A380 Manufacturing & Logistics. Airbus Manufacturing Plants and Subsidiaries 15 Airbus Manufacturing...
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![Page 1: A380 Manufacturing & Logistics. Airbus Manufacturing Plants and Subsidiaries 15 Airbus Manufacturing sites in 4 countries acting as one industrial system.](https://reader036.fdocuments.us/reader036/viewer/2022062407/56649e355503460f94b23f2d/html5/thumbnails/1.jpg)
A380 Manufacturing & Logistics
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Airbus ManufacturingPlants and Subsidiaries
15 Airbus Manufacturing sites in 4 countries acting as one industrial system
St NazaireSt Nazaire
ToulouseToulouse
BroughtonBroughton
NantesNantes
FiltonFilton
GetafeGetafe
MéaulteMéaulte
IllescasIllescas
Puerto RealPuerto Real
LaupheimLaupheim
StadeStadeHamburgHamburg
BremenBremenVarelVarel
NordenhamNordenham
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Broughton (UK)
Getafe /Puerto Real (Spain)
Hamburg (Germany)
Hamburg(Germany)
Stade (Germany)St. Nazaire / Nantes (France)
St. Nazaire /Meaulte (France)
Toulouse (France)
Best use of Airbus centers of competenceBest use of Airbus centers of competence
Bremen (Germany)
Puerto Real(Spain)
Hamburg (Germany)
A380 Airframe ProductionMajor Component Assemblies
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Bill Jay/ASCOBelairbus
BAe
AircabinAleniaAries
EurocopterEADS Aug. FACC
FinavitecFokker
GamesaGKN
HDH
RaleeRUAG
SaabSabcaSacesaSocata
SogermaSonaca
CTRMSenior Aerospace
AS & T
JamcoFHILabinal
LatécoèreLhotellierLatelec
MASAMecachrom
More than 40% of Airframe Workpackages are outsourced to33 major Industrial Partners.
Bill Jay/ASCOBelairbus
BAe
A380 Industrial Partners
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KAI (outer bottom panel)
FACC (flap/fairings)
Alenia
Jamco (CFRP crossbeams)
Eurocopter (all doors)
Finavitec (spoilers)
HdH (wing tip)
Hurel Hispano
Latecoere(lower shell)
Sonaca(upper shell)
Belairbus(slats)
Fokker (J nose)Glare panels/
Nippi(HTP Tip)
FHI (leading, trailing edge & tip)
Saab(mid & outer front spar)
GKN (shroud box, access panels)
A380 Industrial Partners
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S 11/12
MCA in St. NazaireComponents from Meaulte and Industrial Partners.
MCA in St. NazaireDelivery to FAL.
MCA in HamburgFuselage Shells from Nordenham. Parts, Components from Bremen, Varel, and Industrial Partners.
S 11/12
S 13
Fwd Fuselage MCA
S 13
A380 Aircraft Build ProcessForward Fuselage MCA
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MCA in St. NazaireComponents from Alenia, Nantes, Hamburg, and Puerto Real.
A380 Aircraft Build ProcessA380 Aircraft Build Process
++
++
Centre Fuselage MCA
A380 Aircraft Build ProcessCenter Fuselage MCA
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Aft Fuselage MCA
++
MCA in HamburgShells from Nordenham. Components, Parts from Getafe, Stade, Varel, Bremen, and Industrial Partners.
A380 Aircraft Build ProcessAft Fuselage MCA
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Top cover assembly
Bottom cover assembly
A380 Aircraft Build Process Wing Assembly
MCA in BroughtonComponents, Parts from Filton, Bremen, and Industrial Partners.
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A380 Components delivered to FAL
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Station 37Station 37HTP Equipping
Station 41/40Station 41/40Structural Assembly
Station 45Station 45Wing Equipping
Station 31/30Station 31/30Structural Completion /Equipment Installation /System-Testing
Station 18Station 18Outside Tests
Station 15Station 15Production Flights
TLS
HAM
A380 Aircraft Build Process The Final Assembly Line - Toulouse
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•Special Transport SystemFuselage Sections, Wing, Horizontal Tailplaine, Belly Fairing
•Airbus Special Transport, BelugaForward and Aft tailcone, Vertical Tailplane, Cockpit Unit,
Nose Fuselage Components, Landing gear bays
•Conventional Road – Sea transport Flaps, Pylons, etc., Aerostructure Components from
Industrial Partners, e.g. Slats, Spoilers, Fuselage Shells, Doors
A380 Transport Means
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Pauillac
St Nazaire
Langon
Toulouse
HamburgBroughton
Mostyn
Cadiz
SEA
RIVER
ROAD
A380 Transport : a challenge
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• The conceptMultimodal transport (Sea, River, Road)Roll-on / Roll-off handling principe Specific transport conditions
– No effort transmitted to the A380 components – No contact between the A380 components – Accelerations control
Specific means & equipment under responsibility of reliable and
performant partners
Taylored infrastructure– Harbour terminals (Hambourg, Broughton, Mostyn, St Nazaire, Cadiz,
Pauillac and Langon)– Road Parking areas along the « Grand Itinéraire » – City by-passes
Back-up systems
A380 Transport
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• TCUs (Transport Cargo Units)
6 TCUs : 3 fuselage sections
A380 Transport
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• TCUs (Transport Cargo Units)
6 TCUs : 2 Wings + 1 HTP
A380 Transport
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• Marine Transport
– Twin screw, two engines– Bow thrusters– Stabilizing systems (fins)
Ro-Ro Vessel – Basis from a « Car carrier standard »– Length 154m, Width 24 m– Max speed 21 knots– Operational speed 16 knots
Our partner : FRET CETAM
A380 Transport
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• River DEE transport HOLYHEAD TOWING Operator 35 km between BROUGTHON and
MOSTYN Barge able to transport 1 wing 2 voyages to transport one aircraft Maximum rate 1 aircraft a week Navigation depending on tidal cycle Empty jigs transported during barge
return voyage
A380 Transport
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PAUILLAC
A380 Transport
• River GARONNE transport SOCATRA Operator 95 km between PAUILLAC and
LANGON 2 Barges able to transport 2 fuselage
components or 1 wing 4 trips to transport one aircraft Pont de Pierre (Bordeaux) crossing
depending on the tidal cycle Empty jigs transported during barge
return voyage
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• Specific port terminals for loading,
unloading operations in place
Pauillac: Floating Transfer Station
St Nazaire: main pontoon
Cadiz: lifting gantry & ramp
A380 Transport – Harbours, Terminals
Hamburg Quay & Ramp
Installation
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Mostyn Terminal 1 Langon wet lock
Broughton LOF Facility
A380 Transport – Harbours, Terminals
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• Between Langon and Toulouse by means of special tractors & trailers Operator Capelle 3 Nights drive operations 1 Departing Base at Langon four parking areas, along the itinerary
• 1st sections transport to FAL took place in April
A380 Road Transport
Multisteering axle line trailerTractor Model with 600 HP engine
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Véhicule démontagesignalisation Véhicule atelier
Chef
d’Elément de Transport :
CET
Véhicule remontage
signalisation
+ Véhicules DDE + Véhicules gendarmerie
Tractors & trailers owner is the operator CAPELLE
A380 Transport – Road Operations
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Thank youThank you