About the IK

download About the IK

of 40

Transcript of About the IK

  • 7/28/2019 About the IK

    1/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    1

    ABOUT THEIMPROVEMENT KATA

    Challenge

  • 7/28/2019 About the IK

    2/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    2

    THE IMPROVEMENT KATAMODELS THE CREATIVE PROCESS

    The Improvement Katais an effective, universalhuman pattern for improving,adapting and innovating.

    The pattern represented bythe Improvement Katamodel has probably beenaround for as long ashumans have been around.

    Scientists & entrepreneursuse it every day.

    However, this pattern isoften not the natural ordefault way that adults thinkand act.

  • 7/28/2019 About the IK

    3/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    3

    Vision

    Current

    Condition TargetCondition

    Next

    Obstacles

    2 3 14

    Challenge

    1 In consideration of a direction or challenge...

    2 Grasp the current condition.

    3 Define the next target condition.

    4 Move toward that target condition with PDCA, whichuncovers obstacles that need to be worked on.

    ITS ABOUT LEARNING TO WORK SCIENTIFICALLYThe Improvement Kata is a 4-step routine that you practice daily

    in order to make striving and scientific working a habit

  • 7/28/2019 About the IK

    4/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    4

    HERE ARE THE FOUR STEPS OF THEIMPROVEMENT KATA, IN SEQUENCE

    321 4

    Establish theNext TargetCondition

    Target

    Condition

    PDCA Toward theTarget Condition

    The 5Questions

    GoandSee

    PLAN

    CHECK DO

    ACT

    C C

    T C

    Grasp theCurrent

    Condition

    Understandthe

    Direction

    What challenge

    are we strivingto meet?

    A step-by-step

    discovery processbetween where weare and where wewant to be next.

    What pattern

    of operatingdo we want tohave next?

    What is the

    current patternof operating?

  • 7/28/2019 About the IK

    5/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    5

    Lets take a closer

    look at the steps ofthe Improvement Kata

    To get a sense forthe overall routine

    The illustrations of the IK steps on pages 11-18are based on illustrations by Bill Costantino

  • 7/28/2019 About the IK

    6/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    6

    HOW DO ADULTS IN GROUPS (IN TEAMS & ORGANIZATIONS) TEND TOREACT TO A PROBLEM OR HANDLE A GOAL?

    Whether in business, politics or daily life, we often think the best way is to deliberate over thecorrect answers and arrive at a consensus. (E.g., Lets have a meeting.)

    Unfortunately this unsystematic and unscientific approach is useful only in simple cases where thesame path has been traveled before. Its not a good way of tapping our human learning capabilityand handling more complex and dynamic situations. It often leads to ineffective responses.

    Why the deliberatingapproachoften fails in situations that arecomplex, dynamic or new:

    --> Were debating from insideour current threshold ofknowledge. You dont knowwhat you dont yet know.

    --> Our neural mechanismsare tuned to focus on theimmediate surface aspectsof situations.

    --> Our brain tries to make sense

    of unfamiliar information byautomatically filling in theblanks.

    --> Complexity & unpredictabilityoverwhelm our brainsprocessing resources.

    --> We tend to state untestedassumptions as facts.

    A more effective way ofthinking and acting can betaught, but it takes practice(experiential learning)

  • 7/28/2019 About the IK

    7/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    7

    ITS UNSCIENTIFICDeliberating over answers beyond yourknowledge threshold is flying blind. Theres agrey zone between where you are and where youwant to be next, and the path cant be deterimined

    in advance by logic and reason. You need toexperiment. Scientists are constantly adding toknowledge.

    ITS UNCREATIVEIf youre just reacting to problems, rather thanproactively striving for something, entropy wins.

    Entropy is always at work

    ITS UNSYSTEMATICStabbing at problems in the hope that somethingwill work is not a methodical procedure.

    ITS BIASEDWe dont realize how extensively ourunconscious predispositions, natural mentalshortcuts and beliefs influence how we see,think and react. The brain is a great servant

    but a poor master.

  • 7/28/2019 About the IK

    8/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    8

    THE IMPROVEMENT KATA IS A SYSTEMATIC AND SCIENTIFIC APPROACH

    It activates and mobilizes peoples creative capabilities to achieve challenging goals. Its a means ofdeveloping solutions and meeting challenges along uncertain paths. It can be used in business,education, politics and daily life.

    The pattern of the Improvement Kata can be taught to anyone, but to learn it you have to practice it.

  • 7/28/2019 About the IK

    9/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    9

    THE IMPROVEMENT KATA IS A FOUR-STEP PROCESS, WITH TWO PHASES:A PLANNING PHASE AND AN EXECUTING PHASE

    Note, however, that planning in this case is different from what you might think of as planning.Its not about just making an action plan.

    Planning Executing

  • 7/28/2019 About the IK

    10/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    10

    THE IMPROVEMENT KATA INVOLVES LINKED GOALS

    The pattern of the Improvement Kata is a fractal / scalable pattern thats applied at each level of anorganization. The first step of Improvement Kata ("Understand the Direction) entails understandingthe target condition from the level above you. (Ultimately this is linked to the strategic objective orchallenge at the organization or value stream level.) The third step of the Improvement Kata involves

    defining the next target condition at your level, in the direction determined in the first step.

    Comes from thelevel above you

    At your level

    Planning Executing

  • 7/28/2019 About the IK

    11/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    11

    STEP 1: UNDERSTAND THE DIRECTION. A breakthrough challenge is set at the organizationor value-stream level. It provides an overarching objective and rallying point for individual processimprovement efforts. The challenge relates to better serving your customer. This challenge may

    come from a future-state value stream map.After this step, the rest of the Improvement Kata is applied at the individual-process level.

    PLANNING PHASE - Where Do We Want to Go?

    ExampleA future-state

    value stream map

    Understand

    the

    Direction

    Grasp the

    Current

    Condition

    Establish

    the Next

    TargetCondition

    I te ra te

    Toward the

    TargetCondition

  • 7/28/2019 About the IK

    12/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    12

    STEP 2: GRASP THE CURRENT CONDITION. Now at an individual process, study the currentcondition there in detail following the steps of the Process Analysis kata. The results of thisanalysis represent your current knowledge threshold about the process youre looking at.

    Understand

    the

    Direction

    Grasp the

    Current

    Condition

    Establish

    the Next

    TargetCondition

    I te ra te

    Toward the

    TargetCondition

  • 7/28/2019 About the IK

    13/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    13

    STEP 3: ESTABLISH THE NEXT TARGET CONDITION. The purpose of studying the currentcondition is to obtain the facts and data you need in order to establish a descriptive process targetcondition in the direction of the challenge.

    The target condition lies outside your current knowledge threshold and has a specified achieve-bydate thats between 1 week - 3 months out. The target condition describes in some detail how you

    would like the focus process to be functioning on the achieve-by date.

    Understand

    the

    Direction

    Grasp theCurrent

    Condition

    Establishthe Next

    TargetCondition

    I te ra teToward the

    TargetCondition

  • 7/28/2019 About the IK

    14/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    14

    NOW THERE IS THE GREY ZONE. You dont know exactly how youre going to get to thetarget condition by its specified achieve-by date. The grey zone is a learning zone.

    EXECUTING PHASE - How to Get There

    Understand

    the

    Direction

    Grasp the

    Current

    Condition

    Establish

    the Next

    TargetCondition

    I te ra te

    Toward the

    TargetCondition

  • 7/28/2019 About the IK

    15/40

  • 7/28/2019 About the IK

    16/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    16

    YOU DONT WORK ON EVERY POSSIBLE OBSTACLE. You only need to resolve thoseissues that you find are preventing the process from working in a way consistent with the nexttarget condition. From each experiment you gain new information and adjust your next stepaccordingly, to iteratively find your way to the target condition by the achieve-by date.

    Understand

    the

    Direction

    Grasp theCurrent

    Condition

    Establishthe Next

    TargetCondition

    I te ra teToward the

    TargetCondition

  • 7/28/2019 About the IK

    17/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    17

    NOW YOU ARE HERE. There is a new threshold of knowledge and a new current condition.And the Learner has gotten more skillful in applying the Improvement Kata pattern.

    Understand

    the

    Direction

    Grasp the

    Current

    Condition

    Establish

    the Next

    TargetCondition

    I te ra te

    Toward the

    TargetCondition

  • 7/28/2019 About the IK

    18/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    18

    REPEAT THE PATTERN. The pattern of the Improvement Kata repeats as you set and thenstrive to achieve your next process-level target condition toward the overarching breakthroughchallenge. It takes a series of target conditions to reach the challenge.

    Understand

    the

    Direction

    Grasp the

    Current

    Condition

    Establish

    the Next

    TargetCondition

    I te ra te

    Toward the

    TargetCondition

  • 7/28/2019 About the IK

    19/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    19

    ONE THING WE CAN KNOW IS METHOD

    Theres always a threshold of knowledge around us, so its impossible to make completely accuratepredictions about the future. This is especially true in complex, interconnected systems.

    But with the pattern of the Improvement Kata you have a method for navigating that territory.

  • 7/28/2019 About the IK

    20/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    20

    THE IMPROVEMENT KATAIS A META ROUTINE

    Its working on how you think

    Every organization has work routines. The patternof the Improvement Kata is a different and particularlypowerful routine because its a meta routine. Its a "meta-

    habit" that aims to change your mental operating systemso your human capabilities come to greater fruition.

    To understand this, separate WHATyoure working on fromHOWyoure working on it. The Improvement Kata focuseson the HOW. That is, the improvement kata is a content-free pattern for how to go about improving, adapting andinnovating.

    Skills are usually domain-specific. You don't learn to playbaseball by practicing soccer. But the pattern of theImprovement Kata is a way of working toward anyobjective. Practicing the pattern of the Improvement Katadevelops mindset and habits for achieving challenginggoals. It creates a change in your organizations culturethat facilitates continuous improvement.

  • 7/28/2019 About the IK

    21/40

  • 7/28/2019 About the IK

    22/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    22

    THE IMPROVEMENT KATA GIVES YOU SOMETHINGTO HANG ONTO WHEN THE PATH IS UNCERTAIN

    Its a kind of security blanket

    The Improvement Kata gives you a way of having fewernegative emotions and more confidence and motivationwhen you navigate unclear territory. Ive never done thatbefore, but I know how to figure it out and find the way. Ithelps you experience uncertainty more as an opportunity.

  • 7/28/2019 About the IK

    23/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    23

    THE CHAIN REACTION WERE LOOKING FORPracticing the Improvement Kata moves people from a

    predictable-zone mindset to an exploratory mindset

    When teams practicethe Improvement

    Kata they becomemore skillful andcompetent atmeeting challenges...

    ... because they learnto work iterativelyand scientifically.

    Self-Efficacy = The belief that you can master a situation

    Self-Efficacy is learned!

    As a result, they growmore comfortable with

    unpredictable paths

    Which allows themto be more opento new challenges!

    IncreasedSkill

    SelfEfficacy Openness toChallenges

  • 7/28/2019 About the IK

    24/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    24

    The Improvement Kata pattern is a

    fundamental way of working at Toyotaand there are several activities where thispattern gets utilized and reinforced. Theseinclude daily management, daily problemsolving, quality circles, improvementevents, standard work, Toyota BusinessPractices and A3s. We found theImprovement Kata pattern being practiced

    with each of these activities, and it isultimately taught to everyone at Toyota.

    THE IK IS TOYOTAS FUNDAMENTAL PATTERNFOR IMPROVING, ADAPTING & INNOVATING

    However, keep in mind that at Toyota the Improvement Kata pattern isactually lodged in its people; specifically in its seasoned coaches whoguide Learners in repeating this pattern of thinking and acting.

    This means that just copying those visible Toyota activities such as

    A3s without bringing along the enabling coaching environment isunlikely to change much. Mindset change and skill development comefrom correct & frequent practice of a pattern, not just from participatingin Toyota-style activities.

    Teams and organizations outside Toyota would do well to begin withmore structuredIK & CK routines for Learners and Coaches to practice,like those in this Handbook, and over time develop their own activities.

  • 7/28/2019 About the IK

    25/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    25

    Lean solutions (tools, techniquesand principles) to improve quality,cost, delivery

    The Improvement Kata routineof thinking & acting

    Managers as coaches forpracticing that routine

    Visible

    LessVisible

    THE IMPROVEMENT KATA & COACHING KATAARE THE LESS VISIBLE PART OF LEAN

    Practicing the Improvement Kata embeds improvement,

    adaptiveness and innovation in daily workIf we teach Lean solutions without also teaching the ImprovementKata routine, were unlikely to develop the disposition forcontinuous improvement that characterizes Toyota and Lean.

  • 7/28/2019 About the IK

    26/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    26

    Lean tools, techniques and principles to improve quality,cost and delivery are as useful and important as ever, butthey should be applied within the context of theImprovement Kata. What are you trying to achieve?

    Lean tools are brought in (pulled) situationally as needed.The mindset youre trying to develop is one of workingiteratively to discover and do what is necessary toachieve a goal, as opposed to a mindset of pushing andimplementing pre-defined solutions or tools.

    For example, if a kanban system will help a team achieveits target condition, then at that point kanban is brought

    in and utilized. Teams stay focused on their next targetcondition.

    This approach makes our efforts more meaningful andsuccessful. It teaches us more scientific & effectivehabits of thinking and acting.

    HOW DO THE LEAN TOOLSAND PRACTICES FIT IN?

  • 7/28/2019 About the IK

    27/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    27

    Dont just draw a current-state map, highlight problems and goafter them. Draw a future-state map of how you want the valuestream to flow, and then use the pattern of the ImprovementKata to get the value stream to function that way.

    FOR VALUE STREAM MAPPERSThe pattern of the Improvement Kata is

    how to achieve your future-state map!

    Current StateVS Map

    Future StateVS Map

    Using the Improvement Kata to systematically move towardyour future-state design

    CC TC CC TC CC TC CC TC

    CC = Current Condition, TC = Target Condition

  • 7/28/2019 About the IK

    28/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    28

    THE IMPROVEMENT KATA IS FRACTALIt can be practiced anywhere in an organization

    Fractal depiction by Mr. Emiel van Est

    3

    2 4

    1

    Its a decentralized process thats connected and alignedthrough an overarching strategic challenge and a common way

    of working (the Improvement Kata) toward that challenge

  • 7/28/2019 About the IK

    29/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    29

    THE IMPROVEMENT KATA CONNECTSTHE STRATEGIC AND THE OPERATIONALPursuing a challenge is a key for achieving alignment

    Coaching application ofthe Improvement Kata ismiddle managements job

    Establishing directionis part of leadership

    TargetCondition

    CurrentCondition ChallengeObstacles Vision

    LeadingConcentrating on strategicvision & setting challenges,and ensuring managers teachthe Improvement Kata pattern.

    ManagingDaily striving to achieve thenext target condition, throughcycles of experimentation.

  • 7/28/2019 About the IK

    30/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    30

    THE IMPROVEMENT KATA IS ABOUTPROACTIVELY STRIVING FOR A NEW

    STATE, NOT JUST REACTING OR HUNTING

    Troubleshooting Proactive Striving

    A step-by-step process aimed ata desired, new target condition.

    Each step is taken relative to ahypothesis (prediction), andwhat you learn from that stepinfluences the next step.

    Reacting to problems. Youhave to do this because

    problems happen, but its notenough for competitiveness.

    Reacting to improvementopportunities someone sees.

  • 7/28/2019 About the IK

    31/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    31

    THE DIFFERENCE BETWEEN STRIVINGAND TROUBLESHOOTING

    Diagram by Emiel Van Est

  • 7/28/2019 About the IK

    32/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    32

    CONTINUOUS IMPROVEMENTREQUIRES PROACTIVE STRIVING!

    Thriving in unpredictable, competitive circumstances involvessystematically striving toward something, not just reacting toproblems. Reacting to problems (troubleshooting) is necessary,but alone is not sufficient for sustained competitiveness.

    To achieve continuous improvement, adaptation and innovationa portion of everyones workday should involve striving towardthe next challenge and target condition

    StrivingReacting &Troubleshooting

    The Workday

    Striving brings you to

    knowledge thresholds andforces you to learn & adapt

    Troubleshooting mostlymeans trying to maintain

    Note: The striving activity described in this guide only takes up a smallportion (a slice) of each day, and the individual steps can be small.

  • 7/28/2019 About the IK

    33/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    33

    THE ACTION OF INNOVATIONMeeting a challenge involves lots of small steps

    We like to talk about our outcomes, our inventions, and tendto overlook the day-to-day enterprise of the steps that get usthere; the successive target conditions and all that iteration.

    Unlike what you may think, the actionof innovationis the day-to-day work

    of iterating toward a challenging goal.

    When you realize that progress arisesfrom accumulation of steps, oftenacross the organization, it makesgreat sense to develop the capabilityof people in the organization to dofocused, systematic continuous

    improvement on their processes.

  • 7/28/2019 About the IK

    34/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    34

    KEY POINTFOR MORE EFFECTIVE TEAMWORK

    Dont ask a team, What can or should we improvehere? Dont go on a waste hunt.

    Whenever we do something we are creating neuralpathways and, ultimately, habits. It may seem like agood idea to begin with waste walks or waste huntsin order to sensitize people about waste. But whatyou are actually doing is starting a mental habit ofmaking random improvements. That approach may notlead your organization to sustained competitiveness.

    First take time to consense on a targetcondition.

    (This will require you to understand the desired

    direction and to grasp the current condition.)

    Then work together to overcome theobstacles to that target condition, oneobstacle and one step at a time, followingthe PDCA cycle.

    TargetCondition

  • 7/28/2019 About the IK

    35/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    35

    WHAT CANWE IMPROVE?versus

    WHAT DO WE NEEDTO IMPROVE?

    Target

    Condition

    Simply asking people, What can we improve?is not aneffective way of continuously improving, generatingteamwork and empowering people:

    Everyones viewpoint is naturally limited and biased We quickly get overwhelmed with diverse action items Theres only limited time each day for improvement

    Try instead to focus on what you needto do to improve.The Lean revolution means kaizening everywhere, but noteverything. It involves working on those things that move awork process from its current condition to a defined nexttarget condition.

    Tackling the obstacles to an agreed-

    upon target condition is a great placeto bring everyones ideas into play!

  • 7/28/2019 About the IK

    36/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    36

    We wantto behere

    We arehere

    UnclearTerritory

    Obstacles

    THE PATTERN OF THE IMPROVEMENT KATAPUTS YOU ON A JOURNEY

    OF PRACTICE AND DISCOVERY

  • 7/28/2019 About the IK

    37/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    37

    ONE MORE THING

    Once you start applying the Improvement Kata to a process,

    you shouldnt stop

  • 7/28/2019 About the IK

    38/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    38

    VisionCurrent

    ConditionTarget

    Condition

    Next

    Obstacles Challenge

    DISASSEMBLING THE IMPROVEMENT KATA

    PARTS II and III of this handbook will take youthrough the details of the Improvement Kata

    and the five kata for you to practice

    1: Understand the Direction

    3: Establish the Target Condition

    4 & 5: Move Toward the Target Conditionwith PDCA and Coaching Cycles

    2: Grasp the Current Condition

  • 7/28/2019 About the IK

    39/40

    Mike Rother/ Improvement Kata Handbook About the Improvement Kata

    39

    PRINT OUT THE POSTER

    ON THE NEXT PAGE AS A GUIDE

    KEEP THE POSTER IN VIEW ASYOU GO THROUGH THE HANDBOOK

  • 7/28/2019 About the IK

    40/40

    Mike Rother / Improvement Kata Handbook About the Improvement Kata