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www.absgroup.com

0520-0001

GB 0520-B

ABS submersible sewage pumps AFP M8, M9

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2 Installation and Operating InstructionsInstallation and Operating Instructions

AFP M8, M9 | AFL M3, M8, M9 | VUP M3, M8, M9

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Installation and Operating Instructions

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Motors M8+M9 with AFP-Hydraulics

AFP 4003 (50/60 Hz) AFP 5002 (50/60 Hz) AFP 6001 (50/60 Hz) AFP 8001 (50/60 Hz)

AFP 4004 (60 Hz) AFP 6003 (50/60 Hz)

AFP 6004 (50/60 Hz)

Motors M3 with AFL-Hydraulics

AFL 0601

Motors M8+M9 with AFL-Hydraulics

AFL 1202

AFL 1203

AFL 1207

Motors M3 with VUP-Hydraulics

VUP 0401

VUP 0402

VUP 0403

Motors M8+M9 with VUP-Hydraulics

VUP 0801 VUP 1001 VUP 1201VUP 0802 VUP 1002 VUP 1202

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Installation and Operating Instructions 3

AFP M8, M9 | AFL M3, M8, M9 | VUP M3, M8, M9AFP M8, M9 | AFL M3, M8, M9 | VUP M3, M8, M9AFP M8, M9 | AFL M3, M8, M9 | VUP M3, M8, M9

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1 General................................................................................................................................................... 6

,QWURGXFWLRQ .............................................................................................................................................6

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1DPHSODWH ...............................................................................................................................................9

2 Safety ................................................................................................................................................... 10

3 Transport and storage ........................................................................................................................ 10

7UDQVSRUW ...............................................................................................................................................10

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7UDQVSRUWLQDKRUL]RQWDOPDQQHU.......................................................................................................... 11

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7UDQVSRUWVHFXULW\RISXPSDQGLPSHOOHUIRUPRWRUVZLWKDQLPSHOOHULQVWDOOHG...................................... 14

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4 Product description............................................................................................................................ 16

4.1 6WUXFWXUDOGHVLJQ ...................................................................................................................................16

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7HPSHUDWXUHPRQLWRULQJRIWKHVWDWRU....................................................................................................17 ',(OHFWURGH ..........................................................................................................................................17

7HPSHUDWXUHPRQLWRULQJRIWKHEHDULQJV2SWLRQ0 ...........................................................................18

7HPSHUDWXUHLQGLFDWLRQ ..........................................................................................................................19

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5 Installation ...........................................................................................................................................21

,QVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPSV...........................................................................................21

,QVWDOODWLRQRSWLRQVIRUWKH$)3VXEPHUVLEOHSXPSV .............................................................................21

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,QVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPSLQDGU\VXPS ......................................................................24

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4 Installation and Operating Instructions


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7\SHVRILQVWDOODWLRQRIWKH$)/DQG983VXEPHUVLEOHSXPSV.............................................................. 26

,QVWDOODWLRQVH[DPSOHVZLWK$)/DQG983VXEPHUVLEOHSXPSV............................................................. 27

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(OHFWULFDOFRQQHFWLRQ .............................................................................................................................29

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6WDQGDUGFRQQHFWLRQGLDJUDPVPDLQVYROWDJH9DW+]9DW+]00PRWRUV...........30

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6 Commissioning ................................................................................................................................... 33

6WDUWLQJIUHTXHQF\RIWKHPRWRUV ...........................................................................................................34

7 Maintenance ........................................................................................................................................ 34

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5HPRYDORIWKH$)/DQG983VXEPHUVLEOHSXPS ................................................................................36

8 Assembling the gearbox AFL/VUP.................................................................................................... 36

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GB 0520-B

1 General

1.1 Introduction

These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLFLQVWUXFWLRQVDQGVDIHW\KLQWVZKLFKPXVWEHREVHUYHGGXULQJWUDQVSRUWLQVWDOODWLRQDQGFRPPLVVLRQLQJ)RUWKLV

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ATTENTION Appears at safety hints, the non-observance of which could damage the unit or affect

its functioning.

NOTE Used for important pieces of information.

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1.2 Correct usage of the products

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7KH$%6XQLWVVKRXOGRQO\EHXVHGLIWKH\DUHLQSHUIHFWWHFKQLFDOFRQGLWLRQWDNLQJLQWRDFFRXQWDOOVDIHW\

UHTXLUHPHQWVDQGFRQVFLRXVRIWKHQHHGWRDYRLGSRWHQWLDOO\GDQJHUV7KHFRQWHQWVof the installation and

operating instructions DQGWKHVDIHW\KLQWVPXVWEHDSSOLHG$Q\RWKHUXVDJHDEQRUPDOXVDJHRUXVDJH

EH\RQGWKDWVSHFLHGZLOOEHFRQVLGHUHGDVQRQFRPSOLDQFH

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1.3 Application restrictions of the submersible pumps

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Limitations: )OXLGWHPSHUDWXUHPD[LPXP&)

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ATTENTION If cable length is less than 20 m/65 ft the max. immersion depth

reduces accordingly. In special cases an immersion depth greater than

20 m/65 ft is possible. In order to do this you need the written approval from the

manufacturer ABS.

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For the operation of units as explosion-proof execution the following applies:

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LVOOHGZLWKZDWHUGU\LQVWDOODWLRQRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQZLWKFRROLQJ

MDFNHW2WKHUW\SHVRIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG

ATTENTION The ex versions DUHQRWWWHGZLWKDVHDOPRQLWRU',LQWKHPRQLWRULQJFKDPEHURULQ

the oil chamber. There is an option of an external seal monitor for the ex versions

For the operation of explosion-proof submersible pumps in wet-well installation without cooling jacket

applies:

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For the operation of explosion-proof submersible pumps applies:

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temperature limitersRUWKHUPLVWRUVDFFRUGLQJWR',1FRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFK

LVFHUWLHGLQDFFRUGDQFHZLWK(&GLUHFWLYH(&

For the operation of explosion-proof submersible pumps with frequency inverter applies:

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1.4 Application areas for the submersible pumps

1.4.1 Application areas for the series AFP

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They are suitable for pumping of the following liquids:

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1.4.2 Application areas for the series AFL

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They are suitable for the following liquids:

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1.4.3 Application areas for the series VUP

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They are suitable for the following liquids

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Series

Discharge size DN [cm]

Hydraulic-number

Motor

Number of poles in motor

Motor power [P2 x 10 in kW]

Motor designation (e.g. ME)

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Hydraulics0562-0002

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1.6 Technical data

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1.7 Dimensions and weights

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1.8 Nameplate

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1

2

3 4

5

6

7

8 9 10 11

12 13 1514

16 17

18 19 20

21

22

23 24 25

26 27

Nicht unter Spannung ffnenDo not open while energized

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0

225

4

224

0102

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0

226

4

224

EXPLOSIONPROOF

CL.I, DIV.1, GR.C+DFM

APPROVED Oper. Temp.: T3C

0551-0008

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Legend

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NOTE In all communication please state type of the unit, item and serial number!

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GB 0520-B

2 Safety

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3 Transport and storage

3.1 Transport

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3.1.1 Standing transport

0520-0003

0520-0004

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3.1.2 Transport in a horizontal manner

0

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12

10

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ATTENTION Avoid point loading. If necessary, place the pump on a secure robust pallet and tieGRZQXVLQJVWHHOEDQGVRURWKHU[LQJPHWKRGV

Only lift up the submersible pump if it is suspended horizontally on the crane hooks.

If necessary, adjust the chain accordingly.

3.2 Transport securing devices

3.2.1 Motor connection cable moisture protection

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ATTENTION These protective covers should only be removed immediately prior to connecting the

pumps electrically.

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ATTENTION These protective covers only provide protection against water spray or similar and

are not a water tight seal. The ends of the cables should not be immersed in water,

otherwise moisture could enter the connection chamber of the motor.

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GB 0520-B

NOTE If there is a possibility of water ingress then the cables should be secured so that the

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ATTENTION Take care not to damage the cable or its insulation when doing this!

3.2.2 Transport securing device for AFP submersible pump shafts

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ATTENTION The transport securing device on the pump shaft should only be removed

immediately before installation or connecting up the pump.

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$77(17,21 (QVXUHWKDWWKHWWLQJSRVLWLRQDQGWLJKWHQLQJWRUTXHRIWKH1RUG/RFN securing

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Outer side of the 2 securing washers

Inner side of the 2 securing washers

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Tightening torque for ABS stainless steel screws A4-70:

Thread M6 M8 M10 M12 M16 M20 M24

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3.2.3 Transport security of pump and impeller for motors with an impeller installed


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ATTENTION The transport securing device on the pump shaft should only be removedimmediately prior to installation or connecting to the pump.

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3.2.4 Constructional assembly of the volute for motors with an impeller installed


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ATTENTION When lowering the motor with impeller into the volute care should be taken that the

impeller slides in a straight manner into the wear ring.

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3.2.5 Transport securing device for submersible pump shafts AFL/VUP

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ATTENTION The transport securing device on the motor shaft should only be removed

immediately prior to installation or connecting up to the pump.

1

0562-0011

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3.3 Storage of the units

$77(17,21 7KH$%6SURGXFWVPXVWEHSURWHFWHGIURPZHDWKHULQXHQFHVVXFKDV89IURP

direct sunlight, high humidity, aggressive dust emissions, mechanical damage,

frost etc. The ABS original packaging with the relevant transport securing devices

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system, or other spaces. In the case of heavy frosts, the units and cable should not

be moved if possible. When storing under extreme conditions, e.g. in tropical or

desert conditions suitable additional protective steps should be taken. We would be

glad to advise you further.

127( $%6XQLWVGRQRWJHQHUDOO\UHTXLUHDQ\SDUWLFXODUPDLQWHQDQFHGXULQJVWRUDJH$IWHUORQJVWRUDJHSHULRGVDIWHUDSSUR[RQH\HDUWKHWUDQVSRUWDWLRQORFNLQJGHYLFHRQ

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several times by hand, new lubricating oil or, depending on the version, a small

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applied to the sealing surfaces, thus ensuring perfect operation of the mechanical

seals. The bearings supporting the motor shaft are maintenance-free.

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4 Product description

4.1 Structural design

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Legend

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4.2 Motor monitoring system

Motor equipment:

Motors M3/ME8/ME9

Monitoring Standard Ex FM

Stator %LPHWDOOLF

7KHUPLVWRUV37&

PT 100 - -

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PT 100

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4.2.1 Temperature monitoring of the stator

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FRQWLQXRXVGU\UXQQLQJRUH[FHVVLYHWHPSHUDWXUHVLQWKHPHGLXPLWVHOI

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4.2.2 DI-Electrode

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ATTENTION Thermistors or PT 100 devices must never be directly connected into the control

or power system. They must always be connected to a suitable evaluation device.

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&ODVV)&)7KHWHPSHUDWXUHOLPLWLQJVZLWFKHVPD\RQO\EHRSHUDWHGDV

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5DWHGYROWDJHAC 250 V

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PD[VZLWFKLQJFXUUHQWDWIN

5.0 A

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device with PTB-Approval number.

4.2.3 Temperature monitoring of the bearings (Option M3)

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Switching temperature of motors of insulation class F :

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HOHPHQWVZLWKOLQHDUFKDUDFWHULVWLFVFDQEHWWHG

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4.2.4 Temperature indication

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Resistance

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4.3 Operation with frequency inverters

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critical area

non critical area

L = total length (from frequency inverter to motor)

10 50 100 150 L[m]

UN[V]

660

600

460

400380

230

0562-0012

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5 Installation


5.1 Installation of the AFP submersible pumps

5.1.1 Installation options for the AFP submersible pumps

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NOTE The dimensional sheets and foundation plans for each type of installation are

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5.2 Installation examples

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1.

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used.

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used.

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5.2.1 Wet installation of the AFP submersible pump


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0 - 3

0520-0015

)LJXUH/RZHULQJRIWKH$)3

$77(17,21 PD[7KHDQJOHEHWZHHQWKHFHQWUHOLQHRIWKHXQLWDQGWKHOLIWLQJWRROV

VKRXOGQRWH[FHHG

5.2.2 Installation of the AFP submersible pump in a dry sump


)LWDKRLVWWRWKHVXEPHUVLEOHSXPS

:LWKWKHDLGRIWKHKRLVWSODFHWKHVXEPHUVLEOHSXPSFDUHIXOO\LQWRWKHSUHSDUHGPRXQWLQJIUDPHDQGIDVWHQ

)LWWKHVXFWLRQDQGGLVFKDUJHSRUWVWRWKHYROXWH

,IUHTXLUHGWWKHYHQWOLQHWRWKHYROXWH

2SHQWKHJDWHYDOYHVRQWKHVXFWLRQDQGGLVFKDUJHVLGH

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GB 0520-B

5.3 Fitting the pedestal

m &DUHHQVXUHWKDWDGKHVLYHGRHVQRWFRPHLQWRFRQWDFWZLWKVNLQRUH\HV:HDUJRJJOHDQGJORYHV

7KHJURRYHRIWKHJXLGHSLHFHDQG2ULQJPXVWEHFOHDQDQGIUHHRIJUHDVH7KHLQVWDQWDGKHVLYH/2&7,7(

W\SHVXSSOLHGZLWKWKHXQLWLVVSUHDGHYHQO\RQWKHEDVHRIWKHJURRYHLQWKHEUDFNHWDQGWKH2ULQJ

LQVHUWHGLPPHGLDWHO\

NOTE The hardening time of the adhesive is only about 10 seconds!

7KHJXLGHSLHFHPXVWEHVFUHZHGRQDVVKRZQLQWKHGUDZLQJ)DVWHQWKHJXLGHSLHFHZLWKWKHWZR

0VFUHZV7LJKWHQWKHVFUHZVZLWKDWRUTXHRI1P

1

2

34

5

LOCTITE 406

0562-0027

)LJXUH+'3HGHVWDO'1

Legend

%UDFNHWLVWWHGWRWKHSXPS 2ULQJ

6FUHZVRII 3HGHVWDO

*XLGHSLHFH

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GB 0520-B

5.4 Installation of the AFL and VUP submersible pumps


5.4.1 Types of installation of the AFL and VUP submersible pumps

7KHUHDUHWZRPDLQW\SHVRILQVWDOODWLRQSRVVLEOHZLWKWKH$)/983VXEPHUVLEOHSXPSVInstallation in a steel discharge pipe in accordance with Figure 25

Installation in a concrete sump in accordance with Figure 26

7KHLQRZWRWKHVXPSIRUAFL pumpsPXVWEHWWHGZLWKDVFUHHQ7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKH

W\SHRIK\GUDXOLFVWWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ

Type of hydraulics Clean water Runoff water, river water, used water, rain water,pre-screened liquid, recirculation

%DUVSDFLQJLQPP %DUZLGWKLQPP

AFL 0600

AFL 0800

AFL 1200 ,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6

7KHLQRZWRWKHVXPSIRUVUP pumpsPXVWEHWWHGZLWKDVFUHHQ7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKH

W\SHRIK\GUDXOLFVWWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ

Type of hydraulics Clean water Runoff water, river water,

used water, rain water

pre-screened liquid,

recirculation

%DUVSDFLQJLQPP %DUVSDFLQJLQPP %DUVSDFLQJLQPP

VUP 0400

VUP 0600

VUP 0800

VUP 1000 VUP 1200

,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6

ATTENTION When setting the switching off level the minimum cover as given in the installation

documents must be adhered to.

1.

2.

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GB 0520-B

5.4.2 Installations examples with AFL and VUP submersible pumps

1 87

2

4

6

5

10 12

0520-0016

187

5

4

6

3

10 12

0520-0017

)LJXUH983$)/LQDVWHHOGLVFKDUJHSLSH )LJXUH983$)/LQDFRQFUHWHVXPS

Legend

7DQNFRYHU &RXSOLQJULQJ

'LVFKDUJHSLSHULVHUSLSH 0LQLPXPZDWHUOHYHOVHHLQVWDOODWLRQGUDZLQJV

&RQFUHWHVXPS &RQQHFWLRQFDEOH

$)/983VXEPHUVLEOHSXPS &DEOHVXSSRUWIRU[LQJWKHSRZHUFDEOH

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GB 0520-B

5.4.3 Installation of the AFL and VUP submersible pumps


ATTENTION The power cables should be handled carefully during installation and removal of the

pumps in order to avoid damage to the insulation.7KHFRXSOLQJULQJUHTXLUHGIRULQVWDOODWLRQRIWKH$)/983VXEPHUVLEOHSXPSPXVWDOUHDG\EHLQVWDOOHGDV

VKRZQLQ)LJXUHDQG%HIRUHLQVWDOODWLRQRIWKHSXPSDVXLWDEOHVXSSRUWKRRNIRUWKHFKDLQDVZHOODVDQ

RSHQLQJDQGVXVSHQVLRQFDEOHVRFNIRUWKHFDEOHPXVWEHSURYLGHGLQWKHVXPSRUULVHUSLSH

127( ,QWKHFDVHRI$)/983VXEPHUVLEOHSXPSVZLWKJHDUER[WKHVXEPHUVLEOHPRWRUDQG

hydraulics mounted to the gearbox are supplied separately.

%HIRUHRUGXULQJWKHLQVWDOODWLRQWKHPRWRUFRQQHFWLRQFDEOHVVKRXOGEHWWHGRQVLWHZLWKVXLWDEOHVWUDLQUHOLHI

HJFDEOHVRFNV3DUWLFXODUFDUHVKRXOGEHWDNHQWKDWWKHFDEOHLQVXODWLRQLVQRWFUXVKHGRUGDPDJHGE\WKH

ZHLJKWRIWKHKDQJLQJFDEOHHVSHFLDOO\LQWKHDUHDRIWKHFDEOHLQOHW

ATTENTION When raising the submersible pump out of the concrete sump or the steel dischargepipe with the hoist ensure that the connection cables are lifted out simultaneously as

the pump itself is being raised.

5.4.4 Lowering of the AFL and VUP submersible pump into the coupling ring

ATTENTION Before lowering the pump a direction of rotation check should be carried out, see

VHFWLRQ

'UDZWKHFDEOHKRVHRYHUWKHHQGRIWKHFRQQHFWLRQFDEOH

$77(17,21 7KHVWHHOULVHUSLSHRUFRQFUHWHVXPSPXVWEHFOHDQHGWKRURXJKO\EXLOGHUVUXEEOH

HWF%HIRUHWWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJHSLSHFDUHVKRXOGbe taken that any paint remnants are completely removed from the conical surfaces

on the pumps or on the coupling ring. These conical surfaces must then be greased.

7RRSWLPLVHWKHLQRZDQGWRUHGXFHWKHQRLVHOHYHOLWLVLPSRUWDQWWKDWRQHSDLURI

QVRIWKHVXFWLRQSLSHDUHLQOLQHZLWKWKHPDLQRZGLUHFWLRQRIWKHLQRZFKDPEHU

7KLVPXVWEHREVHUYHGZKHQWWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJH

pipe.

&DUHIXOO\ORZHUWKHVXEPHUVLEOHSXPSZLWKWKHDLGRIDKRLVWLQWRWKHFRXSOLQJULQJLQWKHVXPS7DNHFDUHWKDW

WKHFDEOHLVORZHUHGVLPXOWDQHRXVO\DQGFDQQRWVQDJ

$WWDFKWKHOLIWLQJFKDLQWRWKHKRRNSURYLGHGVRWKDWLWFDQQRWVWULNHHLWKHUWKHSXPSFDEOHRUWKHVXPSZDOO

7HQVLRQWKHSXPSFDEOHDQGIDVWHQWRWKHKRRNSURYLGHGZLWKWKHDLGRIWKHFDEOHVRFN:KHUHDVWHHO

SUHVVXUHSLSHLVXVHGWKHFRQQHFWLRQFDEOHVKRXOGEHEURXJKWWKURXJKWKHFRQQHFWLRQFDEOHLQOHWDQGVHDOHGRIILQDZDWHUWLJKWPDQQHU

c 7KHFRQQHFWLRQFDEOHVKRXOGRQO\EHWLJKWHQHGVXIFLHQWO\VRWKDWQRWHQVLRQDFWVDWWKHFDEOHLQOHWLQ

WKHKHDGRIWKHSXPS7KHFRQQHFWLRQFDEOHVKRXOGQRWVWULNHWKHFKDLQRUWKHVXPSZDOO

,IQHFHVVDU\WKHVWHHOULVHUSLSHLVVHDOHGRIILQDZDWHUWLJKWPDQQHU

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GB 0520-B

5.5 Electrical connection


%HIRUHFRPPLVVLRQLQJDQH[SHUWVKRXOGFKHFNWKDWRQHRIWKHQHFHVVDU\HOHFWULFDOSURWHFWLYHGHYLFHVLVDYDLO

DEOH(DUWKLQJQHXWUDOHDUWKOHDNDJHFLUFXLWEUHDNHUVHWFPXVWFRPSO\ZLWKWKHUHJXODWLRQVRIWKHORFDOHOHFWULF

LW\VXSSO\DXWKRULW\DQGDTXDOLHGSHUVRQVKRXOGFKHFNWKDWWKHVHDUHLQSHUIHFWRUGHU

$77(17,21 7KHSRZHUVXSSO\V\VWHPRQVLWHPXVWFRPSO\ZLWK9'(RURWKHUORFDOUHJXODWLRQV

with regard to cross-sectional area and maximum voltage drop. The voltage stated on

the nameplate of the pump must correspond to that of the mains.

c 7KHLQFRPLQJSRZHUVXSSO\DVZHOODVWKHFRQQHFWLRQRIWKHSXPSLWVHOIWRWKHWHUPLQDOVRQWKHFRQWURO

SDQHOPXVWFRPSO\ZLWKWKHFLUFXLWGLDJUDPRIWKHFRQWUROSDQHODVZHOODVWKHPRWRUFRQQHFWLRQ

GLDJUDPVDQGPXVWEHFDUULHGRXWE\DTXDOLHGSHUVRQ

7KHSRZHUVXSSO\FDEOHPXVWEHSURWHFWHGE\DQDGHTXDWHO\GLPHQVLRQHGVORZEORZIXVHFRUUHVSRQGLQJWRWKH

UDWHGSRZHURIWKHSXPS

ATTTENTION The unit should only be operated with the overload relay and thermal sensors/limiters

connected.

5.5.1 Standard connection diagrams, mains voltage 380 - 420 V at 50 Hz/460 V at 60 Hz, M3 motors

M3 ~

PE

F1

DI

W2

V2

W1

V1

U2 U1

F0

V2

U2

W2

W1

U1

V1

0551-0032

M3 ~

Cable 2

Cable 1

W2

U2

V2

W1

V1

U1

F0

F1

U2

V2

W2

W1

PE

V1

U1

Di

Di

PE

0551-0033

)LJXUHD2QHSRZHUFDEOHZLWKLQWHJUDWHGFRQWUROOHDGV )LJXUHE7ZRSRZHUFDEOHVHDFKZLWKLQWHJUDWHGFRQWURO

OHDGV

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GB 0520-B

5.5.2 Standard connection diagrams, mains voltage 400 V at 50 Hz/460 V at 60 Hz, M8/M9 motors

M3 ~W2 W1

V2

U2

V1

U1

Cable 2

Cable 1

W2

V2

U2

PE

V1

W1

U1

PE

DI connection chamber20

(X) cable core marking control cable

22

21 DI motor chamber

DI oil chamber

switcho

ff

13

12

11

10

PE

winding

switchoff

41

lower bearing

upper bearing

45

43

44

42

Cable 3

40

temperaturemeasu

rement

31

37

35

36

34

PTC PT10030

X 0562-0032

)LJXUHD6SHFLDOYHUVLRQVWZRSRZHUFDEOHVDQGRQHFRQWUROFDEOHIRURSWLRQDOPRWRUPRQLWRULQJIHDWXUHV

W2 W1

V2

U2

V1

U1Cable 1U1

DI connection chamber20

(X) cable core marking control cable

22

21 DI motor chamber

DI oil chamber

switchoff

13

12

11

10

PE

switchoff

41

lower bearing

upper bearing

45

43

44

42

winding

Cable 8 or cable 8 and 9

40

temperaturemeasurement

31

37

35

36

34

PTC PT 10030

X

M3 ~

Cable 2V1

Cable 3W1

Cable 4PE

Cable 5W2

Cable 6U2

Cable 7V2

0520-001

8

)LJXUHE6L[VLQJOHSRZHUFDEOHVRQHHDUWKFDEOHRQHRUWZRFRQWUROFDEOHV

VWDQGDUGDQGRSWLRQDOPRWRUPRQLWRULQJIHDWXUHV

ATTENTION The cable leads are routed out of the motor. No switching takes place in the motor!

$Q\VZLWFKLQJUHTXLUHGXVHRIEULGJHVPXVWEHFDUULHGRXWLQWKHFRQWUROSDQHO

NOTE Information on the type of starting can be obtained from the nameplate of the pump.

5.5.3 Lead designations

Direct starting in star

1 U1

4

6

3 2

5

U2

W2 V2

W1 V1

0562-0033

L1 L2 L3 -RLQ

1RUWK$PHULFD 1 2 3

$%6*HUPDQ\ U1 V1 W1 89:

Direct starting in delta1

U1

4

6

3

25

U2

W2

V2

W1

V1

0562-0034

L1 L2 L3 -

1RUWK$PHULFD -

$%6*HUPDQ\ 8: 98 :9 -

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GB 0520-B

5.5.4 Checking direction of rotation


:KHQWKUHHSKDVHXQLWVDUHEHLQJFRPPLVVLRQHGIRUWKHUVWWLPHDQGDOVRZKHQXVHGRQDQHZVLWHWKH

GLUHFWLRQRIURWDWLRQPXVWEHFDUHIXOO\FKHFNHGE\DTXDOLHGSHUVRQ

m :KHQFKHFNLQJWKHGLUHFWLRQRIURWDWLRQWKHVXEPHUVLEOHSXPSVKRXOGEHVHFXUHGLQVXFKDPDQQHU

WKDWQRGDQJHUWRSHUVRQQHOLVFDXVHGE\WKHURWDWLQJLPSHOOHURUE\WKHUHVXOWLQJDLURZ'RQRWSODFH

\RXUKDQGLQWRWKHK\GUDXOLFV\VWHP

c 7KHGLUHFWLRQRIURWDWLRQVKRXOGRQO\EHDOWHUHGE\DTXDOLHGSHUVRQ

m :KHQFDUU\LQJRXWWKHGLUHFWLRQRIURWDWLRQFKHFNDVZHOODVZKHQVWDUWLQJWKHXQLWSD\DWWHQWLRQWRWKH

START REACTION.7KLVFDQEHYHU\SRZHUIXO

START

REACT

ION

RO

TOR

REACTIO

N

0562-0035 ATTENTION

The start reaction isanti clockwise

)LJXUH5RWRUURWDWLRQ

NOTE If a number of pumps are connected to a single control panel then each unit must be

individually checked.

ATTENTION The mains supply to the control panel should have a clockwise rotation. If the leads

are connected in accordance with the circuit diagram and lead designations, the

direction of rotation will be correct.

5.5.5 Changing direction of rotation


c

7KHGLUHFWLRQRIURWDWLRQVKRXOGRQO\EHDOWHUHGE\DTXDOLHGSHUVRQ

,IWKHGLUHFWLRQRIURWDWLRQLVLQFRUUHFWWKHQWKLVLVDOWHUHGE\FKDQJLQJRYHUWZRSKDVHVRIWKHSRZHUVXSSO\FDEOH

LQWKHFRQWUROSDQHO7KHGLUHFWLRQRIURWDWLRQVKRXOGWKHQEHUHFKHFNHG

NOTE The direction of rotation measuring device monitors the direction of rotation of the

mains supply or that of an emergency generator.

ATTENTION

The direction of rotation is correctLIWKHLPHOOHUSURSHOOHUURWDWHVLQD

clockwisePDQQHUZKHQYLHZLQJ

GRZQIURPWKHWRSRIWKHSODFHGXQLW

ATTENTION

The direction of rotation is correctLIWKHLPHOOHUSURSHOOHUURWDWHVLQD

clockwisePDQQHUZKHQYLHZLQJ

GRZQIURPWKHWRSRIWKHSODFHGXQLW

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GB 0520-B

5.5.6 Connection of the control circuit leads


42240220

DI l- / berwachungsraumDI Oil- / Separation chamber

DI Motorraum / Motor chamber

DI Anschluraum / Connection chamber

Lower bearingLager unten /

Upper bearing

WindingWicklung /

Lager oben /

Abschalten/Switchoff

21

22

20

13

11

12

10

PE

Type:

No:

Adern Kennzeichnung SteuerkabelCable core marking control cable

PTC

Abschalten/Switchoff

43

44

45

(X)

42

41

40

Temperaturmessung/

Temperat.measurement

35

Oil chamberEx-DI lraum /

37

36

34

31

PT10030

10K-

10K- 22/2

22/1

Motorberwachung / Motor monitoring

X

0562-0036 Control circuit leads for

submersible pumps

&RPPRQOHDG

6WDWRUXSSHU

%HDULQJXSSHU

%HDULQJORZHU

',FRQQHFWLRQFKDPEHU

',0RWRUFKDPEHU

',2LOFKDPEHU

= PE (green/yellow)

)LJXUH'HVLJQDWLRQRIFRQWUROFLUFXLWOHDGV

NOTE The available connections can be obtained from the relevant connection diagram.

5.5.7 Connection of the seal monitoring unit to the control panel

7KHVXEPHUVLEOHSXPSVDUHVXSSOLHGDVVWDQGDUGZLWK',SUREHVIRUVHDOPRQLWRULQJ,QRUGHUWRLQWHJUDWHWKLV

VHDOPRQLWRULQJIXQFWLRQLQWRWKHFRQWUROSDQHORIWKHSXPSLWLVQHFHVVDU\WRWDQ$%6',PRGXOHDQGFRQQHFWWKLVLQDFFRUGDQFHZLWKWKHFLUFXLWGLDJUDPVEHORZ

$77(17,21 ,IWKH',VHDOPRQLWRULQJLVDFWLYDWHGWKHXQLWPXVWEHLPPHGLDWHO\WDNHQRXWRI

service. Please contact your ABS service centre.

X1

X2

Electrode

3(DI)

PE

M2+

M1-

Bulp24V2-5W

MAINS 0562-0037

Electrode

3(DI)

PE

6124009

M2+

M1-

MAINS

1-8

15/18

10

11 9 13 12

14

0562-0038

)LJXUH(OHFWURQLFDPSOLHUZLWKVLJQDOODPS )LJXUH(OHFWURQLFDPSOLHUZLWKRDWLQJFRQWDFW

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GB 0520-B

Electrode

3(DI)

PE

6124007

6124008

M2+

M1-

MAINS

6

15 11 10

7 8 9

Pump

2

Pump

3

0562-0039

)LJXUH(OHFWURQLFDPSOLHUZLWKFROOHFWLYHVLJQDOOLQJ

(OHFWURQLFDPSOLHUIRU+] (OHFWURQLFDPSOLHUIRU+]

110 V $UW1U3DUW1R 115 V $UW1U3DUW1R




ATTENTION Maximum relay contact loading: 2 Ampere.

6 Commissioning


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DWWHQWLRQVKRXOGEHSDLGWRWKHIROORZLQJ

g ,QH[SORVLYH]RQHVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPS

VHFWLRQLVOOHGZLWKZDWHUGU\UXQQLQJRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQ

(QVXUHLQWKLVFDVHWKDWWKHPLQLPXPVXEPHUJHQFHJLYHQLQWKHGDWDVKHHWLVREVHUYHG2WKHUW\SHV

RIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG

+DYHWKHHOHFWULFDOFRQQHFWLRQVEHHQFDUULHGRXWLQDFFRUGDQFHZLWKUHJXODWLRQV"

+DYHWKHWKHUPDOVHQVRUVEHHQFRQQHFWHG"

,VWKHVHDOPRQLWRULQJGHYLFHZKHUHWWHGFRUUHFWO\LQVWDOOHG"

,VWKHPRWRURYHUORDGVZLWFKFRUUHFWO\VHW"

+DYHWKHSRZHUDQGFRQWUROFLUFXLWFDEOHVEHHQFRUUHFWO\WWHG"

:DVWKHVXPSFOHDQHGRXW"

+DYHWKHLQRZDQGRXWRZVRIWKHSXPSVWDWLRQEHHQFOHDQHGDQGFKHFNHG"

,VWKHGLUHFWLRQRIURWDWLRQRIWKHSXPSFRUUHFWHYHQLIUXQYLDDQHPHUJHQF\JHQHUDWRU"

$UHWKHOHYHOFRQWUROVIXQFWLRQLQJFRUUHFWO\"

$UHWKHUHTXLUHGJDWHVYDOYHVZKHUHWWHGRSHQ"

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GB 0520-B

AFP

'RWKHQRQUHWXUQYDOYHVZKHUHWWHGIXQFWLRQHDVLO\"

+DYHWKHK\GUDXOLFVEHHQYHQWHGLQWKHFDVHRIGU\LQVWDOOHGSXPSV"

AFL/VUP

+DYHWKHVWHHOULVHUSLSHRUFRQFUHWHVXPSEHFOHDQHGWKRURXJKO\EXLOGHUVUXEEOHHWF

$UHDQ\SDLQWUHPQDQWVDUHUHPRYHGIURPWKHFRQLFDOVXUIDFHVRQWKHSXPSVRURQWKHFRXSOLQJULQJ"$UH

WKHVHFRQLFDOVXUIDFHVEHJUHDVHG"

6.1 Starting frequency of the motors

7KHDOORZDEOHVWDUWLQJIUHTXHQF\SHUKRXUFDQEHUHDGIURPWKHWDEOHEHORZZKHUHQRWRWKHUZLVHVSHFLHGIURP

WKHZRUNV

Motor power maximum starts per hour at interval in minutes

N: 20 3

11 - 160 kW 15 4

> 160 kW 10 6

$77(17,21 7KHDOORZDEOHVWDUWLQJIUHTXHQF\IRUDQ\VWDUWLQJGHYLFHVVKRXOGEHREWDLQHGIURP

manufacturer of these devices.

7 Maintenance


7.1 General maintenance hints

c %HIRUHFRPPHQFLQJDQ\PDLQWHQDQFHZRUNWKHSXPSVKRXOGEHFRPSOHWHO\GLVFRQQHFWHGIURPWKHPDLQVE\DTXDOLHGSHUVRQDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEHLQDGYHUWHQWO\VZLWFKHGEDFNRQ

NOTE The maintenance hints given here are not designed for do-it-yourself repairs as

VSHFLDOWHFKQLFDONQRZOHGJHLVUHTXLUHG

g 5HSDLUZRUNRQH[SORVLRQSURRIPRWRUVPD\RQO\EHFDUULHGRXWLQDSSURYHGZRUNVKRSVE\DSSURYHG

SHUVRQQHOXVLQJRULJLQDOSDUWVVXSSOLHGE\WKHPDQXIDFWXUHU2WKHUZLVHWKHH[DSSURYDOVQRORQJHU

DSSO\

$%6VXEPHUVLEOHSXPSVDUHUHOLDEOHTXDOLW\SURGXFWVHDFKEHLQJVXEMHFWHGWRFDUHIXOQDOLQVSHFWLRQ/XEUL

FDWHGIRUOLIHEDOOEHDULQJVWRJHWKHUZLWKPRQLWRULQJGHYLFHVHQVXUHRSWLPXPSXPSUHOLDELOLW\SURYLGHGWKDWWKHSXPSKDVEHHQFRQQHFWHGDQGRSHUDWHGLQDFFRUGDQFHZLWKWKHRSHUDWLQJLQVWUXFWLRQV

6KRXOGQHYHUWKHOHVVDPDOIXQFWLRQRFFXUGRQRWLPSURYLVHEXWDVN\RXU$%6FXVWRPHUVHUYLFHGHSDUWPHQWIRU

DVVLVWDQFH

7KLVDSSOLHVSDUWLFXODUO\LIWKHSXPSLVFRQWLQXDOO\VZLWFKHGRIIE\WKHFXUUHQWRYHUORDGLQWKHFRQWUROSDQHOE\

WKHWKHUPDOVHQVRUVOLPLWHUVRIWKHWKHUPRFRQWUROV\VWHPRUE\WKHVHDOPRQLWRULQJV\VWHP',

ATTENTION The lifting tools like chains and shackles should be visually checked in regular

LQWHUYDOVDSSUR[HYHU\PRQWKIRUZHDUDQGFRUURVLRQ7KHVHSDUWVVKRXOGEH

UHSODFHGLIUHTXLUHG

7KH$%6VHUYLFHRUJDQLVDWLRQZRXOGEHSOHDVHGWRDGYLVH\RXRQDQ\DSSOLFDWLRQV\RXPD\KDYHDQGWRDVVLVW\RXLQ

VROYLQJ\RXUSXPSLQJSUREOHPV

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GB 0520-B

NOTE The ABS warranty conditions are only valid provided that any repair work has been

carried out in ABS approved workshops and where original ABS spare parts have

been used.

7.2 Maintenance hints if the submersible pump is out of use for a considerable period

NOTE If the pumps have remained idle for more than 12 months then we recommend that

you ask ABS or an approved distributor for advice.

7.2.1 Before installation

7KHFRYHUVJLYLQJPRLVWXUHSURWHFWLRQRIWKHFDEOHVVHHVHFWLRQVKRXOGEHRQO\UHPRYHGLPPHGLDWHO\

EHIRUHDFWXDOLQVWDOODWLRQRIWKHSXPS$IWHUWKHUHPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHVDQGEHIRUHFRQQHFWLQJ

XSWKHSXPSHOHFWULFDOO\WKHPRWRUVKDIWVKRXOGEHURWDWHGDQXPEHURIWLPHVE\WXUQLQJWKHLPSHOOHURUSURSHOOHU

E\KDQG

7.2.2 After installation

,IDIWHULQVWDOODWLRQRIWKHVXEPHUVLEOHSXPSLWUHPDLQVRXWRIXVHIRUSURORQJHGSHULRGVIRUH[DPSOHLQVWRUP

ZDWHUKROGLQJWDQNVWKHQZHUHFRPPHQGWKDWWKHSXPSEHUXQIRUDPD[LPXPRIPLQXWHHYHU\PRQWKVLQRUGHUWRFKHFNERWKLWVIXQFWLRQLQJDQGDYDLODELOLW\

g $WWHQWLRQ'U\UXQQLQJRI([XQLWVORFDWHGLQDUHDVZKHUHDQH[SORVLRQFRXOGRFFXU,VQRWDOORZHG

7.3 Removal of the submersible pump


7.3.1 Removal of the AFP submersible pump from a wet sump

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7.3.2 Removal of the AFP submersible pump when dry installed

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7.3.3 Removal of the AFL and VUP submersible pump

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8 Assembling the gearbox AFL/VUP

8.1 Assembling the motor and the gearbox/hydraulic unit (M8)


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Legend

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8.2 Remove transport securing device (M8)

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8.3 Remove transport securing device of the gearbox (M8)

ATTENTION When removing the transport securing device and when assembling the parts,

ensure that these are absolutely clean. Ensure that no contaminants enter the gear

box!

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be inserted.

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8.4 Assembly instructions for gearbox/motor housing (M8)

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lifted slightly and the incorrect position remedied by rotating the propeller by hand

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NOTE The propeller should be capable of being turned by hand.

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8.5 Assembling the motor and the gearbox/hydraulic unit (M9)


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8.6 Remove transport securing device (M9)

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8.7 Remove transport securing device of the gearbox (M9)

ATTENTION When removing the transport securing device and when assembling the parts,

ensure that these are absolutely clean. Ensure that no contaminants enter the

gearbox!

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8.8 Assembly instructions for gearbox/motor housing (M9)

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lifted slightly and the incorrect position remedied by rotating the propeller by hand

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