A Healthy Dose of Chips: Supply Chain Lessons for Life Sciences at the 2015 Pharmaceutical...
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Transcript of A Healthy Dose of Chips: Supply Chain Lessons for Life Sciences at the 2015 Pharmaceutical...
1© 2014 Qorvo, Inc. Confidential & Proprietary Information Protected by Confidentiality Agreement
A Healthy Dose of ChipsLaura L. DionneSenior Director of Global Planning (Retiring)Qorvo (TriQuint) Semiconductor
Pharmaceutical Innovation in Manufacturing Summit 2015London, UK
2© 2014 Qorvo, Inc. Confidential & Proprietary Information Protected by Confidentiality Agreement
A Language LessonChips
U.K.
U.S.
Today’sTopic
3© 2014 Qorvo, Inc. Confidential & Proprietary Information Protected by Confidentiality Agreement
Why Chips and Life Sciences?
Lesson to be learned from Semiconductors
Solving these problems at TriQuint
Agenda
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Demand Variability
Semiconductor & PharmaceuticalsCommonalities
Inverted BOM
Fin
ish
ed G
oo
ds
Pack
agin
gD
rug
Pro
du
ctB
ulk
/
Act
ive
Pro
d
Ingr
edie
nt
Finish
ed G
oo
ds
Packaging
Un
tested
Die
Wafer
(Silicon
, etc)
Long Cycle Times: R&D & Mfg)Pharm: 12 – 18 monthsSemi: 4 – 6 months
Expiration / ObsolescencePharm: 12 – 18 months (Patents, Generics, Shelf Life)Semi: 12 – 18 months (Phone, PC, Tablet)
Pharm: YearsSemi: Years
Pharm: Int’l Demand, Disti Models, Variations, PackagingSemi: Competitors, Consumer patterns, integration
Margin Pressure Increasing Cost PriceCompetition Loyalty Supplier Power Flexibility
Quality Market & Price
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So What Do “WE” Need To Do?
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A Healthy Dose of Chips
Data Is Key to all analysis and decisions• Clean
• Timely
• Integrated
Active and Proactive Inventory Management • Goals Driven by Data
• Manufacturing and Demand Variability
• Customer Needs-Sole Source, Customer Priority, Impact of SO
• Clean and Readily Accessible Actuals
• On Hand, Projected
• Units, Cost, Location
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Forecast Accuracy: Measure & Improve• Degree of Error (How much)
• Directional Bias (Under or Over)
• Impact of Error (Size of Revenue)
• Focus where impact is greatest
Collaborative Demand Planning• Semiconductors can see demand forecasting increase to > 70%
• Requires commitment, engagement and accountability from:
• R&D
• Sales
• Marketing
• Manufacturing
• Finance
A Healthy Dose of Chips….
One Plan to Rule Them All
Customer Impact
Expedites
Lost Revenue
Excess Inventory
Underutilized Capacity
Material Shortages
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Scenario / Range Planning • Directionally Correct vs. “Accurate”
• All future data is variable
• Focus on:• Potential & Risks• “What if” and Action Plans
• Variance for Demand, Supply &Interaction of both
• History contributes to potential variance
Scenario Planning to Determine Action Plans• Hope for the best…… Plan for everything else!
• Understand ramification and needed actions BEFORE they occur
A Healthy Dose of Chips….
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Continuous S&OP• Range Planning
• Scenario Planning
• Trade Off & Risk Analysis
• Decision Orchestration
– Across Organization & Geography
• Event Driven vs. Scheduled
– Assumption capture & evaluate
– Sensing of plan deviation
– Alerting (Monitor & Respond)
Know sooner, Act Faster
A Healthy Dose of Chips….
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MergerSupport
Demand ManagementForecast Accuracy
Collaborative Forecast
InventoryCapacity
S&OP Improvement10 day process
MergerSupport
RevenueMgnt
DashBoards
ScenarioPlanning
Reporting & Alerting
RapidResponseBy Kinaxis
Results:• Delivery Performance: 90% 97% Consistently since 2012
• Inventory Turns: 3.0 4.5 (without Strategic Inventory Builds)
• Capital Avoidance: > $20 annually (~ 20% total Capital Budget)
• Planning Headcount Avoidance: 25% improvement in Efficiency
• S&OP Speed (Sales Forecast Exec Decision): 6 weeks 10 calendar days
Scheduling Planning Analysis Managing the Business TriQuint’s Journey
Data Cleanup
H2’2010 2011 2012 2013 2014 2015
DeliveryPerformance
Analyze Current Methods
Too
ls
MergerSupport
What IF / ScenarioProactive Line Mgnt
AnalyticsLearning
Curve
AnalyticSkill set
Pro
cess
Peo
ple
New Metric Alignment
Center of Excellence“Global Planning
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Questions?