A5 TIG Orbital System 75 - papathanassiou-sa.gr
Transcript of A5 TIG Orbital System 75 - papathanassiou-sa.gr
A5 TIG Orbital System 75AS EASY AS IT CAN BE
Kemppi K5 Welding equipment
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MODULAR COST EFFECTIVE SOLUTION FORMECHANIZED TIG ORBITAL WELDING OFPIPES AND TUBES.
A5 TIG Orbital System with closed head clamp is an extremely simple to use solution for
orbital welding tubes and pipes with an outer diameter of 25 – 75 mm. The symbol based
controller is quick to learn and the system makes it very easy to produce high-quality
joints. The arc moves automatically 360° around tubes and pulse technology produces a
consistently high-quality welding seam. Integrated cooling of the weld head allows for
high duty cycles. Low investment cost makes the system an easy way into mechanized
welding. The 75 series closed head clamp is available with a wide variety of high quality
collets which enable the system to be used for various kind of joints.
KEY BENEFITS
SAVE IN WELDING TIME
Compared to manual MMA welding.
THE EASIEST
High quality orbital joints made the
easiest and simplest way.
KEY APPLICATIONS
OIL RIGS PROCESS PIPELINES
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• Low investment cost makes A5 TIG Orbital Welding System a
cost effective solution to mechanize orbital TIG welding.
• Extremely easy to learn and use. Enables repeated high quality
joints.
• Best-in-class intuitive, symbol based controller with touch screen.
• Auto-programming for automatic calculation of welding
parameters.
• Main control switches are integrated into the weld head for simple
operation during welding.
• Significantly less rework due to an inbuilt, diagnostic fault-
detection system for gas purging, weld head jams, etc.
• Wide range of durable high quality flush and extended collets
enable welding of different kinds of weld joints and tube
diameters
• The weld head is designed for collets and electrodes to be
changed quickly and for accurate positioning of the electrode.
• Two different weld head models available for the same controller
unit.
• Compact size enables quick setup and welding in as little time as
possible.
• Compact weld head design allows access to wide range of
applications.
• USB port for storing downloaded software updates or standard
parameters on a memory stick.
• Controller comes in a durable plastic case for easy operation,
storage, and transport.
BENEFITS
SAVE 25 % IN WELDING TIME
The mechanized transportation of a welding head in A5 TIG Orbital System 75 provides a steady and
accurate welding position. This enables stable welding quality and the use of optimized welding
parameters during welding. As a result a shorter arc on time per weld is needed and the welder
can weld more welds in a working day. The typical saving in welding time for A5 TIG Orbital System
75 is 25 % compared to manual MMA welding.
THE EASIEST ACCESS TO MECHANIZATION
A5 TIG Orbital System 75 makes accessing mechanized welding as easy and cost effective as
possible. Compact equipment requires low investment costs and thus has a short payback time. The
controller interface has been designed with intuitive symbols, which are very easy to use and make
the learning time very short. Auto programming calculates the welding parameters and the
fault detection system ensures that the rework is minimized. The operation during welding
is simple, since the main control switches are integrated to the weld head.
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WHAT'S IN THE SYSTEM
MinarcTig Evo 200MLP
Kemppi K5 dual process welder for fine
quality, mobile TIG and stick (MMA)
welding with pulse TIG option. The
delivery package includes a TTC 220
welding torch (4 m/8 m), cables, gas hose,
and shoulder strap. AU and DK models
available.
A5 Closed Head Clamp 7530
Efficiently cooled weld head designed for
welding pipes of 10 – 76 mm in diameter.
Remote control in the handle. Wide
variety of high quality collets available.
Compact weld head allows access to wide
range of applications.
A5 Orbital Controller 75
Very easy to use intuitive symbol based
user interface with touch screen and
automatic calculation of welding
parameters. Compact and lightweight,
built into a portable waterproof case. USB
port for storing downloaded software
updates or standard parameters on a
memory stick.
Collets 30
Wide variety of high quality flush and
extended collets for tube to tube, tube to
flange and tube to elbow joints and for
pipes of 10 - 76 in diameter. One collet kit
includes two collets and two collets kits
are required for one weld head.
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ALTERNATIVE
EQUIPMENT AND SOFTWARE
A5 Closed Head Clamp 7540
Efficiently cooled weld head designed for
welding pipes of 12 – 101 mm in diameter.
Remote control in the handle. Wide
variety of high quality collets available.
Compact weld head allows access to wide
range of applications.
Collets 40
Wide variety of high quality flush and
extended collets for tube to tube, tube to
flange and tube to elbow joints and for
pipes of 12 - 101 in diameter. One collet
kit includes two collets and two collets kits
are required for one weld head.
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TECHNICAL SPECIFICATIONS
MinarcTig Evo 200MLP
Product code MinarcTig Evo 200MLP, TTC 220, 4 m - P0642MinarcTig Evo 200MLP, TTC 220, 8 m - P0643
Connection voltage 1~ 50/60 Hz 230 V ±15 %
Fuse (delayed) 16 A
Welding range (TIG) 5 A/10.2 V...200 A/18.0 V
Welding range (MMA) 10 A /20.4 V...170 A/26.8 V
Open circuit voltage 95 V
Minimum generator power 5.6kVA
Standards IEC 60974-1, IEC 60974-3, IEC 60974-10, IEC 61000-3-12
Operating temperature range -20…+40 °C
Degree of protection IP23S
Stick electrode sizes 1.5...4.0 mm
External dimensions LxWxH 449 × 210 × 358 mm
Weight (no accessories) 11 kg
Output (TIG) 35% ED 200 A/18.0 V
Output (TIG) 60% ED 160 A/16.4 V
Output (TIG) 100% ED 140 A/15.6 V
Output (MMA) 35% ED 170 A/26.8 V
Output (MMA) 60% ED 130 A/25.2 V
Output (MMA) 100% ED 110 A/24.4 V
A5 Closed Head Clamp 7530
Product code 6206000
Weight 6.4 kg
Tube diameter 9 - 75 mm
A 202 mm
B 96 mm
C 43 mm
D 19.5 mm
Rotor gear radius 54.6 mm
A5 Orbital Controller 75
Product code 6204075
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A5 Orbital Controller 75
Input power 90 - 240 VAC, 1A
Weight 6.0 kg
Welding positions All (PA/PB)
Auto-stop Yes
Weld head 7530 & 7540
Pipe outer diameter range (min.) 9.5 - 101.6 mm
Degree of protection with cover opened IP 52
Degree of protection, cover closed (transportation) IP 65
Operating temperature -20 – +40 °C
Collets 30, mm Product code
COLLET, EXTENDED, 15030 (10 MM) 1001250-10
COLLET, EXTENDED, 15030 (12 MM) 1001250-12
COLLET, EXTENDED, 15030 (13 MM) 1001250-13
COLLET, EXTENDED, 15030 (13.5 MM) 1001250-13.5
COLLET, EXTENDED, 15030 (16 MM) 1001250-16
COLLET, EXTENDED, 15030 (18 MM) 1001250-18
COLLET, EXTENDED, 15030 (19 MM) 1001250-19
COLLET, EXTENDED, 15030 (20 MM) 1001250-20
COLLET, EXTENDED, 15030 (22 MM) 1001250-22
COLLET, EXTENDED, 15030 (23 MM) 1001250-23
COLLET, EXTENDED, 15030 (26.9 MM) 1001250-26.9
COLLET, EXTENDED, 15030 (28 MM) 1001250-28
COLLET, EXTENDED, 15030 (29 MM) 1001250-29
COLLET, EXTENDED, 15030 (30 MM) 1001250-30
COLLET, EXTENDED, 15030 (35 MM) 1001250-35
COLLET, EXTENDED, 15030 (40 MM) 1001250-40
COLLET, EXTENDED, 15030 (41 MM) 1001250-41
COLLET, EXTENDED, 15030 (44.5 MM) 1001250-44.5
COLLET, EXTENDED, 15030 (51 MM) 1001250-51
COLLET, EXTENDED, 15030 (52 MM) 1001250-52
COLLET, EXTENDED, 15030 (53 MM) 1001250-53
COLLET, EXTENDED, 15030 (54 MM) 1001250-54
COLLET, EXTENDED, 15030 (60.3 MM) 1001250-60.3
COLLET, EXTENDED, 15030 (70 MM) 1001250-70
COLLET, EXTENDED, 15030 (76.1 MM) 1001250-76.1
COLLET, FLUSH, 15030 (10 MM) 1001252-10
COLLET, FLUSH, 15030 (12 MM) 1001252-12
COLLET, FLUSH, 15030 (13 MM) 1001252-13
COLLET, FLUSH, 15030 (13.5 MM) 1001252-13.5
COLLET, FLUSH, 15030 (16 MM) 1001252-16
COLLET, FLUSH, 15030 (18 MM) 1001252-18
COLLET, FLUSH, 15030 (19 MM) 1001252-19
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Collets 30, mm Product code
COLLET, FLUSH, 15030 (20 MM) 1001252-20
COLLET, FLUSH, 15030 (22 MM) 1001252-22
COLLET, FLUSH, 15030 (23 MM) 1001252-23
COLLET, FLUSH, 15030 (26.9 MM) 1001252-26.9
COLLET, FLUSH, 15030 (28 MM) 1001252-28
COLLET, FLUSH, 15030 (29 MM) 1001252-29
COLLET, FLUSH, 15030 (30 MM) 1001252-30
COLLET, FLUSH, 15030 (35 MM) 1001252-35
COLLET, FLUSH, 15030 (40 MM) 1001252-40
COLLET, FLUSH, 15030 (41 MM) 1001252-41
COLLET, FLUSH, 15030 (44.5 MM) 1001252-44.5
COLLET, FLUSH, 15030 (51 MM) 1001252-51
COLLET, FLUSH, 15030 (52 MM) 1001252-52
COLLET, FLUSH, 15030 (53 MM) 1001252-53
COLLET, FLUSH, 15030 (54 MM) 1001252-54
COLLET, FLUSH, 15030 (60.3 MM) 1001252-60.3
COLLET, FLUSH, 15030 (70 MM) 1001252-70
COLLET, FLUSH, 15030 (76.1 MM) 1001252-76.1
Collets 30, inch Product code
COLLET, EXTENDED, 15030 (0.375 IN) 1001246-0.375
COLLET, EXTENDED, 15030 (0.402 IN) 1001246-0.402
COLLET, EXTENDED, 15030 (0.500 IN) 1001246-0.500
COLLET, EXTENDED, 15030 (0.625 IN) 1001246-0.625
COLLET, EXTENDED, 15030 (0.677 IN) 1001246-0.677
COLLET, EXTENDED, 15030 (0.750 IN) 1001246-0.750
COLLET, EXTENDED, 15030 (0.839 IN) 1001246-0.839
COLLET, EXTENDED, 15030 (1.327 IN) 1001246-1.327
COLLET, EXTENDED, 15030 (1.500 IN) 1001246-1.500
COLLET, EXTENDED, 15030 (1.669 IN) 1001246-1.669
COLLET, EXTENDED, 15030 (1.902 IN) 1001246-1.902
COLLET, EXTENDED, 15030 (2.00 IN) 1001246-2.00
COLLET, EXTENDED, 15030 (2.500 IN) 1001246-2.500
COLLET, EXTENDED, 15030 (3.00 IN) 1001246-3.00
COLLET, FLUSH, 15030 (0.375 IN) 1001248-0.375
COLLET, FLUSH, 15030 (0.402 IN) 1001248-0.402
COLLET, FLUSH, 15030 (0.500 IN) 1001248-0.500
COLLET, FLUSH, 15030 (0.625 IN) 1001248-0.625
COLLET, FLUSH, 15030 (0.677 IN) 1001248-0.677
COLLET, FLUSH, 15030 (0.750 IN) 1001248-0.750
COLLET, FLUSH, 15030 (0.839 IN) 1001248-0.839
COLLET, FLUSH, 15030 (1.327 IN) 1001248-1.327
COLLET, FLUSH, 15030 (1.500 IN) 1001248-1.500
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Collets 30, inch Product code
COLLET, FLUSH, 15030 (1.669 IN) 1001248-1.669
COLLET, FLUSH, 15030 (1.902 IN) 1001248-1.902
COLLET, FLUSH, 15030 (2.00 IN) 1001248-2.00
COLLET, FLUSH, 15030 (2.500 IN) 1001248-2.500
COLLET, FLUSH, 15030 (3.00 IN) 1001248-3.00
COLLET, EXTENDED, 15030 (1.00 IN) 1001250-1.00
COLLET, FLUSH, 15030 (1.00 IN) 1001252-1.00
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