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A review of limit load solutions for cylinders with axial cracks
and development of new solutions
Y. Lei*
British Energy Generation Ltd., Barnett Way, Barnwood, Gloucester GL4 3RS, UK
a r t i c l e i n f o
Article history:
Received 15 July 2008
Received in revised form 22 August 2008
Accepted 4 September 2008
Keywords:
Limit load
Axial crack
Surface crack
Through-wall crack
Thick-walled cylinder
a b s t r a c t
Limit load solutions for axially cracked cylinders are reviewed and compared with available finiteelement (FE) results. New limit solutions for thick-walled cylinders with axial cracks under internal
pressure are developed to overcome problems in the existing solutions. The newly developed limit load
solutions are a global solution for through-wall cracks, global solutions for internal/external surface
cracks and local solutions for internal/external surface cracks. The newly developed limit pressure
solutions are compared with available FE data and the results show that the predictions agree well with
the FE results and are generally conservative.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
The limit load of a component containing defects is one of the
most important inputs when a structural integrity assessment is
performed using R6 [1]. This is because the limit load gives the load
carrying capacity for plastic collapse of the defective component
and also defines the J-integral via the reference stress method for
elasticplastic fracture. The cylinder is one of the most commonly
used components in power stations, such as in pipelines and
pressure vessels. Circumferential and axial cracks are two common
types of defects found in girth and longitudinal welds in cylinders.
In this paper, limit load solutions for axial defects in cylinders will
be reviewed first and some new solutions will then be proposed.
For a part-through defect, the limit load may be defined
according to the plastic deformation behaviour of either the overall
defective structure (global limit load) or that in the crack ligament(local limit load). A global limit load is the load at which the load
point displacement becomes unbounded and is relevant to failure
of the whole structure. A local limit load corresponds to a loading
level at which gross plasticity occurs in the crack ligament and may
be relevant to ligament failure. The local limit load is always less
than or equal to the global limit load for a cracked structure and,
therefore, can yield a conservative result in an assessment. In this
paper both the global and local limit loads are considered.
Miller [2] summarised the limit load solutions for cylinders with
through-wall, surface and extended surface axial defects under
internal pressure available before 1987, such as solutions due to
Kiefner et al. [3] for through-wall and surface defects, Kitching et al.
[4,5] for surface and through-wall defects, Ewing [6] for surface
defects and Chell [7,8] for surface cracks and extended surface
cracks. Further solutions for cylinders with axial defects were
developed by Carter [9]. Staat [10,11] modified some of Carters
solutions [9] for thin-walled cylinders to extend them to thick-
walled cylinders and compared the modified solutions with
experimental data. Recently, Staat and Vu [12] further improvedthe
solutions due to Staat [10,11]. Kim et al. [13,14] carried out elastic-
perfectly plastic finite element (FE) analysis for axially cracked
cylinders and proposed some limit load solutions for extended
internal cracks and surface cracks under internal pressure based on
the FEresults. Jun et al. [15] performed 3-DFE analyses forcylinderswith axial surface defects under internal pressure and presented
results for the local limit pressure. Zarrabi et al. [16] also performed
3-D FE analyses for axial cracked cylinders, but did not give
formulae for the limit load solutions.
The layout of this paper is as follows. Section 2 defines the
geometry parameters and material properties. Recent develop-
ments in limit load solutions for cylinders containing axial cracks
under internal pressure or combined internal pressure, tension and
bending are reviewed in Section 3. New limit load solutions for
cylinders with axial through-wall and surface cracks under internal
pressure are then derived and validated in Section 4. Conclusions
are presented in Section 5. In Appendix A, the Folias factor is* Tel.: 44(0)1452652285; fax: 44(0)1452653025.
E-mail address: [email protected]
Contents lists available at ScienceDirect
International Journal of Pressure Vessels and Piping
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / i j p v p
0308-0161/$ see front matter 2008 Elsevier Ltd. All rights reserved.doi:10.1016/j.ijpvp.2008.09.001
International Journal of Pressure Vessels and Piping 85 (2008) 825850
mailto:[email protected]://www.sciencedirect.com/science/journal/03080161http://www.elsevier.com/locate/ijpvphttp://www.elsevier.com/locate/ijpvphttp://www.sciencedirect.com/science/journal/03080161mailto:[email protected] -
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discussed to clarify some confusions in its use in the limit load
solution for axially cracked cylinders. The back-wall effect on the
limit pressure of a cylinder with an axial crack is discussed in
Appendix B and the calibration of the stressmagnification factorfor
cylinders with through-wall cracks is detailed in Appendix C.
2. Geometry definition and material properties
For consistency, solutions from different sources are converted
according to a uniform notation system in this paper. The dimen-
sions of a cylinder are described by its inner radius, Ri, and outer
radius, Ro. The mean radius of the cylinder, Rm, can then be simply
expressed as Rm Ro Ri=2 and the thickness of the cylinder, t,can be expressed as t Ro Ri. A cylinder can then be describedby the ratio between its outer and inner radii, k, i.e. k Ro=Ri, theratio between tand Rm, t=Rm, the ratio between tand Ri, t=Ri, or the
ratio between t and Ro, t=Ro. The relationships between these
various parameters are as follows.
t
Ri k 1; t
Rm 2k 1
k 1;t
Ro k 1
k(1)
For a thin-walled cylinder, k/1. The length and depth of an
axial surface crack in a cylinder are defined by 2c and a, respec-
tively. The crack depth, a, is measured from the inner surface of the
cylinder for internal cracks and from the outer surface for external
cracks. The surface crack becomes an extended surface crack whenc/N and a through-wall crack when a t.
The load types considered are internal pressure,p, through-wall
membrane stress, sm, and through-wall bending stress, sb. Their
limit values are denoted as pL, smL and sbL, respectively. Solu-tions corresponding to other loading types, such as axial tension, N,
and axial global bending moment, M, are also reviewed.
The material considered is an elastic-perfectly plastic type with
yield stress ofsy. Therefore, all limit load solutions for closed-end
cylinders subjected to internal pressure may be approximately
expressed as
pL gL
k;a
t;
a
c;.sy (2)
where L is a geometric function and g is the constraint factor, with
g 1 for Tresca yield condition
2ffiffiffi3
p for von Mises yield condition
8>=>>;
min
8>:
gln k;gRiR*2
1
Ma3ln
1 atk 1
1 atk 1
ln
k
1 atk 1
!
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1 a
t
t
R*
2 1
2a
t2 t
R*
2
2
vuut 1 1
2
a
t
t
R*
2#
9>=
>;
(31)
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where
Ma3 1 1:25 c2
Ri aa0:5
1 1:25a
tk 1a
c
21 atk 1
0:5(32)
Eq. (31) may be non-conservative for short cracks for the
following two reasons. Firstly, the solution for cylinders with
through-wall cracks (Eq. (24)) is non-conservative for short cracks,
as discussed in Section 3.2 above. Secondly, a pressure magnifica-
tion factor, Ri a=Ri, is applied to the crack-free cylinder solutionassuming that the pressure applied on the outer cylinder is lower
than that applied on the inner one. However, for short cracks,
Ma3/1 and the second formula in Eq. (31) will be greater than
glnk. Although a limit gln
k
is set in Eq. (31), it can still
potentially over-estimate the limit pressure for short cracks.
Kim et al. [13] proposed a limit pressure solution, based on their
elastic-perfectly plastic FE analyses with the von Mises yield
criterion, and expressed it as
pLsy
2ffiffiffi3
p tRm
1 A1
a
tA2a
t
2!
2ffiffiffi3
p 2k 1k 1
1 A1
a
tA2a
t
2!(33)
where
&A1 0:0462 0:0589 rm 0:013 r2mA2
0:0395
0:3413 rm
0:0652 r2m
(34)
and rm is defined by Eq. (16).
Eqs. (33) and (34) are based on FE data for
t=Rm 0:2;0:1;0:05and0:025, with 50% internal pressure appliedon the crack faces, and, therefore, are valid forthin-walled cylinders
with crack face pressure. Note that Eq. (33) is inconsistent with Eq.
(22) when a=t 1.Fig. 10 compares the normalised limit pressures predicted
using Eqs. (27), (29) and (31) (g 2=ffiffiffi
3p
) with FE results based
on the von Mises yield criterion due to Staat and Vu [12] for cases
of k 2 without crack face pressure. From the figure, Eqs. (27)and (29) due to Ewing and Carter, respectively, are conservative
for 0 a=t 1 and 0:2 a=c 1 probably because they arebased on the Tresca yield criterion. The predictions using Eq. (31)
due to Staat and Vu are very close to the FE results but are non-
conservative for short and shallow cracks and through-wall
cracks.
Figs. 1113 compare the normalised limit pressures predicted
using Eqs. (29), (31) (g 2=ffiffiffi
3p
) and Eq. (33) with FE results based
on the von Mises yield criterion due to Staat and Vu [12] (Fig. 11 for
k 2), and due to Kim et al. [13] (Fig. 12 for k 1.05 and Fig. 13 fork 1.22) for cases with crack face pressure. From Fig. 11 for k 2,predictions using Eq. (33) due to Kim et al. are very close to the FE
results for shallow cracks but are non-conservative for deep cracks.
Carters solution (Eq. (29)) is conservative for long and shallow
cracks but over-estimates the FE results for short and deep cracks. It
is also seen from the figure that the predictions using Eq. (31) dueto Staat and Vuare reasonably close tothe FEresultsbut are slightly
k = 1.22
k = 2
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0 2 8 10
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
FE, Kim et al.
Prediction, Kim et al. (eqn. (22))
Prediction, present work (eqn. (56)), ( 3)= 2
0 2 8 10 12 14 16
FE, Staat & Vu
Prediction, Kim et al. (eqn. (22))
Prediction, present work (eqn. (56)), ( 3)= 2
4 6
4 6
a
b
Fig. 7. Comparison of normalised limit pressures between various solutions and FE
results due to Staat and Vu [12] and Kim et al. [13] for cylinders with through-wall
cracks under internal pressure (with crack face pressure).
Internal surface crack
External surface crack
2c
at
RiRo Rm
p
2c
at
Ri
RoRm
p
a
b
Fig. 8. Geometry and dimensions of axial surface cracks in cylinders under internalpressure.
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non-conservative for shallow cracks and some through-wall cracks.
For thin-walled cylinders (Figs.12 and 13), the solution due to Kim
et al. (Eq. (33)) gives accurate predictions of the FE results up to
a=t 0:8 but significantly over-estimates the limit pressure forthrough-wall cracks. This is not surprising because Eq. (33) was
fitted to the FE data presented in Figs. 12 and 13. From the figures,
Carters solution is conservative for all crack lengths and depths
considered by comparison with the FE data. The solution due to
Staat and Vu is reasonably close to the FE results and conservative,
but it slightly over-estimates the limit pressures for through-wall
cracks.
3.3.2. External cracks
The geometry and dimensions of a cylinder with an external
surface crack, a t, under internal pressure are shown in Fig. 8(b)and the simplified model is shown in Fig. 9(b).
Carters solution [9] for a cylinder with an external crack can be
expressed as
pLsy
aRo a
1
Max1 ln
Ro a
Ri
a
tk 1
k atk 1
1
Max1 ln
k a
tk 1
(35)
where
Max1
1 1:61 c2
Ro aa0:5
1 1:61a
tk 1a
c
2k atk 1
0:5(36)
Eq. (35) was constructed using the limit pressure solution fora cylinder with a through-wall crack (Eq. (19)), which is for thin-
walled cylinders, and the limit pressure solution for crack-free
thick-walled cylinders. This mis-match may also cause problems
when Eq. (35) is used for thick-walled cylinders.
The limit pressure solutions based on both the von Mises and
Tresca yield criteria for external surface cracks due to Staat and Vu
[12] can be expressed as follows
pLsy
g
1
Max2ln
Ro
Ro a
ln
Ro aRi
!
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
RoRi
RoRi
at
t
Ri
1
2
at
2 tRi
2sRo
Ri 1
2
a
t
t
Ri
35
gh 1Max2ln k
k atk 1
ln k atk 1!
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
k
k atk 1
1
2
at
2k 12
r k 1
2
a
tk 1
#
(37)
where
Max2
1 1:25 c2
Roa
0:5
1 1:25k 1a
t
ka
c
20:5
(38)
Eq. (37) may over-estimate the limit pressure for short cracks
because the second term in the right-hand side of Eq. (37) does not
depend on crack length.Figs. 14 and 15 compare normalised limit pressures predicted
using Eqs. (27), (35) and (37) (g 2=ffiffiffi
3p
) with FE results
based on the von Mises yield criterion due to Staat and Vu
[12] for cases of k 2 and due to Zarrabi et al. [16] for k 1.57.From the figures, Eq. (27) due to Ewing is conservative for all
crack lengths and depths considered. Carters solution (Eq. (35))
is also conservative, except for very short and deep cracks (see
Fig. 15(e)). It is also seen from Figs. 14 and 15 that the predictions
using Eq. (37) due to Staat and Vu are very close to the FE results
but slightly non-conservative for very short and through-wall
cracks.
3.4. Local solutions for axial surface defects under internal pressure
The limit pressure expression for a cylinder with a surface
crack under internal pressure given by Kiefner et al. [3] may be
expressed as
pLsy
tRm
1 at
1 at
1
Mteq
2k 1k 1
1 at
1 at
1
Mteq
(39)
where the factor Mteq should be evaluated using Eqs. (15) and (16).
The half crack length, c, in Eq. (16) should be replaced by the
equivalent half crack length, ceq, defined by
ceq A
df2a (40)
Internal crack
External crack
2c
at
Ri
Ro
Cylinder A
Cylinder B
p
2c
at
RiRo
Cylinder A
Cylinder B
p
a
b
Fig. 9. Mechanics models for determining the global limit pressures for cylinders with
surface cracks.
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where Adf is the crack area and Adf 2ac for rectangular cracks.Eq. (39) is an empirical formula obtained from burst experiments
on thin-walled pipes with internal or external defects [3]. It is,
therefore, a solution for thin-walled cylinders with internal/
external cracks. Note that the defective pipes used in the experi-
ments were sealed from the inside of the pipes for the case of
internal defects. Hence, Eq. (39) applies to cases without crack face
pressure.
3.4.1. Internal cracks
Carter [9] defined the local limit pressure for a cylinder with
an internal surface crack under internal pressure as follows.
Firstly, the global limit pressure for a cylinder with an internalsurface crack under internal pressure (Eq. (29)) is alternatively
expressed as the average of the limit pressures of two crack-
free cylinders of length D and a cylinder of length 2c with
an extended internal surface crack of depth a (see Fig. 16(a)),
that is
pLsy
1D c
D
pLfor crack-free cylindersy
cpLfor cylinder with extended cracksy
!(41)
where D is an equivalent length of the crack-free cylinder,
which can be determined by equating Eq. (41) to Eq. (29). The
local limit pressure is then defined in a similar way to Eq. (41)
with a reduced equivalent length of the crack-free cylinder,c1 D, as
a/c = 0.2 a/c = 0.4
a/c = 0.6
FE, Staat & Vu
Prediction, Ewing (eqn. 27))Prediction, Carter (eqn. (29))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn.(62)), ( 3)2=
3)2=
FE, Staat & VuPrediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (29))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)= 2
3)= 2
FE, Staat & Vu
Prediction, Ewing (eqn. (27))Prediction, Carter (eqn. (29))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)2=
3)2=
a/c = 0.8
a/c = 1
FE, Staat & VuPrediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (29))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)= 2
3)= 2
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0 0.2 0.4 0.6 0.8
a/t
pL/p
0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
p
L/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
FE, Staat & Vu
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (29))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)2=
3)= 2
1
0 0.2 0.4 0.6 0.8
a/t
10 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
10 0.2
a b
c d
e
0.4 0.6 0.8
a/t
1
Fig. 10. Comparison of normalised limit pressures between various solutions and FE results due to Staat and Vu [12] for cylinders with internal surface cracks under internal
pressure (k2, without crack face pressure).
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FE, Staat & Vu
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)= 2
3)= 2
FE, Staat & Vu
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)= 2
3)= 2
FE, Staat & Vu
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. 31)), (
Prediction, present work (eqn. (62)), ( 3)= 2
3)= 2
FE, Staat & Vu
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction,present work (eqn. (62)), ( 3)= 2
3)= 2
FE, Staat & Vu
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)= 2
3)= 2
a/c = 0.2 a/c = 0.4
0.0
0.2
0.4
0.6
0.8
1.0
1.2a b
c d
e
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
a/c = 0.6 a/c = 0.8
0 0.2 0.4 0.6 0.8
a/t
1
a/c = 1
0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
1
Fig. 11. Comparison of normalised limit pressures between various solutions and FE results due to Staat and Vu [12] for cylinders with internal surface cracks under internal
pressure (k2, with crack face pressure).
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t/c = 0.894 t/c = 0.447
t/c = 0.224
FE, Kim et al.
a b
c d
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)2=
3)2=
FE, Kim et al .
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn (31)), (
Prediction, present work(eqn. (62)), ( )32=
)32=
FE, Kim et al.
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)2=
3)2=
t/c = 0.149
FE, Kim et al .
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)2=
3)2=
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
Fig.13. Comparison of normalised limit pressures between various solutions and FE results due to Kim et al. [13] for cylinders with internal surface cracks under internal pressure(k1.22, with crack face pressure).
t/c = 0.447 t/c = 0.224
t/c = 0.112
FE, Kim et al .
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work(eqn. (62)), ( 3)= 2
3)= 2
FE, Kim et al.
Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn (31)), (
Prediction, present work (eqn. (62)), ( 3)= 2
3)= 2
FE, Kim et al.Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)2=
3)2=
t/c = 0.075
FE, Kim et al.Prediction, Carter (eqn. (29))
Prediction, Kim et al. (eqn. (33))
Prediction, Staat & Vu (eqn. (31)), (
Prediction, present work (eqn. (62)), ( 3)2=
3)2=
0.0
0.2
0.4
0.6
0.8
1.0
1.2a b
c d
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
1
Fig.12. Comparison of normalised limit pressures between various solutions and FE results due to Kim et al. [13] for cylinders with internal surface cracks under internal pressure
(k1.05, with crack face pressure).
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a/c = 0.2 a/c = 0.4
a/c = 0.6
FE, Staat & Vu
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)),
Prediction, present work (eqn. (65)), ( )32=
( )32=
FE, Staat & Vu
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)),
Prediction, present work (eqn. (65)), ( )32=
( )32=
FE, Staat & Vu
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)),
Prediction, present work (eqn. (65)), ( )32=
( )32=
FE, Staat & Vu
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)),
Prediction, present work (eqn. (65)), ( )32=
( )32=
FE, Staat & Vu
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)),
Prediction, present work (eqn. (65)), ( )32=
( )32=
a/c = 0.8
a/c = 1
0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
a b
c d
e
Fig. 14. Comparison of normalised limit pressures between various solutions and FE results due to Staat and Vu [12] for cylinders with external surface cracks under internal
pressure (k2).
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FE, Zarrabi et al.
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)), (
Prediction, present work (eqn. (65)), ( )32=
)32=
a/t = 0.9
0.0
0.2
0.4
0.6
0.8
1.0
1.2e
dc
ba
0 2 3 6
a/c
pL
/p0
4 51
a/t = 0.7
0 2 3 6a/c
4 51
a/t = 0.5
0 2 3a/c
41
a/t = 0.3
0 1 3
a/c
2
a/t = 0.1
0 2 3
a/c
1
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
FE, Zarrabi et al.
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)), (
Prediction, present work (eqn. (65)), ( )32=
)32=
FE, Zarrabi et al.
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)), (
Prediction, present work (eqn. (65)), ( )32=
)32=
FE, Zarrabi et al.
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, Staat & Vu (eqn. (37)), (
Prediction, present work (eqn. (65)), ( )32=
)32=
FE, Zarrabi et al.
Prediction, Ewing (eqn. (27))
Prediction, Carter (eqn. (35))
Prediction, present work (eqn. (65)), ( )32=
Prediction, Staat & Vu (eqn. (37)), ( )32=
Fig. 15. Comparison of normalised limit pressures between various solutions and FE results due to Zarrabi et al. [16] for cylinders with external surface cracks under internal
pressure (k1.57).
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pLsy
1c1 c
"c1ln
RoRi
cRi
R*1ln
Ro
Ri a#
1c1c
1
"c1c
ln k RiR*1
ln
k
1 atk 1
#(42)
where
c1c
a
1 at
Ma2Ri
lnRo
Ri
Ri
R*1ln
Ro
Ri a#
a
k 1a
t
1 a
t
Ma2
ln k Ri
R*1ln
k
1 atk 1
# a
tk 1
(43)
and
c1
D1
a
t (44)Staat and Vu [12] defined their local limit pressures based on
both the von Mises and Tresca yield criteria, using the methodology
employed by Carter [9] but their own limit pressure solutions for
a cylinder with a through-wall crack (Eq. (24)) and a cylinder with
an extended crack (Eq. (9)), as
pLsy
glnRo
Ri
gln k for pI
gsy! ln k
g
s1 c
"s1ln
RoRi
cRi a
R*2ln
Ro
Ri a#
gs1c
1
"s1c
ln k RiR*2
1 atk 1
ln k
1 atk 1
#for
pIgsy
< ln k
45
8>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>:where
and
pIgsy
RiR*2
1
Ma3ln
Ri a
Ri
Ri a
Riln
Ro
Ri a
RiR*2
1
Ma3ln
1 atk 1
1 atk 1
ln
k
1 atk 1
(47)
The twolocal limit pressure solutionsare nowcompared withthe
FE results. There is only one set of well documented FE results for
local limitpressure available, whichis theresultsdue toJun etal. [15]
based on the von Mises yield criterion and the crack ligament
yielding. Eqs. (42) and (45) (g 2=ffiffiffi
3p
) due to Carter [9] and Staat
andVu [12], respectively, are comparedwith the FE results dueto Jun
et al. [15] in Figs. 1719 for k 1.05, 1.11 and 1.22, respectively, forinternal surface cracks with crack face pressure. Eq. (39) is also
plotted in the figures for comparison, though it is for cases without
crack face pressure. From Figs. 1719, the predictions using Carters
solution (Eq. (42)) are reasonably close to the FE results and
conservative for all the three k values except for shallow cracks in
a very thin cylinder (see Fig. 17(a) and (b)). It is also seen from the
figures that the solution due to Staat and Vu [12] for g 2=ffiffiffi
3p
is
non-conservative for short and shallow cracks, especially for the
cylinder with a very thin wall (Figs. 17 and 18). The formula due to
Kiefner et al. (Eq. (39)) shows very good and conservative predic-
tions for k 1.11 (Fig.18) and 1.22 (Fig.19). However, it may be non-conservative for short and shallow cracks for k 1.05 (see Fig. 17).
3.4.2. External cracks
Similar to the cases of internal cracks, Carters local limit pres-
sure solution [9] for an external surface crack (see Fig. 16(b)) underinternal pressure is defined as follows
s1c
1 a
t
RiR*2
ln
Ri a
Ri
Ma3ln RoRi
RiR*2
1
Ma3ln
Ri aRi
Ri aRi
ln Ro
Ri
a#
1 a
t
RiR*2
ln
1 atk 1
Ma3
ln k Ri
R*2
1
Ma3ln
1 atk 1
1 atk 1
ln
k
1 atk 1
#(46)
Internal crack, Dt
ac1 = 1
External crack, c2 Dt
a=
1
D D
2cc1 c1
Crack
a
t
Ri
Ro
p
D D
2cc2 c2
Crack
a
t
Ri
Ro
p
a
b
Fig. 16. Alternative partitions to define global and local limit pressures for cylinders
with surface cracks under internal pressure.
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pLsy
1
c2 c
c2lnRo
Ri cln Ro aRi !
1c2c
1
hc2c
ln k ln
k atk 1
i(48)
where
c2c
a
1 at
Max1Ro aln
RoRo a
a
k 1a
t
1 a
t
Max1k
a
tk
1
ln k
k a
tk 1
a
tk
1
(49)
The local limit pressure for external crack due to Staat and Vu
[12] can be expressed as
pLsy
gs2 c
s2ln
RoRi
cln
Ro a
Ri
!
gs2c
1
hs2c
ln k ln
k atk 1
i(50)
where
s2c
1 a
tMax2 1
(51)
No relevant FE results have been found for local limit pressuresof cylinders with external surface cracks.
a/c = 0.33 a/c = 0.167
a/c = 0.083 a/c = 0.05
a/c = 0.033
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))
Prediction, Carter (eqn. (42))
Prediction, Staat (eqn. (45)), (
Prediction, present work (eqn. (67))
3)2=
0.0
0.2
0.4
0.6
0.8
1.0
1.2a b
c d
e
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
10.0
0.2
0.4
0.6
0.8
1.0
1.2
pL/p0
FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))
Prediction, Carter (eqn. (42))
Prediction, present work (eqn. (67))
FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))
Prediction, Carter (eqn. (42))
Prediction, present work (eqn. (67))
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))
Prediction, present work (eqn. (67))
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))
Prediction, Carter (eqn. (42))
Prediction, present work (eqn. (67))
Prediction, Staat & Vu (eqn. (45)), ( )32= Prediction, Staat & Vu (eqn. (45)), ( )32=
Prediction, Staat & Vu (eqn. (45)), ( )32=Prediction, Staat & Vu (eqn. (45)), ( )32=
Fig. 17. Comparison of normalised local limit pressures between various solutions and FE results due to Jun et al. [15] for cylinders with internal surface cracks under internal
pressure (k1.05, with crack face pressure).
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3.5. Limit load solutions for axial cracks in cylinders subjected tocombined membrane and through-wall bending stresses
Limit load solutions for axially cracked cylinders subjected to
combined membrane and through-wall bending stresses
(Fig. 20) are generally obtained from solutions for cracked plates
under combined tension and bending [1,9,20,21], ignoring the
effect of curvature. In R6 [1], the limit load solution for a thin-
walled cylinder with an internal axial surface crack under
combined membrane and through-wall bending stresses is
a local solution based on the plate solution due to Goodall and
Webster [22] and Lei [23,24]. Actually, this solution can be
extended to thick-walled cylinders with internal/external
surface cracks as long as the bending stress tends to open the
crack because the plate solution [2224] was derived for anythickness of the plate.
3.6. Limit load solutions for axially cracked cylindersunder combined loading
A limit load solution for thin-walled cylinders with axial surface
cracks under combined internal pressure, axial tension and global
bending was proposed by Desquines et al. [25], followed Kitching
et al. [4]. However, the limit pressures predicted using this solution
are much lower than those predicted using the solution due to
Kiefner et al. [3] for the limiting case of a cylinder with a through-
wall crack under internal pressure alone.
Kim et al. [14] performed an FE analysis for a cylinder oft=Rm 0:05 with a surface crack of a=t 0:2 and a=c 0:0224 undercombined internal pressure and global bending and concluded
that a bending load has only a slight effect on the limit pressure for
axial cracks. This might not be true for short cracks where thelimit pressure of the cylinder approaches the limit pressure of the
a/c = 0.33 a/c = 0.167
a/c = 0.083 a/c = 0.05
a/c = 0.033
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))
Prediction, Carter (eqn. (42))
Prediction, Staat & Vu (eqn. (45)),
Prediction, present work (eqn. 67)
( )32=
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL/
p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
pL
/p0
0 0.2 0.4 0.6 0.8
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8
a/t
a/t
1 0 0.2 0.4 0.6 0.8
a/t
1
0 0.2 0.4 0.6 0.8 1
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))
Prediction, Carter (eqn. (42))
Prediction, Staat & Vu (eqn. (45)),
Prediction, present work (eqn. 67)
( )32=
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))
Prediction, Carter (eqn. (42))
Prediction, Staat & Vu (eqn. (45)),
Prediction, present work (eqn. 67)
( )32=
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))
Prediction, Staat & Vu (eqn. (45)),
Prediction, present work (eqn. 67)
( )32=
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))
Prediction, Carter (eqn. (42))
Prediction, Staat & Vu (eqn. (45)),
Prediction, present work (eqn. 67)
( )32=
a b
c d
e
Fig. 18. Comparison of normalised local limit pressures between various solutions and FE results due to Jun et al. [15] for cylinders with internal surface cracks under internal
pressure (k1.11, with crack face pressure).
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crack-free cylinder when internal pressure only is applied. Furtherinvestigation is necessary for the limit load of axially cracked
cylinders under combined loading.
4. New limit load solutions for cylinders with
axial cracks under internal pressure
The results of the review of the limit loads for axially cracked cylin-
ders under internal pressurein Section 3 can be summarised as follows.
(1) For extended internal/external surface cracks, solutions due to
Staat and Staat and Vu (Eqs. (9) and (13)) are for thick-walled
cylinders and give good predictions of the available FE results.
(2) For through-wall cracks, the solution due to Staat and Vu (Eq.
(24)) is for thick-walled cylinders and gives good predictions ofavailable FE results for both thin-walled and thick-walled
cylinders. However, Eq. (24) is non-conservative for short andshallow cracks because the back-wall correction in the equa-
tion is incorrect and the stress magnification factor, Mt4, needs
to be re-calibrated.
(3) For the global limit pressure of internal surface cracks, the limit
pressure solution due to Staat and Vu (Eq. (31)) is for thick-
walled cylinders and gives good predictions for available FE
results for both thin-walled and thick-walled cylinders.
However, it over-estimates the FE results for short and shallow
cracksdue to the problem in the solutionfor through-wall cracks
described in (2) and the pressure magnifying factor, Ri a=Ri,applied to the term corresponding to the crack-free cylinder.
(4) For the global limit pressureof external surface cracks, the limit
pressure solution due to Staat and Vu (Eq. (37)) is for thick-
walled cylinders and gives good predictions for available FEresults for thick-walled cylinders. However, it over-estimates
a/c = 0.33 a/c = 0.167
a/c = 0.083
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0
0.2
0.4
0.6
0.8
1.0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
0.2 0.4 0.6 0.8 10 0.2 0.4 0.6 0.8 1
0 0.2 0.4 0.6 0.8 1
a/t
pL/p0
pL/p0
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))
Prediction, Staat & Vu (eqn. (45)),
Prediction, present work (eqn. (67))
( =2
a/t
FE, Jun et al.
Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))
Prediction, Staat & Vu (eqn. (45)),
Prediction, present work (eqn. (67))
( )32=
0.0
0.2
0.4
0.6
0.8
1.0
1.2
a/t
pL/p0
FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))
a/c = 0.05
a/c = 0.033
a/t
pL/p0
FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))Prediction, Staat & Vu (eqn. (45)),Prediction, present work (eqn. (67))
( = 2
a/t
pL/p
0
FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))Prediction, Staat & Vu (eqn. (45)), ( =2Prediction, present work (eqn. (67))
3)
3)
3)
a b
c d
e
Prediction, Staat & Vu (eqn. (45)),Prediction, present work (eqn. (67))
( = 2 3)
Fig. 19. Comparison of normalised local limit pressures between various solutions and FE results due to Jun et al. [15] for cylinders with internal surface cracks under internal
pressure (k1.22, with crack face pressure).
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the FE results for short and shallow cracks due to the problem
in the solution for through-wall cracks described in (2).
(5) For the local limit pressures for internal/external surface
cracks, Carters solutions (Eqs. (42) and (48)) are for thick-
walled cylinders and give reasonably good and conservative
predictions of FE results for thin-walled cylinders. However,
the expressions for the local limit pressure are based on the
relevant global solutions. Therefore, they need to be re-derived
to maintain consistency with the global solutions.
New limit pressure solutions for axially cracked thick-walled
cylinders under internal pressure are derived in this section. They
can also be used for thin-walled cylinders.
4.1. Through-wall cracks under internal pressure
New limit load solutionsbased on both the von Mises and Tresca
yield criteria for a thick-walled cylinder with a through-wall crack
under internal pressure are obtained by summing the pressure
corresponding to the front-wall failure, p0=Mtn, and the back-wall
correction,DpL (see Eq. (C1) in Appendix C). From Eq. (C1), the limit
pressure without considering the crack face pressure can be
expressed as
pLsy
p0Mtnsy
DpLsy (52)
where Mtn is the stressmagnification factorand is defined using the
outer radius of the cylinder, with the coefficient being re-calibrated
using the FE data for k 2 (see Appendix C), that is,
Mtn
1 1:4 r2o0:5 1 1:4 c2
Rot
0:5
1 1:4k 1
ktc
20:5
fork 2 (53)
The crack face pressure can be considered, following Staatand Vu [12], by applying a factor Ri=R
*t for the pressure corre-
sponding to the front-wall failure and Eq. (52) can be further
expressed as
pLsy
RiR*t
p0Mtnsy
DpLsy
(54)
where R*t is defined in Eq. (B6) (see Appendix B) and the second
term in the right-hand side of Eq. (54) is given by Eq. (B7) in
Appendix B. Note that Eq. (54) leads to the limit pressure for
a defect-free cylinder Ri=R*t p0 < p0 when c/0 because the factorRi=R
*t does not change with crack length, c, noting that the second
term in the right-hand side of Eq. (54) tends to zero and Mtn/1. In
order to avoid this, the R
*
t in Eq. (54) may be replaced by R
*
tn, whichis defined as
Internal crack
External crack
m b
2c
at
Ri
Ro
2c
at
RiRo
a
b
bm
Fig. 20. Geometry and dimensions of axial surface cracks in thick-walled cylinders subjected to membrane stress and through-wall bending.
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R*tn Ri without crack face pressure
Ri t
2forc! t
Ri c
2forc< t
with crack face pressure
8>:
8>>>>>:
(55)
It is seen from Eq. (55) that for long cracks (c! t) R*tn R*t andfor short cracks (c< t) it is a linear interpolation between Ri t=2and Ri. This allows the effect of the crack face pressure factor to
vanish when the crack length tends to zero and the limit pressure of
the crack-free cylinder to be accurately reproduced. Here, choosing
c< t as short cracks is for consistency with the cases of surface
cracks with c< a and is somewhat arbitrary. Using R*tn, the limit
pressure for a thick-walled cylinder with a through-wall crack
under internal pressure can be expressed as
where fpt is the crack face pressure factor and can be expressed as,
from Eq. (55),
fpt RiR*tn
1 without crack face pressure
Ri
Rit
2
11 1
2k 1
fortc
1
Ri
Ric
2
t
ct
c 1
2k 1
fort
c> 1
with crack face pressure
8>>>>>>>>>>>>>:
8>>>>>>>>>>>>>>>>>:
(57)
The new solution, Eq. (56) (g 2=ffiffiffi
3p
), is compared with
other existing solutions and the FE data due to Staat and Vu [12]
and Kim et al. [13] in Figs. 6 and 7. From Figs. 6 and 7, Eq. (56)
provides the best predictions of the FE results compared with
all other solutions. It is slightly conservative compared with the
FE data for cases without crack face pressure (Fig. 6) and accu-
rate or slightly non-conservative for cases with crack pressure(Fig. 7).
4.2. Surface cracks under internal pressure
4.2.1. Internal cracks (global)
New limit load solutions based on both the von Mises and
Tresca yield criteria for a thick-walled cylinder with an internal
surface crack under internal pressure are obtained by summing
the limit pressure corresponding to the cylinder of inner radius
Ri and thickness a with a through-wall crack of length 2c
(Cylinder A in Fig. 9(a)) and that for the crack-free cylinder of
inner radius Ri a and thickness t a (Cylinder B in Fig. 9(a)),that is
pLsy
pLCylinder Asy
Fpt RiR*2n
pLCylinder Bsy
(58)
where Ri=R*
2n is the crack face pressure factor defined for Cylinder
A. The equivalent radius R*2n is the R*tn for Cylinder A and can be
obtained by applying Eq. (55) to Cylinder A, that is
R*2n Ri without crack face pressure
Ri a
2forc! a
Ri c
2forc< a
with crack face pressure
8>:
8>>>>>:
(59)
In Eq. (58), Fpt is the pressure transfer factor and is defined as
Fpt 1 aRi
1 1
Man
(60)
where Man is the stress magnification factor for Cylinder A and can
be obtained by applying Eq. (53) to Cylinder A, that is
Man
11:4 c2
Ri aa0:5
11:4a
tk1a
c
21atk1
0:5for
1atk1
2 (61)
The pressure transfer factor, Fpt, is applied totheterm inEq. (58)
representing the limit pressure of the crack-free cylinder (Cylinder
B in Fig. 9(a)) to capture the behaviour of pressuretransferring from
the inner surface of Cylinder A to the inner surface of Cylinder B
(Fig. 9(a)). For an extreme case c/N and hence Man/N, i.e. an
extended penetrating crack in Cylinder A in Fig. 9(a), Fpt tends to
Ri a=Ri 1a=Ri because Cylinder A in Fig. 9(a) is almostelastic and the pressure transfer is based on radial force equilib-
rium. Another extreme case is c/0 and hence Man/1. In this case,
Fpt tends to1 because the fullyyielded Cylinder A in Fig. 9(a) cannot
bear any more pressure difference and the pressure is transferred
constantly from the inner surface of Cylinder A (Fig. 9(a)) to the
inner surface of Cylinder B (Fig. 9(a)). For all other cases between
these two limits, the factor is estimated using linear interpolation
based on 1=Man.
Determining the limit pressure of Cylinder A in Fig. 9(a) by
applying Eq. (56) to a cylinder of inner radius Ri and outer radius
Ri a with a through-wall crack of length 2cand the limit pressurefor the defect-free cylinder of inner radius Ri a and outer radiusRo (Cylinder B in Fig. 9(a)), the limit pressure of a thick-walled
cylinder with an internal surface crack can be obtained from Eq.(58) and expressed as
pL
sy
Ri
R*
tn
g
Mtn
ln Ro
Ri 24
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1
1
21
1
Mtn
t
R*
tn
2
1
41
1
M2tn
t
R*
tn
2vuut
1
1
21
1
Mtn
t
R*
tn35
fptgMtnln k 24ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 121 1
Mtnk 1fpt
21
4
1 1
M2tn
k 1fpt
2vuut 1 12
1 1
Mtn
k 1fpt
35(56)
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where fps is the crack face pressure factor and is defined, using
Eq. (59), as
fps
Ri
R*
2n
1 withoutcrackfacepressureRi
Ri a
2
111
2
a
tk1
fora
c1
Ri
Ri c
2
a
ca
c1
2
a
tk1
fora
c>1
with crack facepressure
8>>>>>>>>>>>>>:
8>>>>>>>>>>>>>>>>>:
(63)
Note that Eq. (62) is valid for pL=gsy 1 because the pressuretransfer factor for long cracks is defined based on the assumption of
an elastic Cylinder A and yielding may take place in Cylinder A even
for the case of an extended surface crack when pL>gsy. This
condition is always satisfied for cylinders of k 2:718 with anycrack size.
Eq. (62) reduces to Eq. (56) for through-wall cracks, when
a=t/1, and to Eq. (9) for internal extended cracks when a=c/0
and a=t> 0. It also reproduces the limit pressure for crack-free
thick-walled cylinders when a=t 0 or a=c/N.The new solution, Eq. (62) with g 2=
ffiffiffi3
p, is compared with
other existing solutions and the FE data due to Staat and Vu [12] in
Figs.10 and 11 and those due to Kim et al. [13] in Figs.12 and 13. For
cases without crack face pressure (Fig. 10), Eq. (62) has largely
removed the non-conservatism of the solution due to Staat and Vu
[12] for short cracks. From the figure, the predictions using Eq. (62)
are close to the FE results and conservative. For cases with crack
face pressure (Figs. 1113), Eq. (62) has also improved the non--
conservatism of the solution of Staat and Vu [12] for short
and shallow cracks for thick-walled cylinders (Fig. 11) and gives
reasonably good and conservative predictions for both thick-walled
(Fig. 11) and thin-walled (Figs. 12 and 13) cylinders.
4.2.2. External cracks (global)
New limit load solutions based on both the von Mises and
Tresca yield criteria for a thick-walled cylinder with an external
surface crack under internal pressure are obtained by directly
summing the limit pressure corresponding to the cylinder of inner
radius Ro a and outer radius Ro with a through-wall crack oflength 2c (Cylinder A in Fig. 9(b)) and that for the crack-free
cylinder of inner radius Ri and outer radius Ro a (Cylinder B inFig. 9(b)), that is
pLsy
pLCylinder Asy
pLCylinder Bsy
(64)
In Eq. (64), a simple addition for the limit pressures for the two
cylinders is used because Cylinder B in Fig. 9(b) is defect-free and
the pressure transfer factor from the inner surface of Cylinder B
(Fig. 9(b)) at Ri tothe inner surface of Cylinder A (Fig. 9(b)) at Ro ais unity (see Section 4.2.1 above).
Determining the limit pressure of Cylinder A of Fig. 9(b) by
applying Eq. (56) to a cylinder of inner radius Ro a and outerradius Ro with a through-wall crack of length 2c and the limit
pressure for the defect-free cylinder of inner radius Ri and outer
radius Ro a (Cylinder B in Fig. 9(b)), the limit pressure of a thick-walled cylinder with an external surface crack can be obtained from
Eq. (64) and expressed as
pLsy
8>:
gMaxn
ln
RoRoa
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
RoRi
121 1Maxnat tRi214
1 1
M2axn
at
tRi
2s RoRi
12
1 1
Maxn
a
t
t
Ri
359>=>;
gln
RoaRi
gh
1Maxn
ln
kkatk1
ln k atk 1i
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
k 121 1Maxnatk 1214
1 1M2axn
atk 1
2
s
k 12
1 1
Maxn
a
tk 1
3
5
(65)
pLsy
8>:
RiR*2n
g
Manln
Ri a
Ri
24ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 121 1
Mana
t
t
R*2n
21
4
1 1
M2an
a
t
t
R*2n
2vuut
1 12
1 1
Man
a
t
t
R*2n
35
9>=>;
1
a
Ri1
1
Man
Ri
R*
2n
gln Ro
Ri a gfps
1
Manln
1 atk 1
1 atk 1
1 1
Man
ln
k
1 atk 1!
24ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 121 1
Mana
tfpsk 1
21
4
1 1
M2an
atfpsk 1
2vuut 1 12
1 1
Man
a
tfpsk 1
35 for k 2:718
(62)
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where the stress magnification factor, Maxn, can be obtained by
applying Eq. (53) to Cylinder A in Fig. 9(b) and expressed as
Maxn
1 1:4 c2
Roa
0:5
1 1:4k 1a
t
ka
c
2
0:5
fork
k a
tk 1 2 (66)
Eq. (65) reduces to Eq. (56) for through-wall cracks when a=t/1
and to Eq. (13) for external extended cracks when a=c/0 and
a=t> 0. It also reproduces the limit pressure for crack-free thick-
walled cylinders when a=t 0 or a=c/N.The new solution, Eq. (65) with g 2=
ffiffiffi3
p, is compared with
other existing solutions and the FE data due to Staat and Vu [12] in
Fig. 14 and those due to Zarrabi [16] in Fig. 15. From the figures, Eq.
(65) has largely removed the non-conservatism of the solution due
to Staat and Vu [12] for deep and short cracks. It is also seen from
the figures that the predictions using Eq. (65) are very close to the
FE data and conservative for all cases shown in Figs. 14 and 15
except for the cases with very shallow cracks, where the FE results
are slightly over-estimated by Eq. (65).
4.2.3. Internal cracks (local)
A new local limit pressure solution for a thick-walled cylinder
with an internal surface crack under internal pressure is obtained
from the methodology used by Carter [9] (see Section 3.4.1
above) based on the new limit load solutions for thick-walled
cylinders with internal surface cracks (Eq. (62)) and the limit
load solution for thick-walled cylinders with internal extended
cracks under internal pressure due to Staat and Vu [12] (Eq. (9)).
Following Carter [9], the local limit pressure for a thick-walled
cylinder with an internal surface crack of depth a and length 2c
can be expressed as the weighted sum of the limit pressures of
a cylinder of length 2c with an internal extended crack of depth
a and two crack-free cylinders of length h1
(refer to Fig. 16(a)
with c1 replaced by h1), that is
pLsy
1h1 c
"h1ln
RoRi
cRi
R*2
Ri aRi
ln
Ro
Ri a#
z
1
h1c
1
h1c
ln k fps
1 atk 1
ln
k
1 atk 1
! (67)
where Ri=R*
2 fps for c! a (see Eq. (63)) and Ri=R*2zfps for c< ahave been adopted. The normalised equivalent length of the crack-
free cylinder, h1=c, can be obtained by following Eqs. (41)(44) but
using Eq. (62) as the global limit pressure for a thick-walled
cylinder with an internal surface crack and Eq. (9) as the limit
pressure for a thick-walled cylinder with an internal extended
crack. The result can be expressed as
Note that the back-wall correction terms in Eqs. (9) and (62)have been omitted as only local ligament yielding is considered.
The g factor is also set to unity because the comparison with
the FE data below shows the solution based on the von Mises
yield criterion may be non-conservative for short and shallow
cracks.
The new solution, Eq. (67), is compared with other existing
solutions and the FE data due to Jun et al. [15] in Figs. 1719 for
k 1.05, 1.11 and 1.22, respectively. From the figures, the limitpressure obtained using Eq. (67) is very close to, but slightly
higher than that predicted using Carters solution. It is also
seen from the figures that the predictions using Eq. (67) are
reasonably close to and conservative compared with the FE
results for all cases shown in Figs. 1719. The conservatism of
Eq. (67) may increase with increase of k, noting the trends
shown in Figs. 1719.
4.2.4. External cracks (local)
A new local limit pressure solution for a thick-walled cylinder
with an external surface crack under internal pressure is obtained
from the methodology used by Carter [9] (see Section 3.4.2 above)
based on the new limit load solutions for thick-walled cylinders
with external surface cracks (Eq. (65)) and the limit load solution
for thick-walled cylinders with external extended cracks underinternal pressure due to Staat and Vu [12] (Eq. (13)). Following
Carter [9], the local limit pressure for a thick-walled cylinder with
an external surface crack of depth a and length 2ccan be expressed
as the weighted sum of the limit pressures of a cylinder of length 2c
with an external extended crack of depth a and two crack-free
cylinders of length h2 (refer to Fig. 16(b) with c2 replaced by h2),
that is
pLsy
1h2 c
h2ln
RoRi
cln
Ro a
Ri
!
1h2c
1
h2c
ln k ln
k atk 1
!(69)
The normalised equivalent length of the crack-free cylinder,h2=c, can be obtained by following Eqs. (48)(50) but using Eq. (65)
as the global limit pressure for a thick-walled cylinder with an
external surface crack and Eq. (13) as the limit pressure for a thick-
walled cylinder with an external extended crack. The result can be
expressed as
h2c
1 a
tMaxn 1 (70)
Note that, again, the back-wall correction terms in Eqs. (13) and
(65) have been omitted as only local ligament yielding is consid-
ered. The g factor is also set to unity because of the same reason
given in Section 4.2.3 for internal cracks.
No relevant FE results have been found for local limit pressuresof cylinders with external surface cracks.
h1c
1 atfps
ln
RiaRi
a
t
t
Riln
Ro
Ri a
Manh
ln
RoRi
fps
1Man
ln
RiaRi
1 aRi
1 1Man
ln
RoRiai
1 at
fps
ln
1 atk 1 atk 1ln k1a
tk1
Man
hln k fps
1
Manln
1 atk 1 1 atk 11 1Man
ln
k1a
tk1i
(68)
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5. Conclusions
1. The limit load solutions for axially cracked cylinders have been
reviewed and compared with available FE results. The findings
are as follows.
(1) For extended internal/external cracks under internal pres-
sure, solutions due to Staat and Vu (Eqs. (9) and (13)) are for
thick-walled cylinders and give the best predictions of the
available FE results.
(2) For through-wall cracks under internal pressure, the solu-
tion due to Staat and Vu (Eq. (24)) is for thick-walled
cylinders and gives the best predictions of available FE
results for both thin-walled and thick-walled cylinders.
However, it is non-conservative for short cracks because
the back-wall correction in the equation is incorrect and
the stress magnification factor needs to be re-calibrated.
(3) For the global limit pressure of internal surface cracks, the
solution due to Staat and Vu (Eq. (31)) is for thick-walled
cylinders and gives the best prediction of available FE results
for both thin-walled and thick-walled cylinders. However, it
over-estimates the FE results for short and shallow cracks due
to the problems in the solution for through-wall cracks
addressed in (2)and thepressure amplifyingfactor, Ri a=Ri,applied to the term corresponding to the crack-free cylinder.
(4) For the global limit pressure of external surface cracks, the
solution due to Staat and Vu (Eq. (37)) is for thick-walled
cylinders and gives the best prediction of available FE results
for thick-walled cylinders. However, it over-estimates the FE
results for short and through-wall cracks due to the problem
in the solution for through-wall cracks addressed in (2).
(5) For the local limit pressures of internal/external surface
cracks, Carters solutions (Eqs. (42) and (48)) are for thick-
walled cylinders and give reasonably good and conserva-
tive predictions of available FE results for thin-walled
cylinders. However, the expressions for the local limit
pressure are based on the corresponding global solutions.
Therefore, they need to be re-derived to maintain consis-tency with the global solutions. The solutions due to Staat
and Vu (Eqs. (45) and (50)) are for thick-walled cylinders.
However, the solution for internal cracks (Eq. (45)) with
g 2=ffiffiffi
3p
is non-conservative for short and shallow
cracks, especially for the cylinder with a very thin wall
compared with the available FE results.
(6) Little information for the effect of other load types, such as
axial tension and global bending moment, on the limit
pressure of a cylinder with an axial crack can be found.
Limit load solutions for axially cracked cylinders under
combined internal pressure, tension and global bending are
currently lacking.
2. New limit pressure solutions for thick-walled cylinders with
axial cracks under internal pressure have been developed toovercome the problems addressed in Conclusion 1, above. The
new solutions are
(1) global solution for through-wall cracks,
(2) global solutions for internal/external surface cracks,
(3) local solutions for internal/external surface cracks.
3. The newly developed limit pressure solutions have been
compared with available FE data and the results show that the
predictions using the new solutions are conservative and agree
well with the FE results.
Acknowledgements
The author wishes to acknowledge Dr. P.J. Budden of BritishEnergy Generation Ltd. for his comments on this paper and Prof.
Manfred Staat of Aachen University of Applied Sciences (Germany)
for providing FE data. This paper is published by permission of
British Energy Generation Ltd.
Appendix A. Folias factor
The Folias factor is a stress magnification factor due to the
curvature of shells and was first reported by Folias [26] to addressthe stress increase in the near crack tip area in a thin-walled
spherical vessel with a fully penetrating crack under internal
pressure. Folias [19] then derived the factor for a thin-walled
cylindrical vessel with a penetrating axial or circumferential crack
under internal pressure, based on elastic thin-shell theory. At that
time, Folias [19] obtained a theoretical solution for the stress
magnification factor for axial cracks only for rm 0:55 andexpressed it as
Mt ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 fr2mq
(A1)
with
f
1:61 forrm
0:55 (A2)
where
rm cffiffiffiffiffiffiffiffiffi
Rmtp (A3)
Later, Erdogan and Kibler [27] solved the problem numerically
and obtained the solution for axial cracks for rm 4:4. Theresults are tabulated in Table A1. Folias [28] found that the
numerical results could still be expressed in the form of Eq. (A1),
but the coefficient f 1:05 provided a good fit for the data,that is,
f 1:05 forrm 4:4 (A4)Kiefner et al. [3] found that the limit pressure data from burst
tests of pipes with through-wall defects could be well correlatedusing a Folias factor. In their paper [3], Kiefner et al. fitted the Folias
Table A1
Numerical solution of Folias factor [27,17].
rm Mt
0.110011 1.0096
0.220022 1.0371
0.330033 1.0795
0.440044 1.1344
0.550055 1.1993
0.660066 1.2723
0.770077 1.3519
0.880088 1.4367
0.990099 1.5256
1.10011 1.61771.210121 1.7122
1.320132 1.8085
1.430143 1.906
1.540154 2.0045
1.650165 2.1035
1.787679 2.2276
1.925193 2.3519
2.062706 2.4761
2.20022 2.5999
2.337734 2.7232
2.475248 2.8459
2.750275 3.0895
3.025303 3.3303
3.30033 3.5681
3.575358 3.8029
3.850385 4.0347
4.125413 4.2637
4.40044 4.4895
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factor data shown in Table A1 [27,17] and found the data could be
well represented by the following equation
Mt ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 1:255 r2m 0:0135 r4mq
(A5)
Fig. A1 compares the three equations with the numerical data in
Table A1. From Fig. A1, Eqs. (A5) and (A1) with f 1:61 or 1.05 canpredict the numerical data very well in the region r
m 0:55. It is
also seen that Eq. (A1) with f 1:05 is a good representation andEq. (A5) isthe bestfit of the datain the regionrm 4:4. However, Eq.(A1) with f 1:61 is very conservative in the region 1 < rm 4:4.
Several factors should be clarified when using the Folias factor.
Firstly, the Folias factor was derived for elastic material properties.
It was used in the limit load solutions because Kiefner et al. found
that it could correlate their experimental data very well. The author
has not found any theoretical proof for elastic plastic materials.
Secondly, the Folias factor was obtained for thin-walled shells.
There is no solution for thick-walled shells. Finally, the theoretical
solution for the Folias factor is available only for rm 4:4. Specialcare should be made for problems beyond this limitation.
Appendix B. Back-wall effect on the limit pressure of
a cylinder with an axial crack
For a cylinder with an axial defect under internal pressure, the
global limit load of the defective cylinder is the pressure corre-
sponding tothe plastic collapse of both thefront-wall of thecylinder
containing the defect and the defect-freeback-wall. The front-wall is
weaker than the back-wall due to the defect. Denoting the pressure
corresponding to the collapse of the front-wall, pLf, the total global
limit pressure can be expressed as pLf DpL, where DpL is the extrapressure the back-wall can bear after the onset of the front-wall
collapse. For thin-walled cylinders, DpL is negligible. However, it
may become significant for cylinders with very thick walls. In this
Appendix, DpL for through-wall and surfacecracks will be estimated.
The back-wall of a cracked cylinder can be treated as a plate
of thickness tsubjected to combined tension force, NL, and bendingmoment, MLp, due to the internal pressure,pLf DpL. The limit loadof an uncracked plate with a thickness t and unit width under
combined tension and bending can be expressed as [29]
NLsyt
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
4l2 1
q 2l (B1)
l MLptNL
(B2)
where l is the load ratio.
Cylinder with through-wall cracks
For a cylinder with an axial through-wall crack of length 2 c
subjected to internal pressure, the tensile force, NL, andthe moment,
MLp, in the back-wall due to the internal pressure, pLf DpL, are asfollows (see Fig. B1). The resultant force and moment in the back-
wall can be obtained by taking the force equilibrium along the
direction normal to the crack face and moment equilibrium in the
back-wall, assuming that the back-wall only bears half of the force
due to pLf but the full force due to DpL, and expressed as
NL 2R*tDpL R*tpLf R*t
2DpL pLf
(B3)
MLp
NL R*tpLf
R*t t
2
2R*tDpL
R*t
t
2
(B4)
The load ratio, l, following Eq. (B2), for this geometry is
l
MLp
NLt
2DpL
1 1
2
t
R*t
2DpL pLf
tR*t
(B5)
In Eqs. (B3)(B5), R*t is the equivalent radiusto includethe effect of
the crack face pressure and is defined, for long cracks (c! t), as
R*t Ri without crack face pressure
Ri t
2with crack face pressure
((B6)
The normalised limit pressure increase due to the back-
wall effect, DpL=sy, can be obtained by inserting Eqs. (B3) and
(B5) into Eq. (B1) and solving for DpL=sy. The result can be
expressed as
DpLsy
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 121 1
Mtn tR*t
21
4
1 1
M2tn
t
R*t
2vuut
1 12
1 1
Mtn
t
R*t
B7
In Eq. (B7), the following assumption has been adopted
pLfsyz
t
R*t
1
Mtn(B8)
using Eq. (19), replacing Mt2 by Mtn defined by Eq. (53).
0
1
2
3
4
5
6
0 1 2 3 4 5
m
Mt
Folias Factor, data
Kiefner equation (eqn. (A5))
Eqn. (A1) with = 1.61
Eqn. (A1) with = 1.05
Fig. A1. Comparison of Folias factor between numerical data [27,17] and threeequations.
Ri
t
pLpLf +
Front wall with a
through-wall crackBack wall
NL
MLp2R*t
Fig. B1. Back-wall loads for a cylinder with a through-wall crack (R*
t shown for the caseof crack face pressure).
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Cylinder with internal surface crack
For a cylinder with an axial internal surface crack of length 2 c
and depth a subjected to internal pressure, the back-wall effect is
only from the cylinder of inner radius Ri and thickness a with
a through-wall crack of length 2c (Fig. B2). The normalised
pressure increase due to the back-wall effect, DpL=sy, for this case
can be obtained directly from Eq. (B7) by replacing t, R*
tand Mtn
in Eq. (B7) by a, R*2 and Man, respectively. The result can be
expressed as
DpLsy
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1 1
21 1
Mana
t
t
R*2
21
4
1 1
M2an
a
t
t
R*2
2vuut
1 12
1 1
Man
a
t
t
R*2
B9
where R*2 is defined in Eq. (10) and Man is defined in Eq. (61).
Cylinder with external surface cracks
For a cylinder with an axial external surface crack of length 2cand depth a subjected to internal pressure, the back-wall effect is
only from the cylinder of inner radius Ro a and thickness a witha through-wall crack of length 2c(Fig. B3). The normalised pressure
increase due to the back-wall effect, DpL=sy, for this case can be
obtained directly from Eq. (B7) by replacing t, R*t and Mtn in Eq. (B7)
by a, Ro a and Maxn, respectively, and then applying a factorRo a=Ri to the right-hand side of Eq. (B7). The result can beexpressed as
DpLsy
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
k 121 1
Maxna
t
t
Ri
21
4
1 1
M2axn
a
t
t
Ri
2vuut
k 1
21
1
Maxna
t
t
Ri B10
where Maxn is defined in Eq. (66).
Appendix C. Calibration of the stress magnification factor
for cylinders with through-wall cracks
The limit pressure, pL, for a cylinder with a through-wall crack
subjected to internal pressure may generally be expressed as
pL DpLp0
1Mtn
(C1)
where p0 is the limit pressure for crack-free cylinders, DpL is thepressure increase due to the back-wall effect (see Appendix B) and
Mtn is the stress magnification factor. Staat and Vu have shown that
Mtn can be expressed by the following equation
Mtn ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 fr2oq
(C2)
The factor ro is a function of crack length, c, cylinder outer radius,
Ro, and cylinder wall thickness, t, and is expressed by Eq. (26). The
coefficient f may be calibrated from FE or experimental data.
Combining Eqs. (C1) and (C2), the relationship between
p0=pL DpL and ro is as follows
p0
pL
DpL
2
1 fr2o (C3)
This equation may be used to calibrate f. Fig. C1 shows the FE
limit pressure data for cylinders with through-wall cracks under
internal pressure (without crack face pressure) due to Staat and Vu
[12], plotted as p0=pL2 against r2o. From Fig. C1, the data for variousk are widely scattered with increasingro and the coefficient, f, may
depend on k. Moreover, the relationship between p0=pL2 and r2o isnon-linear for big k values. The FE data are then re-plotted in Fig. C2
considering the back-wall effect, DpL. From the figure, the FE data
for all k values considered tend to collapse to one line and can be
represented by a straight line with a slopef 1:4. Note that DpL isa function ofMtn (see Eq. (B7) in Appendix B) and, therefore, f. The
result f 1:4 was obtained by increasingf gradually and checking
Ri
t
pLpLf +
NL
MLp
2R*2
Front wallBack wall
a
Fig. B2. Back-wall loads for a cylinder with an internal surface crack ( R*
2 shown for thecase of crack face pressure).
R0
NL Front wallBack wall
a
t
MLp
pLpLf +
Fig. B3. Back-wall loads for a cylinder with an external surface crack.
0
2
4
6
8
10
12
0 2 4 6 8 10 12 14
(p0/pL)2
k = 1.1
k = 1.25
k = 1.5
k = 1.75
k = 2
Fig. C1. FE data [12] plotted in the form of Eq. (C3) for DpL 0.
Y. Lei / International Journal of Pressure Vessels and Piping 85 (2008) 825850 849
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7/31/2019 A Review Limite Load Solution
26/26
the agreement with the FE data to obtain an upper-bound esti-
mation of Mtn for all the FE data.
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0
5
10
15
20
25
0 2 4 6 8 10 12 14 16
k = 1.1
k = 1.25
k = 1.5
k = 1.75
k = 2
= 1.4
1
1.4
(p
0/(pL-
pL)
)2
Fig. C2. FE data shown in Fig. C1 re-plotted in the form of Eq. (C3) with considering the
back-wall correction.
Y. Lei / International Journal of Pressure Vessels and Piping 85 (2008) 825850850