Above & Beyond · compressors will pressurize the network in a given time period. By reducing the...
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Above & Beyond
MetaCenter Complete Compressed Air
Management System
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Key Saving Opportunities:
Energy Savings: Minimized Pressure Band
Over 5,000 installations to date, each one meeting or exceeding its predicted energy, cost and carbon reduction targets.
Manufacturing Examples:
• Bottlingplants• Automotivemanufacture• Automotivecomponents• Paperandprintingworks• Pharmaceuticals• Foodprocessing• Aggregateprocessingcarpetmills
Products To Improve EfficiencyIn Compressor Control
Key Product Advantages
• Shortreturnoninvestment• VFDintegration• Intelligentcompressorselection• Managementreporting• Sitesystemsintegration• Conditionmonitoring• Eventandalarmroutingviaemail
andtextingwithTX.
Hit your Key Performance Indicators (KPI’s) for:
• Reducingenergycost• Reducingcarbonfootprint• ReducingCO2emissions• Increasingthecompany’s
greencredentials
Significantenergysavingscanbeachievedbyoperatingalltheavailablecompressorswithinasingleandtightpressureband.
ClassicCascadeControlWithoutMetaCenter
AllCompressorsWithinOnePressureBandWithMetaCenter
WithoutMetaCenter:
• Higherpressurethanrequiredforcorrectoperation
• Noflexibilityinthechoiceofworkingandback-upcompressors.
• Significantartificial*demandthereforeover-consumption
*Anairdemandgivenmorepressurethanitneeds,willconsumemoreairthanitshould.
WithMetaCenter:
• Thepressurebandisreduced(min3PSI)andadjustedtothepressurerequired.
• Turningoncompressoronlywhenneeded.Pressureschedulesandautomaticcompressorstop.
• Rotationofback-upcompressors• Reducedartificialdemandthereforesignificant
energysavings.• Controlofpositivedisplacementcompressors
regardlessofthemake,type,capacityorcontrolsystem.
1 PSI Pressure Reduction = Saving 0.5% of Total Energy Consumption
MetaCenterproductsareusedtofullyintegratecompressedairsystemsonaproductionsite,optimizeairgenerationandmanagekeyaspectsofthesystemwithdetailed,andeasytouse,visualsoftware.
Putquitesimply,MetaCenterproductscanbeusedtooperateaircompressorsmoreefficiently.Evenifamaintenanceteamoracompressedairsupplierbelievesthesystemisasefficientaspossible(thisincludesusingnewVFDcompressors)itinvariablyisn’t!Usinganautonomouscontrolandmanagementsystemtomatchefficientcompressedairgenerationpreciselywithdemand-itcanbe...
For multiple compressor installations, these products can reduce energy usage by well over 30%, typically delivering savings in the tens of thousands of dollars per year.
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Choose The MetaCenter System That Is Right For Your Needs
MetaCenter DC02 DC03 DC04 P4 SX XCMaximum number of compressors:2
3
4
12
24
Type of compressor regulation:FixedSpeedCompressor
VariableFrequencyCompressor
VariableDisplacementCompressor
Operating Mode:TimerRotation
EqualRunningHours
FIFO
EnergyControl
MetaCenter Functions:PrioritySelection
SystemPre-fill
PressureBalancing(formultiplecompressorrooms)
ZoneControl(formultiplecompressorrooms)
Inbuilt Real Time Clock:ScheduletoStart/StopSystem
PressureBandChange(throughtabletechnology)
CompressorPriorityChange(throughtabletechnology)
OperatingModeChange(throughtabletechnology)
MetaCentercontinuouslystrivestomatchcompressedairgenerationwithdemand.Assuch,itwillonlyrunthecompressorswhicharerequiredtofulfilltheairdemand.
Four different control strategiescanbeselected,dependingonthesiteconfiguration:
1.Timer Rotation:AllcompressorsinthesystemwillberotatedperiodicallyinFILO(FirstIn,LastOut)mode.Therotationtimercanbeprogrammedbetween1and168hrsoronafixedtimeanddayoftheweek(P4,SX&XConly)
2.InEqual Running Hoursmode,theMetaCenterwillequalizetherunninghoursofallcompressors.Oneachrotation,thecompressorwiththeleastnumberofoperatinghoursbecomesthefirstcompressortoload,andthecompressorwithmostoperatinghoursbecomesthelastcompressortoload.
3.FIFO(FirstIn,FirstOut)controlmodecanbeusedforcontrolofreciprocatingcompressors.(P4only)
4.TheEnergy Controlmodeisrecommendedwhenevercompressorsofdifferentsizeand/ordifferentregulationtype(fixedspeed,variablespeedorvariabledisplacement)areavailable.Inthismode,theMetaCenterwilldynamicallyselectthecompressorstomatchairdemandascloselyaspossibleinordertoobtainoptimumefficiency!
Additional features offering increased flexibility:
Priority Settingsallowcompressorstorunasadesignatedleadcompressororback-upcompressor.Compressorsinthesameprioritygroup,willberotatedaccordingtotheselectedcontrolmode.
Real Time Clock & Table Technologyoffertheflexibilitytoautomaticallychangepressureband,changecompressorprioritiesandstart/stopcompressorsystematanytimethroughouttheweek.
TheSystem Pre-fillfunctionwillpreventallcompressorsfromstartingupafterthecompressedairsystemhasbeenshutdownforawhile.Inpre-fillmode,onlymanuallyorautomaticallyselectedcompressorswillpressurizethenetworkinagiventimeperiod.
Byreducingtheoffloadrunninghours:
Energy Savings: Optimized Control
Thetotalrunninghoursofthecompressorswillalsobereduced,extendingthelifetimeoftheinternalcomponents,reducingmaintenancecostsandincreasingsystemreliability.
Compressor Selection
Air
Dem
and
Compressors
Rot
atio
ns
1 2 3 41 A B C D2 D A B C3 C D A B4 B C D A
Dependingonthenumberofcompressorsinyoursystem,thenumberofroomsthey’relocatedin,andtheirregulationtype,MetaCenteroffers6differentcompressormastercontrolplatforms.MetaCenterDC02,DC03,DC04,P4,SX&XC.
Add To Your MetaCenter System
• MetaCenterI/Oforcontrolofancillarycompressedairequipmentandmonitoringofdryers,filters,drains,pressure,pressuredifferentials,dewpoint,temperature,flow,power,vibration,etc.
• MetaCenterTXforvisualizationandanalysisovertheInternetand/oracommunicationgatewayforFieldBusintegrationwithafactoryautomationsystem.
100%
0%
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SXVFD
CXI/O
TX
Internet
Dryer
Command Signal
All other brand compressors with outlet modulation
Pre-filter
Afterfilter
Optional plant air receiver
MetaCenter System Overview
Other brand variable speed compressors
Command Signal
Command Signal
Sullivan-Palatek Fixed Speed Air Compressors with analog gauges and other brand fixed speed
compressors
Sullivan-Palatek Fixed Speed Air-
Compressor with T1 microprocessor (or all other brand AIR-BUS 485 compatible
compressors)
Sullivan-Palatek Variable Frequency
Air Compressors with T1
microprocessor
Efficient control of Sullivan-Palatek and other brand air compressors.
Fixed speed, VFD, Lubricated or Oil Free Screw, Scroll, Piston, Vane, Single or Multi Step, Low, Medium and High Pressure.
From 2 up to 24 compressors located in one or multiple compressor rooms.
Monitoring of dryers, filters, drains, pressure, pressure differentials, dew point, temperature, flow, power, vibration, etc.
Controlling of ancillary compressed air equipment.
Web based visualization and analysis of the entire MetaCenter system.
Event and alarm routing via email and texting with TX
MODBUS, DEVICENET and PROFIBUS Gateways for communication with factory automation systems.
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Diesel Driven Portable Air Compressors185cfmto1800cfm
JohnDeere,CaterpillarandCumminsEngines3yearAirEndWarranty
UtilityModelsOffshoreModels
HighPressurePortableandSkid950/350to1150/350
InstrumentQualityAir375Hto1600H
SkidMountAftercoolersSkidMountDryersandAftercoolersConstructionElectric50to400HPElectronicPartsOrdersThrough
SmartEquipTM
FullLineofPneumaticToolsHosesandAccessories
Sullivan-Palatek1201WUSHwy20
MichiganCity,IN46360DistributedBy:
PH:800-438-6203FX:[email protected]
www.sullivanpalatek.com
Electric Driven Industrial Air Compressors5-10HPBeltDriven15-40HPDirectDrive40-400HPUpdraft
HighandLowPressureVariableFrequencyDriveDesignsSpecialtyPackagedSystems
PistonAirCompressorsSplashLubePressureLubeGasDriven
CompressedAirAccessoriesRefrigeratedAirDryersDesiccantAirDryers
AirFiltersCondensateManagementSystems
AirSystemAnalysisSystemManagementSolutions
MetaCenterBRRP10/11.5M