“A warm welcome to the 3rd Russian WinCC OA...

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Unrestricted © Siemens AG 2017 11.05.2017 Page 1 DF FA AS ETM “A warm welcome to the 3rd Russian WinCC OA Conference”

Transcript of “A warm welcome to the 3rd Russian WinCC OA...

Page 1: “A warm welcome to the 3rd Russian WinCC OA Conference”industry-software.ru/conf2017/slides/03-Anderka-Staufer-Recent_ETM... · 3rd Russian WinCC OA Conference ... •HVAC, Fire

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11.05.2017Page 1 DF FA AS ETM

“A warm welcome to the

3rd Russian WinCC OA Conference”

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Welcome

Marco AnderkaBusiness Development Manager Russia

SIMATIC WinCC Open Architecture

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2017

10 Years anniversary

ETM with Siemens

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Everything started with the Subway New York …

• Millions of tags

• Hundreds of servers

… and it worked already in 2007

PA/CIS for New York

subway

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… to be successful with Siemens

• Use the international network

• Share technical expertise

• Support our partners together

… and combine the flexibility of a small company with the power

of a multibillion group!

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Worldwide WinCC OA support

Headquarter

ETM professional control GmbH

(Eisenstadt)

CoC WinCC OA for

GERMANY

(Hanover)

CoC WinCC OA for

AMERICAS

(Plano/Texas)

CoC WinCC OA for

CHINA

(Bejing)

Support through

Headquarter

CoC WinCC OA for

RUSSIA

(Moskwa)

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WinCC OA Center of Competence in RussiaTo support WinCC OA Partners and their customers on Russian market without language barriers

Siemens LLC Russia

WinCC OA

Center of Competence

Part 1: WinCC OA Product Support

Location: Moscow, Samara

Support for System Integrators

ETM

Support for Russian Center of Competence

System Integrators implementing projects and providing support and maintenance for End Customers

Main Contact: Mr. Sergey Soloviev ([email protected])

Part 2: WinCC OA Basic Training

Location: Moscow Training Center or onsite in Customer premises

Russian WinCC OA Trainer: Mr. Ilya Osovsky

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WinCC OA at Russian Universities & Research Institutes (total 9)

Nuclear Physics Institute of Moscow State University

Institute for High Energy Physics (IHEP), Protvino

EHEPD PNP, St. Petersburg

JINR, Dubna

Petersburg Nuclear Physics Institute (PNPI), Leningrad

Institute for Nuclear Research, RAS, Moscow

GRIAT – German-Russian Institute of Technology, Kazan

SSAU – Samara State Aerospace University

SSU – Samara State University

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Some figures

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And the next 10 years …

• Expand Oil & Gas, Power Generation and Infrastructure market

• Grow Siemens Key markets

… and make WinCC OA the best SCADA product in the world!

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• Business, partners & references

• WinCC OA – Digitalization in Industry

& Infrastructure

Bernhard STAUFER

Head of Sales SIMATIC WinCC OA

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The Success Story continuous

Volume Growth WinCC OA WinCC OA is 25% of

SIMATIC SCADA business

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New Projects (extract)

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Fairway Energy Partners

• Distributed OA for Nanobox Servers

• Redundant OA Central Servers

• Oracle Long-term Historian

• Redundant Siemens IPCs

• Redundant S7-416-HF PLCs

• Redundant Scalance switches

• Scalance M876-4 Cell Routers

Oil & Gas

Fairway Crude Oil

Storage Facility (20mio bl)

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IZMIT BAY BRIDGE (2,9km /242m)

• Redundant Server

• 60,000 I/Os

• Lighting

• Structure monitoring

• Dehumidification

• HVAC, Fire and Access control

• Power management

Traffic & Transport

Control System for world

4th longest suspension bridge

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Gare Montparnasse

• Control of energy, lighting,

escalators, elevators,

temperature, entrances/exits

and many more

• Redundant server pair

• Oracle Long-term historian

Building Management

Control System for Paris

Train Station

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Metro Lima (Line 2 & 4)

• 37 station supplies

• 21 rectifier substations

• Overall SCADA control system

• Sitras RSC with DRS

• SIL 2

• S7 and IEC60870-104

communication

Metro Electrification

SCADA for Electrical Systems

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Gotthard Base Tunnel operative since 11th December 2016

• Redundant Tunnel Control System

• Disaster Recovery System

• Oracle database cluster

• OPC UA as common interface

• Interface to other 3rd party systems

Traffic & Transport

Tunnel Control System for

world longest rail tunnel (57km)

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Spaarndammertunnel(Brand New - Mai 2017)

• Central tunnel control system

with up to 20,000 data points

• Redundant servers

• 6 Operators

• Siemens S7 400 H

Traffic & Transport

Tunnel Control System

Houthaven Amsterdam

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WinCC OA – Digitalization in Industry

& InfrastructureTIA /SCADA opportunity @ Digitalization

www.siemens.com/simaticBernd Staufer

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Totally Integrated Automation…

… a new level of productivity

Transparent OperationIntegrated EngineeringDigital workflow

Mechanic

Electric

MES/SCADA

Service

Automation

Cloud

Simulation and

Commissioning

Production Maintenance and

Optimization

Totally Integrated Automation

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Transparent Operation – in Infrastructure Plants

Plant efficiency driven by data transparency

MindSphere

Line A

Line B

Increase

Efficiency

Increase Data

Transparency

Transparent Operation –

„Closed“ LoopWith Transparent Operation @ TIA:

• Increase process transparency –

on sub-systems & their interaction

• Process, analyze BIG data and

visualize to SMART data with

identification for optimization

• Assess, prepare & execute

performance optimization

• Increase plant efficiencye.g. Root Cause analysis, Condition Monitoring

1

2

3

4

Assess

Optimization

1

Visualize

SMART Data

2 Cloud-based

SCADA-based

Turbine Control, &Subsystems:

(Bird Waring, Lighting, Weather,

Energy, Access Systems etc)

Wind Park

Control Systems

3

4

70%

95%

KPIs

OEE

80%

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Transparent Operation drives infrastructure plant efficiency

Joint SCADA and IPC/PcbA approach for data acquisition

S7

ModBus,

OPC UA,

IEC 104,

IEC 61850

BacNet

3 rd party drivers

...

SCADA and IPC/PcbA solution:

the best interplay for data acquisition

Protocol conversion to:

OPC UA, MQTT, AMPQ,

JSON...

Cloud / IT applications

1 0 0 1 0 1 0 0 1

1 1 01 0 1 1 0 1

SCADA &

SmartSCDA

Analytics

S7

ModBus,

OPC UA,

IEC 104,

IEC 61850

BacNet

3 rd party drivers

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Transparent Operation drives infrastructure plant efficiency

Horizontal integration of plant data

SmartSCADA

WinCC OA

Customer Domains

KPIs Analytics Visualization

Generic tools and wizards

Traffic &

TransportationOil & Gas

Building

Management

Water &

WastewaterEnergy

Plant

Infrasructure

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Transparent Operation – in Infrastructure Plants

Plant efficiency driven by data transparency

MindSphere

Line A

Line B

Increase

Efficiency

Increase Data

Transparency

Transparent Operation –

„Closed“ Loop

70%

95%

KPIs

OEE

80%

With Transparent Operation @ TIA:

• Increase process transparency –

on sub-systems & their interaction

• Process, analyze BIG data and

visualize to SMART data with

identification for optimization

• Assess, prepare & execute

performance optimization

• Increase plant efficiencye.g. Root Cause analysis, Condition Monitoring

1

2

3

4

Assess

Optimization

1

Visualize

SMART Data

2 Cloud-based

SCADA-based

Iurbine Control, &Subsystems:

(Bird Waring, Lighting, Weather,

Energy, Access Systems etc)

Wind Park

Control Systems

3

4

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Data Archiving

Overview

• Special high performance database (HDB) or efficient RDB

support to meet the needs of process industries

• Historical recording of all data types

• Event driven archiving

• Several different smoothing methods

• Comprehensive information for each value

• Original value (is always kept, even with corrections)

• Correction values

• Time stamp (ms)

• Status / quality information

• Originator: operator / executing manager

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Transparent Operation drives infrastructure plant efficiency

Data collection and processing for system-wide analyzes

Wind Park 1

Wind Park 2

HQ

SCADA system

SCADA system

WinCC OA

& ORACLE

Historian

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Transparent Operation drives infrastructure plant efficiency

Analyse your plant data out of your Historian DB

• Key Performance Indication

• Describe your plant

• Data Mining

• Find relationships

• Classification

• Show root cause

KPI Data Mining Classification

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Transparent Operation – in Infrastructure Plants

Plant efficiency driven by data transparency

MindSphere

Line A

Line B

Increase

Efficiency

Increase Data

Transparency

Transparent Operation –

„Closed“ LoopWith Transparent Operation @ TIA:

• Increase process transparency –

on sub-systems & their interaction

• Process, analyze BIG data and

visualize to SMART data with

identification for optimization

• Assess, prepare & execute

performance optimization

• Increase plant efficiencye.g. Root Cause analysis, Condition Monitoring

1

2

3

4

Assess

Optimization

1

Visualize

SMART Data

2 Cloud-based

SCADA-based

Turbine Control, &Subsystems:

(Bird Waring, Lighting, Weather,

Energy, Access Systems etc)

Wind Park

Control Systems

3

4

70%

95%

KPIs

OEE

80%

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Transparent Operation drives infrastructure plant efficiency

Data Mining for finding relationships

• Goal

• Identify influencing factors

(i.e. variables, other KPIs)

• Steps

• Use data exploration tool

and select data points

• Calculate correlations,

based on list of data points

• Use these data points

with higher correlations for

further analysis ( classification wizard)

to train statistical model

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Transparent Operation drives infrastructure plant efficiency

Classification wizard for model training

Selection

• Selection of data sources (= DPEs),

used for training of statistical model

• Selection of time range

• Inspection of selected DPEs and

data in time range using HTML5

heat map visualization

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Transparent Operation drives infrastructure plant efficiency Classification

wizard for model training

Clustering

• Group DPE values in clusters

• Clusters show typical conditions

( only numerical mean DPE values

in cluster)

• Assign label to each cluster

( label = description for human

operator: “Ok-condition”,

“Gearbox damage”, …)

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Transparent Operation drives infrastructure plant efficiency

Trending & Reporting

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Unrestricted © Siemens AG 2017

11.05.2017Page 36 DF FA AS ETM

Transparent Operation – in Infrastructure Plants

Plant efficiency driven by data transparency

MindSphere

Line A

Line B

Increase

Efficiency

Increase Data

Transparency

Transparent Operation –

„Closed“ LoopWith Transparent Operation @ TIA:

• Increase process transparency –

on sub-systems & their interaction

• Process, analyze BIG data and

visualize to SMART data with

identification for optimization

• Assess, prepare & execute

performance optimization

• Increase plant efficiencye.g. Root Cause analysis, Condition Monitoring

1

2

3

4

Assess

Optimization

1

Visualize

SMART Data

2 Cloud-based

SCADA-based

Turbine Control, &Subsystems:

(Bird Waring, Lighting, Weather,

Energy, Access Systems etc)

Wind Park

Control Systems

3

4

70%

95%

KPIs

OEE

80%

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Transparent Operation drives infrastructure plant efficiency

Use cases

• Root Cause Analysis

• Define KPIs, assign KPIs to devices with one click

• Find dependencies by using correlation,

find timeframes by filtering values,

direct handover to statistical calculation

• Classification based on a statistical model

• Reuse model any time

• for new KPIs

• for equipment condition monitoring

• optimizing your plant efficiency

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SIMATIC WinCC Open Architecture V3.15

User Interface for every demand

Functions:

• Desktop UI for Windows and Linux

• Mobile UI for mobile devices with iOS and Android

• ULC UX for web browsers

(EDGE, IE, Chrome, Firefox) on desktop PCs

• Easy pick of appropriate user interface

• Clear understanding which user interface

for which application

WinCC OA

Runtime UI family

Desktop UI Mobile UI ULC UX

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WinCC OA - Advanced Playback Manager

efficient in simulation & training

• The Simulation- and/or Trainings System

is an exact copy of your Real System Project

• WinCC OA Simulation Driver on Simulation System

(Simulation of periphery address – no logic e.g.

answers after command)

• Alternatively simulation of the periphery by

coupling SIMIT via WinCC OA Drivers

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Transparent Operation drives infrastructure plant efficiency

Complementary combination of SCADA and Cloud

CLOUD

Infrastructure platform

Global

Selected Plant Data in the Cloud for further handling

and/or communication to the outside world

Combination of data sources from PLC / SCADA

systems and external data (weather, statistics)

Domain knowledge

Analytical apps & services (must be created)

Added value through combination of

SCADA & external (domain) knowledge

SCADA (Supervisory Control and Data Acquisition)

Local / central

Chronological acquisition

Data aggregation guaranteed ("real-time") availability

High Volume of process data & Histrorization

Reliable connectivity to the process

High availability & Secure Systems (IEC 62443)

„Close Loop“ Control functionality

Additional value by use of selected data for further

processing / treatment in the cloud

SCADA

("on premise")

MindConnector

planned

for

WinCC OA

v3.16

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WinCC OA features for infrastructure market

to support Digitalization

Mechanic

Electric

Transparent Operation

MOM/SCADA

Automation

Cloud

Simulation and

Commissioning

Integrated Engineering

Production Maintenance and

Optimization

Totally Integrated

Automation»TIA in the Digital Enterprise«

Digital workflow

• TIA Exporter

• SIMIT connectivity

• Advanced Playback

• Openess

• WinCC OA on IoT2040

• MQTT Driver

• mobile UIs

• Openess

• SmartSCADA Analytics

• MindSphere Connector

• Advanced Maintenance Suite

“Digitalization”

Features of

WinCC OA

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TIA / SCADA opportunity @ DigitalizationLet`s win the coming opportunities together !