abrasive blast rOOM recry systeOve M with screw cOnveyOr ... · The Reference in Surface Treatement...

The Reference in Surface Treatement

abrasive blast rOOM recOvery systeMwith screw cOnveyOr and bucket elevatOr


11-04-2014 Sandblasting rooms 2

R.O.I. (RetuRn On Investment)

Please contact one of our specialists in surface treatment. They will be able to analyze your needs and evaluate all the technical and financial benefits associated with our recovery and recycling systems.

Recycling abrasives will enable the user to achieve considerable savings in abrasives consumption while protecting the environment from harmful sandblasting dust.

steel grit abrasives can be recycled and used up to 100 times compared to only on use with the non-recyclable media.the non-recyclable sandblasting abrasives are low in cost but they can only be used for one sandblasting cycle. Because of their fragile molecular structure, they deteriorate quickly while generating harmful sandblasting dust and significantly reduce the visibility of the operators.

DeScRiPTion Silica SanD STeel GRiT SavinGS $/ Day

lbs. per day 4 000 4 000 --/--Abrasive (price/lbs) x % breakdown

($0.12 x 4000)x100 % = $ 480

($0.75 x 4000) x 5 % = $ 150 $ 330.00

Cleaning 4h x $ 25 2h x $ 25 $ 50.00

Abrasive disposal cost $8 / day $0.40 / day $ 7.60

Additional electrical cost (600v - 8A) $0.00 / day $6.00 / day - $ 6.00

Recyclable abrasives vs non-Recyclable abrasives (consumption @ 4 000 lbs / day)

Total savings per day : $ 381.60

this sytem is perfect for large abrasive blast rooms, with unlimited recovery pits lenght or number, associated to a powerful recovery system.

Istblast is a leader in its field in design, fabrication and installation of abrasive blast rooms. Depending on your surface treatment requirements, we can provide a complete turn-key solution including a new room, or provide the necessary equipment and technical support to guide you in the self manufacturing of your room. this option makes it possible to save substantially on your construction expenses.

With minimal to no maintenance required, the Istblast screw Conveyor system will provide a safe and efficient indoor surface treatment environment, independent of outdoor weather conditions. the result is a safer environment for the operators as well as providing protection against harmful sandblasting dust.

the Istblast screw Conveyor system system feature the safest and most effective process in surface treatment while recycling most popular abrasives such as glass bead, aluminum oxide, steel shot, and steel grit. manufacturers achieve substantial consumption savings of abrasives (recycling rates of 95% and more can be realized).



Canablast rooms mechanical recovery systems come complete with enclosure, bucket elevator, air-wash abrasive cleaner, media storage hopper and cartridge dust collector, Blast pot and 4 stage air breathing system. most commonly used for shot blasting or shot peening, our bucket elevator recovery systems can be configured with one or two blast pots, or as a stand-alone unit to use with your existing sand blast pot. vibrating screen is available as an Option.

Canablast bucket elevators can process up to 200 cubic feet per hour of dense and coarse media, such as steel grit and steel shot. Our hopper and bucket elevator recovery systems can be flush mounted for easy loading by placing the bucket elevator and hopper in a small pit.

How iT woRkS

Recyclable abRaSiveS

TyPe of abRaSive HaRDneSS DuRabiliTy DenSiTy

Glass Beads 50-60 Rc (5-7 mohs) 5-8 cycles 2.6 g/ccsAe steel shot 42-65 Rc (6-8 mohs) 2500-3500 cycles 7.4 g/cc

stainless steel shot 20 Rc (work hardens to 60 Rc) 3500-4500 cycles 7.0 g/ccPlastic media 3-4 mohs 4-6 cycles 1.5 g/cc

Aluminium oxide 50-65 Rc (5-7 mohs) 25-40 cycles 3.7 g/ccultra Soft Shot 3-3.5 Mohs 6000-7000 cycles 7.4 g/cc

Bucketelevator

Lightings

Storagehopper

Recovery pit Floor

Doors

Walls(rubberized)

Pressurevessel

Air wash

To dustcollector

Smallparticlesdisposal

barrel Screw conveyor

Recyclable abrasives vs non-Recyclable abrasives (consumption @ 4 000 lbs / day)



RecoveRy flooRS : fRoM SiMPle To SoPHiSTicaTeDCanablast offers recovery floors to meet almost any budget and production requirements. the sweep-chute foor below, for instance, delivers the economic and environmental benefits of media recycling at a reasonable cost.the reclaim system is determined by the type of abrasive being used, (screw conveyor vs. vacuum reclaim), your production requirements and budget. Full reclaim floors are more costly but provide continuous automatic recycling of abrasive. Partial reclaims and corner boxes require the operator to sweep the abrasive to the reclaim system. If your parts are to be handled by forklifts, the reclaim system must accommodate heavy floor loading.Canablast’s partial floors are available in single screw module, ‘‘H’’ or ‘‘u’’ shape designs. If you required a larger work area, the u-shape, which retrieves media from both sides of the room, can be expanded into an H configuration. Likewise , our fully-recovery floors, which eliminate the need for sweeping, can be expanded in modular fashion to handle work pieces of almost any size.

Recovery system provides an most economical method for recycling media through the air-wash system.

the economical floor reclaim system. It contains a single screw conveyor usually placed along the back wall of the blast room. this floor design is for low to medium production levels.

sweep/shovel-chute

single screw Reclaim



RecoveRy flooRS : fRoM SiMPle To SoPHiSTicaTeD (conT’D)the ‘‘u’’-shaped partial reclaim system adds two longitudinal metered screw conveyors along each side wall of the blast room and positions the cross screw along the back wall of the blast room. the position of the screw conveyors allows the abrasive delivered from the blasting nozzle, which is either blown or rebounded off the work piece, to strike the side and back walls of the blast room and fall into the reclaim system. A ‘‘u’’ shaped floor design will automatically reclaim 40 to 70% of the blast media. the remaining abrasive on the floor is pushed into the screw conveyors at the end of the work shift. the “u” shaped floor design is typically used in an “in-out” room configuration where heavy work pieces and/or material handling devices can drive into the room. this is best suited for medium to high production shot blasting or shot peening.

the ‘‘H’’ shaped partial reclaim system adds two longitudinal metered screw conveyor assemblies along each side wall of the blast room. the position of the screw conveyor assemblies allows the abrasive delivered from the blasting nozzle, which is either blown or rebounded off the work piece, to strike the side walls and fall into the screw conveyors, reclaiming approximately 40 to 70% of the blast media. the remaining abrasive on the floor is pushed into the screw conveyors at the end of the work shift. the screw conveyors are protected from an overload by metering shed plates. the «H»-shaped floor design is typically utilized in a «flow thru» room configuration where heavy work pieces or material handling devices can drive into the room and position the work piece on the steel-covered concrete floor located between the screw conveyors. this floor design is best suited for medium to high production shot blasting or shot peening.

‘‘H’’ configuration

‘‘u’’ shaped



the full-floor reclaim system utilizes multiple screw assemblies to create a fully automatic abrasive reclaim system. 100% of the abrasive that is blasted is automatically reclaimed. the full-floor reclaim design requires that the material handling of the work piece be intricately designed into the configuration of the blast room. material handling of the work piece includes a work car/track system, an overhead monorail crane, an overhead bridge crane, or heavy-duty floor grating and support steel sized to allow a forklift to drive onto the reclaim floor. the full-floor reclaim design can be used with any room configuration and is best suited for high-production shot blasting or shot peening.

Double full-floor

Full-floor

RecoveRy flooRS : fRoM SiMPle To SoPHiSTicaTeD (enD)



BL lifts are designed to withstand the harsh environment of grit, sand, and shot blast booths. Featuring sealedcomponents and lift mast along with heavy duty components, the lifts can replace ladders providing increasedsafety and productivity. this design is also used for extended height applications for platform heights up to 27’..

• Raised platform heights up to 20’ with custom heights available• Retracted dimension 4’-0”• extended dimension 9’-0”• Operator platform capacity 500#• sealed mast construction• Pneumatic/hydraulic power unit• Platform 48” wide x 30” deep• Operator controls on front rail of platform• Hand controls for Y-Axis, Z-Axis, and emergency stop• Foot control for X-Axis• Base control to raise and lower platform• Lift equipped with Filter/Regulator/Lubricator• self-closing/self latching entry gates• 1 and 2 axis models available• Lift requires a clean, dry air supply of 80 sCFm @ 100 PsI with a 40°F dew pointTravel Speeds :• X-Axis variable up to 40 FPm• Y-Axis 15 FPm• Z-Axis 15 FPmextended reach model :• Retracted dimension 4’-6”• extended dimension: 13’-4”• Operator platform capacity: 400#

3-axiS blaST MeDia / blaST booTH lifTS

fully extended Dimension 9’ (y-axis)extended Reach Model 13’-4» fully extended (y-axis)

Model a b c D

bl-89 8’- 0’’ 12’- 11¼’’ 14’- 6’’ 15’

bl-99 9’- 0’’ 13’- 11¼’’ 15’- 6’’ 16’

bl-109 10’- 0’’ 14’- 11¼’’ 16’- 6’’ 17’

bl-119 11’- 0’’ 15’- 11¼’’ 17’- 6’’ 18’

bl-129 12’- 0’’ 16’- 11¼’’ 18’- 6’’ 19’

bl-139 13’- 0’’ 17’- 11¼’’ 19’- 6’’ 20’

bl-149 14’- 0’’ 18’- 11¼’’ 20’- 6’’ 21’

bl-159 15’- 0’’ 19’- 11¼’’ 21’- 6’’ 22’

bl-169 16’- 0’’ 20’- 11¼’’ 22’- 6’’ 23’

bl-179 17’- 0’’ 21’- 11¼’’ 23’- 6’’ 24’

bl-189 18’- 0’’ 22’- 11¼’’ 24’- 6’’ 25’

bl-199 19’- 0’’ 23’- 11¼’’ 25’- 6’’ 26’

bl-209 20’- 0’’ 24’- 11¼’’ 26’- 6’’ 27’

Minimum booth height

A : raised platform height

B : Center-line of Upper Rail

C : Overall Lift Height

D : Minimum Booth Height

Lifts 16’+ have 80” wide baseModels up to 30’ available

* Consult factory if booth has angle where wall and ceiling meet.

AB

C

D



oPeRaToR’S aiR filTRaTion SySTeM

Option : 4 stage filter

To sandblast room dust collector

Main airinlet

Pressure vessel

Canablast povide a 4 stages filtration system for operator’s breathable air fed hood. system will remove moisture, oil vapors, gaseous hydro carbons, dirt rust scale and other potentially dangerous contaminants to provide clean sorte compressed breathing quality air.the onboard carbon monoxide monitor constantly samples the supplied air for compliance with OsHA standards.



Model 346 3.5 pi3 capacity

Model 646 6.5 pi3 capacity

Model 1046 10 pi3 capacity

cHoiceS of PReSSuRe veSSel

we have a large range of heavy duty portable and stationary sandblast pots.

Pressure hold system

• Reduce abrasive consumption

• Reduce moisture problems

• Lower air consumption

• Less mechanical wear

• smooth start and stop



PReSSuRe veSSel acceSSoRieS

main Control Panel

elecTRical conTRol Panel

Canablast can supply a prewired main control panel for easy control access to all majors components, with motor overload and emergency stop button.



PReSSuRe veSSel acceSSoRieS DuST collecToRS

simple and safe cartridge replacement system that does not require any tool.

vertical design of the our cartridges provides more efficient pulsing of dust, eliminating uneven dust loading associated with horizontally mounted cartridges.

a wide selection of models is available, up to 50 000 cfM.

Automatic pulse cartridge cleanerA warning light indicates when the cartridges must be replaced.



we offer a wide choice of customized systems to meet your needs.

abRaSive blaST RooM SySTeMS



triple or dual recovery floor

Full floor

Partial recovery floor

SoMe exaMPleS of abRaSive blaST RooM inTeRioRS



ouR MaP locaT ionSoMe exaMPleS of abRaSive blaST RooM inTeRioRS (conT’D)

Roll up doors

storage hopperand pressure vessel



ouR MaP locaT ion

Industriel Blvd.

4160 industriel blvdlaval, QuebecH7l 6H1 canada

Toll free 1 800 361-1185t 450 963-4400F 450 [email protected] 2013-07-16


canablast is a leading industrial manufacturer of standard and custom engineered equipment for the surface treatment industry and the solvent recycling industry.

canablast is dedicated to being an innovative and trusted supplier in the conception, fabrication and distribution of surface treatment equipment and recycling equipment.The success of our mission relies on the following core values :

innovation integrity Quality

ouR MiSSionWHO We ARe

mIssIOn

mARkets seRveD

General Manufacturing & construction

industrial equipment

aerospace and Military

Shipyards

automotive & Railroads

foundry & forge

Power & energy

Steel fabrication

The products, technologies and industry expertise of canablast are used in a wide range of manufacturing and industrial applications, including but not limited to :

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