MILLINGBridgeport GX 480Machining Center

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www.bpt.com Machine Summary and Quotation

Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Bridgeport GX 480 Machining Center as a solution to your machining requirements.

Bridgeport’s high quality, highly specified Vertical Machining Center, the GX 480 is a lightening quick extremely compact yet rugged machine; developed for applications that require speed as well as accuracy. The GX 480 is manufactured from quality sourced grey cast iron to the highest standards and possesses a level of reliability unsurpassed in the industry. A fully digital machine with a rapid traverse rate of 1,417 ipm X, Y and Z and acceleration rates of 4.8 m/sec² providing a fast and accurate response to all your machining needs.

The GX 480 is ideal whether you are a job shop or OEM, the machine was designed with flexibility and throughput in mind.

Included Features

• 8.4” color LCD • 10,000 RPM Spindle• CT40 or BT40 Big Plus • Air Hose with Air Gun• AIAPC Contour Control • Rigid Tapping• Work Light • On board PCMCIA memory card slot• Fully interlocked machine guarding • Manual Guide 0i 4th Axis Prewire Coolant Wash DownCNC Control – Fanuc i Series GX Prep for Through SpindleCoolant

“No tool holders are provided as standard equipment with this machine – these must be purchased separately. We offer an extensive line of high-quality tool holders. Please consult with your sales representative for a complete list.”

Please refer to the attached lists for available options and full machine specifications.

Machine Options

Tool Changer Factory installed pricing only GX 480 PRICE

20 Position 40 Taper Swing arm style ATC Standard

Coolant System

Complete coolant system Standard INCLUDEDThrough Spindle Coolant 280 PSI OptionPrep for Through Spindle Coolant (Supports 280-1,000PSI) Standard INCLUDED Factory Fit OnlyPart 2 of Through Spindle Coolant for 280 PSI Option

(Only to be used when TSC Prep is already installed)Coolant Wash Down (should include with Chip Auger Sys) Standard INCLUDEDCoolant wash gun OptionCutter airblast Option

Control Factory installed pricing onlyFanuc i Series GX Standard INCLUDEDAIAPC look ahead control Standard INCLUDEDManual Guide 01 Standard INCLUDEDSpare M Code OptionAutomatic Power Off, M30 or M80 OptionData Server, Ethernet interface 100MB & Memory card with 256MB OptionAICC for improved HS cutting capability, Ethernet Interface 100 MB, OptionMemory Card with 256MBNote: Price above for Data server WITH AICC is factory installed only. Data Server Option (alone) as priced above is factory installed Pricing, field installation can be quoted separately.

Electrics

Fanuc controls are 208-230 volt systems and require a transformer for any voltage outside the standard operating range.

Spiindle

10,000 RPM Spindle Standard INCLUDEDCT-40, Big Plus Spindle Taper Standard INCLUDEDCT40 to BT 40 conversion kit (20 position swing arm) Option

Miscellaneous Options Factory installed pricing only

Chip Conveyor System Hinge Type OptionChip Auger System OptionAuto door (factory installed only) OptionStack Light Option

Probing

OMP40 OTS OMI2T Kit – Renishaw (NV 0002536COMBO5) Option

Wireless Probe Interface (required for NV 0002536COMBO5) OptionPlease note the above items do not include installation

Machine Specifications

Axis TravelTable (X axis) 18.9 in. (480mm)Saddle (Y axis) 15.8 in. (400mm)Head (Z axis) 16.9 in. (430mm)

Positioning Auto Mode (X and Y axes) 1,417 in./min.Auto Mode (Z axis) 1,417 in./min.Manual Mode (X,Y and Z axes) 0-354 in./min.Feedrate Range (X, Y and z axes) 0.1-590 in./min.Acceleration x/y/z

Fanuc 190/190/190 in./ s2 (4.8/4.8/4.8m/ s2)Minimum Increment 0.00004 in. (.001mm)Ball Screw Diameter and Pitch(X, Y) 1.26” x .629” Ball Screw Diameter and Pitch (Z) 1.26” x .472”

SpindleSpindle Speed Range 10,000 RPMSpindle Motor HP Rating (CT/15 min/1 min)Fanuc 7.5/10/20 hp (5.5/7.5/15kW)Spindle Torque 1,500 rpm, Fanuc 35 ft./lbsRetention Force 1430lbsfSpindle Taper No. 40Tool Holder CT40 or BT40Distance from table surface to Spindle Gauge Plane 5.9” min – 22.8”

WorktableWorking surface 23.6 X 15.8 in.Table load 661lbs. (300 kg)Number of T-Slots 3 on 4.92” (125mm) centersT-Slot Size .551” (14 mm)

ControlFanuc i Series GX

Option Swing Arm Style ATCType of tool shank BT40 or CT40 taperMagazine capacity 20 ToolsTool Select by Shortest Path and Random Select Bi-DirectionalMaximum tool diameter (Adjacent pockets) 3.14 in. (80 mm)Maximum Tool Length 7.48 in. (190 mm)Maximum Tool Weight 15.7 lbs. (7kg)Random Tool change time (tool to tool/c to c) 2.2/4.5 sec.

Coolant Coolant tank capacity 31.7US gallons (120L)

AccuracyPositioning +/- 0.0004 in. (+/- 0.010mm)Repeatability +/- 0.0002 in. (+/- 0.005mm)

Machine SizeMachine height 82.2 in. (2,088mm)Floor space 62.01 in. wide x 83.35 in. deep (1,575mm x

2,168mm)Mass of machine 6204lbs (2,820kg)

Service Requirements (Fanuc)Electrical Supply (Input) Structure  Balanced 3-phaseCycles  60 HzPower  64 FLAVoltage - Fanuc 220 volt

Note: Other voltages require an external transformerCompressed Air (Pressure Flow) 70 psi/4.9 cfmNozzle Coolant  13 gal/min @25 psi

All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.

Fanuc i Series GX Control Specifications

FANUC i Series GX

8.4" Color LCD Controlled axes 4 Least input increment - 0.001mm, 0.001deg. Fine Acc & Dec control Servo control HRV3 Backlash compensation Linear interpolation Coordinate system rotation Cylindrical interpolation Helical interpolation (Circular interpolation plus Max. 2 axes linear interpolation) Polar coordinate command Circular interpolation (Multi-quadrant is possible) Mirror image Automatic acceleration /deceleration Rapid traverse: linear Cutting feed: exponential Tool offset pairs, ± 6 digits, 400 pairs Tool length compensation Tool offset memory C Cutter compensation C Part program storage length 640 m Number of registerable programs 400 Self-diagnosis function Alarm history display Operation history display Help function Stored pitch error compensation Custom Macro B Tool life management Workpiece coordinate system, G52 - G59 Addition of workpiece coordinate system 48 pairs Automatic tool length measurement

GX 480 Floor Plan

Hardinge Indexer & Rotary Products

Hardinge and Bridgeport make it easy to select and connect a rotary table or indexer. Plug in a rotary package and get connected to 4th-axis part's positioning. Hardinge gives you the tools to increase your machine capability with rapid positioning speeds and fast changeover with the most flexible, quick-change workholding concept on the market! Most Hardinge rotary products incorporate a 5C threaded-nose, A2-4 or A2-5 spindle that will accept collets, expanding collets and step chucks to expand part gripping capabilities for improved part accuracies. Hardinge has a large selection of rotary products for all ranges of production.

The Most Flexible Quick-Change Workholding Concept on the Market…

Hardinge’s A2-4 (5C) and A2-5 (16C) spindle nose designs allow quick change between collets, expanding collets, step chucks, 3-jaw chucks and face plates. Common spindle tooling can be shared between the Hardinge Rotary System(s) and a lathe. The gripping is in the spindle, closest to the spindle bearings, unlike surface-mounted adapters used on traditional rotary tables. Multiple workholding options provide alternate gripping solutions for increased precision and capability

5C Rotary 16C Rotary LP 160

Drive Package

CI 000040016AE 4th Axis Drive Packkage for HARDINGE 5C, 16C AND 3J. 20 AMP Beta Drive (Used only on Machines that are already Pre-Wired)

Hardinge 4th Axis Rotary Table

5C1FAMC 5C 4th Axis Rotary Table with Manual Collet Closer

5C1FAHF 5C 4th Axis Rotary Table with High-Force Collet Closer

5CAFAFS 5C 4th Axis Rotary Table with Fail-Safe Collet Closer

16C1FA 16C 4th Axis Rotary Table with Pneumatic Collet Closer and Pneumatic Clamp

LP160FA 4th Axis Low Profile 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate

Hardinge Indexer

5C1XNMC Hardinge 5C Indexer with Manual Collet Closer and Servo Control Box

5C1XNHF Hardinge 5C Indexer with High-Force Collet Closer and Servo Control Box

5C1XNFS Hardinge 5C Indexer with Fail-Safe Collet Closer and Servo Control Box

16C1XN Hardinge 16C Indexer with Pneumatic Collet Closer, Servo Control Box and Pneumatic Clamp

Hardinge and Bridgeport… positioning you for success.

Contact the Hardinge Rotary Sales Department for information on specific table placement for each individual rotary product. Rotary dimensions and specifications are available in brochure #2372H

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