A New Family of Deep Hole Drilling Tools · 2018. 5. 10. · Chip breaker: Standard positive Guide...
Transcript of A New Family of Deep Hole Drilling Tools · 2018. 5. 10. · Chip breaker: Standard positive Guide...
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NEW-213-7 (03/2018)PAGE 1 OF 16
Drilling Range:Ø .551 - 1.102 (14mm - 28mm)
Thread Types:STS Outer four start threadSTS Inner single start threadDTS Outer four start thread
Insert Grades*:IN2005
Chip breaker:Standard positive
Guide Pads*:CD-SA - Solid carbide pad High wear resistanceCD-SB - Solid carbide pad High toughness
A New Family of Deep Hole Drilling Tools - Conventional style drill for lathes or mills, Conventional cross-hole style drill for lathes or mills Standard Lengths 10xD, 15xD and 25xD
- Gundrill style Gundrill cross-hole style Both styles offer lengths up to 94.488" OAL (2400mm)
- BTA drilling head available for STS & DTS systems
One insert for all three drill styles.The TPHT series of inserts offers 3 full cutting edges,chip splitter and positive geometry.
BTA
MC
GD
Features & Benefits:• Expanded Diameter Range: .551" (14mm) - 1.102" (28mm) • Excellent Hole Accuracy (IT10) • Excellent Surface Finish • Very High Feed • Wide range of applications • Extremely long life (3 corner insert) • No Diameter setting necessary • No Regrinding • Cross-holes up to 1.575" (40mm) diameter *Guide Pads and inserts must be purchased separately.
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 2 OF 16
GT14270146N5R01 0.562 0.08 10 7.63 5.91 2.20 1.000 1.26
GT14270225N5R01 0.562 0.08 15 10.43 8.86 2.20 1.000 1.26
GT14270375N5R01 0.562 0.08 25 16.06 14.76 2.20 1.000 1.26
GT14680146N5R01 0.578 0.08 10 7.78 5.91 2.20 1.000 1.26
GT14680225N5R01 0.578 0.08 15 10.67 8.86 2.20 1.000 1.26
GT14680375N5R01 0.578 0.08 25 16.45 14.76 2.20 1.000 1.26
GT15060146N5R01 0.593 0.08 10 7.93 6.30 2.20 1.000 1.26
GT15060320N5R01 0.593 0.08 15 10.90 9.45 2.20 1.000 1.26
GT15060400N5R01 0.593 0.08 25 16.83 15.75 2.20 1.000 1.26
GT15880160N5R01 0.625 0.08 10 8.25 6.30 2.20 1.000 1.26
GT15880320N5R01 0.625 0.08 15 11.38 9.45 2.20 1.000 1.26
GT15880400N5R01 0.625 0.08 25 17.63 15.75 2.20 1.000 1.26
GT17450175N5R01 0.687 0.09 10 9.25 7.09 2.20 1.000 1.26
GT17450262N5R01 0.687 0.09 15 12.80 10.63 2.20 1.000 1.26
GT17450436N5R01 0.687 0.09 25 19.88 17.72 2.20 1.000 1.26
GT18240182N5R01 0.718 0.12 10 9.65 7.48 2.20 1.000 1.26
GT18240274N5R01 0.718 0.12 15 13.39 11.22 2.20 1.000 1.26
GT18240456N5R01 0.718 0.12 25 20.87 18.70 2.20 1.000 1.26
GT18640186N5R01 0.734 0.12 10 9.65 7.48 2.20 1.000 1.26
GT18640280N5R01 0.734 0.12 15 13.39 11.22 2.20 1.000 1.26
GT18640466N5R01 0.734 0.12 25 20.87 18.70 2.20 1.000 1.26
GT19050191N5R01 0.750 0.12 10 10.04 7.87 2.20 1.000 1.26
GT19050286N5R01 0.750 0.12 15 13.98 11.81 2.20 1.000 1.26
GT19050476N5R01 0.750 0.12 25 21.85 19.69 2.20 1.000 1.26
GT20620206N6R01 0.812 0.13 10 10.43 8.27 2.36 1.250 1.57
GT20620309N6R01 0.812 0.13 15 14.57 12.40 2.36 1.250 1.57
GT20620516N6R01 0.812 0.13 25 22.84 20.67 2.36 1.250 1.57
GT22230222N6R01 0.875 0.13 10 10.83 9.06 2.36 1.250 1.57
GT22230333N6R01 0.875 0.13 15 16.54 13.58 2.36 1.250 1.57
GT22230556N6R01 0.875 0.13 25 25.59 22.64 2.36 1.250 1.57
GT23800238N6R01 0.937 0.13 10 12.80 9.84 2.36 1.250 1.57
GT23800357N6R01 0.937 0.13 15 17.72 14.76 2.36 1.250 1.57
GT23800595N6R01 0.937 0.13 25 27.56 24.61 2.36 1.250 1.57
GT25400254N6R01 1.000 0.15 10 11.35 10.24 2.36 1.250 1.57
GT25400381N6R01 1.000 0.15 15 18.31 15.35 2.36 1.250 1.57
GT25400635N6R01 1.000 0.15 25 28.54 25.59 2.36 1.250 1.57
Part NumberDC
Cutting Dia.
PLPoint
Length
ULDRUsable Length
Dia. Ratio
LFFunctional
Length
LUXUsable
Length Max.
LSShankLength
DCONConnection
Dia.
DFFlange
Dia.
LUXWEP
DCON
LS
DF
LF
DC
PL
.78" (20mm) Max. Cross-Hole Length
CONVENTIONAL DRILLS (INCH)
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 3 OF 16
GT14000225JFR01 14.00 2.0 15 261 225 56 25.00 32
GT14000300JFR01 14.00 2.0 20 336 300 56 25.00 32
GT14000375JFR01 14.00 2.0 25 411 375 56 25.00 32
GT14500225JFR01 14.50 2.0 15 262 225 56 25.00 32
GT14500300JFR01 14.50 2.0 20 337 300 56 25.00 32
GT14500375JFR01 14.50 2.0 25 412 375 56 25.00 32
GT15000240JFR01 15.00 2.0 15 278 240 56 25.00 32
GT15000320JFR01 15.00 2.0 20 358 320 56 25.00 32
GT15000400JFR01 15.00 2.0 25 438 400 56 25.00 32
GT16000160JFR02 16.00 2.3 10 209 170 56 25.00 32
GT16000240JFR02 16.00 2.3 15 294 255 56 25.00 32
GT16000400JFR02 16.00 2.3 25 464 425 56 25.00 32
GT16500160JFR02 16.50 2.3 10 209 170 56 25.00 32
GT16500248JFR02 16.50 2.3 15 294 255 56 25.00 32
GT16500413JFR02 16.50 2.3 25 464 425 56 25.00 32
GT17000170JFR02 17.00 2.3 10 220 180 56 25.00 32
GT17000255JFR02 17.00 2.3 15 310 270 56 25.00 32
GT17000425JFR02 17.00 2.3 25 490 450 56 25.00 32
GT17500263JFR02 17.50 2.3 15 310 270 56 25.00 32
GT17500445JFR02 17.50 2.3 25 490 450 56 25.00 32
GT18000180JFR02 18.00 2.3 10 232 190 56 25.00 32
GT18000270JFR02 18.00 2.3 15 327 285 56 25.00 32
GT18000450JFR02 18.00 2.3 25 517 475 56 25.00 32
GT18500463JFR01 18.50 3.0 15 327 285 56 25.00 32
GT18500463JFR01 18.50 3.0 25 517 475 56 25.00 32
GT19000190JFR01 19.00 3.0 10 243 200 56 25.00 32
GT19000285JFR01 19.00 3.0 15 343 300 56 25.00 32
GT19000475JFR01 19.00 3.0 25 543 500 56 25.00 32
GT19500293JFR01 19.50 3.0 15 343 300 56 25.00 32
GT19500488JFR01 19.50 3.0 25 543 500 56 25.00 32
GT20000200JGR01 20.00 3.0 10 255 210 60 32.00 40
GT20000300JGR01 20.00 3.0 15 360 315 60 32.00 40
GT20000500JGR01 20.00 3.0 25 570 525 60 32.00 40
GT21000315JGR01 21.00 3.3 15 376 330 60 32.00 40
GT21000525JGR01 21.00 3.3 25 596 550 60 32.00 40
LUXWEP
DCON
LS
DF
LF
DC
PL
.78" (20mm) Max. Cross-Hole Length
CONVENTIONAL DRILLS (METRIC)
Part NumberDC
Cutting Dia.
PLPoint
Length
ULDRUsable Length
Dia. Ratio
LFFunctional
Length
LUXUsable
Length Max.
LSShankLength
DCONConnection
Dia.
DFFlange
Dia.
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NEW-213-7 (03/2018)PAGE 4 OF 16
LUXWEP
DCON
LS
DF
LF
DC
PL
.78" (20mm) Max. Cross-Hole Length
CONVENTIONAL DRILLS (METRIC)
GT22000330JGR01 22.00 3.3 15 393 345 60 32.00 40
GT22000550JGR01 22.00 3.3 25 623 575 60 32.00 40
GT23000345JGR01 23.00 3.3 15 409 360 60 32.00 40
GT23000575JGR01 23.00 3.3 25 649 600 60 32.00 40
GT24000360JGR01 24.00 3.3 15 426 375 60 32.00 40
GT24000600JGR01 24.00 3.3 25 676 625 60 32.00 40
GT25000375JGR01 25.00 3.3 15 442 390 60 32.00 40
GT25000625JGR01 25.00 3.3 25 702 650 60 32.00 40
GT26000390JGR01 26.00 3.8 15 449 405 70 40.00 50
GT26000650JGR01 26.00 3.8 25 719 675 70 40.00 50
GT27000405JGR01 27.00 3.8 15 465 420 70 40.00 50
GT27000405JGR01 27.00 3.8 25 745 700 70 40.00 50
GT28000420JGR01 28.00 3.8 15 467 420 70 40.00 50
GT28000700JGR01 28.00 3.8 25 747 700 70 40.00 50
Part NumberDC
Cutting Dia.
PLPoint
Length
ULDRUsable Length
Dia. Ratio
LFFunctional
Length
LUXUsable
Length Max.
LSShankLength
DCONConnection
Dia.
DFFlange
Dia.
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NEW-213-7 (03/2018)PAGE 5 OF 16
LUXLF LS
DCONDC DF
PL WEP
1.57" (40mm) Max. Cross-Hole Length
CONVENTIONAL CROSS-HOLE DRILLS (INCH)
GTADP14680146N5R01 0.578 0.08 10 7.78 5.74 2.20 1.00 1.26
GTADP14680220N5R01 0.578 0.08 15 10.67 8.66 2.20 1.00 1.26
GTADP15060150N5R01 0.593 0.08 10 7.938 5.93 2.20 1.00 1.26
GTADP15060225N5R01 0.593 0.08 15 10.90 8.89 2.20 1.00 1.26
GTADP18240182N5R01 0.718 0.12 10 9.18 7.18 2.20 1.00 1.26
GTADP18240274N5R01 0.718 0.12 15 12.77 10.77 2.20 1.00 1.26
GTADP18240456N5R01 0.718 0.12 25 19.95 17.95 2.20 1.00 1.26
GTADP18640186N5R01 0.734 0.12 10 9.34 7.34 2.20 1.00 1.26
GTADP18640280N5R01 0.734 0.12 15 13.01 11.01 2.20 1.00 1.26
GTADP18640466N5R01 0.734 0.12 25 20.35 18.35 2.20 1.00 1.26
GTADP23800238N6R01 0.937 0.13 10 11.37 9.37 2.76 1.25 1.57
GTADP23800357N6R01 0.937 0.13 15 16.06 14.05 2.76 1.25 1.57
GTADP23800595N6R01 0.937 0.13 25 25.43 23.42 2.76 1.25 1.57
Part NumberDC
Cutting Dia.
PLPoint
Length
ULDRUsable Length
Dia. Ratio
LFFunctional
Length
LUXUsable
Length Max.
LSShankLength
DCONConnection
Dia.
DFFlange
Dia.
For Cross-Hole Applications:Deep-Trio BTA, MC and GD with single row of guide pads can cross up to a .78” (20 mm) hole.Deep-Trio MC and GD with a double row of guide pads can cross up to a 1.57” (40 mm) hole.
Extra long guide padsallow drilling through cross-holes up to 1.57” (40mm) dia.
An additional guide pad stabilizes the drill when the insert passes the cross-hole
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 6 OF 16
GT XXXX YYYY ZZ RXX Series Drill Dia. (mm) Drill Length (OAL) (mm) Driver Variation
Example: .75" diameter drill with 72" OAL and 1.00" driver = GT-1905-1828-58-RXX
Deep-Trio Gundrills are made to order per application.Use the following guideline to determine the Description:
Reference pages 11 and 12 for Insert and Guide Pad information.Reference page 8 for Driver information.
DC DCON
PL LSLUX
.78" (20mm) Max. Cross-Hole Length
LFWEP
GT-1745-1500-58-R01 0.6870 0.09 59.05 55.40 2.76 1.000
GT-1824-1500-58-R01 0.7180 0.12 59.05 55.35 2.76 1.000
GT-1864-1500-58-R01 0.7340 0.12 59.05 55.35 2.76 1.000
GT-1905-1500-59-R01 0.7500 0.12 59.05 55.31 2.76 1.000
GT-2062-1500-59-R01 0.8120 0.13 59.05 55.24 2.76 1.250
GT-2223-1500-59-R01 0.8750 0.13 59.05 55.13 2.76 1.250
GT-2380-1500-59-R01 0.9370 0.13 59.05 55.09 2.76 1.250
GT-2540-1500-59-R01 1.0000 0.15 59.05 54.99 2.76 1.250
GUNDRILLS (INCH)
Part NumberDC
Cutting Dia.
PLPoint
Length
LFFunctional
Length
LUXUsable
Length Max.
LSShankLength
DCONShank
Dia.
SEMI-STANDARD ITEMS
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 7 OF 16
DC
PLLF
LS
DCON
PL LUXWEP
1.57" (40mm) Max. Cross-Hole Length
CROSS-HOLE GUNDRILLS (INCH)
GT XXXX YYYY ZZ RXX Series Drill Dia. (mm) Drill Length (OAL) (mm) Driver Variation
Example: .75" diameter drill with 72" OAL and 1.00" driver = GT-1905-1828-58-RXX
Deep-Trio Gundrills are made to order per application.Use the following guideline to determine the Description:
Reference pages 11 and 12 for Insert and Guide Pad information.Reference page 8 for Driver information.
Part NumberDC
Cutting Dia.
PLPoint
Length
LFFunctional
Length
LUXUsable
Length Max.
LSShankLength
DCONShank
Dia.
GTADP-1468-1828-S9-R01 0.578 0.08 72.00 68.37 2.76 1.250
GTADP-1468-2286-S9-R01 0.578 0.08 90.00 86.02 2.76 1.250
GTADP-1506-1500-S9-R01 0.593 0.08 59.00 55.34 2.76 1.250
GTADP-1506-1828-S9-R01 0.593 0.08 72.00 68.34 2.76 1.250
GTADP-1824-1828-S9-R01 0.718 0.12 72.00 68.18 2.76 1.250
GTADP-1824-2286-S9-R01 0.718 0.12 90.00 86.18 2.76 1.250
GTADP-1864-1500-S9-R01 0.734 0.12 59.00 55.18 2.76 1.250
GTADP-1864-1828-S9-R01 0.734 0.12 72.00 68.18 2.76 1.250
GTADP-2380-1500-S9-R01 0.934 0.13 59.00 54.82 2.76 1.250
GTADP-2380-1828-S9-R01 0.937 0.13 72.00 67.82 2.76 1.250
GTADP-2380-2286-S9-R01 0.937 0.13 90.00 85.82 2.76 1.250
STANDARD ITEMS
For Cross-Hole Applications:Deep-Trio BTA, MC and GD with single row of guide pads can cross up to a .78” (20 mm) hole.Deep-Trio MC and GD with a double row of guide pads can cross up to a 1.57” (40 mm) hole.
Extra long guide padsallow drilling through cross-holes up to 1.57” (40mm) dia.
An additional guide pad stabilizes the drill when the insert passes the cross-hole
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 8 OF 16
• Recommended design
STANDARD GUNDRILL DRIVERS
Driver Type Drawing D x L Driver Code Carbide TippedGun DrillsSolid Carbide
Gun Drills
CylindricalDIN1835ADIN6535HA
10 x 40 05 • •12 x 45 06 • •16 x 48 08 • •20 x 50 10 • 25 x 56 11 •
WeldonDIN1835B
DIN6535HB
10 x 40 18 • •12 x 45 19 • •16 x 48 20 • •20 x 50 22 • •25 x 56 23 •
Whistle NotchDIN1835E
10 x 40 30 • •12 x 45 31 • •16 x 48 32 • •20 x 50 34 • •25 x 56 35 •
Whistle NotchDIN6535HE
10 x 40 40 • •12 x 45 41 • •16 x 48 42 • •18 x 50 44 • •
Central clampingsurface 15°
10 x 40 54 • •16 x 45 55 •25 x 70 57 •
Central clampingsurface 15°
.750 x 2.748 56 •
1.00 x 2.748 58 •
Central clamping tapered .750 x 2.748 76 •
Frontal clampingsurface 2°
.750 x 2.748 79 •
1.00 x 2.748 80 •
CylindricalDIN1835ADIN6535HA
.500 x 1.781 94 •
.750 x 2.031 95 •1.000 x 2.281 96 •1.250 x 2.281 97 •1.250 x 2.755 S9 •
WeldonDIN1835BDIN6535HB
.500 x 1.781 98 •
.750 x 2.031 99 •1.000 x 2.281 100 •1.250 x 2.281 101 •
LS
DCON
L
D
LS
DCON
LS
DCON
LS
DCON
LS
DCON
LS
DCON
LS
DCON
LS
DCON
L
D
LS
DCON
INCH
LS
DCON
MET
RIC
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 9 OF 16
TBTA-DT DRILL HEADS OUTER FOUR START THREAD
LFPL
DCON1
DCON2CCMS
DC
WEP
Chip Splitter
Wiper
Positive Chipbreaker
TPHT INSERT FEATURES
TBTA-DT.687SE4-15 0.687 0.08 2.165 0.465 0.535 STS EXT.-15mm BTSI015
TBTA-DT.718SE4-16 0.718 0.12 2.205 0.492 0.571 STS EXT.-16mm BTSI016
TBTA-DT.734SE4-16 0.734 0.12 2.205 0.492 0.571 STS EXT.-16mm BTSI016
TBTA-DT.750SE4-17 0.750 0.12 2.205 0.531 0.610 STS EXT.-17mm BTSI017
TBTA-DT.812SE4-18 0.812 0.13 2.362 0.551 0.630 STS EXT.-18mm BTSI018
TBTA-DT.875SE4-20 0.875 0.13 2.579 0.630 0.709 STS EXT.-20mm BTSI020
TBTA-DT.937SE4-20 0.937 0.13 2.579 0.630 0.709 STS EXT.-20mm BTSI020
TBTA-DT1.000SE4-22 1.000 0.15 2.657 0.689 0.768 STS EXT.-22mm BTSI022
TBTA-DT1.062SE4-24 1.062 0.15 2.657 0.748 0.827 STS EXT.-24mm BTSI024
Part NumberDC
CuttingDia.
PLPoint
Length
LFFunctional
Length
DCON1Shank
Dia.
DCON2Shank
Dia.
CCMSConnection
Code
TUBEPart
Number
SEMI-STANDARD ITEMS
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 10 OF 16
TBTA-DT.XXXSI1-13A 0.629 0.09 2.106 0.488 0.425 STS INT.-13mm BTSE013A
TBTA-DT.XXXSI1-13B .630 - .649 0.09 2.106 0.500 0.437 STS INT.-13mm BTSE013B
TBTA-DT.XXXSI14-14A .650 - .679 0.09 2.106 0.528 0.465 STS INT.-14mm BTSE014A
TBTA-DT.XXXSI14-14B .680 - .708 0.09 2.106 0.539 0.476 STS INT.-14mm BTSE014B
TBTA-DT.XXXSI1-15 .709 - .748 0.12 2.106 0.567 0.504 STS INT.-15mm BTSE015
TBTA-DT.XXXSI1-16.5 .749 - .787 0.12 2.106 0.606 0.543 STS INT.-16.5mm BTSE016.5
TBTA-DT.XXXSI1-18 .788 - .866 0.13 2.283 0.650 0.571 STS INT.-18mm BTSE018
TBTA-DTX.XXXSI1-20 .867 - .984 0.13 2.362 0.748 0.630 STS INT.-20mm BTSE020
TBTA-DTX.XXXSI1-22 0.985 0.15 2.362 0.787 0.669 STS INT.-22mm BTSE022
TBTA-DTX.XXXSI1-22 .986 - 1.062 0.15 2.559 0.787 0.669 STS INT.-22mm BTSE022
TBTA-DTX.XXXSI1 1.062 - 1.102 0.15 2.559 0.866 0.748 STS INT.-24mm BTSE024
TBTA-DT DRILL HEADS INNER SINGLE START THREAD
LF
DCON1DC
DCON2CCMS
PL
WEP
TBTA-DT.XXXDE4-18 .725 - .787 0.12 2.402 0.551 0.630 DTS EXT.-18mm BTDO018 BTDI012
TBTA-DT.XXXDE4-19.5 .788 - .858 0.13 2.500 0.630 0.709 DTS EXT.-19.5mm BTDO019.5 BTDI014
TBTA-DT.XXXDE4-21.5 .859 - .866 0.13 2.500 0.689 0.768 DTS EXT.-21.5mm BTDO021.5 BTDI015
TBTA-DT.XXXDE4-21.5 .867 - .948 0.13 2.500 0.689 0.768 DTS EXT.-21.5mm BTDO021.5 BTDI015
TBTA-DT.XXXDE4-23.5 .949 - .984 0.15 2.579 0.748 0.837 DTS EXT.-23.5mm BTDO023.5 BTDI016
TBTA-DT.XXXDE4-23.5 .984 - 1.039 0.15 2.657 0.748 0.827 DTS EXT.-23.5mm BTDO023.5 BTDI016
TBTA-DT.XXXDE4-26 1.040 - 1.102 0.15 2.776 0.827 0.925 DTS EXT.-26mm BTDO026 BTDI018
TBTA-DT DRILL HEADS OUTER FOUR START THREAD
LF
DCON1DC
DCON2CCMS
PL
WEP
Part NumberDC
CuttingDia.
PLPoint
Length
LFFunctional
Length
DCON1Shank
Dia.
DCON2Shank
Dia.
CCMSConnection
Code
TUBEPart
Number
Part NumberDC
CuttingDia.
PLPoint
Length
LFFunctional
Length
DCON1Shank
Dia.
DCON2Shank
Dia.
CCMSConnection
Code
OUTERTUBE
INNERTUBE
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 11 OF 16
.551 - .629" (14.00mm - 15.99mm) TPHT070304R 0.302 0.090 •
.630 - .708" (16.00mm - 18.00mm) TPHT080305R 0.336 0.110 •
.709 - .787" (18.01mm - 20.00mm) TPHT090305R 0.328 0.118 •
.788 - .865" (20.01mm - 21.99mm) TPHT100305R 0.363 0.130 •
.866 - 984" (22.00mm - 25.00mm) TPHT110405R 0.409 0.150 •
.985 - 1.102" (25.01mm - 28.00mm) TPHT120405R 0.456 0.169 •
TPHT INSERTS
Drill Diameter - inch (mm) Insert NumberDims (inch) Grade
IC S IN2005
GUIDE PADS
TPHT07 - TPHT08 TPHT09 - TPHT12
S
IC32°
S
13° IC
INSLS
R
W1
.551 - .629" (14.00mm - 15.99mm) PAD-GO05-060… 0.196 0.098 0.708 .236" •
.630 - .708" (16.00mm - 18.00mm) PAD-GO05-075… 0.196 0.098 0.708 .295" •
.709 - .826" (18.01mm - 21.00mm) PAD-GO06-085… 0.236 0.118 0.787 .346" • •
.827 - .984" (21.01mm - 25.00mm) PAD-GO06-100… 0.236 0.118 0.787 .394" • •
.985 - 1.102" (25.01mm - 28.00mm) PAD-GO06… 0.236 0.118 0.787 .472" • •
Drill Diameter - inch (mm) Guide Pad SizeDims (inch) Grades
W1 S INSL R CD-SA CD-SB
• = Stocked Items
• = Stocked Items
CD-SA
CD-SB
Toughness
Wear Resistance
GRADE APPLICATION
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 12 OF 16
Insert
Part Number TPHT070304R TPHT080305R TPHT090305R TPHT100305R TPHT100305R TPHT110405R TPHT120405R
Screw SR14-560/S SR14-560/S SR14-560/S SR34-506 SR34-506 SR14-571/S SR14-506
Wrench T-8F T-8F T-8F T-9F T-9F T-15F T-15F
GuidePads
Part Number PAD-GO05-060CD PAD-GO05-075CD PAD-GO06-085CD PAD-GO06-085CD PAD-GO06-100CD PAD-GO06-100CD PAD-GO06CD
Screw SR34-508 SR34-508 SR34-508 SR34-508 SR34-508 SR34-508 SR34-508
Wrench T-7F T-7F T-7F T-7F T-7F T-7F T-7F
PARTS LIST
ComponentsDrill Diameter (inch)
.551 - .629 .630 - .708 .709 - .787 .788 - .826 .827 - .865 .866 - .984 .985 - 1.102
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 13 OF 16
DRILLING PROCESS (STARTING)
DRILLING PROCESS (CROSS-HOLES)
1. 1 - 2 mm before cross-hole
Reduce feed by 30 – 50%Maintain same RPM
2. Cross through hole
Maintain same RPM
3. 1 - 2 mm after cross-hole.
Resume original feed rate and RPM
0.591“
0.394“
0.197“
1. Pilot HoleDrill Diameter +0.0039" ~ +0.0012"Depth = 0.591"
2. Approach - Rapid, Coolant OnVc = 16 ~ 32 SFMf = 0.02" ~ 0.039"/revDepth = 0.394"
3. Enter Pilot Hole, Begin Drilling 0.394" ~ 0.984"
Vc: 100 %f: 80 %
4. Drill Feed After 1.00"Vc: 100 %f: 100 %
5. Retract
*NOTE:Possible risks: To prevent injuries, do NOT operate any deep hole drill, which uses pre-drilled pilot hole, at full speed before entering the pilot hole. The deep hole drill may fracture due to vibration and cause injuries.Counter measures: Do NOT operate the deep hole drill at full speed before engaging the pilot hole. Enter the pilot hole slowly at a speed of 50 - 100 RPM.
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845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 14 OF 16
ISO Material Condition Hardness (HB) Speed (SFM) Feed (in/rev)
P
Carbon steel High carbon Tool steel
0.1-0.25% C Non hardened 125 295 - 426 .007 - .0079
0.25-0.25 % C Non hardened 190 295 - 426 .007 - .0079
0.25-0.25 % C Hardened/Tempered 250 295 - 426 .007 - .0079
0.55-0.80 % C Non hardened 220 230 - 426 .004 - .010
0.55-0.80 % C Hardened/Tempered 300 230 - 426 .004 - .010
Low alloyed(alloying element < 5%)
Non hardened 200 230 - 393 .004 - .010
Hardened and tempered
275 197 - 393 .004 - .010
300 197 - 393 .004 - .010
350 197 - 393 .004 - .010
High alloyed Cast ironTool steel
Non hardened 200 230 - 426 .004 - .010
Hardened and tempered 325 230 - 426 .004 - .010
M Stainless steel
Ferritic 200 262 - 426 .002 - .004
Martensite 240 262 - 426 .002 - .004
Austenite 180 262 - 426 .002 - .004
K
Ductile cast ironFerritic/Pearlitic 180 164 - 360 .004 - .008
Pearlitic 260 164 - 360 .004 - .008
Gray cast ironLow tensile strength 160 197 - 360 .004 - .008
High tensile strength 250 197 - 360 .004 - .008
Malleable cast ironFerritic 130 230 - 360 .004 - .008
Pearlitic 230 230 - 360 .004 - .008
N
Aluminum alloy forgingNon-aged 60 213 - 426 .004 - .008
Soluted, Aged 100 213 - 426 .003 - .007
Aluminum alloy casting
Non-aged 75 213 - 426 .003 - .007
Soluted, Aged 90 213 - 426 .003 - .007
High silicon 130 213 - 426 .003 - .007
Copper alloy
Free cutting copper 110 213 - 426 .003 - .007
Brass, Red brass 90 213 - 426 .003 - .007
Electrolytic copper 100 213 - 426 .003 - .007
S
Hear resistant super alloy
Non-aged 200 66 - 164 .003 - .007
Soluted, Aged 280 66 - 164 .003 - .007
Non-aged 250 66 - 164 .003 - .007
Soluted, Aged 350 66 - 164 .003 - .007
Casted 320 66 - 164 .003 - .007
Titanium alloy- Rm400 98 - 164 .003 - .007
- Rm1050 98 - 164 .003 - .007
DRILL HEAD OPERATING PARAMETERS
-
845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 15 OF 16
ISO Material Condition Hardness (HB) Speed (SFM) Feed (in/rev)
P
Carbon steel High carbon Tool steel
0.1-0.25% C Non hardened 125 263 - 459 .004 - .008
0.25-0.25 % C Non hardened 190 263 - 459 .004 - .008
0.25-0.25 % C Hardened/Tempered 250 263 - 459 .004 - .008
0.55-0.80 % C Non hardened 220 263 - 459 .004 - .008
0.55-0.80 % C Hardened/Tempered 300 263 - 459 .004 - .008
Low alloyed(alloying element < 5%)
Non hardened 200 263 - 394 .004 - .008
Hardened and tempered
275 263 - 394 .004 - .008
300 263 - 394 .004 - .008
350 263 - 394 .004 - .008
High alloyed Cast ironTool steel
Non hardened 200 263 - 394 .004 - .008
Hardened and tempered 325 230 - 426 .004 - .008
M Stainless steel
Ferritic 200 263 - 459 .003 - .004
Martensite 240 263 - 459 .003 - .004
Austenite 180 263 - 459 .003 - .004
K
Ductile cast ironFerritic/Pearlitic 180 263 - 459 .004 - .008
Pearlitic 260 263 - 459 .004 - .008
Gray cast ironLow tensile strength 160 263 - 459 .004 - .008
High tensile strength 250 263 - 459 .004 - .008
Malleable cast ironFerritic 130 263 - 459 .004 - .008
Pearlitic 230 263 - 459 .004 - .008
N
Aluminum alloy forgingNon-aged 60 213 - 426 .004 - .008
Soluted, Aged 100 213 - 426 .003 - .007
Aluminum alloy casting
Non-aged 75 213 - 426 .003 - .007
Soluted, Aged 90 213 - 426 .003 - .007
High silicon 130 213 - 426 .003 - .007
Copper alloy
Free cutting copper 110 213 - 426 .003 - .007
Brass, Red brass 90 213 - 426 .003 - .007
Electrolytic copper 100 213 - 426 .003 - .007
S
Hear resistant super alloy
Non-aged 200 66 - 164 .003 - .007
Soluted, Aged 280 66 - 164 .003 - .007
Non-aged 250 66 - 164 .003 - .007
Soluted, Aged 350 66 - 164 .003 - .007
Casted 320 66 - 164 .003 - .007
Titanium alloy- Rm400 98 - 196 .003 - .007
- Rm1050 98 - 196 .003 - .007
DRILL OPERATING PARAMETERS
-
845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-213-7 (03/2018)PAGE 16 OF 16
ISO Material Condition Hardness (HB) Speed (SFM) Feed (in/rev)
P
Carbon steel High carbon Tool steel
0.1-0.25% C Non hardened 125 263 - 459 .004 - .008
0.25-0.25 % C Non hardened 190 263 - 459 .004 - .008
0.25-0.25 % C Hardened/Tempered 250 263 - 459 .004 - .008
0.55-0.80 % C Non hardened 220 263 - 459 .004 - .008
0.55-0.80 % C Hardened/Tempered 300 263 - 459 .004 - .008
Low alloyed(alloying element < 5%)
Non hardened 200 263 - 394 .004 - .008
Hardened and tempered
275 263 - 394 .004 - .008
300 263 - 394 .004 - .008
350 263 - 394 .004 - .008
High alloyed Cast ironTool steel
Non hardened 200 263 - 394 .004 - .008
Hardened and tempered 325 230 - 426 .004 - .008
M Stainless steel
Ferritic 200 263 - 459 .003 - .004
Martensite 240 263 - 459 .003 - .004
Austenite 180 263 - 459 .003 - .004
K
Ductile cast ironFerritic/Pearlitic 180 263 - 459 .004 - .008
Pearlitic 260 263 - 459 .004 - .008
Gray cast ironLow tensile strength 160 263 - 459 .004 - .008
High tensile strength 250 263 - 459 .004 - .008
Malleable cast ironFerritic 130 263 - 459 .004 - .008
Pearlitic 230 263 - 459 .004 - .008
N
Aluminum alloy forgingNon-aged 60 213 - 426 .004 - .008
Soluted, Aged 100 213 - 426 .003 - .007
Aluminum alloy casting
Non-aged 75 213 - 426 .003 - .007
Soluted, Aged 90 213 - 426 .003 - .007
High silicon 130 213 - 426 .003 - .007
Copper alloy
Free cutting copper 110 213 - 426 .003 - .007
Brass, Red brass 90 213 - 426 .003 - .007
Electrolytic copper 100 213 - 426 .003 - .007
S
Hear resistant super alloy
Non-aged 200 66 - 164 .003 - .007
Soluted, Aged 280 66 - 164 .003 - .007
Non-aged 250 66 - 164 .003 - .007
Soluted, Aged 350 66 - 164 .003 - .007
Casted 320 66 - 164 .003 - .007
Titanium alloy- Rm400 98 - 196 .003 - .007
- Rm1050 98 - 196 .003 - .007
DRILL OPERATING PARAMETERS