“A warm welcome to the 3rd Russian WinCC OA...
Transcript of “A warm welcome to the 3rd Russian WinCC OA...
Unrestricted © Siemens AG 2017
11.05.2017Page 1 DF FA AS ETM
“A warm welcome to the
3rd Russian WinCC OA Conference”
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Welcome
Marco AnderkaBusiness Development Manager Russia
SIMATIC WinCC Open Architecture
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2017
10 Years anniversary
ETM with Siemens
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Everything started with the Subway New York …
• Millions of tags
• Hundreds of servers
… and it worked already in 2007
PA/CIS for New York
subway
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… to be successful with Siemens
• Use the international network
• Share technical expertise
• Support our partners together
… and combine the flexibility of a small company with the power
of a multibillion group!
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Worldwide WinCC OA support
Headquarter
ETM professional control GmbH
(Eisenstadt)
CoC WinCC OA for
GERMANY
(Hanover)
CoC WinCC OA for
AMERICAS
(Plano/Texas)
CoC WinCC OA for
CHINA
(Bejing)
Support through
Headquarter
CoC WinCC OA for
RUSSIA
(Moskwa)
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WinCC OA Center of Competence in RussiaTo support WinCC OA Partners and their customers on Russian market without language barriers
Siemens LLC Russia
WinCC OA
Center of Competence
Part 1: WinCC OA Product Support
Location: Moscow, Samara
Support for System Integrators
ETM
Support for Russian Center of Competence
System Integrators implementing projects and providing support and maintenance for End Customers
Main Contact: Mr. Sergey Soloviev ([email protected])
Part 2: WinCC OA Basic Training
Location: Moscow Training Center or onsite in Customer premises
Russian WinCC OA Trainer: Mr. Ilya Osovsky
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WinCC OA at Russian Universities & Research Institutes (total 9)
Nuclear Physics Institute of Moscow State University
Institute for High Energy Physics (IHEP), Protvino
EHEPD PNP, St. Petersburg
JINR, Dubna
Petersburg Nuclear Physics Institute (PNPI), Leningrad
Institute for Nuclear Research, RAS, Moscow
GRIAT – German-Russian Institute of Technology, Kazan
SSAU – Samara State Aerospace University
SSU – Samara State University
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Some figures
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And the next 10 years …
• Expand Oil & Gas, Power Generation and Infrastructure market
• Grow Siemens Key markets
… and make WinCC OA the best SCADA product in the world!
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• Business, partners & references
• WinCC OA – Digitalization in Industry
& Infrastructure
Bernhard STAUFER
Head of Sales SIMATIC WinCC OA
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The Success Story continuous
Volume Growth WinCC OA WinCC OA is 25% of
SIMATIC SCADA business
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New Solution Partners
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New Projects (extract)
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Fairway Energy Partners
• Distributed OA for Nanobox Servers
• Redundant OA Central Servers
• Oracle Long-term Historian
• Redundant Siemens IPCs
• Redundant S7-416-HF PLCs
• Redundant Scalance switches
• Scalance M876-4 Cell Routers
Oil & Gas
Fairway Crude Oil
Storage Facility (20mio bl)
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IZMIT BAY BRIDGE (2,9km /242m)
• Redundant Server
• 60,000 I/Os
• Lighting
• Structure monitoring
• Dehumidification
• HVAC, Fire and Access control
• Power management
Traffic & Transport
Control System for world
4th longest suspension bridge
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Gare Montparnasse
• Control of energy, lighting,
escalators, elevators,
temperature, entrances/exits
and many more
• Redundant server pair
• Oracle Long-term historian
Building Management
Control System for Paris
Train Station
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Metro Lima (Line 2 & 4)
• 37 station supplies
• 21 rectifier substations
• Overall SCADA control system
• Sitras RSC with DRS
• SIL 2
• S7 and IEC60870-104
communication
Metro Electrification
SCADA for Electrical Systems
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Gotthard Base Tunnel operative since 11th December 2016
• Redundant Tunnel Control System
• Disaster Recovery System
• Oracle database cluster
• OPC UA as common interface
• Interface to other 3rd party systems
Traffic & Transport
Tunnel Control System for
world longest rail tunnel (57km)
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Spaarndammertunnel(Brand New - Mai 2017)
• Central tunnel control system
with up to 20,000 data points
• Redundant servers
• 6 Operators
• Siemens S7 400 H
Traffic & Transport
Tunnel Control System
Houthaven Amsterdam
WinCC OA – Digitalization in Industry
& InfrastructureTIA /SCADA opportunity @ Digitalization
www.siemens.com/simaticBernd Staufer
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Totally Integrated Automation…
… a new level of productivity
Transparent OperationIntegrated EngineeringDigital workflow
Mechanic
Electric
MES/SCADA
Service
Automation
Cloud
Simulation and
Commissioning
Production Maintenance and
Optimization
Totally Integrated Automation
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Transparent Operation – in Infrastructure Plants
Plant efficiency driven by data transparency
MindSphere
Line A
Line B
Increase
Efficiency
Increase Data
Transparency
Transparent Operation –
„Closed“ LoopWith Transparent Operation @ TIA:
• Increase process transparency –
on sub-systems & their interaction
• Process, analyze BIG data and
visualize to SMART data with
identification for optimization
• Assess, prepare & execute
performance optimization
• Increase plant efficiencye.g. Root Cause analysis, Condition Monitoring
1
2
3
4
Assess
Optimization
1
Visualize
SMART Data
2 Cloud-based
SCADA-based
Turbine Control, &Subsystems:
(Bird Waring, Lighting, Weather,
Energy, Access Systems etc)
Wind Park
Control Systems
3
4
70%
95%
KPIs
OEE
80%
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Transparent Operation drives infrastructure plant efficiency
Joint SCADA and IPC/PcbA approach for data acquisition
S7
ModBus,
OPC UA,
IEC 104,
IEC 61850
BacNet
3 rd party drivers
...
SCADA and IPC/PcbA solution:
the best interplay for data acquisition
Protocol conversion to:
OPC UA, MQTT, AMPQ,
JSON...
Cloud / IT applications
1 0 0 1 0 1 0 0 1
1 1 01 0 1 1 0 1
SCADA &
SmartSCDA
Analytics
S7
ModBus,
OPC UA,
IEC 104,
IEC 61850
BacNet
3 rd party drivers
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Transparent Operation drives infrastructure plant efficiency
Horizontal integration of plant data
SmartSCADA
WinCC OA
Customer Domains
KPIs Analytics Visualization
Generic tools and wizards
Traffic &
TransportationOil & Gas
Building
Management
Water &
WastewaterEnergy
Plant
Infrasructure
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Transparent Operation – in Infrastructure Plants
Plant efficiency driven by data transparency
MindSphere
Line A
Line B
Increase
Efficiency
Increase Data
Transparency
Transparent Operation –
„Closed“ Loop
70%
95%
KPIs
OEE
80%
With Transparent Operation @ TIA:
• Increase process transparency –
on sub-systems & their interaction
• Process, analyze BIG data and
visualize to SMART data with
identification for optimization
• Assess, prepare & execute
performance optimization
• Increase plant efficiencye.g. Root Cause analysis, Condition Monitoring
1
2
3
4
Assess
Optimization
1
Visualize
SMART Data
2 Cloud-based
SCADA-based
Iurbine Control, &Subsystems:
(Bird Waring, Lighting, Weather,
Energy, Access Systems etc)
Wind Park
Control Systems
3
4
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Data Archiving
Overview
• Special high performance database (HDB) or efficient RDB
support to meet the needs of process industries
• Historical recording of all data types
• Event driven archiving
• Several different smoothing methods
• Comprehensive information for each value
• Original value (is always kept, even with corrections)
• Correction values
• Time stamp (ms)
• Status / quality information
• Originator: operator / executing manager
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Transparent Operation drives infrastructure plant efficiency
Data collection and processing for system-wide analyzes
Wind Park 1
Wind Park 2
HQ
SCADA system
SCADA system
WinCC OA
& ORACLE
Historian
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Transparent Operation drives infrastructure plant efficiency
Analyse your plant data out of your Historian DB
• Key Performance Indication
• Describe your plant
• Data Mining
• Find relationships
• Classification
• Show root cause
KPI Data Mining Classification
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Transparent Operation – in Infrastructure Plants
Plant efficiency driven by data transparency
MindSphere
Line A
Line B
Increase
Efficiency
Increase Data
Transparency
Transparent Operation –
„Closed“ LoopWith Transparent Operation @ TIA:
• Increase process transparency –
on sub-systems & their interaction
• Process, analyze BIG data and
visualize to SMART data with
identification for optimization
• Assess, prepare & execute
performance optimization
• Increase plant efficiencye.g. Root Cause analysis, Condition Monitoring
1
2
3
4
Assess
Optimization
1
Visualize
SMART Data
2 Cloud-based
SCADA-based
Turbine Control, &Subsystems:
(Bird Waring, Lighting, Weather,
Energy, Access Systems etc)
Wind Park
Control Systems
3
4
70%
95%
KPIs
OEE
80%
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Transparent Operation drives infrastructure plant efficiency
Data Mining for finding relationships
• Goal
• Identify influencing factors
(i.e. variables, other KPIs)
• Steps
• Use data exploration tool
and select data points
• Calculate correlations,
based on list of data points
• Use these data points
with higher correlations for
further analysis ( classification wizard)
to train statistical model
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Transparent Operation drives infrastructure plant efficiency
Classification wizard for model training
Selection
• Selection of data sources (= DPEs),
used for training of statistical model
• Selection of time range
• Inspection of selected DPEs and
data in time range using HTML5
heat map visualization
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Transparent Operation drives infrastructure plant efficiency Classification
wizard for model training
Clustering
• Group DPE values in clusters
• Clusters show typical conditions
( only numerical mean DPE values
in cluster)
• Assign label to each cluster
( label = description for human
operator: “Ok-condition”,
“Gearbox damage”, …)
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Transparent Operation drives infrastructure plant efficiency
Trending & Reporting
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Transparent Operation – in Infrastructure Plants
Plant efficiency driven by data transparency
MindSphere
Line A
Line B
Increase
Efficiency
Increase Data
Transparency
Transparent Operation –
„Closed“ LoopWith Transparent Operation @ TIA:
• Increase process transparency –
on sub-systems & their interaction
• Process, analyze BIG data and
visualize to SMART data with
identification for optimization
• Assess, prepare & execute
performance optimization
• Increase plant efficiencye.g. Root Cause analysis, Condition Monitoring
1
2
3
4
Assess
Optimization
1
Visualize
SMART Data
2 Cloud-based
SCADA-based
Turbine Control, &Subsystems:
(Bird Waring, Lighting, Weather,
Energy, Access Systems etc)
Wind Park
Control Systems
3
4
70%
95%
KPIs
OEE
80%
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Transparent Operation drives infrastructure plant efficiency
Use cases
• Root Cause Analysis
• Define KPIs, assign KPIs to devices with one click
• Find dependencies by using correlation,
find timeframes by filtering values,
direct handover to statistical calculation
• Classification based on a statistical model
• Reuse model any time
• for new KPIs
• for equipment condition monitoring
• optimizing your plant efficiency
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SIMATIC WinCC Open Architecture V3.15
User Interface for every demand
Functions:
• Desktop UI for Windows and Linux
• Mobile UI for mobile devices with iOS and Android
• ULC UX for web browsers
(EDGE, IE, Chrome, Firefox) on desktop PCs
• Easy pick of appropriate user interface
• Clear understanding which user interface
for which application
WinCC OA
Runtime UI family
Desktop UI Mobile UI ULC UX
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WinCC OA - Advanced Playback Manager
efficient in simulation & training
• The Simulation- and/or Trainings System
is an exact copy of your Real System Project
• WinCC OA Simulation Driver on Simulation System
(Simulation of periphery address – no logic e.g.
answers after command)
• Alternatively simulation of the periphery by
coupling SIMIT via WinCC OA Drivers
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Transparent Operation drives infrastructure plant efficiency
Complementary combination of SCADA and Cloud
CLOUD
Infrastructure platform
Global
Selected Plant Data in the Cloud for further handling
and/or communication to the outside world
Combination of data sources from PLC / SCADA
systems and external data (weather, statistics)
Domain knowledge
Analytical apps & services (must be created)
Added value through combination of
SCADA & external (domain) knowledge
SCADA (Supervisory Control and Data Acquisition)
Local / central
Chronological acquisition
Data aggregation guaranteed ("real-time") availability
High Volume of process data & Histrorization
Reliable connectivity to the process
High availability & Secure Systems (IEC 62443)
„Close Loop“ Control functionality
Additional value by use of selected data for further
processing / treatment in the cloud
SCADA
("on premise")
MindConnector
planned
for
WinCC OA
v3.16
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WinCC OA features for infrastructure market
to support Digitalization
Mechanic
Electric
Transparent Operation
MOM/SCADA
Automation
Cloud
Simulation and
Commissioning
Integrated Engineering
Production Maintenance and
Optimization
Totally Integrated
Automation»TIA in the Digital Enterprise«
Digital workflow
• TIA Exporter
• SIMIT connectivity
• Advanced Playback
• Openess
• WinCC OA on IoT2040
• MQTT Driver
• mobile UIs
• Openess
• SmartSCADA Analytics
• MindSphere Connector
• Advanced Maintenance Suite
“Digitalization”
Features of
WinCC OA
TIA / SCADA opportunity @ DigitalizationLet`s win the coming opportunities together !