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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 1
AU: 1800 029 701N Z: 0800 466 444
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.If you require a higher wind rating please contact us: [email protected] or 1800 029 701
Opening width: 2470mmOpening height: 2180mmInternal wall height: 2170mm
Download the Absco Sheds Assembly App for instructional videos
MANU FA CT UREDIN A US TR ALIA
SNAPTiTEAssemb ly
3.4m x 5.5m x 2.17m
*The frame must be secured to a concrete slab or footings, details of which are noted on the attached engineering drawings. Brackets for securing the frame to either a concrete slab or footings are included in this kit. Anchors are not included.
Local authority approval must be obtained prior to construction. Once you have selected your site, draw a site plan and lodge your application together with a copy of the engineering plans located at the back of these instructions.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 2
Tools Required
Tools Recommended
Safety Notes• Some parts and assemblies have sharp edges and/ or sharp corners.• The use of gloves and safety shoes is highly recommended.• Pay attention to where these parts can be handled most safely, and plan the handling of these
parts and assemblies prior to working with them.• The assembly of this product requires drilling into sheet metal which produces small metal
shavings.• Clearing of these shavings throughout the assembly process is highly recommended.
The assembly of this product requires some lifting of heavy assemblies
BUILDERS’STRING
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 3
Steps To Construct Your GarageIdentification of parts ........................................................................... 4Concrete slab/ footing details ............................................................ 9Rear frame assembly ........................................................................... 11Center frame assembly ....................................................................... 13Front frame assembly .......................................................................... 15Frame layout ........................................................................................ 17Frame construction ............................................................................. 15Fit roof purlins ..................................................................................... 20Fit sheeting .......................................................................................... 21Assemble & fit barn doors ................................................................. 24Fit gutters & trim ................................................................................. 28
Engineering drawings ......................................................................... 30
1. Part numbers As noted on page one, part numbers have been printed on most 80 x 40 channel sections and sheeting. All other components have not been marked with part numbers, but can be identified by their description, size and sketches provided on pages three, four and five of this instruction.
2. Personal Access Door (P.A. Door) If you have selected the optional Personal Access Door, P.A. Door, There is an additional instruction manual that is to be used in conjunction with this document.
3. All components pre-cut to size Do not cut any components to a different size, unless it is clearly noted in this instruction to do so. Dimensions in this assembly instruction are exact, where as dimensions noted on the engineering plans are approximate. Double check that you have the correct component for the correct location.
4. Self drilling screws
Helpful Hints
10 x 16 Hex head tek screw for general use.
Phillips head tek screw - use on outside of front framework to maintain a smooth sur-face to surface to secure sheeting to.
The structure is assembled using these self drilling tek screws. All roof and wall sheets are pan fixed. ie screw through the flat pan of the sheet into the framework.
Screw driver bits are included for use in your drill. Refer to the attached engineering drawings for the quantity of screws required per connection.
10 x 16 Hex head tek screw with neoprene washer for securing roof sheets to framework.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 4
5. Missing parts To prevent damage in transit, some items are packed inside others. eg. some flashings may be inside channel sections, other items may be packed inside gutters, some roof sheets packed on top, some on the bottom etc. be very thorough when checking and locating all components.
6. Anchor sets not supplied (Hold down brackets are included) Anchor sets are not supplied with this garage, but can be obtained from most hardware out-lets. Anchors required for this garage are as follows; 11 Chemsets M10130 (10mm x 130mm Long) 2 M10 X 75 Dynabolts for P’ Door if applicable.Note: M10 x 125 long dynabolts can be substituted for chemsets.
Frame Section Identification GuideThere are several types of frame section, each featuring a different combination of notches and/or holes. Frame sections are coded with a letter representing the type of frame section, followed by the length of the frame section in millimeters.
EG: C2960 = Straight cut both ends with overall length of 2960mmC-TYPE - Straight cut at both ends M-TYPE - 45mm lip notch at both ends
J-TYPE - Straight cut at one end: 20mm tab notch with holes at other end
K-TYPE - 20mm tab notch with holes at both ends
L-TYPE - Straight cut at one end: 45mm lip notch at other end.
N-TYPE - Straight cut at one end: 45mm lip notch/20mm tab notch with holes at other end
P-TYPE - 45mm lip notch/20mm tab notch with holes at both ends.
R-TYPE - 45mm lip notch/20mm tab notch with holes at one end: 90mm lip notch at other end.
S-TYPE - Variable notching and/or holes nominated in parts checklist
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 5
2 C2150
4
4
1
2
C0100
K0377
C2470
S1705
2 R0455
1 J0230
2 R1020
2 K0070
2
2
2
2
4
2
C2150
P1150
C2435
M1705
K1674
C0100
4
4
12
C2069
C1705
K1780
18 K1780
8
6
4
C2148
K1180
P1520
One leg of the channel section is 2mm shorter thatn the other leg to allow two channel sections to be boxed together. Most framing requires only single sections of channel, with boxed sections located only where noted in this instruction.
80mm x 40mm Galvanized Channel Framing Sections
SINGLE SECTION TWO SECTIONS BOXED TOGETHER
80
3840
PACK TYPE QTY PART NO.CHECK
QTY PACK TYPE QTY PART NO.CHECK
QTY
FRONTFRAME
REARFRAME
CENTREFRAME
SIDEWALLS
ROOFPURLINS
BARNDOORS
SIDE
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 6
GUTTER
40
40
60ROOFSHEETEDGETRIM
'L' ANGLEFLASHING
BARN DOOR FLASHING
RIDGECAPPING
SHEET PACK
QTY COMPONENT DESCRIPTIONPART No. CHK QTY
COMPONENT DESCRIPTION
PART No. CHK
1STEEL SHEET2480 x 773mm
REAR WALL248P 1
*STEEL SHEET265 x 773mm
FRONT WALL077-1
1*STEEL SHEET2416 x 773mm
REAR WALLCLA-1 1
*STEEL SHEET2416 x 773mm
REAR WALLCRA-1
1*STEEL SHEET2286 x 773mm
REAR WALLCLA-2 1
*STEEL SHEET2286 x 773mm
REAR WALLCRA-2
1STEEL SHEET2260 x 773mm
FRONT WALL226L 1
STEEL SHEET2260 x 773mm
FRONT WALL226R
1*STEEL SHEET
200 x 773mmFRONT WALL
077-2 1*STEEL SHEET
200 x 773mmFRONT WALL
077-3
1*STEEL SHEET
150 x 773mmFRONT WALL
077-4 1*STEEL SHEET
150 x 773mmFRONT WALL
077-5
2STEEL SHEET2140 x 773mm
DOOR SHEET214 16
STEEL SHEET1730 x 773mm
ROOF SHEET173
2*STEEL SHEET2140 x 480mm
DOOR SHEET214-A 14
STEEL SHEET2180 x 773mm
SIDE WALL218
* Part number not printed as above. Identify part by dimensions and/or angle of cut.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 7
TYPE 'H'
EXTERNAL TRIM
RIDGE CAPPING2
QTY TYPE
ROOF SHEET EDGE TRIM4
GUTTERS4
BARN DOOR FLASHING1
'L' ANGLE FLASHING4
50mm PVC DOWNPIPES2
LENGTH CHECK
3030
3000
3030
3000
3000
1880
BRACKETS, PLATES AND ACCESSORIES
2
QTY DESCRITION
8
4
CHECK
1
QTY
6
DESCRITION CHECK
80 x 80 X 80 CHANNEL FRONT FRAME H2205
APEXPLATEZA194
KNEEPLATEZA193
XXTR08
XXTR34
XXTR22
XXTR21
XXTR19
RWG14
TYPE 'H' CHANNEL 2205mm LONG H2205
CENTRE FRAME KNEE PLATESZA193
CENTRE FRAME APEX PLATESZA194
ROLL 20M CYCLONE STRAPPING Fast040
80 x 40 CHANNEL 100mm LONG C100
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 8
47
80
47
BRACKETS, PLATES AND ACCESSORIES (CONT.)
SET OF INSTRUCTIONS1
QTY DESCRITION
1
200
CHECK
6
QTY DESCRITION CHECK
700
300
2
5 6
14
4
2
SET OF ENGINEERS SPECIFICATIONS
11
1
100
SELF DRILLING SCREWS Fast014
PURLIN CONNECTION PLATES ZAC0200
HEX HEAD TEK SCREWS Fast035SIX HOLE DOOR STRAPS
PADBOLTS & HASPS Fast006
84mm BUTT HINGES Fast028
GUTTER BRACKETS RWG-6GUTTER STOP ENDS XXTR25
DOWNPIPE SPOUTS 50mm DIA. RWG17
HEX HEAD TEK WITH NEO WASHERS Fast033MPB MULTI-PURPOSE BRACKETS
SCREWDRIVER BIT Fast038POP RIVETS 3mm Pack13
BKT17
PADBOLT FAST006HASPDOOR STRAP ZAC012A
MPBMULTIPURPOSEBRACKET (DIFFERENT HOLES USED FOR DIFFERENT APPLICATIONS)BKT117
PURLIN CONNECTION
PLATEZAC0200
DOWNPIPESPOUTRWG17
ZAC012A
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 9
CONCRETE SLAB AND FRAME LAYOUT DETAILS
1747
4017
2740
1747
8080
5460
40 1634 40 1634 40
6426
3388
457
2474
457
EXTERNAL FRAME SIZE:3388 x 5460SLAB SIZE:
3388 x 5460 x 100mm THICK
DIAG
ONAL
DIM
ENSI
ON
FRONT ENTRY
500 500
100
2388
The garage has been designedso the slab and the externalframe size are the same. The wallsheeting then overlaps the slabby a depth of 30mm to form awater proof joint.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 10
Guide for Connecting Frame Sections
Absco sheds’ frame assemblies are supplied with 10-16x16 self drilling wafer head phillips drive tek screwsThe wafer head minimises distortion to the sheet cladding once it is fi tted to the frameEnsure that driver bits used to fasten these screws is phillips drive, as similar alternatives (EG. Pozi drive) increases the risk of stripping the head of these screws.
Some holes are pre-punched in Absco sheds’ frame sections, however the wide range of positions that most fasteners are required for means that the remainder have to be drilled as per the connection being madeA 3mm drill bit is supplied for pre-drilling holes where self drilling screws may be more diffi cult to establish holes with (EG. Fitment of purlin brackets).
Absco sheds’ frame sections are manufactured from light gauge steel, enabling for the notched ends or lengths of one frame section to be spread over the sides of another frame section, boxed frame section or H-section.
Absco sheds’ frame sections are designed to nest into one another to create boxed frame sectionsBoxed frame sections are only required in some parts of the entire frame assemblyBoxed frame sections are fastened together using the fast014 tek screws supplied at 300mm centres (unless otherwise stated) along the length of each boxed frame section.
Some connections are designed to fasten more than two parts together. Connections may also not feature a defi ned alignment or physical stop.For these reasons, focus on arranging all parts of a frame assembly or subassembly together (to the overall sizes and check measurements nominated) using minimal screws. This allows for easier adjustment to various connections which may be necessary to achieve the overall dimensions and check measurements that are nominated.Fit the remaining screws once the frame assembly or subassembly is assembled as per the overall dimensions and check measurements that are nominated
Boxing Frame Sections
A B
HIGH SIDE A
HIGH SIDE BLOW SIDE B
LOW SIDE AFAST014FAST014
HIG
H SI
DE
HIG
H SI
DE
(PRI
NT)
(PRI
NT)
LOW
SID
E
LOW
SID
E
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 11
Rear Frame Parts required: 80 x 40 Channel
K1674
2) PART M17052) PART C2150
TOP CHORDS CORNER LEGS
CENTRE UPRIGHT MIDWALL UPRIGHT
4) PART K1674 HORIZONTAL GIRTS 2)100mm LONG 80 x 40 CHANNELBRACKET CONNECTORS2) PURLIN CONNECTION PLATES
- SEE THE NEXT PAGE FOR DETAILED DIMENSIONS- REFER TO THE ENGINEERING DRAWINGS FOR THE QUANTITY OF SCREWS
REQUIRED AT CONNECTION POINTS
SECURE CHANNELS TOGETHER WITH ONE PURLIN CONNECTION PLATE EACH SIDE.
REAR LEGREAR GIRT
(ONE ON EACH CORNER UPRIGHT)
100mm BRACKETCONNECTOR
C2150
P1150
C2435
M1705
*ALL SINGLESECTIONCHANNELSEXCEPT C2435
2) PART C24352) PART P1150
BOXEDSECTIONS
2)
The final step is to fix three multipurpose brackets (BKT17) to the bottom of the uprights as detailed on page 17.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 12
FRA
ME
DIM
EN
SIO
NS
-LA
Y TH
E P
AR
TS O
UT
ON
YO
UR
SLA
B O
R L
EV
EL
AR
EA
AS
SHO
WN
.-C
HE
CK
DIA
GO
NA
LS F
OR
SQ
UA
RE
NE
SS, T
HE
N J
OIN
ALL
CO
MPO
NE
NTS
TO
GE
THE
R W
ITH
SE
LF D
RIL
LIN
G S
CR
EW
S.R
E-C
HE
CK
TH
E D
IME
NSI
ON
S, T
HE
N M
AR
K A
RO
UN
D T
HE
OU
TSID
E O
F TH
E F
RA
ME
WIT
H C
HA
LK S
O T
HA
T YO
UH
AV
E A
TE
MPL
ATE
FO
R T
HE
RE
MA
ININ
G F
RA
ME
S.-U
SIN
G T
HE
100
mm
BR
AC
KE
T C
ON
NE
CTO
RS,
BO
X T
HE
BO
TTO
M O
F TH
E T
WO
CO
RN
ER
LE
GS
AS
SHO
WN
ON
TH
E P
RE
VIO
US
PAG
E.
-CA
RE
FULL
Y TU
RN
TH
E F
RA
ME
OV
ER
AN
D F
AST
EN
WIT
H S
CR
EW
S O
N T
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OPP
OSI
TE S
IDE
.
NO
TE:
**
HIG
HLI
GH
TED
D
IME
NSI
ON
S
ID
EN
TIC
AL
FOR
RE
AR
, C
EN
TRE
AN
D F
RO
NT
FRA
ME
S.
**2448
**2150
**1110
140
**33
88
857
837
837
857
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 13
Internal Frame(2x required)
Parts required: 80 x 40 Channel
PART No. QTY LENGTH2 2069C2069
C1705 2 1705
4APEX PLATES KNEE PLATES
2
80
80
C2069
C1705
ALL SINGLE SECTION CHANNELS
3388
2150
2448
• Lay out the boxed sections to the above configuration.• Use the same layout pattern as the rear frame. Check that both diagonal measurements are equal
to ensure that the frame is square.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 14
Internal Frame (continued)(2x required)
SECURE APEX PLATES AND KNEE PLATES TO EACH SIDE OF THE FRAMEAS SHOWN. USE SELF DRILLING SCREWS AT EVERY PRE-PUNCHED LOCATIONIN BOTH KNEE AND APEX PLATES WHERE CONNECTION TO THE FRAME IS POSSIBLE.
CAREFULLY TURN FRAME OVER, RE-CHECK DIMENSIONS AND DIAGONALS, THEN FASTEN PLATES IN THE SAME MANNER AS THE PREVIOUS SIDE.
FRAME
UNDERNEATH VIEW
JOIN PLATES TOGETHER WITH THREE SCREWS
JOIN PLATES TOGETHER WITH THREE SCREWS
UNDERNEATH VIEW
APEX/KNEE PLATE
APEX/KNEE PLATE
The final step is to fix a multipurpose bracket (BKT17) to the bottom of the uprights as detailed on page 17.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 15
Front Frame
Refer to the next page for further details.
300mm Lip notch in 365mm from this
end in S1705
1) Purlin connection plate each side
857
(For Purlin connection )
C2470J0230K0070
S1705
R0455
K0377
R1020
Bracket connectors
457 2474 457
2180
C2150
Door Mullion Type 'H' 2205
2) Type 'H' Channel 2205mmfor door mullions
2) Purlin connection plates
-Lay the components as shown above, using the same dimensions as used for the rearframe, and fasten with screws in the same manner.-The top chords have special lip notches to allow insertion of other components asshown on the following page.
80 x 40 ChannelParts required: 80 x 40 Channel2) S1705 Top chords2) C2150 Corner uprights2) R0455 Top chord braces2) R1020 Side diagonal braces4) K0377 Horizontal girts1) J0230 Top center vertical strut2) K0070 Top vertical outer struts1) C2470 Head beam4) 100mm long bracket connectors (80x40 channel)
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 16
Front Frame (continued)
others, including some pieces with different notching patterns.
The final step is to fix three multipurpose brackets (BKT17) to the bottom of the uprights and inside of the door mullions as detailed on page 17.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 17
Frame Configuration
EDGE OF CONCRETE SLAB
Fasten the MPB Brackets to the frames as shown below, while the frames are still laying on the ground
.
60mm
Note: Accuracy is important as any misalignments will stop the side wall girts from fitting properly in later steps.
Secure brackets to frame uprights with six self-drilling screws each.
When securing the brackets to the slab, use the brackets hole that is furthest away from the slab edge, to prevent the possibility of the concrete cracking near the slab.
Mark the frame positions out on the slab.(Refer to page 6 for details)
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 18
Frame Construction1. Rear FrameTo secure each frame to the slab, move the frame to its marked position. Whilst one other person holds the frame in position. Mark the hole position of each upright, move the frame away enough to drill the slab for each anchor, move the frame back and secure in position.
Rear frame can be supported with ropes and pegs, or roof purlins used as braces during this stage.
2. Center Frame Connection
Bend the inside tab at right angles to secure to the rear wall girt.
Side wall girt
Secure the first center frame to slab. Fit eight side wall girts (Part K1780) at the same height as the rear wall girts. Secure every connection with two tek screws.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 19
Frame Construction (continued)1. Secure Front FrameSecure the front frame and side wall girts in place. Fit the sidewall girts in the same manner as the rear frame. Secure every connection with two tek screws
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 20
Secure Roof Purlins(18x Part K1780)
856796
PURLINREARFRAME
PURLIN
REARFRAME PURLIN
CENTREFRAME
PURLINPURLIN
CENTREFRAME
Fit the roof purlins between each frame as shown, so the top
Secure each roof purlin with two tek screws through each purlin end tab. (8x tek screws per roof purlin) bend purlin end tabs as shown.
tek screws may have to be removed, then replaced to achieve this.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 21
Fit Strapping
Check the diagonal roof measurements to ensure the frame is exactly square.
Fit the strapping diagonally over the top of the frame, (refer to engineering plans), pulling and secure to each frame with three screws per connection.
Repeat this procedure for the rear frame as shown.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 22
Corner Sheets
.
corner of the garage as shown on the following page.
The four corner sheets of the garage are to be folded as shown below.
See the following page to understand where the sheets are to be positioned.
Rear Wall Sheets
Fold ONE pan sections as shown below.
2286
mm
CRA-2CLA-2
Front Wall Sheets
Fold TWO pan sections as shown below.
2260
mm
226R226L
CLA-2
226R
CRA-2
226L
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 23
Fit Wall SheetsCorner SheetsSecure the four corner sheets in place as shown.
• Position each sheet flush with the top of the frame, with the bottom end overlapping the concrete slab by 30mm to form a weather tight seal.
• Each sheet is 773mm wide, with a sheet to sheet coverage of 740mm. As coverage of each sheet can vary slightly, it is important to monitor your progress. You can stretch or shrink the sheet coverage as you place each sheet to accomplish this.
• As you progress, multiply the number of sheets remaining by 740mm, which should be the same as the distance left, to the center of the outside rib of each fixed sheet.
• Use a spirit level to ensure the sheets are vertical.
• Use tek screws in every second pan, fastening sheets to top and bottom girts and edge roof purlins. Fasten sheets to all frame uprights at 300mm centers.
Overlap the first wall sheet only by one pan.
7 sheets per side.
Secure 077-1 centrally to the front gable
Secure 077-2, 077-3 sheets as shown
Overlap 077-4, 077-5 sheets by three pans which will then overlap the corner sheets.
226L
226LCRA-2
CLA-2
218
077-1
077-2 077-3
077-5077-4
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 24
Roof Sheets Fitting
Pan
Turn pans up
Length of hardwood with 25mm deep saw cut, used to bend pans of sheets.
sheet only by three pans
Roof sheets towith front and rear wall sheets
12
34
56
78
• Lay the roof sheets on the ground in the same configuration as shown. This will prevent rainwater entry during windy conditions.
• Fit the roof sheets in the same manner as the wall sheets. Each sheet should be in line with the side wall sheets, and overhang 30mm to allow rainwater to flow into gutters.
• Working from inside the garage using a ladder or safety platform, secure each sheet as shown, with the first sheet flush with the front gable sheets.
• Use one screw with neo washer at every pan to ridge and outer purlins. Use one screw with neo washer at every second pan on the center purlin.
• Repeat the above procedures for the other side of the roof.
8 sheets per side.173
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 25
Fit Gutter And Downpipe
Join lengths of gutter to match the length of the garage by notching the rolled edge of one to allow the other to slide into it. Put silicone in the joint then use rivets to fasten the sections together. Repeat this procedure for the other side.
Mark the holes to be cut to accept the downpipe drop at the ends you select. Fix the drop
Mark a line 110mm down from the top of the outer purlins at each end of the garage. Run a stringline between these marks. This line represents the bottom position of the gutter brackets, which are attached to each sheeting rib. You may wish to allow for a slight fall to the downpipe position (personal preference).
Fix gutter onto brackets equally at both ends, push top of bracket into outer roll of gutter and bend small support arm down to retain inner face.
Rivet brackets to gutter through the bottom of each bracket.
Fit downpipes to drops with silicone and rivets, then secure to a rib of the wall sheeting with screws from the inside of the garage.
Gutter
Downpipe drop
Gutter stop end
Cut hole for drop at back edge of gutter
Bend down the two arms on the bracket over the back edge of the gutter.
Immediate Maintenance
Clean down all roof and internal gutter areas.Metal filings from drilling holes and using self drilling screws can cause discolouration and corrode roof sheeting and gutters.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 26
Fitting Trim / Flashing
Barge Flashing
4x Barge flashing (TR34) - 3030mm Long.
Trim to required length.
Fit to the front and rear gables fixing through the roof at purlin locations.
Fix to gutter stop ends at both sides.
Ridge Capping
2x Ridge Capping (TR08) - 3030mm Long.
Working from the garage towards the center, lay the ridge capping on the ridge of the roof sheets, overlapping sections to suit the length. Secure to every second rib of the roof sheeting with screws and neo washers.
Note: Avoid walking on the roof so the sheeting does not get damaged. If it is necessary, walk only on the sheet pans at ridge purlin locations, after all sheets have been fully fastened to the framework. To further avoid damage or injury, wear a safety harness and move along the ridge on your hands and knees.
Door Trim
1x Fit door flashing (TR21) - 3030mm Long.
Trim to required length.Fit between the front wall gable sheeting and the header beam.Fix with hex head tek screws.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 27
Barn Door Assembly
K1180
P1520
*All channels aresingle sectionsexcept C2148
Parts required per door:
4) C2148 - 80 x 40 channel3) K1180 - 80 x 40 channel2) P1520 - 80 x 40 channel1) 2145 x 773 sheet1) 2145 x 480 sheet
Accessories (both doors)
2) Six hole door strap6) 84mm butt hinges3) padbolts & hasps
Boxed C2148
Boxed C2148
Finished size: 1220mm(W) x 2148mm(H)- Lay the sections out as shown, and check diagonals for squareness. the doors must be square to operate correctly .- Fasten all sections together with a minimum of two self drilling screws at every connection.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 28
Barn Door Assembly (continued)
1) 2145 X 773 Sheet
1) 2145 X 480 Sheet
Fit three hinges to each door as shown.
125Secure one door
strap to each door with tek
screws.
Secure ‘L’ Flashing
Secure padbolts as shown.Use the padbolt as template to drill 3mm holes and secure with wafer hd
tek screws (FAST014)
Refer to the next page for the location details of the remaining padbolts.
Left Door
Right Door
Use rivets (FAST009) to fix the inside face of the L
flashing to the framing.
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 29
Barn Door Installation
'L' Flashing
Before hanging doors, fit one 'L' flashing to each door mullion and wall sheet with rivets to neatly trim these edges. Secure hinges to door mullions with screws as shown
Secure both padbolts with screws as shown.
Drill a 12mm hole, 35mm deep in the concrete to secure the padbolt shaft into.
View from inside looking outside
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 30
Barn Door Installation (continued)The top padbolt for the LH door should be placed along the top edge of the door so that when it is fully extended upwards the bolt does not hit on the rib of the sheeting above it.
When positioned mark and drill a 12mm hole in the flashing for it to slide into when it is in the shut position.
Drill a 12mm hole, 35mm deep in the concrete to secure the padbolt shaft into.
Front View
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 31
26/09/19
SC
500
500
2388
For door padbolts
400x400x600D
ALT Ø450x600D
400x400x750D
ALT Ø450x750D
WIND CLASS N2
ABS-GR161
ABS-GR291
Boxed stud
2/400x400x900D
ALT 2/
Ø450x900D
300x300x300 DP
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 32
N2.
15/10/18
SC
Roof construction live loads in accordance with AS/NZS 1170.1
"Dead and Live Loads"
WIND CLASS N2
ABS-GR171
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Absco Industries Assembly Instruction Manual
ABSCO COMPACT GARAGEMODEL: CG34552N23.4m W x 5.5m D x 2.17m H
Model: CG34552N2 29/09/19 33
Absco Sheds Storage Guidelines
• Absco Sheds are designed to be weatherproof for normal weather conditions. In the event of extreme weather conditions such as heavy rain, combined with high wind gusts, the ridge capping, sheeting joins, screw fi xings etc., may exhibit minor deformations which may allow some water entry. These areas should be checked regularly to ensure that maximum strength and protection is maintained.
• Other weather conditions such as extreme heat and extreme cold, moist or dry air can infl uence the effects of concrete fl oor moisture and/or condensation on the underside of the roof sheets.
• Absco Sheds and storage units are primarily used for storage of garden equipment such as lawnmowers, wheelbarrows, garden tools etc. Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and/or stacked above the concrete fl oor on timber slats.
• Waterproof sealants may be used to offer further protection where required around joins and screw fi xings, as can rubber door seals and other products which are available from most hardware outlets.
• Placement of waterproof sealants (silicone) between the base of the shed and concrete slab is not recommended, as this process can have a reverse effect, preventing excess water from escaping, resulting with water accumulating and being trapped inside the shed.
• Absco accepts no responsibility for water entry, fl oor moisture, condensation or the condition of the Contents inside your Absco steel building arising from any of the pre-mentioned weather conditions.
6-12 Activity St, Acacia Ridge QLD 4110PO Box 119, Acacia Ridge QLD 4110
AU: 1800 029 701N Z: 0800 466 444
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Lifetime Warranty StatementThis warranty against defects is given by:
Absco Industries (ABN: 77 869 708 678)Address: PO Box 119 Acacia Ridge QLD 4110 Ph: 1800 029 701Fax: 07 3344 1191Email: [email protected]
Date of issue: 19 December 2018
Details of Manufacturer’s Warranty
This product comes with a Lifetime structural warranty from the date of purchase. This warranty also applies where there are missing or damaged parts identi� ed in the parts list referred to in the instruction kit within the product packaging.
Please ensure that you keep this warranty form in a safe place along with your proof of purchase. You can register your warranty online http://abscosheds.com.au/warranty-details/ or complete the form on the back of this document and mail it back to Absco, along with a copy of your proof of purchase.
The bene� ts of this warranty are in addition to your rights under the Australian Consumer Law (ACL) and in particular, the guarantees implied under the ACL and any other rights and remedies of the consumer under a similar law in relation to the goods and services to which this warranty relates.
Process of claiming warranty:
To make a claim under the warranty within the warranty period, you will need to contact the manufacturer directly by phone or email:
Contact Number: 1800 029 701Contact Email: [email protected]
You will be required to produce proof of purchase (this is at discretion of the manufacturer) at the time of the claim.
The manufacturer bears the cost of replacing the products or spare parts or repairing the products and reasonable direct expenses of claiming under this warranty:
Where parts are replaced, the manufacturer will bear the cost of sending the spare part and will endeavour to deliver it to the customer’s nearest reseller within 20 working days for the customer to pick up. At such time the customer may be required to return the alleged faulty parts.
Where assessment is required in case of replacing or repairing the product, the manufacturer will appoint an assessor within 10 working days to identify the alleged defect. The manufacturer will bear the repair costs by appointing a local tradesman. The manufacturer may choose to replace the product if the repair or the cost of repair is not feasible. The replacement product will be available for collection from the nearest reseller within 20 working days. The customer will bear the cost of assembly for the replacement product.
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IMPORTANT
1. Manufacturer’s DisclosureThis warranty against defects shall not apply in the following situations:
A) Where the product is not assembled in accordance with the instructions provided in the product kit;
B) Where the product is used to store corrosive materials such as fertilizer, chlorine etc;
C) The warranty does NOT cover damage caused by storms, wind, rain, snow or poor foundations;
D) This warranty does not apply to surface deterioration of panels caused by ‘Swarf’ (Tiny particles of steel debris left from cutting, grinding or drilling operations) that has not been removed after building construction.
2. NotesThis product is weatherproof to a certain level; however driving windy rain may cause the product to leak. Condensation may also occur in some weather conditions such as extreme heat or cold. The product should only be used for storing items such as gardening equipment and should not be used for articles that may be prone to damage if they come into contact with moisture. We recommend you use a waterproof sealant to � ll any gaps or joins in order to minimise the risk of water entering.
3. Major DefectsIf the manufacturer is satis� ed that the defect is a major defect, the purchase price may be refunded in lieu of providing a replacement product or repairing the product.
This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
If you do not wish to register your warranty online, complete the below form and email, fax or post this form back to Absco, along with a copy of your proof of purchase.
NAME:
STREET ADDRESS: POSTAL / ZIP CODE:
STATE / CITY / PROVINCE / REGION:
COUNTRY:
SHED TYPE/CODE:
ORDER NO:
DATE OF PURCHASE:
EMAIL ADDRESS:
DATE REGISTERED:
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