Company Profile

Aakar Foundry, Pune - IndiaAn ISO 9001-2015 & IATF 16949-2016 Certified Company

www.aakarcastings.com

Strictly Private & Confidential2

November, 2019

Contents:

About us & Aakar Growth curve

Infrastructure

Customers Served

Quality Policy and Certification

Achievements

Organization Structure

Plant Layout

Product Gallery- HPDC, GDC, LPDC

Plant Facilities

QA Lab Equipment

Design & Development

Manufacturing Facilities

Corporate Social Responsibility

Green Initiatives

Strictly Private & Confidential3

November, 2019

Group Revenue of INR 350 Crores (USD 50 Million).

Group Revenue - 75% from Academic & 25% from Aakar Foundry

Independent Aluminum Foundry + Academic background of VIT.

Green-field project with Annual installed capacity - 6,000 tons.

Castings for Automotive & Non Automotive segments.

Core Competency:

Vishwakarma

University (VU)

Vishwakarma

Institute of

Technology (VIT)

Vishwakarma

Institute of

Information

Technology (VIIT)

Wisdom World

School (WWS)

Aakar Dies & Moulds

(ADM)

Group Ventures

About Us

Prototype Development To Serial Production

Tool Room, Design & Simulation

Casting Manufacturing - GDC, LPDC & HPDC

Shot Blasting, Heat Treatment & Impregnation

Machining, Powder Coating, Sub-assembly

Strictly Private & Confidential4

November, 2019

2012 2013 2014 2015 2016 2017 2018 2019

ISO / TS

16949

Certification

& HPDC Kick

off

Tilt GDC &

Core –

Shooters

installed

Heat

Treatment &

VMC

In-house

Tool room &

LPDC

GDC, VMC &

HMC

LPDC, TGDC

Adstefan /

Hitachi

Simulation

INR 15 Cr.

INR 19 Cr.

INR 36 Cr.

INR 42 Cr.

Sales Growth & Investments

TGDC &

HPDC

INR 100 Cr.

(USD 15 Mn)

QA Lab –

(NABL

affiliation)

& X-ray

MachineSale

s G

row

th (

FY 2

012-2

0)

2020

HPDC, CNC

VMC, HMC

& Core

Shooter

INR 12 Cr.

INR 67 Cr.

INR 125 Cr.

(USD 18 Mn)

INR 85 Cr.

Strictly Private & Confidential5

November, 2019

Infrastructure (Investments in Plant & Machinery : 65 Crore - USD $ 9 Million)

Establishment : Year 2007

Plant Location : Near to NH4, Somatane Phata,

Factory Land : 30,000 Sq. Meter (8 Acres)

Built-up Area : 10,000 Sq. Meter (110,800 Sq. Ft)

Electricity : Express Feeder

Connected Load : 2,600 KVA

Compressor : 1,750 CFM

Gen-set Backup : 1,250 KVA

Solar Energy : 714 KW (Installation: Year 2016 & 2019)

Towards Talegaon

700 metres

30

0 m

etre

s

Towards PratiShirdi Temple

From Dehu Road,Pune

Somatane

Phata

Strictly Private & Confidential6

November, 2019

Our Valuable Customers

ExportsAutomotive Non-Automotive

Strictly Private & Confidential7

November, 2019

Quality Policy, ISO & IATF Certification

Valid Upto – 22.01.2021 Valid Upto – 22.01.2021

Strictly Private & Confidential8

November, 2019

Achievements

2018 : Alucast For Best Casting

2018 : Kirloskar Oil Engines Ltd. For Supplier Quality Improvement Contest

2018 : Greaves Cotton Ltd. For Best Supplier

2016 : Alucast For Best Foundry

2016 : Kirloskar Oil Engines Ltd. For New Developments

2015 : ACMA For Lean Cluster

2014 : Greaves Cotton Ltd. For New Developments

2013 : Cummins India Ltd. Excellent Support & Responsiveness in Ramp-up & New Developments

Strictly Private & Confidential9

November, 2019

Organization Chart

NPD Design Foundry Machine Shop Powder Coating Quality Assurance Maintenance & Projects Sales Marketing Materials Finance HR & Admin

Mr.Bharat AgarwalManaging Director

Mr. Jitendra LakhotiaChief Executive Officer

Mr. Sunil KaleDeputy Manager

Mr. Manish SharmaManager

Mr. Tushar PatilManager

Mr. Vivekanand KoreDeputy Manager

Mr. Ramesh GagareDivisional Manager

Mr. Vinayak JoshiDivisional Manager

Mr. Sunil NairSr. Manager

Mr. Narhari BiradarDGM Foundry

Mr. Surendra PapdiwalSr. Manager

Mr. Jitendra ParekhSr.Manager

Mr. Panchaskar HiremathManager

Mr. Amit TingareSr. Manager

Mr. Hemant IngaleManager

Mr. Vijay SableDivisional Manager -Production

Strictly Private & Confidential10

November, 2019

Product Gallery : GDC ( Weight – 4 Kg to 12 Kg)

Strictly Private & Confidential11

November, 2019

Product Gallery : GDC (Weight 2 to 6 Kg)

Strictly Private & Confidential12

November, 2019

Product Gallery : GDC (Weight 0.15 to 1 Kg)

Strictly Private & Confidential13

November, 2019

Product Gallery : GDC (Weight 0.4 to 1 Kg)

Strictly Private & Confidential14

November, 2019

Product Gallery : LPDC (Weight 1 to 18 Kg)

Strictly Private & Confidential15

November, 2019

Product Gallery : LPDC (Weight 1 to 18 Kg)

Strictly Private & Confidential16

November, 2019

Product Gallery : HPDC (Weight 0.3 to 1.5 Kg)

Strictly Private & Confidential17

November, 2019

Product Gallery : HPDC With Powder Coating (Weight 0.5 to 1.5 Kg)

Strictly Private & Confidential18

November, 2019

Product Gallery : HPDC with Anodizing & Powder Coating

Strictly Private & Confidential19

November, 2019

Product Gallery : GDC with Powder Coating

Strictly Private & Confidential20

November, 2019

Product Gallery : Prototypes through Soft tool (Permanent Mold)

Strictly Private & Confidential21

November, 2019

Plant & Facilities

Machine Type Make Qty SpecificationsWeight

Range (Kg)

Monthly Installed

Capacity

Melting Furnace Fuel Furnace 3 FO Fired (500+350+300) = 1150 Kg/Hr. NA 800 Tons

LPDCWanfeng 4 Platen Size 1400 x 1400 mm

1.50 to 30 150 TonsSusha 2 Platen Size 1000 x 1000 mm

GDC Stationary 4 & Tilting 6 10 Platen Size 1240 x 1000 mm 0.20 to 20 120 Tons

HPDCTBC, Ital Press, Zitai &

Buhler7

250 T – Fully Automatic

420 T – 6 No’s Semi Automatic &

660 T – 1 No’s Automatic

0.150 to 2 180 Tons

Core Shooter Susha 6 Platen Size 600 x 450 mm 0.1 to 30 120 Tons

Heat Treatment Shoei Finishing 2 Solutionizing, Aging (1600Kg/Batch) Batch Type 150 Tons

HMC AMS & BFW 2 Table Size 510 x 510 - 6,000 Nos

VMC 4 Axis AMS & BFW 25 Table Size 1000 x 450 x 650 mm - 1,80,000 Nos

VMC 3 Axis RIFA 3 Table Size 1200 x 550 x 600 mm - 15,000 Nos

CNC Femco 6 Swing Dia. & Bed 627 mm, 1000 mm, length - 35,000 Nos

CNC ACE 2 Swing Dia. & Bed 420 mm, 250 mm, length - 20,000 Nos

Strictly Private & Confidential22

November, 2019

QA Equipment :

CMM Machine Spectrometer

Strictly Private & Confidential23

November, 2019

QA Equipment

Sieve Shaker Density IndexGas Determinator Hardness TesterUltrasonic Thickness

Gauge

Millipore TesterDFT MeterSurface Tester APG Unit & Ring Attribute Gauge

Strictly Private & Confidential24

November, 2019

Softwares :

Simulation Adstefan (Hitachi)

ProE Creo 5

Delcam

Design & Tool Room

Strictly Private & Confidential25

November, 2019

DegassingMelting

Manufacturing Facilities - Melting

FO Fired (500+350+300) 1150Kg/Hour - 3 Nos. Mobile Stationary

5 Units of Melting / Holding Furnaces

Alloys: GDC: LM6,LM16,AC4C, LM27, AlSi10Mg

LPDC: LM9+2%Cu, LM6, LM9, LM 25, AC4B,

HPDC: ADC12, LM^, LM20, LM24, AlSi9MnMg

Strictly Private & Confidential26

November, 2019

Manufacturing Facilities - Foundry

CORE SHOP

HPDCGDC

LPDC

Strictly Private & Confidential27

November, 2019

Manufacturing Facilities - Post Foundry

Impregnation Plant Powder Coating Shot Blasting

Degating & Fettling JunctionHeat Treatment

Strictly Private & Confidential28

November, 2019

Manufacturing Facilities - Flexible Machining

Strictly Private & Confidential29

November, 2019

Manufacturing Facilities - Post Machining

Leak Testing MachineHigh Pressure Washing Machine Hot & Cold Type

Strictly Private & Confidential30

November, 2019

Corporate Social Responsibility

Donated Land for School Shelar-vasti Town Blood Donation Camp- 159 bottles – July-2019

Industrial Visit – Any Schools & Colleges Aakar Gau-Shala – Now 26 Indian Cows

Strictly Private & Confidential31

November, 2019

Green Initiatives at Aakar…….

ETP & STP Plant - Effluents & waste water recycled for Garden Roof Top Solar Energy (714 KW ) – Installed Sept 2016

Bio-Gas – For Canteen Tree Plantation

Strictly Private & Confidential32

November, 2019

Thank You !

Mr. Vinayak JoshiDivisional Manager – Marketing

vinayak.joshi@aakarcastings.com

Mobile No: +91 – 96577 10839

Mr. Ramesh GagareDivisional Manager – Sales

ramesh.gagare@aakarcastings.com

Mobile No: +91 – 73870 89578

Contact Us