A Review Limite Load Solution

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    A review of limit load solutions for cylinders with axial cracks

    and development of new solutions

    Y. Lei*

    British Energy Generation Ltd., Barnett Way, Barnwood, Gloucester GL4 3RS, UK

    a r t i c l e i n f o

    Article history:

    Received 15 July 2008

    Received in revised form 22 August 2008

    Accepted 4 September 2008

    Keywords:

    Limit load

    Axial crack

    Surface crack

    Through-wall crack

    Thick-walled cylinder

    a b s t r a c t

    Limit load solutions for axially cracked cylinders are reviewed and compared with available finiteelement (FE) results. New limit solutions for thick-walled cylinders with axial cracks under internal

    pressure are developed to overcome problems in the existing solutions. The newly developed limit load

    solutions are a global solution for through-wall cracks, global solutions for internal/external surface

    cracks and local solutions for internal/external surface cracks. The newly developed limit pressure

    solutions are compared with available FE data and the results show that the predictions agree well with

    the FE results and are generally conservative.

    2008 Elsevier Ltd. All rights reserved.

    1. Introduction

    The limit load of a component containing defects is one of the

    most important inputs when a structural integrity assessment is

    performed using R6 [1]. This is because the limit load gives the load

    carrying capacity for plastic collapse of the defective component

    and also defines the J-integral via the reference stress method for

    elasticplastic fracture. The cylinder is one of the most commonly

    used components in power stations, such as in pipelines and

    pressure vessels. Circumferential and axial cracks are two common

    types of defects found in girth and longitudinal welds in cylinders.

    In this paper, limit load solutions for axial defects in cylinders will

    be reviewed first and some new solutions will then be proposed.

    For a part-through defect, the limit load may be defined

    according to the plastic deformation behaviour of either the overall

    defective structure (global limit load) or that in the crack ligament(local limit load). A global limit load is the load at which the load

    point displacement becomes unbounded and is relevant to failure

    of the whole structure. A local limit load corresponds to a loading

    level at which gross plasticity occurs in the crack ligament and may

    be relevant to ligament failure. The local limit load is always less

    than or equal to the global limit load for a cracked structure and,

    therefore, can yield a conservative result in an assessment. In this

    paper both the global and local limit loads are considered.

    Miller [2] summarised the limit load solutions for cylinders with

    through-wall, surface and extended surface axial defects under

    internal pressure available before 1987, such as solutions due to

    Kiefner et al. [3] for through-wall and surface defects, Kitching et al.

    [4,5] for surface and through-wall defects, Ewing [6] for surface

    defects and Chell [7,8] for surface cracks and extended surface

    cracks. Further solutions for cylinders with axial defects were

    developed by Carter [9]. Staat [10,11] modified some of Carters

    solutions [9] for thin-walled cylinders to extend them to thick-

    walled cylinders and compared the modified solutions with

    experimental data. Recently, Staat and Vu [12] further improvedthe

    solutions due to Staat [10,11]. Kim et al. [13,14] carried out elastic-

    perfectly plastic finite element (FE) analysis for axially cracked

    cylinders and proposed some limit load solutions for extended

    internal cracks and surface cracks under internal pressure based on

    the FEresults. Jun et al. [15] performed 3-DFE analyses forcylinderswith axial surface defects under internal pressure and presented

    results for the local limit pressure. Zarrabi et al. [16] also performed

    3-D FE analyses for axial cracked cylinders, but did not give

    formulae for the limit load solutions.

    The layout of this paper is as follows. Section 2 defines the

    geometry parameters and material properties. Recent develop-

    ments in limit load solutions for cylinders containing axial cracks

    under internal pressure or combined internal pressure, tension and

    bending are reviewed in Section 3. New limit load solutions for

    cylinders with axial through-wall and surface cracks under internal

    pressure are then derived and validated in Section 4. Conclusions

    are presented in Section 5. In Appendix A, the Folias factor is* Tel.: 44(0)1452652285; fax: 44(0)1452653025.

    E-mail address: [email protected]

    Contents lists available at ScienceDirect

    International Journal of Pressure Vessels and Piping

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / i j p v p

    0308-0161/$ see front matter 2008 Elsevier Ltd. All rights reserved.doi:10.1016/j.ijpvp.2008.09.001

    International Journal of Pressure Vessels and Piping 85 (2008) 825850

    mailto:[email protected]://www.sciencedirect.com/science/journal/03080161http://www.elsevier.com/locate/ijpvphttp://www.elsevier.com/locate/ijpvphttp://www.sciencedirect.com/science/journal/03080161mailto:[email protected]
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    discussed to clarify some confusions in its use in the limit load

    solution for axially cracked cylinders. The back-wall effect on the

    limit pressure of a cylinder with an axial crack is discussed in

    Appendix B and the calibration of the stressmagnification factorfor

    cylinders with through-wall cracks is detailed in Appendix C.

    2. Geometry definition and material properties

    For consistency, solutions from different sources are converted

    according to a uniform notation system in this paper. The dimen-

    sions of a cylinder are described by its inner radius, Ri, and outer

    radius, Ro. The mean radius of the cylinder, Rm, can then be simply

    expressed as Rm Ro Ri=2 and the thickness of the cylinder, t,can be expressed as t Ro Ri. A cylinder can then be describedby the ratio between its outer and inner radii, k, i.e. k Ro=Ri, theratio between tand Rm, t=Rm, the ratio between tand Ri, t=Ri, or the

    ratio between t and Ro, t=Ro. The relationships between these

    various parameters are as follows.

    t

    Ri k 1; t

    Rm 2k 1

    k 1;t

    Ro k 1

    k(1)

    For a thin-walled cylinder, k/1. The length and depth of an

    axial surface crack in a cylinder are defined by 2c and a, respec-

    tively. The crack depth, a, is measured from the inner surface of the

    cylinder for internal cracks and from the outer surface for external

    cracks. The surface crack becomes an extended surface crack whenc/N and a through-wall crack when a t.

    The load types considered are internal pressure,p, through-wall

    membrane stress, sm, and through-wall bending stress, sb. Their

    limit values are denoted as pL, smL and sbL, respectively. Solu-tions corresponding to other loading types, such as axial tension, N,

    and axial global bending moment, M, are also reviewed.

    The material considered is an elastic-perfectly plastic type with

    yield stress ofsy. Therefore, all limit load solutions for closed-end

    cylinders subjected to internal pressure may be approximately

    expressed as

    pL gL

    k;a

    t;

    a

    c;.sy (2)

    where L is a geometric function and g is the constraint factor, with

    g 1 for Tresca yield condition

    2ffiffiffi3

    p for von Mises yield condition

    8>=>>;

    min

    8>:

    gln k;gRiR*2

    1

    Ma3ln

    1 atk 1

    1 atk 1

    ln

    k

    1 atk 1

    !

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1 a

    t

    t

    R*

    2 1

    2a

    t2 t

    R*

    2

    2

    vuut 1 1

    2

    a

    t

    t

    R*

    2#

    9>=

    >;

    (31)

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    where

    Ma3 1 1:25 c2

    Ri aa0:5

    1 1:25a

    tk 1a

    c

    21 atk 1

    0:5(32)

    Eq. (31) may be non-conservative for short cracks for the

    following two reasons. Firstly, the solution for cylinders with

    through-wall cracks (Eq. (24)) is non-conservative for short cracks,

    as discussed in Section 3.2 above. Secondly, a pressure magnifica-

    tion factor, Ri a=Ri, is applied to the crack-free cylinder solutionassuming that the pressure applied on the outer cylinder is lower

    than that applied on the inner one. However, for short cracks,

    Ma3/1 and the second formula in Eq. (31) will be greater than

    glnk. Although a limit gln

    k

    is set in Eq. (31), it can still

    potentially over-estimate the limit pressure for short cracks.

    Kim et al. [13] proposed a limit pressure solution, based on their

    elastic-perfectly plastic FE analyses with the von Mises yield

    criterion, and expressed it as

    pLsy

    2ffiffiffi3

    p tRm

    1 A1

    a

    tA2a

    t

    2!

    2ffiffiffi3

    p 2k 1k 1

    1 A1

    a

    tA2a

    t

    2!(33)

    where

    &A1 0:0462 0:0589 rm 0:013 r2mA2

    0:0395

    0:3413 rm

    0:0652 r2m

    (34)

    and rm is defined by Eq. (16).

    Eqs. (33) and (34) are based on FE data for

    t=Rm 0:2;0:1;0:05and0:025, with 50% internal pressure appliedon the crack faces, and, therefore, are valid forthin-walled cylinders

    with crack face pressure. Note that Eq. (33) is inconsistent with Eq.

    (22) when a=t 1.Fig. 10 compares the normalised limit pressures predicted

    using Eqs. (27), (29) and (31) (g 2=ffiffiffi

    3p

    ) with FE results based

    on the von Mises yield criterion due to Staat and Vu [12] for cases

    of k 2 without crack face pressure. From the figure, Eqs. (27)and (29) due to Ewing and Carter, respectively, are conservative

    for 0 a=t 1 and 0:2 a=c 1 probably because they arebased on the Tresca yield criterion. The predictions using Eq. (31)

    due to Staat and Vu are very close to the FE results but are non-

    conservative for short and shallow cracks and through-wall

    cracks.

    Figs. 1113 compare the normalised limit pressures predicted

    using Eqs. (29), (31) (g 2=ffiffiffi

    3p

    ) and Eq. (33) with FE results based

    on the von Mises yield criterion due to Staat and Vu [12] (Fig. 11 for

    k 2), and due to Kim et al. [13] (Fig. 12 for k 1.05 and Fig. 13 fork 1.22) for cases with crack face pressure. From Fig. 11 for k 2,predictions using Eq. (33) due to Kim et al. are very close to the FE

    results for shallow cracks but are non-conservative for deep cracks.

    Carters solution (Eq. (29)) is conservative for long and shallow

    cracks but over-estimates the FE results for short and deep cracks. It

    is also seen from the figure that the predictions using Eq. (31) dueto Staat and Vuare reasonably close tothe FEresultsbut are slightly

    k = 1.22

    k = 2

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0 2 8 10

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    FE, Kim et al.

    Prediction, Kim et al. (eqn. (22))

    Prediction, present work (eqn. (56)), ( 3)= 2

    0 2 8 10 12 14 16

    FE, Staat & Vu

    Prediction, Kim et al. (eqn. (22))

    Prediction, present work (eqn. (56)), ( 3)= 2

    4 6

    4 6

    a

    b

    Fig. 7. Comparison of normalised limit pressures between various solutions and FE

    results due to Staat and Vu [12] and Kim et al. [13] for cylinders with through-wall

    cracks under internal pressure (with crack face pressure).

    Internal surface crack

    External surface crack

    2c

    at

    RiRo Rm

    p

    2c

    at

    Ri

    RoRm

    p

    a

    b

    Fig. 8. Geometry and dimensions of axial surface cracks in cylinders under internalpressure.

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    non-conservative for shallow cracks and some through-wall cracks.

    For thin-walled cylinders (Figs.12 and 13), the solution due to Kim

    et al. (Eq. (33)) gives accurate predictions of the FE results up to

    a=t 0:8 but significantly over-estimates the limit pressure forthrough-wall cracks. This is not surprising because Eq. (33) was

    fitted to the FE data presented in Figs. 12 and 13. From the figures,

    Carters solution is conservative for all crack lengths and depths

    considered by comparison with the FE data. The solution due to

    Staat and Vu is reasonably close to the FE results and conservative,

    but it slightly over-estimates the limit pressures for through-wall

    cracks.

    3.3.2. External cracks

    The geometry and dimensions of a cylinder with an external

    surface crack, a t, under internal pressure are shown in Fig. 8(b)and the simplified model is shown in Fig. 9(b).

    Carters solution [9] for a cylinder with an external crack can be

    expressed as

    pLsy

    aRo a

    1

    Max1 ln

    Ro a

    Ri

    a

    tk 1

    k atk 1

    1

    Max1 ln

    k a

    tk 1

    (35)

    where

    Max1

    1 1:61 c2

    Ro aa0:5

    1 1:61a

    tk 1a

    c

    2k atk 1

    0:5(36)

    Eq. (35) was constructed using the limit pressure solution fora cylinder with a through-wall crack (Eq. (19)), which is for thin-

    walled cylinders, and the limit pressure solution for crack-free

    thick-walled cylinders. This mis-match may also cause problems

    when Eq. (35) is used for thick-walled cylinders.

    The limit pressure solutions based on both the von Mises and

    Tresca yield criteria for external surface cracks due to Staat and Vu

    [12] can be expressed as follows

    pLsy

    g

    1

    Max2ln

    Ro

    Ro a

    ln

    Ro aRi

    !

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    RoRi

    RoRi

    at

    t

    Ri

    1

    2

    at

    2 tRi

    2sRo

    Ri 1

    2

    a

    t

    t

    Ri

    35

    gh 1Max2ln k

    k atk 1

    ln k atk 1!

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    k

    k atk 1

    1

    2

    at

    2k 12

    r k 1

    2

    a

    tk 1

    #

    (37)

    where

    Max2

    1 1:25 c2

    Roa

    0:5

    1 1:25k 1a

    t

    ka

    c

    20:5

    (38)

    Eq. (37) may over-estimate the limit pressure for short cracks

    because the second term in the right-hand side of Eq. (37) does not

    depend on crack length.Figs. 14 and 15 compare normalised limit pressures predicted

    using Eqs. (27), (35) and (37) (g 2=ffiffiffi

    3p

    ) with FE results

    based on the von Mises yield criterion due to Staat and Vu

    [12] for cases of k 2 and due to Zarrabi et al. [16] for k 1.57.From the figures, Eq. (27) due to Ewing is conservative for all

    crack lengths and depths considered. Carters solution (Eq. (35))

    is also conservative, except for very short and deep cracks (see

    Fig. 15(e)). It is also seen from Figs. 14 and 15 that the predictions

    using Eq. (37) due to Staat and Vu are very close to the FE results

    but slightly non-conservative for very short and through-wall

    cracks.

    3.4. Local solutions for axial surface defects under internal pressure

    The limit pressure expression for a cylinder with a surface

    crack under internal pressure given by Kiefner et al. [3] may be

    expressed as

    pLsy

    tRm

    1 at

    1 at

    1

    Mteq

    2k 1k 1

    1 at

    1 at

    1

    Mteq

    (39)

    where the factor Mteq should be evaluated using Eqs. (15) and (16).

    The half crack length, c, in Eq. (16) should be replaced by the

    equivalent half crack length, ceq, defined by

    ceq A

    df2a (40)

    Internal crack

    External crack

    2c

    at

    Ri

    Ro

    Cylinder A

    Cylinder B

    p

    2c

    at

    RiRo

    Cylinder A

    Cylinder B

    p

    a

    b

    Fig. 9. Mechanics models for determining the global limit pressures for cylinders with

    surface cracks.

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    where Adf is the crack area and Adf 2ac for rectangular cracks.Eq. (39) is an empirical formula obtained from burst experiments

    on thin-walled pipes with internal or external defects [3]. It is,

    therefore, a solution for thin-walled cylinders with internal/

    external cracks. Note that the defective pipes used in the experi-

    ments were sealed from the inside of the pipes for the case of

    internal defects. Hence, Eq. (39) applies to cases without crack face

    pressure.

    3.4.1. Internal cracks

    Carter [9] defined the local limit pressure for a cylinder with

    an internal surface crack under internal pressure as follows.

    Firstly, the global limit pressure for a cylinder with an internalsurface crack under internal pressure (Eq. (29)) is alternatively

    expressed as the average of the limit pressures of two crack-

    free cylinders of length D and a cylinder of length 2c with

    an extended internal surface crack of depth a (see Fig. 16(a)),

    that is

    pLsy

    1D c

    D

    pLfor crack-free cylindersy

    cpLfor cylinder with extended cracksy

    !(41)

    where D is an equivalent length of the crack-free cylinder,

    which can be determined by equating Eq. (41) to Eq. (29). The

    local limit pressure is then defined in a similar way to Eq. (41)

    with a reduced equivalent length of the crack-free cylinder,c1 D, as

    a/c = 0.2 a/c = 0.4

    a/c = 0.6

    FE, Staat & Vu

    Prediction, Ewing (eqn. 27))Prediction, Carter (eqn. (29))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn.(62)), ( 3)2=

    3)2=

    FE, Staat & VuPrediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (29))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)= 2

    3)= 2

    FE, Staat & Vu

    Prediction, Ewing (eqn. (27))Prediction, Carter (eqn. (29))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)2=

    3)2=

    a/c = 0.8

    a/c = 1

    FE, Staat & VuPrediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (29))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)= 2

    3)= 2

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0 0.2 0.4 0.6 0.8

    a/t

    pL/p

    0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    p

    L/p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    FE, Staat & Vu

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (29))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)2=

    3)= 2

    1

    0 0.2 0.4 0.6 0.8

    a/t

    10 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    10 0.2

    a b

    c d

    e

    0.4 0.6 0.8

    a/t

    1

    Fig. 10. Comparison of normalised limit pressures between various solutions and FE results due to Staat and Vu [12] for cylinders with internal surface cracks under internal

    pressure (k2, without crack face pressure).

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    FE, Staat & Vu

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)= 2

    3)= 2

    FE, Staat & Vu

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)= 2

    3)= 2

    FE, Staat & Vu

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. 31)), (

    Prediction, present work (eqn. (62)), ( 3)= 2

    3)= 2

    FE, Staat & Vu

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction,present work (eqn. (62)), ( 3)= 2

    3)= 2

    FE, Staat & Vu

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)= 2

    3)= 2

    a/c = 0.2 a/c = 0.4

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2a b

    c d

    e

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    a/c = 0.6 a/c = 0.8

    0 0.2 0.4 0.6 0.8

    a/t

    1

    a/c = 1

    0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    1

    Fig. 11. Comparison of normalised limit pressures between various solutions and FE results due to Staat and Vu [12] for cylinders with internal surface cracks under internal

    pressure (k2, with crack face pressure).

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    t/c = 0.894 t/c = 0.447

    t/c = 0.224

    FE, Kim et al.

    a b

    c d

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)2=

    3)2=

    FE, Kim et al .

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn (31)), (

    Prediction, present work(eqn. (62)), ( )32=

    )32=

    FE, Kim et al.

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)2=

    3)2=

    t/c = 0.149

    FE, Kim et al .

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)2=

    3)2=

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    Fig.13. Comparison of normalised limit pressures between various solutions and FE results due to Kim et al. [13] for cylinders with internal surface cracks under internal pressure(k1.22, with crack face pressure).

    t/c = 0.447 t/c = 0.224

    t/c = 0.112

    FE, Kim et al .

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work(eqn. (62)), ( 3)= 2

    3)= 2

    FE, Kim et al.

    Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn (31)), (

    Prediction, present work (eqn. (62)), ( 3)= 2

    3)= 2

    FE, Kim et al.Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)2=

    3)2=

    t/c = 0.075

    FE, Kim et al.Prediction, Carter (eqn. (29))

    Prediction, Kim et al. (eqn. (33))

    Prediction, Staat & Vu (eqn. (31)), (

    Prediction, present work (eqn. (62)), ( 3)2=

    3)2=

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2a b

    c d

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    1

    Fig.12. Comparison of normalised limit pressures between various solutions and FE results due to Kim et al. [13] for cylinders with internal surface cracks under internal pressure

    (k1.05, with crack face pressure).

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    a/c = 0.2 a/c = 0.4

    a/c = 0.6

    FE, Staat & Vu

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)),

    Prediction, present work (eqn. (65)), ( )32=

    ( )32=

    FE, Staat & Vu

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)),

    Prediction, present work (eqn. (65)), ( )32=

    ( )32=

    FE, Staat & Vu

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)),

    Prediction, present work (eqn. (65)), ( )32=

    ( )32=

    FE, Staat & Vu

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)),

    Prediction, present work (eqn. (65)), ( )32=

    ( )32=

    FE, Staat & Vu

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)),

    Prediction, present work (eqn. (65)), ( )32=

    ( )32=

    a/c = 0.8

    a/c = 1

    0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    a b

    c d

    e

    Fig. 14. Comparison of normalised limit pressures between various solutions and FE results due to Staat and Vu [12] for cylinders with external surface cracks under internal

    pressure (k2).

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    FE, Zarrabi et al.

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)), (

    Prediction, present work (eqn. (65)), ( )32=

    )32=

    a/t = 0.9

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2e

    dc

    ba

    0 2 3 6

    a/c

    pL

    /p0

    4 51

    a/t = 0.7

    0 2 3 6a/c

    4 51

    a/t = 0.5

    0 2 3a/c

    41

    a/t = 0.3

    0 1 3

    a/c

    2

    a/t = 0.1

    0 2 3

    a/c

    1

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    FE, Zarrabi et al.

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)), (

    Prediction, present work (eqn. (65)), ( )32=

    )32=

    FE, Zarrabi et al.

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)), (

    Prediction, present work (eqn. (65)), ( )32=

    )32=

    FE, Zarrabi et al.

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, Staat & Vu (eqn. (37)), (

    Prediction, present work (eqn. (65)), ( )32=

    )32=

    FE, Zarrabi et al.

    Prediction, Ewing (eqn. (27))

    Prediction, Carter (eqn. (35))

    Prediction, present work (eqn. (65)), ( )32=

    Prediction, Staat & Vu (eqn. (37)), ( )32=

    Fig. 15. Comparison of normalised limit pressures between various solutions and FE results due to Zarrabi et al. [16] for cylinders with external surface cracks under internal

    pressure (k1.57).

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    pLsy

    1c1 c

    "c1ln

    RoRi

    cRi

    R*1ln

    Ro

    Ri a#

    1c1c

    1

    "c1c

    ln k RiR*1

    ln

    k

    1 atk 1

    #(42)

    where

    c1c

    a

    1 at

    Ma2Ri

    lnRo

    Ri

    Ri

    R*1ln

    Ro

    Ri a#

    a

    k 1a

    t

    1 a

    t

    Ma2

    ln k Ri

    R*1ln

    k

    1 atk 1

    # a

    tk 1

    (43)

    and

    c1

    D1

    a

    t (44)Staat and Vu [12] defined their local limit pressures based on

    both the von Mises and Tresca yield criteria, using the methodology

    employed by Carter [9] but their own limit pressure solutions for

    a cylinder with a through-wall crack (Eq. (24)) and a cylinder with

    an extended crack (Eq. (9)), as

    pLsy

    glnRo

    Ri

    gln k for pI

    gsy! ln k

    g

    s1 c

    "s1ln

    RoRi

    cRi a

    R*2ln

    Ro

    Ri a#

    gs1c

    1

    "s1c

    ln k RiR*2

    1 atk 1

    ln k

    1 atk 1

    #for

    pIgsy

    < ln k

    45

    8>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>:where

    and

    pIgsy

    RiR*2

    1

    Ma3ln

    Ri a

    Ri

    Ri a

    Riln

    Ro

    Ri a

    RiR*2

    1

    Ma3ln

    1 atk 1

    1 atk 1

    ln

    k

    1 atk 1

    (47)

    The twolocal limit pressure solutionsare nowcompared withthe

    FE results. There is only one set of well documented FE results for

    local limitpressure available, whichis theresultsdue toJun etal. [15]

    based on the von Mises yield criterion and the crack ligament

    yielding. Eqs. (42) and (45) (g 2=ffiffiffi

    3p

    ) due to Carter [9] and Staat

    andVu [12], respectively, are comparedwith the FE results dueto Jun

    et al. [15] in Figs. 1719 for k 1.05, 1.11 and 1.22, respectively, forinternal surface cracks with crack face pressure. Eq. (39) is also

    plotted in the figures for comparison, though it is for cases without

    crack face pressure. From Figs. 1719, the predictions using Carters

    solution (Eq. (42)) are reasonably close to the FE results and

    conservative for all the three k values except for shallow cracks in

    a very thin cylinder (see Fig. 17(a) and (b)). It is also seen from the

    figures that the solution due to Staat and Vu [12] for g 2=ffiffiffi

    3p

    is

    non-conservative for short and shallow cracks, especially for the

    cylinder with a very thin wall (Figs. 17 and 18). The formula due to

    Kiefner et al. (Eq. (39)) shows very good and conservative predic-

    tions for k 1.11 (Fig.18) and 1.22 (Fig.19). However, it may be non-conservative for short and shallow cracks for k 1.05 (see Fig. 17).

    3.4.2. External cracks

    Similar to the cases of internal cracks, Carters local limit pres-

    sure solution [9] for an external surface crack (see Fig. 16(b)) underinternal pressure is defined as follows

    s1c

    1 a

    t

    RiR*2

    ln

    Ri a

    Ri

    Ma3ln RoRi

    RiR*2

    1

    Ma3ln

    Ri aRi

    Ri aRi

    ln Ro

    Ri

    a#

    1 a

    t

    RiR*2

    ln

    1 atk 1

    Ma3

    ln k Ri

    R*2

    1

    Ma3ln

    1 atk 1

    1 atk 1

    ln

    k

    1 atk 1

    #(46)

    Internal crack, Dt

    ac1 = 1

    External crack, c2 Dt

    a=

    1

    D D

    2cc1 c1

    Crack

    a

    t

    Ri

    Ro

    p

    D D

    2cc2 c2

    Crack

    a

    t

    Ri

    Ro

    p

    a

    b

    Fig. 16. Alternative partitions to define global and local limit pressures for cylinders

    with surface cracks under internal pressure.

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    pLsy

    1

    c2 c

    c2lnRo

    Ri cln Ro aRi !

    1c2c

    1

    hc2c

    ln k ln

    k atk 1

    i(48)

    where

    c2c

    a

    1 at

    Max1Ro aln

    RoRo a

    a

    k 1a

    t

    1 a

    t

    Max1k

    a

    tk

    1

    ln k

    k a

    tk 1

    a

    tk

    1

    (49)

    The local limit pressure for external crack due to Staat and Vu

    [12] can be expressed as

    pLsy

    gs2 c

    s2ln

    RoRi

    cln

    Ro a

    Ri

    !

    gs2c

    1

    hs2c

    ln k ln

    k atk 1

    i(50)

    where

    s2c

    1 a

    tMax2 1

    (51)

    No relevant FE results have been found for local limit pressuresof cylinders with external surface cracks.

    a/c = 0.33 a/c = 0.167

    a/c = 0.083 a/c = 0.05

    a/c = 0.033

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))

    Prediction, Carter (eqn. (42))

    Prediction, Staat (eqn. (45)), (

    Prediction, present work (eqn. (67))

    3)2=

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2a b

    c d

    e

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    10.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL/p0

    FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))

    Prediction, Carter (eqn. (42))

    Prediction, present work (eqn. (67))

    FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))

    Prediction, Carter (eqn. (42))

    Prediction, present work (eqn. (67))

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))

    Prediction, present work (eqn. (67))

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))

    Prediction, Carter (eqn. (42))

    Prediction, present work (eqn. (67))

    Prediction, Staat & Vu (eqn. (45)), ( )32= Prediction, Staat & Vu (eqn. (45)), ( )32=

    Prediction, Staat & Vu (eqn. (45)), ( )32=Prediction, Staat & Vu (eqn. (45)), ( )32=

    Fig. 17. Comparison of normalised local limit pressures between various solutions and FE results due to Jun et al. [15] for cylinders with internal surface cracks under internal

    pressure (k1.05, with crack face pressure).

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    3.5. Limit load solutions for axial cracks in cylinders subjected tocombined membrane and through-wall bending stresses

    Limit load solutions for axially cracked cylinders subjected to

    combined membrane and through-wall bending stresses

    (Fig. 20) are generally obtained from solutions for cracked plates

    under combined tension and bending [1,9,20,21], ignoring the

    effect of curvature. In R6 [1], the limit load solution for a thin-

    walled cylinder with an internal axial surface crack under

    combined membrane and through-wall bending stresses is

    a local solution based on the plate solution due to Goodall and

    Webster [22] and Lei [23,24]. Actually, this solution can be

    extended to thick-walled cylinders with internal/external

    surface cracks as long as the bending stress tends to open the

    crack because the plate solution [2224] was derived for anythickness of the plate.

    3.6. Limit load solutions for axially cracked cylindersunder combined loading

    A limit load solution for thin-walled cylinders with axial surface

    cracks under combined internal pressure, axial tension and global

    bending was proposed by Desquines et al. [25], followed Kitching

    et al. [4]. However, the limit pressures predicted using this solution

    are much lower than those predicted using the solution due to

    Kiefner et al. [3] for the limiting case of a cylinder with a through-

    wall crack under internal pressure alone.

    Kim et al. [14] performed an FE analysis for a cylinder oft=Rm 0:05 with a surface crack of a=t 0:2 and a=c 0:0224 undercombined internal pressure and global bending and concluded

    that a bending load has only a slight effect on the limit pressure for

    axial cracks. This might not be true for short cracks where thelimit pressure of the cylinder approaches the limit pressure of the

    a/c = 0.33 a/c = 0.167

    a/c = 0.083 a/c = 0.05

    a/c = 0.033

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))

    Prediction, Carter (eqn. (42))

    Prediction, Staat & Vu (eqn. (45)),

    Prediction, present work (eqn. 67)

    ( )32=

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL/

    p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    pL

    /p0

    0 0.2 0.4 0.6 0.8

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8

    a/t

    a/t

    1 0 0.2 0.4 0.6 0.8

    a/t

    1

    0 0.2 0.4 0.6 0.8 1

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))

    Prediction, Carter (eqn. (42))

    Prediction, Staat & Vu (eqn. (45)),

    Prediction, present work (eqn. 67)

    ( )32=

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))

    Prediction, Carter (eqn. (42))

    Prediction, Staat & Vu (eqn. (45)),

    Prediction, present work (eqn. 67)

    ( )32=

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))

    Prediction, Staat & Vu (eqn. (45)),

    Prediction, present work (eqn. 67)

    ( )32=

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))

    Prediction, Carter (eqn. (42))

    Prediction, Staat & Vu (eqn. (45)),

    Prediction, present work (eqn. 67)

    ( )32=

    a b

    c d

    e

    Fig. 18. Comparison of normalised local limit pressures between various solutions and FE results due to Jun et al. [15] for cylinders with internal surface cracks under internal

    pressure (k1.11, with crack face pressure).

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    crack-free cylinder when internal pressure only is applied. Furtherinvestigation is necessary for the limit load of axially cracked

    cylinders under combined loading.

    4. New limit load solutions for cylinders with

    axial cracks under internal pressure

    The results of the review of the limit loads for axially cracked cylin-

    ders under internal pressurein Section 3 can be summarised as follows.

    (1) For extended internal/external surface cracks, solutions due to

    Staat and Staat and Vu (Eqs. (9) and (13)) are for thick-walled

    cylinders and give good predictions of the available FE results.

    (2) For through-wall cracks, the solution due to Staat and Vu (Eq.

    (24)) is for thick-walled cylinders and gives good predictions ofavailable FE results for both thin-walled and thick-walled

    cylinders. However, Eq. (24) is non-conservative for short andshallow cracks because the back-wall correction in the equa-

    tion is incorrect and the stress magnification factor, Mt4, needs

    to be re-calibrated.

    (3) For the global limit pressure of internal surface cracks, the limit

    pressure solution due to Staat and Vu (Eq. (31)) is for thick-

    walled cylinders and gives good predictions for available FE

    results for both thin-walled and thick-walled cylinders.

    However, it over-estimates the FE results for short and shallow

    cracksdue to the problem in the solutionfor through-wall cracks

    described in (2) and the pressure magnifying factor, Ri a=Ri,applied to the term corresponding to the crack-free cylinder.

    (4) For the global limit pressureof external surface cracks, the limit

    pressure solution due to Staat and Vu (Eq. (37)) is for thick-

    walled cylinders and gives good predictions for available FEresults for thick-walled cylinders. However, it over-estimates

    a/c = 0.33 a/c = 0.167

    a/c = 0.083

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0

    0.2

    0.4

    0.6

    0.8

    1.0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1

    0.2 0.4 0.6 0.8 10 0.2 0.4 0.6 0.8 1

    0 0.2 0.4 0.6 0.8 1

    a/t

    pL/p0

    pL/p0

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))

    Prediction, Staat & Vu (eqn. (45)),

    Prediction, present work (eqn. (67))

    ( =2

    a/t

    FE, Jun et al.

    Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))

    Prediction, Staat & Vu (eqn. (45)),

    Prediction, present work (eqn. (67))

    ( )32=

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    a/t

    pL/p0

    FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))

    a/c = 0.05

    a/c = 0.033

    a/t

    pL/p0

    FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))Prediction, Staat & Vu (eqn. (45)),Prediction, present work (eqn. (67))

    ( = 2

    a/t

    pL/p

    0

    FE, Jun et al.Prediction, Kiefner et al. (eqn. (39))Prediction, Carter (eqn. (42))Prediction, Staat & Vu (eqn. (45)), ( =2Prediction, present work (eqn. (67))

    3)

    3)

    3)

    a b

    c d

    e

    Prediction, Staat & Vu (eqn. (45)),Prediction, present work (eqn. (67))

    ( = 2 3)

    Fig. 19. Comparison of normalised local limit pressures between various solutions and FE results due to Jun et al. [15] for cylinders with internal surface cracks under internal

    pressure (k1.22, with crack face pressure).

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    the FE results for short and shallow cracks due to the problem

    in the solution for through-wall cracks described in (2).

    (5) For the local limit pressures for internal/external surface

    cracks, Carters solutions (Eqs. (42) and (48)) are for thick-

    walled cylinders and give reasonably good and conservative

    predictions of FE results for thin-walled cylinders. However,

    the expressions for the local limit pressure are based on the

    relevant global solutions. Therefore, they need to be re-derived

    to maintain consistency with the global solutions.

    New limit pressure solutions for axially cracked thick-walled

    cylinders under internal pressure are derived in this section. They

    can also be used for thin-walled cylinders.

    4.1. Through-wall cracks under internal pressure

    New limit load solutionsbased on both the von Mises and Tresca

    yield criteria for a thick-walled cylinder with a through-wall crack

    under internal pressure are obtained by summing the pressure

    corresponding to the front-wall failure, p0=Mtn, and the back-wall

    correction,DpL (see Eq. (C1) in Appendix C). From Eq. (C1), the limit

    pressure without considering the crack face pressure can be

    expressed as

    pLsy

    p0Mtnsy

    DpLsy (52)

    where Mtn is the stressmagnification factorand is defined using the

    outer radius of the cylinder, with the coefficient being re-calibrated

    using the FE data for k 2 (see Appendix C), that is,

    Mtn

    1 1:4 r2o0:5 1 1:4 c2

    Rot

    0:5

    1 1:4k 1

    ktc

    20:5

    fork 2 (53)

    The crack face pressure can be considered, following Staatand Vu [12], by applying a factor Ri=R

    *t for the pressure corre-

    sponding to the front-wall failure and Eq. (52) can be further

    expressed as

    pLsy

    RiR*t

    p0Mtnsy

    DpLsy

    (54)

    where R*t is defined in Eq. (B6) (see Appendix B) and the second

    term in the right-hand side of Eq. (54) is given by Eq. (B7) in

    Appendix B. Note that Eq. (54) leads to the limit pressure for

    a defect-free cylinder Ri=R*t p0 < p0 when c/0 because the factorRi=R

    *t does not change with crack length, c, noting that the second

    term in the right-hand side of Eq. (54) tends to zero and Mtn/1. In

    order to avoid this, the R

    *

    t in Eq. (54) may be replaced by R

    *

    tn, whichis defined as

    Internal crack

    External crack

    m b

    2c

    at

    Ri

    Ro

    2c

    at

    RiRo

    a

    b

    bm

    Fig. 20. Geometry and dimensions of axial surface cracks in thick-walled cylinders subjected to membrane stress and through-wall bending.

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    R*tn Ri without crack face pressure

    Ri t

    2forc! t

    Ri c

    2forc< t

    with crack face pressure

    8>:

    8>>>>>:

    (55)

    It is seen from Eq. (55) that for long cracks (c! t) R*tn R*t andfor short cracks (c< t) it is a linear interpolation between Ri t=2and Ri. This allows the effect of the crack face pressure factor to

    vanish when the crack length tends to zero and the limit pressure of

    the crack-free cylinder to be accurately reproduced. Here, choosing

    c< t as short cracks is for consistency with the cases of surface

    cracks with c< a and is somewhat arbitrary. Using R*tn, the limit

    pressure for a thick-walled cylinder with a through-wall crack

    under internal pressure can be expressed as

    where fpt is the crack face pressure factor and can be expressed as,

    from Eq. (55),

    fpt RiR*tn

    1 without crack face pressure

    Ri

    Rit

    2

    11 1

    2k 1

    fortc

    1

    Ri

    Ric

    2

    t

    ct

    c 1

    2k 1

    fort

    c> 1

    with crack face pressure

    8>>>>>>>>>>>>>:

    8>>>>>>>>>>>>>>>>>:

    (57)

    The new solution, Eq. (56) (g 2=ffiffiffi

    3p

    ), is compared with

    other existing solutions and the FE data due to Staat and Vu [12]

    and Kim et al. [13] in Figs. 6 and 7. From Figs. 6 and 7, Eq. (56)

    provides the best predictions of the FE results compared with

    all other solutions. It is slightly conservative compared with the

    FE data for cases without crack face pressure (Fig. 6) and accu-

    rate or slightly non-conservative for cases with crack pressure(Fig. 7).

    4.2. Surface cracks under internal pressure

    4.2.1. Internal cracks (global)

    New limit load solutions based on both the von Mises and

    Tresca yield criteria for a thick-walled cylinder with an internal

    surface crack under internal pressure are obtained by summing

    the limit pressure corresponding to the cylinder of inner radius

    Ri and thickness a with a through-wall crack of length 2c

    (Cylinder A in Fig. 9(a)) and that for the crack-free cylinder of

    inner radius Ri a and thickness t a (Cylinder B in Fig. 9(a)),that is

    pLsy

    pLCylinder Asy

    Fpt RiR*2n

    pLCylinder Bsy

    (58)

    where Ri=R*

    2n is the crack face pressure factor defined for Cylinder

    A. The equivalent radius R*2n is the R*tn for Cylinder A and can be

    obtained by applying Eq. (55) to Cylinder A, that is

    R*2n Ri without crack face pressure

    Ri a

    2forc! a

    Ri c

    2forc< a

    with crack face pressure

    8>:

    8>>>>>:

    (59)

    In Eq. (58), Fpt is the pressure transfer factor and is defined as

    Fpt 1 aRi

    1 1

    Man

    (60)

    where Man is the stress magnification factor for Cylinder A and can

    be obtained by applying Eq. (53) to Cylinder A, that is

    Man

    11:4 c2

    Ri aa0:5

    11:4a

    tk1a

    c

    21atk1

    0:5for

    1atk1

    2 (61)

    The pressure transfer factor, Fpt, is applied totheterm inEq. (58)

    representing the limit pressure of the crack-free cylinder (Cylinder

    B in Fig. 9(a)) to capture the behaviour of pressuretransferring from

    the inner surface of Cylinder A to the inner surface of Cylinder B

    (Fig. 9(a)). For an extreme case c/N and hence Man/N, i.e. an

    extended penetrating crack in Cylinder A in Fig. 9(a), Fpt tends to

    Ri a=Ri 1a=Ri because Cylinder A in Fig. 9(a) is almostelastic and the pressure transfer is based on radial force equilib-

    rium. Another extreme case is c/0 and hence Man/1. In this case,

    Fpt tends to1 because the fullyyielded Cylinder A in Fig. 9(a) cannot

    bear any more pressure difference and the pressure is transferred

    constantly from the inner surface of Cylinder A (Fig. 9(a)) to the

    inner surface of Cylinder B (Fig. 9(a)). For all other cases between

    these two limits, the factor is estimated using linear interpolation

    based on 1=Man.

    Determining the limit pressure of Cylinder A in Fig. 9(a) by

    applying Eq. (56) to a cylinder of inner radius Ri and outer radius

    Ri a with a through-wall crack of length 2cand the limit pressurefor the defect-free cylinder of inner radius Ri a and outer radiusRo (Cylinder B in Fig. 9(a)), the limit pressure of a thick-walled

    cylinder with an internal surface crack can be obtained from Eq.(58) and expressed as

    pL

    sy

    Ri

    R*

    tn

    g

    Mtn

    ln Ro

    Ri 24

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1

    1

    21

    1

    Mtn

    t

    R*

    tn

    2

    1

    41

    1

    M2tn

    t

    R*

    tn

    2vuut

    1

    1

    21

    1

    Mtn

    t

    R*

    tn35

    fptgMtnln k 24ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    1 121 1

    Mtnk 1fpt

    21

    4

    1 1

    M2tn

    k 1fpt

    2vuut 1 12

    1 1

    Mtn

    k 1fpt

    35(56)

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    where fps is the crack face pressure factor and is defined, using

    Eq. (59), as

    fps

    Ri

    R*

    2n

    1 withoutcrackfacepressureRi

    Ri a

    2

    111

    2

    a

    tk1

    fora

    c1

    Ri

    Ri c

    2

    a

    ca

    c1

    2

    a

    tk1

    fora

    c>1

    with crack facepressure

    8>>>>>>>>>>>>>:

    8>>>>>>>>>>>>>>>>>:

    (63)

    Note that Eq. (62) is valid for pL=gsy 1 because the pressuretransfer factor for long cracks is defined based on the assumption of

    an elastic Cylinder A and yielding may take place in Cylinder A even

    for the case of an extended surface crack when pL>gsy. This

    condition is always satisfied for cylinders of k 2:718 with anycrack size.

    Eq. (62) reduces to Eq. (56) for through-wall cracks, when

    a=t/1, and to Eq. (9) for internal extended cracks when a=c/0

    and a=t> 0. It also reproduces the limit pressure for crack-free

    thick-walled cylinders when a=t 0 or a=c/N.The new solution, Eq. (62) with g 2=

    ffiffiffi3

    p, is compared with

    other existing solutions and the FE data due to Staat and Vu [12] in

    Figs.10 and 11 and those due to Kim et al. [13] in Figs.12 and 13. For

    cases without crack face pressure (Fig. 10), Eq. (62) has largely

    removed the non-conservatism of the solution due to Staat and Vu

    [12] for short cracks. From the figure, the predictions using Eq. (62)

    are close to the FE results and conservative. For cases with crack

    face pressure (Figs. 1113), Eq. (62) has also improved the non--

    conservatism of the solution of Staat and Vu [12] for short

    and shallow cracks for thick-walled cylinders (Fig. 11) and gives

    reasonably good and conservative predictions for both thick-walled

    (Fig. 11) and thin-walled (Figs. 12 and 13) cylinders.

    4.2.2. External cracks (global)

    New limit load solutions based on both the von Mises and

    Tresca yield criteria for a thick-walled cylinder with an external

    surface crack under internal pressure are obtained by directly

    summing the limit pressure corresponding to the cylinder of inner

    radius Ro a and outer radius Ro with a through-wall crack oflength 2c (Cylinder A in Fig. 9(b)) and that for the crack-free

    cylinder of inner radius Ri and outer radius Ro a (Cylinder B inFig. 9(b)), that is

    pLsy

    pLCylinder Asy

    pLCylinder Bsy

    (64)

    In Eq. (64), a simple addition for the limit pressures for the two

    cylinders is used because Cylinder B in Fig. 9(b) is defect-free and

    the pressure transfer factor from the inner surface of Cylinder B

    (Fig. 9(b)) at Ri tothe inner surface of Cylinder A (Fig. 9(b)) at Ro ais unity (see Section 4.2.1 above).

    Determining the limit pressure of Cylinder A of Fig. 9(b) by

    applying Eq. (56) to a cylinder of inner radius Ro a and outerradius Ro with a through-wall crack of length 2c and the limit

    pressure for the defect-free cylinder of inner radius Ri and outer

    radius Ro a (Cylinder B in Fig. 9(b)), the limit pressure of a thick-walled cylinder with an external surface crack can be obtained from

    Eq. (64) and expressed as

    pLsy

    8>:

    gMaxn

    ln

    RoRoa

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    RoRi

    121 1Maxnat tRi214

    1 1

    M2axn

    at

    tRi

    2s RoRi

    12

    1 1

    Maxn

    a

    t

    t

    Ri

    359>=>;

    gln

    RoaRi

    gh

    1Maxn

    ln

    kkatk1

    ln k atk 1i

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    k 121 1Maxnatk 1214

    1 1M2axn

    atk 1

    2

    s

    k 12

    1 1

    Maxn

    a

    tk 1

    3

    5

    (65)

    pLsy

    8>:

    RiR*2n

    g

    Manln

    Ri a

    Ri

    24ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    1 121 1

    Mana

    t

    t

    R*2n

    21

    4

    1 1

    M2an

    a

    t

    t

    R*2n

    2vuut

    1 12

    1 1

    Man

    a

    t

    t

    R*2n

    35

    9>=>;

    1

    a

    Ri1

    1

    Man

    Ri

    R*

    2n

    gln Ro

    Ri a gfps

    1

    Manln

    1 atk 1

    1 atk 1

    1 1

    Man

    ln

    k

    1 atk 1!

    24ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    1 121 1

    Mana

    tfpsk 1

    21

    4

    1 1

    M2an

    atfpsk 1

    2vuut 1 12

    1 1

    Man

    a

    tfpsk 1

    35 for k 2:718

    (62)

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    where the stress magnification factor, Maxn, can be obtained by

    applying Eq. (53) to Cylinder A in Fig. 9(b) and expressed as

    Maxn

    1 1:4 c2

    Roa

    0:5

    1 1:4k 1a

    t

    ka

    c

    2

    0:5

    fork

    k a

    tk 1 2 (66)

    Eq. (65) reduces to Eq. (56) for through-wall cracks when a=t/1

    and to Eq. (13) for external extended cracks when a=c/0 and

    a=t> 0. It also reproduces the limit pressure for crack-free thick-

    walled cylinders when a=t 0 or a=c/N.The new solution, Eq. (65) with g 2=

    ffiffiffi3

    p, is compared with

    other existing solutions and the FE data due to Staat and Vu [12] in

    Fig. 14 and those due to Zarrabi [16] in Fig. 15. From the figures, Eq.

    (65) has largely removed the non-conservatism of the solution due

    to Staat and Vu [12] for deep and short cracks. It is also seen from

    the figures that the predictions using Eq. (65) are very close to the

    FE data and conservative for all cases shown in Figs. 14 and 15

    except for the cases with very shallow cracks, where the FE results

    are slightly over-estimated by Eq. (65).

    4.2.3. Internal cracks (local)

    A new local limit pressure solution for a thick-walled cylinder

    with an internal surface crack under internal pressure is obtained

    from the methodology used by Carter [9] (see Section 3.4.1

    above) based on the new limit load solutions for thick-walled

    cylinders with internal surface cracks (Eq. (62)) and the limit

    load solution for thick-walled cylinders with internal extended

    cracks under internal pressure due to Staat and Vu [12] (Eq. (9)).

    Following Carter [9], the local limit pressure for a thick-walled

    cylinder with an internal surface crack of depth a and length 2c

    can be expressed as the weighted sum of the limit pressures of

    a cylinder of length 2c with an internal extended crack of depth

    a and two crack-free cylinders of length h1

    (refer to Fig. 16(a)

    with c1 replaced by h1), that is

    pLsy

    1h1 c

    "h1ln

    RoRi

    cRi

    R*2

    Ri aRi

    ln

    Ro

    Ri a#

    z

    1

    h1c

    1

    h1c

    ln k fps

    1 atk 1

    ln

    k

    1 atk 1

    ! (67)

    where Ri=R*

    2 fps for c! a (see Eq. (63)) and Ri=R*2zfps for c< ahave been adopted. The normalised equivalent length of the crack-

    free cylinder, h1=c, can be obtained by following Eqs. (41)(44) but

    using Eq. (62) as the global limit pressure for a thick-walled

    cylinder with an internal surface crack and Eq. (9) as the limit

    pressure for a thick-walled cylinder with an internal extended

    crack. The result can be expressed as

    Note that the back-wall correction terms in Eqs. (9) and (62)have been omitted as only local ligament yielding is considered.

    The g factor is also set to unity because the comparison with

    the FE data below shows the solution based on the von Mises

    yield criterion may be non-conservative for short and shallow

    cracks.

    The new solution, Eq. (67), is compared with other existing

    solutions and the FE data due to Jun et al. [15] in Figs. 1719 for

    k 1.05, 1.11 and 1.22, respectively. From the figures, the limitpressure obtained using Eq. (67) is very close to, but slightly

    higher than that predicted using Carters solution. It is also

    seen from the figures that the predictions using Eq. (67) are

    reasonably close to and conservative compared with the FE

    results for all cases shown in Figs. 1719. The conservatism of

    Eq. (67) may increase with increase of k, noting the trends

    shown in Figs. 1719.

    4.2.4. External cracks (local)

    A new local limit pressure solution for a thick-walled cylinder

    with an external surface crack under internal pressure is obtained

    from the methodology used by Carter [9] (see Section 3.4.2 above)

    based on the new limit load solutions for thick-walled cylinders

    with external surface cracks (Eq. (65)) and the limit load solution

    for thick-walled cylinders with external extended cracks underinternal pressure due to Staat and Vu [12] (Eq. (13)). Following

    Carter [9], the local limit pressure for a thick-walled cylinder with

    an external surface crack of depth a and length 2ccan be expressed

    as the weighted sum of the limit pressures of a cylinder of length 2c

    with an external extended crack of depth a and two crack-free

    cylinders of length h2 (refer to Fig. 16(b) with c2 replaced by h2),

    that is

    pLsy

    1h2 c

    h2ln

    RoRi

    cln

    Ro a

    Ri

    !

    1h2c

    1

    h2c

    ln k ln

    k atk 1

    !(69)

    The normalised equivalent length of the crack-free cylinder,h2=c, can be obtained by following Eqs. (48)(50) but using Eq. (65)

    as the global limit pressure for a thick-walled cylinder with an

    external surface crack and Eq. (13) as the limit pressure for a thick-

    walled cylinder with an external extended crack. The result can be

    expressed as

    h2c

    1 a

    tMaxn 1 (70)

    Note that, again, the back-wall correction terms in Eqs. (13) and

    (65) have been omitted as only local ligament yielding is consid-

    ered. The g factor is also set to unity because of the same reason

    given in Section 4.2.3 for internal cracks.

    No relevant FE results have been found for local limit pressuresof cylinders with external surface cracks.

    h1c

    1 atfps

    ln

    RiaRi

    a

    t

    t

    Riln

    Ro

    Ri a

    Manh

    ln

    RoRi

    fps

    1Man

    ln

    RiaRi

    1 aRi

    1 1Man

    ln

    RoRiai

    1 at

    fps

    ln

    1 atk 1 atk 1ln k1a

    tk1

    Man

    hln k fps

    1

    Manln

    1 atk 1 1 atk 11 1Man

    ln

    k1a

    tk1i

    (68)

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    5. Conclusions

    1. The limit load solutions for axially cracked cylinders have been

    reviewed and compared with available FE results. The findings

    are as follows.

    (1) For extended internal/external cracks under internal pres-

    sure, solutions due to Staat and Vu (Eqs. (9) and (13)) are for

    thick-walled cylinders and give the best predictions of the

    available FE results.

    (2) For through-wall cracks under internal pressure, the solu-

    tion due to Staat and Vu (Eq. (24)) is for thick-walled

    cylinders and gives the best predictions of available FE

    results for both thin-walled and thick-walled cylinders.

    However, it is non-conservative for short cracks because

    the back-wall correction in the equation is incorrect and

    the stress magnification factor needs to be re-calibrated.

    (3) For the global limit pressure of internal surface cracks, the

    solution due to Staat and Vu (Eq. (31)) is for thick-walled

    cylinders and gives the best prediction of available FE results

    for both thin-walled and thick-walled cylinders. However, it

    over-estimates the FE results for short and shallow cracks due

    to the problems in the solution for through-wall cracks

    addressed in (2)and thepressure amplifyingfactor, Ri a=Ri,applied to the term corresponding to the crack-free cylinder.

    (4) For the global limit pressure of external surface cracks, the

    solution due to Staat and Vu (Eq. (37)) is for thick-walled

    cylinders and gives the best prediction of available FE results

    for thick-walled cylinders. However, it over-estimates the FE

    results for short and through-wall cracks due to the problem

    in the solution for through-wall cracks addressed in (2).

    (5) For the local limit pressures of internal/external surface

    cracks, Carters solutions (Eqs. (42) and (48)) are for thick-

    walled cylinders and give reasonably good and conserva-

    tive predictions of available FE results for thin-walled

    cylinders. However, the expressions for the local limit

    pressure are based on the corresponding global solutions.

    Therefore, they need to be re-derived to maintain consis-tency with the global solutions. The solutions due to Staat

    and Vu (Eqs. (45) and (50)) are for thick-walled cylinders.

    However, the solution for internal cracks (Eq. (45)) with

    g 2=ffiffiffi

    3p

    is non-conservative for short and shallow

    cracks, especially for the cylinder with a very thin wall

    compared with the available FE results.

    (6) Little information for the effect of other load types, such as

    axial tension and global bending moment, on the limit

    pressure of a cylinder with an axial crack can be found.

    Limit load solutions for axially cracked cylinders under

    combined internal pressure, tension and global bending are

    currently lacking.

    2. New limit pressure solutions for thick-walled cylinders with

    axial cracks under internal pressure have been developed toovercome the problems addressed in Conclusion 1, above. The

    new solutions are

    (1) global solution for through-wall cracks,

    (2) global solutions for internal/external surface cracks,

    (3) local solutions for internal/external surface cracks.

    3. The newly developed limit pressure solutions have been

    compared with available FE data and the results show that the

    predictions using the new solutions are conservative and agree

    well with the FE results.

    Acknowledgements

    The author wishes to acknowledge Dr. P.J. Budden of BritishEnergy Generation Ltd. for his comments on this paper and Prof.

    Manfred Staat of Aachen University of Applied Sciences (Germany)

    for providing FE data. This paper is published by permission of

    British Energy Generation Ltd.

    Appendix A. Folias factor

    The Folias factor is a stress magnification factor due to the

    curvature of shells and was first reported by Folias [26] to addressthe stress increase in the near crack tip area in a thin-walled

    spherical vessel with a fully penetrating crack under internal

    pressure. Folias [19] then derived the factor for a thin-walled

    cylindrical vessel with a penetrating axial or circumferential crack

    under internal pressure, based on elastic thin-shell theory. At that

    time, Folias [19] obtained a theoretical solution for the stress

    magnification factor for axial cracks only for rm 0:55 andexpressed it as

    Mt ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    1 fr2mq

    (A1)

    with

    f

    1:61 forrm

    0:55 (A2)

    where

    rm cffiffiffiffiffiffiffiffiffi

    Rmtp (A3)

    Later, Erdogan and Kibler [27] solved the problem numerically

    and obtained the solution for axial cracks for rm 4:4. Theresults are tabulated in Table A1. Folias [28] found that the

    numerical results could still be expressed in the form of Eq. (A1),

    but the coefficient f 1:05 provided a good fit for the data,that is,

    f 1:05 forrm 4:4 (A4)Kiefner et al. [3] found that the limit pressure data from burst

    tests of pipes with through-wall defects could be well correlatedusing a Folias factor. In their paper [3], Kiefner et al. fitted the Folias

    Table A1

    Numerical solution of Folias factor [27,17].

    rm Mt

    0.110011 1.0096

    0.220022 1.0371

    0.330033 1.0795

    0.440044 1.1344

    0.550055 1.1993

    0.660066 1.2723

    0.770077 1.3519

    0.880088 1.4367

    0.990099 1.5256

    1.10011 1.61771.210121 1.7122

    1.320132 1.8085

    1.430143 1.906

    1.540154 2.0045

    1.650165 2.1035

    1.787679 2.2276

    1.925193 2.3519

    2.062706 2.4761

    2.20022 2.5999

    2.337734 2.7232

    2.475248 2.8459

    2.750275 3.0895

    3.025303 3.3303

    3.30033 3.5681

    3.575358 3.8029

    3.850385 4.0347

    4.125413 4.2637

    4.40044 4.4895

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    factor data shown in Table A1 [27,17] and found the data could be

    well represented by the following equation

    Mt ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    1 1:255 r2m 0:0135 r4mq

    (A5)

    Fig. A1 compares the three equations with the numerical data in

    Table A1. From Fig. A1, Eqs. (A5) and (A1) with f 1:61 or 1.05 canpredict the numerical data very well in the region r

    m 0:55. It is

    also seen that Eq. (A1) with f 1:05 is a good representation andEq. (A5) isthe bestfit of the datain the regionrm 4:4. However, Eq.(A1) with f 1:61 is very conservative in the region 1 < rm 4:4.

    Several factors should be clarified when using the Folias factor.

    Firstly, the Folias factor was derived for elastic material properties.

    It was used in the limit load solutions because Kiefner et al. found

    that it could correlate their experimental data very well. The author

    has not found any theoretical proof for elastic plastic materials.

    Secondly, the Folias factor was obtained for thin-walled shells.

    There is no solution for thick-walled shells. Finally, the theoretical

    solution for the Folias factor is available only for rm 4:4. Specialcare should be made for problems beyond this limitation.

    Appendix B. Back-wall effect on the limit pressure of

    a cylinder with an axial crack

    For a cylinder with an axial defect under internal pressure, the

    global limit load of the defective cylinder is the pressure corre-

    sponding tothe plastic collapse of both thefront-wall of thecylinder

    containing the defect and the defect-freeback-wall. The front-wall is

    weaker than the back-wall due to the defect. Denoting the pressure

    corresponding to the collapse of the front-wall, pLf, the total global

    limit pressure can be expressed as pLf DpL, where DpL is the extrapressure the back-wall can bear after the onset of the front-wall

    collapse. For thin-walled cylinders, DpL is negligible. However, it

    may become significant for cylinders with very thick walls. In this

    Appendix, DpL for through-wall and surfacecracks will be estimated.

    The back-wall of a cracked cylinder can be treated as a plate

    of thickness tsubjected to combined tension force, NL, and bendingmoment, MLp, due to the internal pressure,pLf DpL. The limit loadof an uncracked plate with a thickness t and unit width under

    combined tension and bending can be expressed as [29]

    NLsyt

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    4l2 1

    q 2l (B1)

    l MLptNL

    (B2)

    where l is the load ratio.

    Cylinder with through-wall cracks

    For a cylinder with an axial through-wall crack of length 2 c

    subjected to internal pressure, the tensile force, NL, andthe moment,

    MLp, in the back-wall due to the internal pressure, pLf DpL, are asfollows (see Fig. B1). The resultant force and moment in the back-

    wall can be obtained by taking the force equilibrium along the

    direction normal to the crack face and moment equilibrium in the

    back-wall, assuming that the back-wall only bears half of the force

    due to pLf but the full force due to DpL, and expressed as

    NL 2R*tDpL R*tpLf R*t

    2DpL pLf

    (B3)

    MLp

    NL R*tpLf

    R*t t

    2

    2R*tDpL

    R*t

    t

    2

    (B4)

    The load ratio, l, following Eq. (B2), for this geometry is

    l

    MLp

    NLt

    2DpL

    1 1

    2

    t

    R*t

    2DpL pLf

    tR*t

    (B5)

    In Eqs. (B3)(B5), R*t is the equivalent radiusto includethe effect of

    the crack face pressure and is defined, for long cracks (c! t), as

    R*t Ri without crack face pressure

    Ri t

    2with crack face pressure

    ((B6)

    The normalised limit pressure increase due to the back-

    wall effect, DpL=sy, can be obtained by inserting Eqs. (B3) and

    (B5) into Eq. (B1) and solving for DpL=sy. The result can be

    expressed as

    DpLsy

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    1 121 1

    Mtn tR*t

    21

    4

    1 1

    M2tn

    t

    R*t

    2vuut

    1 12

    1 1

    Mtn

    t

    R*t

    B7

    In Eq. (B7), the following assumption has been adopted

    pLfsyz

    t

    R*t

    1

    Mtn(B8)

    using Eq. (19), replacing Mt2 by Mtn defined by Eq. (53).

    0

    1

    2

    3

    4

    5

    6

    0 1 2 3 4 5

    m

    Mt

    Folias Factor, data

    Kiefner equation (eqn. (A5))

    Eqn. (A1) with = 1.61

    Eqn. (A1) with = 1.05

    Fig. A1. Comparison of Folias factor between numerical data [27,17] and threeequations.

    Ri

    t

    pLpLf +

    Front wall with a

    through-wall crackBack wall

    NL

    MLp2R*t

    Fig. B1. Back-wall loads for a cylinder with a through-wall crack (R*

    t shown for the caseof crack face pressure).

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    Cylinder with internal surface crack

    For a cylinder with an axial internal surface crack of length 2 c

    and depth a subjected to internal pressure, the back-wall effect is

    only from the cylinder of inner radius Ri and thickness a with

    a through-wall crack of length 2c (Fig. B2). The normalised

    pressure increase due to the back-wall effect, DpL=sy, for this case

    can be obtained directly from Eq. (B7) by replacing t, R*

    tand Mtn

    in Eq. (B7) by a, R*2 and Man, respectively. The result can be

    expressed as

    DpLsy

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1 1

    21 1

    Mana

    t

    t

    R*2

    21

    4

    1 1

    M2an

    a

    t

    t

    R*2

    2vuut

    1 12

    1 1

    Man

    a

    t

    t

    R*2

    B9

    where R*2 is defined in Eq. (10) and Man is defined in Eq. (61).

    Cylinder with external surface cracks

    For a cylinder with an axial external surface crack of length 2cand depth a subjected to internal pressure, the back-wall effect is

    only from the cylinder of inner radius Ro a and thickness a witha through-wall crack of length 2c(Fig. B3). The normalised pressure

    increase due to the back-wall effect, DpL=sy, for this case can be

    obtained directly from Eq. (B7) by replacing t, R*t and Mtn in Eq. (B7)

    by a, Ro a and Maxn, respectively, and then applying a factorRo a=Ri to the right-hand side of Eq. (B7). The result can beexpressed as

    DpLsy

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    k 121 1

    Maxna

    t

    t

    Ri

    21

    4

    1 1

    M2axn

    a

    t

    t

    Ri

    2vuut

    k 1

    21

    1

    Maxna

    t

    t

    Ri B10

    where Maxn is defined in Eq. (66).

    Appendix C. Calibration of the stress magnification factor

    for cylinders with through-wall cracks

    The limit pressure, pL, for a cylinder with a through-wall crack

    subjected to internal pressure may generally be expressed as

    pL DpLp0

    1Mtn

    (C1)

    where p0 is the limit pressure for crack-free cylinders, DpL is thepressure increase due to the back-wall effect (see Appendix B) and

    Mtn is the stress magnification factor. Staat and Vu have shown that

    Mtn can be expressed by the following equation

    Mtn ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    1 fr2oq

    (C2)

    The factor ro is a function of crack length, c, cylinder outer radius,

    Ro, and cylinder wall thickness, t, and is expressed by Eq. (26). The

    coefficient f may be calibrated from FE or experimental data.

    Combining Eqs. (C1) and (C2), the relationship between

    p0=pL DpL and ro is as follows

    p0

    pL

    DpL

    2

    1 fr2o (C3)

    This equation may be used to calibrate f. Fig. C1 shows the FE

    limit pressure data for cylinders with through-wall cracks under

    internal pressure (without crack face pressure) due to Staat and Vu

    [12], plotted as p0=pL2 against r2o. From Fig. C1, the data for variousk are widely scattered with increasingro and the coefficient, f, may

    depend on k. Moreover, the relationship between p0=pL2 and r2o isnon-linear for big k values. The FE data are then re-plotted in Fig. C2

    considering the back-wall effect, DpL. From the figure, the FE data

    for all k values considered tend to collapse to one line and can be

    represented by a straight line with a slopef 1:4. Note that DpL isa function ofMtn (see Eq. (B7) in Appendix B) and, therefore, f. The

    result f 1:4 was obtained by increasingf gradually and checking

    Ri

    t

    pLpLf +

    NL

    MLp

    2R*2

    Front wallBack wall

    a

    Fig. B2. Back-wall loads for a cylinder with an internal surface crack ( R*

    2 shown for thecase of crack face pressure).

    R0

    NL Front wallBack wall

    a

    t

    MLp

    pLpLf +

    Fig. B3. Back-wall loads for a cylinder with an external surface crack.

    0

    2

    4

    6

    8

    10

    12

    0 2 4 6 8 10 12 14

    (p0/pL)2

    k = 1.1

    k = 1.25

    k = 1.5

    k = 1.75

    k = 2

    Fig. C1. FE data [12] plotted in the form of Eq. (C3) for DpL 0.

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    the agreement with the FE data to obtain an upper-bound esti-

    mation of Mtn for all the FE data.

    References

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    0

    5

    10

    15

    20

    25

    0 2 4 6 8 10 12 14 16

    k = 1.1

    k = 1.25

    k = 1.5

    k = 1.75

    k = 2

    = 1.4

    1

    1.4

    (p

    0/(pL-

    pL)

    )2

    Fig. C2. FE data shown in Fig. C1 re-plotted in the form of Eq. (C3) with considering the

    back-wall correction.

    Y. Lei / International Journal of Pressure Vessels and Piping 85 (2008) 825850850