ABIS SK 061 MS Rev 0 Steel Structural Erection

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  • 8/13/2019 ABIS SK 061 MS Rev 0 Steel Structural Erection

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    METHOD STATEMENT

    FOR

    STEEL STRUCTURE AT LMB WORKSHOP AREA

    SAUDI KAYAN: LMB Building

    700-K0!-IK

    R"#-0!

    R!AR!D & SUBMI""!D BY:

    Ra#ee$%'%'a(an

    )Al%Barra* +A,+C MANA-!R.

    1. SCOPE :

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    a/ "i (eto2 tate(ent etablie te 3i2eline 4roce2re #or te

    !n3ineerin35 S44l65 7abrication & intallation o# teel trctre 8or*

    tat are aociate2 8it te bil2in3 a 4er ABIS co4e o# 8or*/

    b/ "i (eto2 tate(ent i bein3 (a2e in or2er to e9ecte te ob

    6te(aticall65 a#el6 & e##icientl6 to 4ro2ce an e9cellent $alit6

    4ro2ct/

    c/ ABIS all ##icientl6 e9ert & 4rovi2e all necear6 e##ort an2

    reorce to (eet te Client re$ire(ent #or it ati#action/

    2. REFERENCES :

    a/ S!S ; SABIC !n3ineerin3 Stan2ar2 an2 4eci#ication%B01%S0? R!=%0

    c/ AISC ; A(erican Societ6 #or Steel Contrction

    2/ A@S ; A(erican @el2in3 Societ6

    3. SAFETY :

    @e 8ill co(4l6 8it Attac(ent D at all ti(e

    -eneral

    All activitie all be in accor2ance 8it a44rove2 7lor/ Sa#et6 Manal an2

    roce2re/ABIS all 4rovi2e barrica2e5 4ro4er acce5 la22er #or a#e

    acce5 li3t an2 an6 oter 4reventive (eare in accor2ance to

    tea44rove2 ealt5Sa#et6 an2 !nviron(ent )S!. lan #or 4eronal a#et6

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    2rin3 contrction to incl2e #all 4revention,4rotection 8en elevate2 8or*

    belo8 3ron2 level i above t8o )

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    Perit To #or$ !PT#"

    er(it "o @or* all be obtaine2 a 4er re$ire(ent 4rior to co((ence o#

    8or*/

    Sca%%ol&in'

    A co(4etent Sca##ol2er In4ector all cec* te 8or*in3 4lat#or( an2

    ca##ol2in3/

    Crane Operation

    Onl6 licene2 crane 2river,o4erator 8ill be e2

    Certi#ie2 ri33er 8ill be e2 an6 li#tin3 activit6 2rin3 te 8or* /

    Certi#ie2 e$i4(ent an2 toll 8ill be e2 )e3:ac*le/lin3.

    "e 8in3 ra2i 8ill be barrica2e2/

    "a3 line 8ill be e2 to control loa2/

    Loa2 8ill not re(ove2 #ro( te crane ntil ecre2 4oition/

    Sa#et6 8atcer 8ill be controll to (ove(ent o# trctre an2 e 8ill not allo8

    an6 bo26 n2er te loa2/

    (o) Sa%et* Anal*sis !(SA"

    A Job Sa#et6 Anal6i i attace2 #or contrction activitie/

    +. ,-A/TY :

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    a/ ABIS +C in4ector i #ll6 re4onible #or (onitorin35 4re%in4ection5

    #inal in4ection5 4roect 4eci#ication i(4le(entation5 +A,+C 4lan5

    (eto2 tate(ent5 I"/

    b/ "e +C in4ector all coor2inate 8it te 8or* e9ection 4roce all

    te 8a6 ntil it co(4lete2/

    c/ ABIS all #ll6 (aintain te recor2 & 2oc(entation acieve2/

    2/ All R7I all be b(itte2

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    "e Sa#et6 Mana3er all be re4onible #or enrin3 te e9ection o#

    all activitie relate2 to teel trctre ite erection 8or* are a 4er

    te ite a#et6 4roce2re/

    Construction SupervisorForean

    "e Contrction S4ervior,7ore(an all be re4onible #or te

    2irect e9ection o# 8or* involve2 in te teel trctre ite erection

    8or* accor2in3 to te 4lan an2 2irectl6 control an2 3ive intrction to

    te 8or*er/

    45 6ENERA RE,-/REENTS

    All (aterial receive2 at ite all be in4ecte2 4on recei4t in accor2ance

    8it In4ection an2 "et lan #or Steel Strctre @or*/ An6

    2icre4anc6,2e#ect,2a(a3e #on2 a a relt o# te above (entione2

    in4ection all be i((e2iatel6 re4orte2 to 7lor/

    75 S8/ PATE /NSTAAT/ONPREPARAT/ON

    7.1 Option 1 9 Fie& S;i or Pa&&in'

    Sr#ace 4re4aration c a cleanin3 o# looe 4article an2 ci44in3 o#

    4e2etal all be 2one 4rior to 4oitionin3 o# i( 4late5etablie2 te

    re$ire2 elevation b6 (ar*in3 te i2e o# te 4e2etal a re#erence #or te

    #inal elevation o# te i( 4late/ All re#erence 4oint, (ar*in3 all be

    obtaine2 an2 in accor2ance 8it te o##icial benc (ar* e9tablie2 b6

    7lor

    A 0(( 9 0(( teel 4late 8it vario tic*ne tartin3 #ro( ?((to

    1

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    re4aration an2 (i9in3 o# 3rot #or i( all be 2one a 4er te

    (an#actrer intrction/ -rot all be 4lace2 in lo4in3 #or( an2 (t be

    tic*6 eno3 to ol2 te i( 4late ntil it 2rie/ "64e o# -rot i Nonrin*

    Ce(entitio -rot/ "ic*ne o# 3rot i >0((/

    Drin3 te 2r6in3 4erio2 i( 4late all be levele2 an2 (aintaine2 3ra2all6

    ntill it reac to te re$ire2 elevation/

    Crin3 all be 2one b6 coverin3 te i( 4a2 8it 8et brla4/

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    A#ter all a#et6 4recation ta*en an2 in4ection co(4lete2 erection all

    4rocee2/

    !94erience2 ri33er an2 erector all be e2 #or te erection an2 be

    2itribte2 to 2ei3nate2 4lace b6 4ervior/

    ere#erabl6 n6lon lin3 all be e2 #or teel li#tin3/ "e n6lon lin3 all

    ave rbber 4a2 to 2ecreae an2lin3 2a(a3e on 3alvani'e2,4ainte2 teel/

    Li#tin3 2evice all not be re(ove2 ntill trctre i in a#e 4oition/

    A#ter 4oitionin3 te (e(ber5 te(4orar6 teel 8ire lin3 all be 4rovi2e2#or a#et6 4r4oe/

    A#ter te #inal in4ection o# trctral 8or* 3ratin3 an2 an2rail all be

    intalle2/

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    Drin3 te ali3n(ent 4roce o(e bolt all be 3ra2all6 ti3tene2 in

    or2er to (aintain te verticalit6 o# te trctre ntil te 4roce i

    co(4lete2/

    -rotin3 an2 bolt ti3tenin3 all co((ence a#ter te ali3n(ent /

    -rotin3 ol2 be releae2 a#ter trctral alli3n(ent,Maor bolt ti3tenin3/

    -rotin3 all be 2one a 4er (an#actrer intrction/

    .? OT T/68TEN/N6 ET8O=

    >.1 6eneral

    "e color to be e2 #or to3tenin3 o# bolt all be blac* a 4er te a3ree2

    4roce2re an2 it all be clearl6 viible/

    >.2 Steel Structure olts

    Steel Strctre connection all be carrie2 ot 8it t8o t64e o# bolt/

    1/0i3 tren3t bolt5ot 2i4 3alvani'e2/

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    All te i3 tren3t 3alvani'e2 bolt all be #itte2 #or (ain trctral

    (e(ber a$n2 ti3tene2 b6 e o# a44ro4riate tor$e 8renc to reac te

    re$ire2 tor$e ettin3/"e tor$e ti3tenin3 cec* all be 4er#or(e2 an2

    note2/

    All te co((on ot 2i4 3alvani'e2 bolt all be #itte2 #or 4late#or(

    an2rail5tair te4 an2 3ratin3 8it 8aer/

    >.3 RE,O/REENT OF OT T/68TEN/N6

    bolt on lo4e2 #lan3e o# UN an2 IN ection all be ae(ble2 8it

    itable lo4e2 8aer/

    A44l6in3 tenion to te bolt all be 2one b6 trnin3 te nt/

    Bolt in te oint all be ti3tene2 4ro3rein3 6te(aticall6 #ro( te

    centre 4art o# te oint to it #ree e23/

    @en bolt ole o# teel co(4onent 2o not (atc b6 1(( or (ore a rea(er

    all be e2 to (a*e te ole (atc/

    >.+ Torque Controlle& !olts" et;o&:

    @ere te e o# 4ro4riet6 controlle2 tor$e (aterial a been

    a44rove25intalle2 all be in accor2ance 8it reco((en2ation o# te

    boltin3 (an#actrer an2 44le(ental intrction are to be 4rovi2e2 b6 te

    7AL/

    At leat 10E o# eac i'e o# 4ro4rietar6 boltin3 all be cec*e2 eac 2a6 #or

    4ro4er tor$e vale b6 e o# a calibrate2 tor$e 8renc/

    !ac bolt all be ti3tene2 to 4rovi2e at leat te (ini(( tenion

    4eci#ie2 in te (an#actrer,44lier reco((en2e2,4roect re$ire(ent

    #or te i'e an2 3ra2e o# bolt e2/

    Calibrate2 tor$e 8renc all be e2 to ti3ten te bolt to 4rovi2e a

    tenion at leat >E (ore tan te (ini(( bolt tenion 4eci#ie2 in 44lier

    reco((en2ation or 4roect re$ire(ent/

    >.0 Turn5O% Nut et;o&

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    Contractor: ABIS

    Client : SAUDI KAYANJob : LMB & OSRev: 01

    All bolt all be in a FSn3 ti3t con2ition to inre 3oo2 contact bet8een

    (atin3 r#ace/Sn3 ti3tne i attaine2 b6 a #e8 i(4act o# an i(4act

    8renc or te #ll e##ort o# a (an in3 an or2inar6 42 8renc/

    Nt all be (ar*e2 8it INK MARK!R to o8 te location in te n3 ti3t

    con2ition/

    1?.? REPA/R ET8O=

    "e area or ob to be re4aire2 all be i2enti#ie2 an2 aee2 a 4er actal

    re$ire(ent/

    "ecnical +erie all be 4re4are2/

    Re4air all be e9ecte2 a 4er te tecnical $erie an2 7AL 4eci#ication/

    All 8el2in3 activitie 2e to (o2i#ication,reviion o# 2ra8in3/etc 8ill be

    carrie2 ot a 4er A@S D1/1 8it $ali#ie2 8el2in3 4eronnel/ All ite 8el2in3

    activitie all be controlle2 an2 (onitore2/

    aint toc%4 all be 2one b6 a44rove2 (eto2 tate(ent an2 a44rove2

    (aterial #or te 3alvani'e2 an2 te 4ainte2 trctral teel ele(ent/

    An6 (inor #iel2 #abrication re$ire2,(o2i#ication to clear te (i(atc 8ill be

    carrie2 ot b6 te ABIS b6 in#or(in3 7AL 8itot to4a3e o# erection

    activitie/

    11.? /NSPECT/ON

    @or* e9ection in4ection an2 tet all be (onitore258itnee2 an2

    recor2e2 accor2in3 to te a44rove2 in4ection an2 tet 4lan/

    Re$et #or In4ection )R7I. all be ie2 to in4ect an6 co(4lete2 8or*

    #or #inal acce4tance incl2in3 #inal 3rotin3/

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