Rope Access Weatherproof encapsulation Bespoke access design 2

Access and Access Design

ReferencesSABIC Teesside and Wilton petrochemical works

Provision of multi-discipline services including access, insulation, painting and coatings, asbestos removal, stand by and firewatch, minor civil work and general operatives

EDF Across all 8 EDF owned UK nuclear power stations

Provision of access and insulation services for fabric maintenance and outage support on the UK fleet. Additional services: tanks, mechanical work and minor civil work

ExxonMobil Fawley Refinery - Southampton

Access and insulation maintenance contract

Provision of multi-discipline services including rope access, painting, environmental and refractory Contact us

Dennis BraithwaiteTechnical Authority - Scaffold DesignTel +44 (0) 1924 877 252Mob +44 (0) 7801 320 273 Email [email protected] 3

Asbestos

Cape has extensive experience of asbestos remediation in many diverse fields throughout the world, particularly power generation, on / offshore oil and gas, and petrochemical refining.All asbestos services delivered to customers will be carried out, as a minimum, in strict accordance with UK legislation, regulations and Cape’s exceptionally high standards. Customers can be assured that Cape’s exacting internal controls are accredited to internationally recognised ISO standards.

Our capabilities Asbestos management Asbestos cleaning (Environmental cleaning) Sampling Face fitting Erection of enclosures Asbestos removal Wrap / cut Encapsulation / remediation Aspirational standards Innovations

4

Asbestos

ReferencesAberthaw Power Station, RWE Chimney stack clean and inspection to 3 stacks within the

chimney from the 6th floor upwards

Eggborough Power Station, EPL Unit 2 Deaerator, removal of asbestos containing insulation

Ferrybridge Powerstation, SSE External ductwork units 1 – 4 removal of asbestos containing

insulation

Contact usIan SaylesAsbestos Compliance ManagerTel +44 (0) 1709 886 050Mob +44 (0) 7801 320 197Email [email protected] 5

Bulk Storage

Cape Motherwell Bridge provide customers with a comprehensive range of related services that ensure accuracy, quality and safety at every stage. These include design, engineering, maintenance, on-site build and full project management. Cape can also provide tank storage term maintenance solutions.

Our capabilities Design, supply and construction of new tanks and gasholders

Storage tank and gasholder repair and maintenance

Storage tank design to API and EN standards

Fixed, floating roof and open-top design

Storage tank inspection, EEMUA 159 and API 653 standards

Supply of tank roof seals, roof drain systems, fire protection systems, internal covers

Tank jacking

Provision of other tank-related activities through specialist subcontractors

6

Bulk Storage

ReferencesTATA, Port Talbot, Coke Oven Gasholder Design and construction of 62m x 60m Wiggins type Coke Oven

Gasholder. Construction took 18 months and was achieved using jacking methodology

Essar, Stanlow, Crude Oil Storage Tank Extensive remediation project including replacement floor and roof

on a 76m x 22m double-deck floating roof tank. The existing shell was jacked to allow a new foundation to be laid and was lowered after the installation of the floor

Samsung, North Tees, Ethane Tank Construction of 62m x 34m inner tank for full containment Ethane

tank for SABIC’s new Ethane Import Terminal. Tank constructed using 9% Nickel materials and roof was positioned by air raising

BP, Trinidad, Crude Oil Storage Tank Extensive repair project including complete replacement floor and

replacement of three shell tiers of 77m x 17m tank. Existing single deck floating roof was also replaced with a double deck roof

Contact usChris ParsonsBusiness Development Manager- Storage Tanks UKTel +44 (0) 1698 266 111Mob +44 (0) 7968 734 674Email [email protected] 7

Cape LEAD (Learning, Education, Assessment and Development)

Cape’s team of training professionals and ‘site trainers’ ensure the competence of Cape’s workforce.Site Trainers (STs), are qualified trainers with other roles on site. They deliver a range of H&S and trade training: Fall arrest rescue Harness user and pre-use inspection General Health and Safety including COSHH, HAVS, Noise Scaffolding related SG4 & TG20 General lifting – Gin Wheel and Ropes

STs train our clients and contractors. There are 80+ STs across Cape’s UK business, all have experience, are qualified trainers and have completed train the trainer sessions.Competence & Training Officers: full time trainers delivering higher level / accredited courses. They have operational, supervisory and management experience in the industry.Courses include PASMA, CCNSG Passport, NEBOSH Certificate, IOSH Managing Safely, CISRS Operative Training Scheme and Association of Project Managers awards. Cape train trainers (International Award in Delivering Training level 3), workplace assessors (Certificate in Assessing Vocational Achievement level 3) and Verifiers (Internal Quality Assurance level 4). Ask about assessment and verification.Cape can design and implement a bespoke competence system. Cape LEAD understands the industry’s needs and how the cost effective introduction of a competence based system is vital for risk management and demonstrating competence in the workplace.

8

Cape LEAD (Learning, Education, Assessment and Development)

References Cape rated as ‘Outstanding’ (i.e. exceeding requirements) in both

delivery and administration audits for the CCNSG Passport scheme

14,371 training days delivered in 2015

Cape internal standards of competence developed for 4-trades at 3-job levels

Contact usSimon KiddUK Training Manager

Mob +44 (0) 7738 480 812Email [email protected] 9

Chemical Cleaning

Cape’s highly experienced qualified chemists, chemical engineers, project managers and trained operatives solve issues and deliver customised chemical cleaning and decontamination services, particularly to the oil, gas and power generation industries. Cape use a wide range of cleaning agents and chemicals, including our own proprietary formulations.

Our capabilitiesChemical Cleaning Pre-commission chemical cleaning

In-service chemical cleaning

Caustic washing on chemical plants

Acid cleaning of refinery cooling systems

Fin fan foam cleaning

Chemical Decontamination Liquid fill decontamination

Liquid / vapour decontamination (cascade)

Vapour decontamination

Chemical injection during shutdown process

10

Chemical Cleaning

ReferencesValero Energy Ltd, Pembroke Chemical Cleaning Alkylation Plant

CC of multiple systems during outage

CLP Power Hong Kong Ltd Chemical Cleaning of Units C6 and C5

Chemical Cleaning of Boilers (Water and Steam Side)

Ineos Chemicals Grangemouth Ltd CDU 1 and 2 (Chemical Decontamination)

Decontaminate CDU1 and 2, DHT2 and Desalter Units

Contact usDave MyersBusiness Development ManagerTel +44 (0) 1656 748 200Mob +44 (0) 7831 647 962Email [email protected] 11

Composites

Before After

Cape works with Ecosse Global to provide a cost-effective composite repair solution for ageing on and offshore assets, principally piping, pipeline, plant and equipment that are affected by corrosion. This technology helps avoid section and equipment replacement and hot work permits, therefore costly shutdowns of plant are avoided, saving significant cost and extending the asset’s life.Complex defects in bends, expansion joints, tee branches, storage tanks, and pressure vessels are easy to repair, and work complies with international standards ISO / TS 24817 and ASME-PCC-2.

Our capabilities Caisson Repair System

Internal Composite Repair Installation via Topside Structural Reinforcement to Caisson Addressing the Issue of Corrosion Deck Repair Systems

Arrests corrosion Fire retardant Displaces water Prevents CUI High temperature and chemical resistant composite repair Wrap Repair Supplements

To enable composite repair to be applied with preparation less than SA2½, we utilize an epoxy based resin with excellent adhesion properties Carbon Fibre Roof Repair System / Abrasion Resistant Coatings

12

Composites

ReferencesHarwich Wind Farm Abrasion resistant coating

Trial coating for landing stations

Petrofac – Thistle Roof repair

Trials currently underway with blue chip oil and gas businesses in the UK North Sea

Contact usSandie RitchieTechnical Authority - CompositesTel +44 (0) 1698 266 111Mob +44 (0) 7484 000 483Email [email protected] 13

Corrosion Under Insulation

Contact usKate SandersonAsset Integrity Technical Authority

Mob +44 (0) 7484 088 872Email [email protected]

As a result of feedback and an in-depth understand of our customers’ needs, Cape has invested in the development of its corrosion under insulation (CUI) capability.

Our capabilities Risk based inspection

Inspection programmes

Non Destructive Testing (NDT) including specialist CUI techniques for detection of water ingress

Inspection services including condition analysis and reporting

Remedial work recommendations including equipment technical design improvements

Best practice protective coatings and fire protection systems specification including

thermally sprayed aluminium

protection against chloride stress corrosion cracking of stainless steels

intumescent passive fire protection

Equipment surface preparation and application of coatings

Insulation systems including non-metallic claddings and insulation design

14

Drain Cleaning and CCTV Survey

Cape provides an extensive range of specialist services for below-ground pipework in the industrial and utilities markets. This covers all necessary remedial work, from assessing the condition of assets and identifying problems, to full refurbishments that extend the asset’s working life.

Our capabilities Survey and inspection: a comprehensive range of man-entry and

non-man entry survey and inspection techniques to

locate, identify and classify condition

point of blockage or failure of pipes, vessels and tanks

pre-plan extensions, remedial work and maintenance programmes

CCTV: leading technology for asset-mapping, analysis and reporting, working in otherwise inaccessible environments, at ranges of up to 600m between access points.

Sewer and drain cleaning using high-pressure water jetting to

achieve free flow in any size of drain or sewer

vacuum removal of materials

routine or planned maintenance, round-the-clock emergency services

15

Drain Cleaning and CCTV Survey

ReferencesBP Sullom Voe Terminal Full site drain management and rehabilitation program

COMAH site drain infrastructure. Cape providing cleaning, waste management, Brandenburger providing lining technology. CIPP (Cured in Place Pipe) trenchless technique ensuring minimal disruption in terms of site traffic movements, excavation and re-surfacing. UV light train, which eliminates harmful carcinogenic emissions and reduces installation time by up to 40%. Guaranteed life of the inserted liner, 25 years - Subject to local site conditions

SABIC Petrochemicals Drain cleaning and rehabilitation project

COMAH site drain cleaning and rehabilitation. Carrying out extensive cleaning works across the SABIC Teesside assets, followed by application of specialist ‘Sanipor’ drain repair technology. This non man entry process enables sections of damaged drain to be repaired using non-invasive chemical reaction lining Contact us

John TrentOffshore Operations Delivery ManagerTel +44 (0) 1224 215 800Mob +44 (0) 7795 566 159Email [email protected] 16

Engineering Maintenance

Cape capabilities cover the supply and management of integrated, multi-disciplined, maintenance and production personnel to high hazard and top tier COMAH across the UK.The business predominantly operates in the process and downstream oil & gas industries and provides a range of maintenance services including specialist pipe welding and repair, structural steelwork fabrication, tank repair, bundle pulling and shutdown services.

Our capabilities Supply and management of integrated maintenance and production

personnel to high hazard and top tier COMAH sites

All main technical and support trades

Maintenance and planning management

Work and task management

Operating to Domestic and National agreements

Significant TUPE experience

Change management and efficiency enhancement programmes

Support services including manufacturing, event preparation and planning, top-up resources

Construction and project management including management of third party vendors

17

Engineering Maintenance

ReferencesSyngenta, Huddersfield Engineering drawing office provision

Maintenance and projects services

55 Full Time Equivalents (FTE’s)

Huntsman Tioxide, Teesside Integrated maintenance services

45 FTE’s

Hexcel Composites Limited, Duxford Integrated maintenance services

30 FTE’s

ConocoPhillips Maintenance, overhaul and project services

100 FTE’sContact usTony StangroomBusiness Development ManagerTel +44 (0) 1642 438 300Mob +44 (0) 7880 031 869Email [email protected] 18

Environmental Services (Offshore)

Cape’s emphasis on finding new ways to solve cleaning and decontamination problems is nowhere more apparent than in our work to enhance safety through technology - often by using sophisticated ‘non-man entry’ techniques.Cape’s chemical technologies separate contaminants from solids and water to reduce, and in some cases eliminate entirely, third-party waste disposal charges cost effectively.

Our capabilities Production Separators – Online Sand Removal Production Separators - Accelerated Venting and Offline Cleaning Turnkey Shutdown Services – Mechanical and Engineering High Pressure and Ultra High Pressure Water Jetting Process Pipe De-scaling - Online and Offline Precision Cold Cutting – Decommissioning & Deconstruct Internal Caisson Cleaning and UT NDT Inspection Tank and Vessel Cleaning - Non-intrusive Heat Exchanger Cleaning Chemical Cleaning and Decontamination Composite Pipe Repair and Relining

Additional services Hot Water High Pressure Jetting Drain Cleaning and CCTV Survey Contaminated Material Separation (NORM / LSA) Thermography (Scale Depth Appraisal) Surface Preparation (Controlled Induction Heating) Catalyst and Molecular Sieve Removal

19

Environmental Services (Offshore)

ReferencesShell North Sea Assets: Gannet, Shearwater, Brent Charlie, Brent Alpha,

Nelson and Curlew

Provision of sand removal from online production separators with the Cape “Syphonvac” system. Additional services of hydrocyclone, COT tank cleaning, PCHE chemical cleaning and cold cutting for decommissioning purposes

Apache North Sea Forties and Beryl Assets

Provision of safe environmentally friendly internal caisson cleaning with debris capture using the Cape “Torpedo” system. Additional services of CCTV survey

Maersk Oil Gryphon FPSO

Provision of sand removal from online production separators with the Cape “Syphonvac” system

Contact usJohn TrentOffshore Operations Delivery ManagerTel +44 (0) 1224 215 800Mob +44 (0) 7795 566 159Email [email protected] 20

Gasholders

An acknowledged expert and market leader for over 180 years, Cape Motherwell Bridge provides specialist services in the design and on-site construction of gasholders for gas recovery systems worldwide.Our international experience has allowed us to build a multinational client base with satisfied customers on every continent since our founding in 1837, testimony to the durability and reliability of our service in an industry that demands the highest standards of quality and safety.We specialise in the four main types of gasholders such as Wiggins Type Dry Seal, M.A.N. Waterless, Klonne Grease Seal and Column / Spiral Guided Water-Sealed.

Our capabilities Gasholder design Supply of new gasholders Supervision and management service Repair and maintenance of existing gasholders Gasholder inspection Component replacement service Conversions to Wiggins Type Dry Seal holders Decommissioning

21

Gasholders

ReferencesTATA Steel Design and build two of the largest ever Wiggins Type Dry – Single

Seal Gasholders

Dragon Steel Corporation Provided design expertise, technical advisory service to oversee

construction, supplied strategic components for two Coke Oven gasholders including the seals and full electrical and instrumentation packages

Contact usMartin ClaytonTechnical ManagerTel +44 (0) 1924 877 860Mob +44 (0) 7715 542 102Email [email protected] 22

Heat Exchanger Repair, Replacement and Maintenance Services

Cape has acquired a world leader in the removal, repair and maintenance of heat exchangers. Cape Motherwell Bridge can maintain, repair, refurbish or upgrade your shell and tube heat exchangers either within our workshop, offshore or onsite. We also have the ability to design and manufacture new build heat exchangers, pressure vessels and associated equipment. With over 50 years’ experience, Cape Motherwell Bridge’s highly skilled and flexible heat exchanger technicians are competent in all aspects of work on heat exchangers, pressure vessels and pipework in a wide range of materials and in the offshore, onshore and workshop environments.

Our capabilities Factory repair, refurbishment, replacement and new build of shell and

tube exchangers Certified offshore technicians Bolt tensioning and torqueing Inspection of tubes / leak sealing - NDT; hydraulic and air testing; high

pressure vessel testing; sealing defective tube attachment Repairing defective tubes - Plugging; Expanding; Replacing On-Site machining Decommissioning by saw cutting - Vessels, tube bundles, structures Specialised welding of high alloy and exotic materials with a variety of

welding processes Manufacture of pressure vessels Repair of pressure vessels, workshop or in-situ Pressure vessel internals, repair, replacement 2 bundle pullers 50,000 kg, 10m bundle capacities

23

Heat Exchanger Repair, Replacement and Maintenance Services

ReferencesAker for CNR Ninian South Repair of offshore vessel, replacement nozzles, replacement

flanges, flange face machining and internal shell weld repairs. 6 men for 8 weeks

BP Bruce Replacement titanium tube bundles and thereafter installation

offshore. Bundles were redesigned to eliminate a major vibration problem

Shell Mossmorran Manufacture of large kettle type heat exchanger, after testing this

was coated with thermally sprayed aluminium and delivered to site. We then supported the client with the units installation as part of scope of work during their shutdown

Contact usDerek BrownGeneral ManagerTel +44 (0) 1698 242 430Mob +44 (0) 7831 309 532Email [email protected] 24

High Pressure Water Jetting (HPWJ) Cold Cutting

Cape owns and operates an extensive fleet of jetting units and compatible specialist accessories and cover all aspects of high pressure (HP) and ultra high pressure (UHP) water jetting. We have a reputation for bringing new technology to the market.Cape uses a combination of high-pressure water with abrasive garnet to create a powerful tool for the cold cutting of steel, concrete and other composite materials.

Our capabilities Fully self contained containerised HPWJ units with cold cutting

ancillaries Multiple orientation cuts possible (small radius, manway doors etc) SCORPION magnetic track most common system ideal for curved

structures ‘Blast track’ manually fixed system where magnetic system not

suitable Pipe cutting rings to ensure accurate circumferential cuts Ballistic ceramic plates available, used to protect surrounding

process plant during smaller cuts Innovative stainless steel chain mail protective shrouds available Abrasive ‘garnet’ is environmentally friendly Deck cleaning and surface preparation to major pipe, vessel and

exchanger work, including HPWJ and remote jetting techniques Containerised mounted equipment is designed and certified to

operate in Zone 1 and Zone 2 hazardous areas Ideal for cutting operations in potentially hazardous locations

alongside live plant

25

High Pressure Water Jetting (HPWJ) Cold Cutting

ReferencesBP ETAP Cold cutting removal of redundant pipe-work

Removal of redundant pipework ranging in size from 4” - 21”, Platform still producing, specialist services equipment EX rated and non spark cold cutting equipment

Shell Brents Cold cutting of sea water caissons

Removal of redundant caissons

Cape built and designed a new cold cutting tool for cutting circular holes to allow securing pins to be inserted into caisson to secure caisson and carry out final cut to allow safe removal

Shell St Fergus Terminal Cold cutting of spring hangers

Removal of spring hangers, built and designed a new remote cold cutting tool for cutting spring hangers to allow safe removal of the spring hangers

Contact usJohn TrentOffshore Operations Delivery ManagerTel +44 (0) 1224 215 800Mob +44 (0) 7795 566 159Email [email protected] 26

High Pressure Water Jetting (HPWJ) Man Free Jetting

Water jetting is ideally suited to general deposit removal, process pipe-work de-scaling and cleaning of industrial equipment and pressure vessels, as well as removing coatings and preparing surfaces.

Our capabilities Non-man entry tank and vessel cleaning using 3D cleaning heads

Automated and Semi-automated heat exchanger tube internal cleaning

Automated heat exchanger external blasting

Automated pipe “Aquadrill” descaling system, using Rotofan equipment

“Hot Box” high flow high pressure jetting system, compatible with 3 dimensional cleaning heads

Jetting pumps capable of 1000bar @ 250 litres per minute flow rate, enabling remote applications

Suite of ancillary equipment such as Torus XL tank head, Lance Table, Aquadrill, Bundle Blaster, Freelance

Able to deliver significant total job cost reduction by reducing time, engineering and access

27

High Pressure Water Jetting (HPWJ) Man Free Jetting

ReferencesTATA Scunthorpe BOS Plant Launder line descaling

Removal of very hard scale build up using Aquadrill from 450mm pipework. Approximately 500m of line cleaned on multiple occasions, increasing efficiency.

Dow Corning Cleaning of Fluid Bed Reactor using non man entry method

Cleaning removes the build up of spent bed material within the reactor from the dome, cone, top / bottom of coils, all achieved without any manned entry to the vessel

Huntsman Tioxide Main Outfall Effluent line descaling

Removal of hard scale from GRP effluent outfall pipe, from lagoons to Sea outfall. Removal of scale from 2 x 300mm pipe over a distance of approximately 1km Contact us

John TrentOffshore Operations Delivery ManagerTel +44 (0) 1224 215 800Mob +44 (0) 7795 566 159Email [email protected] 28

Insulation

With over 50 years’ international experience of providing insulation services to the highest standards, Cape remains first choice for projects that require meticulous attention to safety, reliability and durability.The earlier in the process Cape can get involved, the greater the savings on energy and construction costs that will be passed to the buyer. Cape consider CUI a plague to the industry, and our ever-evolving working practices aim to mitigate this phenomena to the best of our ability.

Our capabilities Provision and application of thermal and acoustic insulation for

industrial applications Insulation provided for: energy conservation, process stabilization

and personnel protection, Temperature ranges from; minus196ºC (cryogenic) up to +800ºC

(superheated steam) Design services, heat loss analysis, unbiased advise on the most

fitting insulation systems to use. Infrared thermography to represent our surveys in a pictorial manner Fabrication and installation of a vast array of cladding materials to

suit the local environment Energy Audits (TIPCHECK) for the evaluation of savings and

calculation of payback times. Work closely with our Customers on FEED, EPC and Asset Integrity

and Maintenance Management Projects29

Insulation


Provision of multi discipline services including access, insulation, painting and coatings, asbestos removal, stand by and firewatch, minor civil work and general operatives


Provision of Access and Insulation services for fabric maintenance and outage support on the UK fleet. Additional services: tankage; mechanical work and minor civil work


Provision of multi-discipline services including access, rope access, insulation, painting, environmental and refractory Contact us

Kevin QuinnPrincipal Insulation & Coatings EngineerTel +44 (0) 1642 438 300 Mob +44 (0) 7484 075 864Email [email protected] 30

Membrane Press / Thermal Desorber

Cape operate and own a high pressure membrane filter press capable of processing oily sludge to remove a substantial proportion of the water and hydrocarbon content to form a solid cake suitable for disposal in land fill sites. The unit maximises the level of hydrocarbon returned to the client for reworks. Cape also have the technology and capability of a Thermal Desorption technique for the treatment of contaminated wastes, in particular for oily sludges and contaminated soils for remediation. This technique may be employed together in a suite of treatment processes including concentration / dewatering techniques e.g. centrifuging or filter pressing.

Our capabilitiesMembrane Press Onsite trial methodology using

pilot press

Own and operate a 25bar system

Unique membrane design

Integral screw conveyors

ATEX standard

Enhanced oil recovery

High quality filtrate

Thermal Desorber Own and operate a low

temperature TD system

Infrared radiant heat

Condensing treatment system

Vacuum extraction fan

WINNER31

Membrane Press / Thermal Desorber

ReferencesDow Corning Ltd, Barry E Tank sludge processing

Press to remove chemical / water content to allow landfill disposal

Outokumpu, Sheffield Treatment of sludge from holding pit

Dioxin Workshop (work completed in Paisley) Soil remediation trial

Treatment tests on dioxin impacted soil from Vietnam

Contact usSam HortonGeneral ManagerTel +44 (0) 1925 604 333Mob +44 (0) 7796 951 140Email [email protected] 32

Modular Fabrication (Pre-Assembled Unit / Rack)

The market demand for shorter project build cycles has highlighted the benefits of Modular Fabrication. This ‘off-site’ manufacture enables process and production modules to be effectively and safely built in a controlled workshop environment. Cape has experience of manufacture, testing and installation of modules together with effective control of subcontract suppliers. We operate in a number of manufacturing facilities covering the UK and can transport to site by road or sea.

Off-site fabrication of modular plant sections

Usually fully fitted out and tested prior to delivery

Scope includes:

Steelwork fabrication

Pipework fabrication and installation

EC&I installation

Insulation

Painting

Protective fire coating

Site installation / commissioning

Benefits:

Shorten site installation time, remove site hot work

Reduce total project time, quicker return on investment

Ability to ‘pre-test/commission’ off-site prior to delivery

Our capabilitiesPre-Assembled Unit / Rack (PAU / PAR)

33

Modular Fabrication (Pre-Assembled Unit / Rack)

ReferencesCentrica Storage York Field, Easington Fabrication and assembly of pipework and steelwork of 7 PAR’s

Vivergo Fuels, Wheat Ethanol Plant, Hull Fabrication and assembly of pipework and steelwork for PAR’s

Management of subcontracts including insulation, painting, NDT and scaffolding

Breagh Project, Teesside Fabrication and assembly of pipework and steelwork of PAR’s

including management of sub-contractors for insulation, painting and NDT

Contact usTony StangroomBusiness Development ManagerTel +44 (0) 1642 438 300Mob +44 (0) 7880 031 869Email [email protected] 34

Overhauls

Cape provides a comprehensive ‘multi-discipline’ overhauls and shutdown service to process and manufacturing customers, predominantly on Top Tier COMAH sites, throughout the UK. We specialise in providing a comprehensive offering covering all services, from pre-shutdown planning, to mechanical, access, insulation and environmental / cleaning services. We operate as a main contractor and can effectively control subcontracted services i.e. craneage, inspection and testing.

Our capabilities Services provided to numerous customer including high hazard and

top tier COMAH sites

Job stepping

Planning and scheduling

Execution

Manufacturing

Exchanger management

CDM management and delivery

Project and construction management

All technical and support trades

Supplier mobilisation and management

Full integration with other Cape services

35

Overhauls

ReferencesPhillips 66 Annual Shutdown, Immingham Fabrication of pipe and equipment. Proof and verification of job

steeped items

Delivery of main trades, and management of owned subcontractors. Customer responsible for overall strategic planning and event management

Ineos Nitriles, Annual Shutdown, Teesside Supply of management and resources to complete 2015 overhaul

scope

Planning and management direction provided by INEOS Nitriles

Dow Corning, Annual Shutdown, Barry Supply of supervision and resources. Open, clean, inspect of main

mechanical plant items on areas 5, 7 and 11


Pipe Fabrication

Utilising a wide range of procedures and techniques, Cape offers high integrity Pipe Fabrication services to critical process plants across the UK. Our manufacturing facilities offer efficiency, quality and fast response in the manufacture of high integrity pipework. We fabricate in a number of materials ranging from carbon and stainless steels through to ‘exotic’ materials such as duplex, super-duplex and high temperature steels.

Our capabilities 4 manufacturing facilities throughout the UK

Fabricating high quality process pipework in all materials and pipe diameters

One set of welding procedures covering all locations

Able to support maintenance, shutdown and project opportunities across the UK

37

Pipe Fabrication

ReferencesAir Products, ASU New Plant Build, Teesside Fabrication and erection of all carbon and stainless pipework

including all oxygen spec piping systems

Centrica Storage, York Field Development Project, Easington Fabrication, testing and supply of PAU pipework and site labour

support for York Field Development Project

Huntsman Tioxide, Project ICE, Greatham, Hartlepool Fabrication and installation of Carbon Steel, Inconel and Super

Duplex piping systems


Pressure Testing and Pipeline Pigging

Our capabilitiesPressure Testing Undertake hydro-testing

activities: Testing on new build HRSG units Testing of existing plant items during extension programs

Pipeline Pigging Pigging of small and large bore

pipework: Use of pig launcher / catcher for effluent control Remove contaminants using wire brush or razor back pigs Chemical dipping of pigs for drying or metal treatment

A key part of any construction activity is proving the build. In today’s industry the integrity of the systems is normally proven by a hydraulic test of the systems witnessed by the insurance inspector. At Cape, we are able to offer this testing service for a wide range of applications such as when tests are required at elevated temperatures, when the test medium needs to contain preservatives, and when the test is required at high pressure. Cape also have extensive experience in pigging small and large bore pipework from pipeline drying with soft foam pigs to contamination removal using wire brush or razor back pigs. Pipeline pigs are devices that are inserted into and travel throughout the length of a pipeline driven by a product flow. They were originally developed to remove deposits which could obstruct or retard flow through a pipeline. Today pigs are used during all phases in the life of a pipeline for many different reasons.

39

Pressure Testing and Pipeline Pigging

ReferencesAlstom Power, Growhow, Billingham Growhow Extension Program

Pressure test (hydro-test) pipe spools

Dow Corning Ltd, Barry Pig 6” Chlorosilane line

Pig 6” m/s line from W306 to W922 plant to remove chlorosilane gels

Cristal Ltd, Stallingborough Pressure testing and drying of D227 and D224 tanks

Pressure testing and drying of tanks

Contact usSam HortonGeneral ManagerTel +44 (0) 1925 604 333Mob +44 (0) 7796 951 140Email [email protected] 40

Project and Construction Management

Cape recognises that the continued focus to improve systems, processes and skills is vital for ensuring that universal robust methodology is applied in a standard way across every work scope. All the processes and systems used must remain flexible enough to adapt to work scope intricacies, to sustain Operational Excellence (OE) and to provide a platform for Early Contractor Involvement (ECI), financial and construction risk management, work scope progress reporting and continuous improvement through best practice sharing and lessons learned.

Our capabilities Operates as a main contractor on construction projects on high

hazard and top tier COMAH sites throughout the UK Maintenance, project and construction preparation, planning and

delivery Sourcing and management of third party suppliers Use of an in house industry best practice Project Management

Toolkit including: Project management procedures for different types of projects / contracts Compressive competency frameworks ensuring competent skills at every part of the project lifecycle Use of a range of reliable technology including Cape’s own propriety planning and work management solution (OnSite) Enhanced Cape Management System (CMS) ensuring the latest best practice procedure Ensuring that our best practice “Cape Way” is utilised on your project / contract

Our toolkitProject delivery

system

Reliable technology

Enhanced CMS

Project management competency development

The Cape Way

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Project and Construction Management

ReferencesAir Products, ASU New Plant Build, Teesside Erection of all equipment items including cold box fabrication and

erection of all carbon and stainless pipework including all oxygen spec piping systems

Breagh Project, Teesside Fabrication and assembly of pipework and steelwork of PAR’s

including management of sub-contractors for insulation, painting and NDT

Centrica Storage York Field, Easington Fabrication and assembly of pipework and steelwork of 7 PAR’s


Refractory Engineering

Cape is a market leader in the design and installation of refractory linings for any large industrial assets requiring heat, chemical or abrasion-resistant linings. We apply refractory linings to all types of furnaces and heating plant, in all major industries throughout the world. Our strength is our ability to offer complete refractory packages, from design and engineering, through selection and procurement of materials, to installation, commissioning, and maintenance, and including demolition.Our highly skilled craftsmen are experienced in working with all types of materials, including bricklaying, gunning, casting, ramming, hand packing, pumping and applying fibrous products in slab, blanket and modular forms.

Our capabilities Designed by API 936 qualified engineers

Engineering includes full AutoCAD and 3D modelling

Material procurement from global manufacturers

Installation of all types of refractory materials

Demolition under controlled conditions

Thermographic Surveys including full reports and recommendations

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Refractory Engineering

ReferencesLondon Waste Ltd. Edmonton, London Refractory term maintenance

Refractory maintenance of 5 incinerator boilers

5 major rebuilds. Supply refractory materials

Rio Tinto Alcan, Lochaber Smelter Refractory demolition and reline to Aluminium Reduction Cells

Mechanical repair and maintenance requirements

Singleton Birch Ltd. UK 300 TPD 2 Shaft Maerz Lime Kilns

Demolition and installation of all refractories

Contact usBrian EllisBusiness Development ManagerTel +44 (0) 1904 449 777Mob +44 (0) 7791 021 246Email [email protected] 44

Resource Supply

Cape’s reputation for quality is grounded in having the right people, in the right place, at the right time. Using a variety of attraction methods, including a heavy presence on social media and sourcing through a global applicant tracking system, the Cape Recruitment team is able to stay connected with appropriately skilled and certified operatives.In addition, the Recruitment team is at the centre of activity to re-deploy existing operatives in line with the business cycle. The retention of flexible, high performing workers who are familiar with both Cape and client systems and processes is a significant advantage in an increasingly competitive environment where both safety and productivity are critical.

Our capabilities Provision of support for all blue and white-collar hires National recruitment of blue-collar labour

Mobilisation and movement of existing internal resource Sourcing of additional personnel to complement regional resource and Screening of candidates and verification of trade certifications Best-practice white-collar recruitment with adverts on leading internet

job boards and use of online personality testing and competency-based interviews Leading applicant tracking software with full recruitment lifecycle from

initial attraction to Contract of Employment Payroll administration for all blue-collar operatives with adherence to

relevant domestic and national working agreements

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Resource Supply

ReferencesExxonMobil, Fawley Refinery, Southampton, Annual Maintenance 450 multi-disciplinary FTEs over 4-month period

3-month planning

Dow Corning, Barry, Annual Shutdown 120 multi-disciplinary FTEs over 4 week period.

4-month site planning prior to event

Clair Ridge, North Sea, Project 250 multi-disciplinary FTEs for 6 months each, over 2 years

3-month planning and mobilisation phase

Drax Power Station, Selby, Annual Maintenance 100 Cleaning FTEs over a 2-month period

6-week mobilisation phaseContact usBrian CarltonUK Recruitment Manager

Mob +44 (0) 7436 838 851Email [email protected] 46

Rope Access

Over the last 20 years, Cape has developed unrivalled expertise in rope access and abseiling techniques for both on and offshore customers in the UK and overseas.Cape holds IRATA (Industrial Rope Access Trade Association) memberships globally which facilitate our provision specialist services including architectural remediation, structural repairs, fabric inspection and maintenance and a wide range of complimentary servicesUsing only qualified tradesmen, trained to IRATA standards for industrial rope access. Our multi skilled and multi discipline rope access team are highly competent to undertake a wide range of repairs, installations and on-site services.

Our capabilities Welding and Plating Rigging and Lifting Insulation / Fabrication Structural Fabric Maintenance

and Repair Special Coating Applications

and Fire Protection Industrial Cleaning and Painting Structural Inspections, Surveys

and Materials Testing Asbestos Sampling Bolt Torque Testing Electrical Installation and

Maintenance

Confined Space Entry and Repair Work Working at Height Rescue

Services Non Destructive Testing (NDT) Work Positioning Netting and

Decking Suspended Access Platform

Erection Fall Arrest and Catchment Netting Pest Control Systems Collaborative Working Agreements

with Partners

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Rope Access

Contact usAllan DaviesGroup Rope Access Operations, Development & Technical AuthorityMob +44 (0) 7801 320 174Email [email protected]

AberdeenAberthawCottamDungenessEggboroughFawleyFerrybridgeGreat YarmouthHartlepoolHeysham AHeysham BHinkleyHunterstonLonganettRatcliffeRugeleySABIC North TeesSellafieldSizewellTornessWest BurtonWilton

References

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Specialist Coatings and Fireproofing

Cape provides a complete range of specialist coatings for a variety of structures in; petrochemical plants, refineries, power stations, process plants, marine / ship fabrication yards and offshore installations. We provide surface protection and the application of coatings to prevent corrosion of bare surfaces or those to be insulated and clad.

Our capabilities Safe and cost-effective surface preparation, including dry and wet

abrasive blast cleaning Safe and cost effective track blasting techniques, high pressure and

ultra-high pressure water jetting Application of coating systems to prevent corrosion and provide good

aesthetics Comprehensive range of specialist protective coatings to external

structures, tank internals, concrete surfaces, ships and offshore modules Typical coatings include:

Inorganic / Organic Zinc Rich Primers Two Pack Epoxy and Polyurethane Mid and Topcoats Phenolic Epoxy Tank-linings and CUI mitigation Plural component applied materials Coating systems using conventional / airless and plural component spray

techniques TSA – thermally spray aluminium PFP – Passive Fire Protection and PCSP – Passive Cryogenic Spill

Protection49

Specialist Coatings and Fireproofing


Provision of multi discipline services including access, insulation, painting and coatings, asbestos removal, stand by and firewatch, minor civil work and general operatives


Provision of access and insulation services for fabric maintenance and outage support on the UK fleet. Additional services: tankage; mechanical work and minor civil work


Provision of multi-discipline services including access, rope access, insulation, painting, environmental and refractory Contact us

Kevin QuinnPrincipal Insulation & Coatings EngineerTel +44 (0) 1642 438 300 Mob +44 (0) 7484 075 864Email [email protected] 50

Steelwork Fabrication

Cape is a fabricator and installer of structural and support steelwork. Manufactured at several locations across the UK we are qualified to CE mark steelwork to BS EN 1090. Our comprehensive management system ensures that welding procedures and subsequent quality is maintained at all times.

Our capabilities Four fabrication facilities in the UK

Fabrication of structural and support steelwork

CE marking of steelwork to BS EN 1090

One set of welding procedures covering all locations

Able to support maintenance, shutdown and project opportunities across the UK

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Steelwork Fabrication

ReferencesExxonMobil, Fawley Fabrication and installation of 10 ton Berth 8 Pigging Platform

Valero, Pembroke Fabrication and installation of ARU upgrade

Valero, Pembroke Fabrication and installation of SWAG project


Decommissioning

Contact usNick SinclairStrategic Development Director – CSSTel +44 (0) 1642 370 077Mob +44 (0) 7483 905 449Email [email protected]

With the challenge of decommissioning ageing assets, Cape can continue to deliver the same high quality value adding solutions to the requirements of the decommissioning industry. The working knowledge we gain of clients’ major industrial assets while providing services to support their operations, means we are able to enhance the decommissioning process. The benefits of this approach are considerable, as decommissioning programmes often begin while assets are still productive. With highly skilled multi-disciplinary teams already in place, we can undertake a range of preparatory decommissioning activities.

Our capabilities Access systems including rope access

Asbestos removals

Chemical and environmental cleaning

Removal of insulation systems

Painting and blasting

Asset valuations

Engineering services

Composites

Storage tanks

Drone surveys

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