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Transcript of Abengoa BIO World Congress June, 2013-1 bio world congress... · BIO World Congress Multiple...
ABENGOA
Innovative technology solutions forsustainability
BIO World Congress
Multiple Feedstocks to Ethanol and Beyond
June 19, 2013
Chris Standlee – Executive Vice President
Abengoa Bioenergy US Holding, LLC
Engineering and construction
� 70 years of experience in energy infrastructures
� Proprietary know-how
� Leading international contractor in T&D
2
1
Concession-type infrastructures
� Solar, transmission lines, desalination, cogeneration and others
� Very low market risk
� Average contract term: 25 years
2
Industrial production
� Biofuels, industrial waste recycling
� High growth markets
� Market leaders
3
Abengoa’s business is structured around three activities
Energy Environment
We perform these three activities in two high growth sectors
Our business (I)
3
…becoming the only global ethanol company
Biofuel capacity = 1,440 ML Feed capacity = 980 KTY
York, NE
208 ML
since 2001
Colwich, KS
95 ML
since 2001
Portales, NM
114 ML
since 2001
Ravenna, NE
341 ML
since 2007
Evansville, IN
341 ML
since 2011
Granite City, IL
341 ML
since 2011
Biofuel capacity = 1,500 ML Feed capacity = 885 KTY
Cartagena, Sp150 ML since 1999
Lacq, FR 250 ML since 2007
La Coruńa, Sp195 ML since 2001
Cadiz, Sp225 ML since 2009
Salamanca, Sp200 ML since 2006
Rotterdam, NE 480 ML since 2010
Biofuel capacity = 235 ML Feed capacity = 980 KTY
Sao Luis, SP 91 ML since 2007
Sao Joao, SP 144 ML since 2007
San Antonio de Posse (SAP), SP 0.3MT since 2011
Camilo Ferrari, SP 0.3MT since 2011
Global production
Ethanol (ML):
Sugar (KTPY):
Feed (KTPY):
2,950
2011
570
1,865
Electricity (MW): 259
Biodiesel (ML): 225
2G AssetsCommerical biomass plant Hugoton (KS, US) 95 ML since 2013
Biomass demonstration plant in BCyL(Salamanca, Spain) 5ML since 2009
Biomass pilot plant in York (NE, US) 0.1 ML since 2007
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Innovation (I)
Growth model based on technological leadership and commitment to R&D+i
€91.3 million invested in R&D+i in 2012
203 patents, 77 granted and 126 applications pending
Team of 747 people dedicated to R&D+i, coordinated by Abengoa Research
Future options
Butanol
New technology options
Abengoa Water
Abengoa Hydrogen
Abengoa Energy Crops
Abengoa Seapower
Waste to Biofuel
� Biofuel with similar energy content to petrol
� Can use the same infrastructures as conventional fuels
� Production of biofuels and diesel from recycling municipal solid waste (MSW)
� Construction of pilot plant due to come into operation in 2013
Multi-bioproduct platform
Biofuels Power
BioPlasticsBiochemicalsW2B
2G biofuels Solid waste-to-biofuels
Technology applied to Agricultural
Biomass& Bagasse Conversion
We have used technology to develop a new platform…
Technology IP platform
3,000 ML/year existing sugar/biomass capacity in
operation
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Core competencies
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10 years of technology
progress through
stage-gate process
� 10 years of technology development
�+$650 MM invested with +60 patents ongoing
�+27,500 hours pilot plant and +6,000 hours demo plant operations
�Now offering integrated cellulosic package with unmatched expertise in:
� Process Engineering and EPC capabilities
� Proprietary Enzymes and fermentation organisms to license
�Collection, harvesting, storage and transportation of biomass feedstock
� Feedstock and end product marketing, trading and hedging services
�Ongoing R&D support
…and after investing for 10 years…
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1995-01 2002-04 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Discovery
Pilot plant construction
Demonstration construction Operation
Commercial production
plant construction
Commercial plant startup &
operation
Pilot biomass plant (US)
Demo biomass
plant (Spain)Biomass plant
Hugoton (US)
Commercial production plant design
Technology development
Pilot plant operation
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…we are making our plans reality
1st commercial-scale biomass to ethanol plant construction started
� Capacity: 25 MGPY ethanol from biomass
� Electricity capacity: 21-MW electr. power.
� Location: Hugoton, Kansas
� Site: 400-acre parcel
� Feedstock: Corn stover, switch grass
� Estimated start-up: 2013
� Biomass: ~360,000 dt per year contracted fix price for 10yrs
Hugoton project highlights
� Objective is to build first-of-its-kind commercial-scale enzymatic hydrolysis conversion of biomass to ethanol to operate at 2.00 $/gal cost in 2015
� DOE awards validate our technology
� Positive economic impacts including $17 MM feedstock purchases; 300 direct construction jobs and 65 permanent jobs; $5 MM annual payroll
� Facility will establish Abengoa as a fully integrated, one-stop provider of biotechnology services
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Irrigated Wheat Straw
Milo Stubble SwitchgrassIrrigated Corn
StoverCRP Grassland
• 360,000 “dry” tons of biomass per year
• Less than 20% of available biomass available within 50 mile radius
Hugoton plant biomass feedstock needs
Biomass feedstock
Percent, irrigated wheat
straw, 7%
Percent, milo stubble, 7%
Percent, switchgrass /
CRP, 4%
Percent, irrigated corn stover, 81%
2G Ethanol production cost ($/gal)
…moving towards our goal
Yield (gal/dt biomass)
Enzyme cost ($c/gal Ethanol)
Corn ethanol Cellulosic ethanol
5560
70 7275
2010 2011 2012e 2013e 2014e
185
9560
40 30
2010 2011 2012e 2013e 2014e
1.85
0.950.60 0.40 0.30
2012(6.5 $/bu)
2010 2011 2012e 2013e 2014e
2.20
4.15
3.10
2.45
2.202.00
10
Our 2G biomass to ethanol technology is competitive with ~70 $/bbl crude oil
…and accessing new growth industries
Gasoline
349 BGY
Diesel
484 BGY
Jet
94 BGY
PMMA
739 BGY
Polyesters/Xylene/Styrene
27BGY
Poly-Propylenes
32 BGY
Rubber, Lubricants & Additives
8 BGY
Organic AcidsSurfactants
ChemicalsEnergy
3%-5% share of Power generation by 2050
10%-20% share of Primary Energy by 2050
Sugars to move beyond biofuels into petrochemical complex;
Sugar: the molecule of the future
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The Context: Fuels Market
Source: McKinsey Global Insitute
By 2030, energy demand will have doubled
Top 600 cities by GDP growth contribution in l 2010-25
600 cities represent 65% of the world GDP in 2025
600 cities identified Additional 2,000 cities identified
Increase in energy demand due to population growth
Mtoe
Between 1990 and 2025, 3,000 billion people will have became a world consumer, over 50% in large
cities
Source: McKinsey Global Insitute
World consumers(thousand of billions of people)
Substantial MSW generation in large cities
(*) Consuming class defined as people with daily disposable income above $10 PPP
16162
266160
382343 13563
Mton RSU 2011 Mton RSU 2025
The growth in world population and the increased concentration around urbancenters will worsen the MSW management problem
Source: A friend of mine
The Context: Waste Market
The world is full of
garbage
14
The Context: Waste Generation
The average person generates 2 kg of waste every day
75% of all that waste is recyclable. But 70% is landfilled.
The average person generates 2 kg of waste every day
75% of all that waste is recyclable. But 70% is landfilled.
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Pretreatment
MSW
Hydrolysis –Fermentation -Distillation
Organic Fraction
Ethanol
FermentationRejection
Inert Rejection
EnergyRecovery
Recyclables
Our Technology
Sorting
$$$
$$$
$$$
Inert removal
Accesibility increase
PH adaptation
16
Our Track Record
Demonstration plant in Salamanca (Spain), which can process 25.000 t of MSW and produce up to a capacity of 1,5 ML of bioethanol.
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Plant engineering and construction
Waste management
We’re experts in the entire value chain
Advanced biofuels
� 70 years of experience engineering the future of sustainable development
� Largestst international EPC contractor of energy infrastructures
� 2.5 Mt/yr of waste treatment and management
� >15 years of research and development dedicated to advanced biofuels, resulting in
the commissioning of the first commercial plant in the world and a global
production of 3100 ML/year in the three key markets (Europe, US & Brazil)
Our Track Record
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Ethanol
Ethanol
Butanol
Water � Condensation of 2 ethanol molecules in 1 butanol
molecule.
� Removal of 1 oxygen atom.
� Loss of 2 hydrogen atoms.
� Energy condensation (oxygen does not provide
energy to the molecule).
2CH3CH2OH 2CH3CH2CH2-CH2OH+ H2O
36 kJ/kg28 kJ/kg
Proprietary catalytic technology from ethanol to butanol
We have developed a novel technology that will allow us to produce n-butanol from our current 1G bioethanol facilities
Theoretical yields
Mass
Energy HHV (BuOH/EtOH)
79%
97%
Alternatives for flexibility
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Distillation
Saccharificationfermentation C6
Pre-Treatment
EtOHCatalyticReactor
Distillation
Market
n-butanol
Grain
1. Ethanol is put through a catalytic reactor (patent filed for proprietary catalyst)
2. Distillation separates butanol from the rest of the coproducts resulting from the reaction.
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� Industrial process does not involve modifications in the bioethanol plants, being a supplementary process.
� This process could be annexed to both first and second generation bioethanol facilities.
Our bio approach is unique
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Laboratory plant is located in Seville,
Spain.
Bench scale plant is located in Seville, Spain and is being expanded to include purification
area.
Pilot scale plant has been externally
contracted in the US. Testing in progress.
Technology development
1
2
3
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First facility
� Location: Bolt on facility at one of our 1G ethanol facilities
�Capacity: 200 TMT per year of butanol from ethanol capacity
� Technology: patented catalytic technology process
�Modifications: No modification needed to our current assets
�Operations startup: 2Q 2015