A Global Industrial Process Solutions Brand

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Solutions Brand A Global Industrial Process www.yemmak.com

Transcript of A Global Industrial Process Solutions Brand

Page 1: A Global Industrial Process Solutions Brand

Solutions Brand

A Global Industrial Process

www.yemmak.com

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Solutions Brand

A Global Industrial Process

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Index

Get To Know The Industry LeaderSuccess Milestones

Yemmak by NumbersCorporate Overview

Research and Development Global Activities Sense of Quality

Industries Feed pg 29

Premix and Concentrate pg 30Soybean processing pg 30

Biomass pg 31By-product Pelleting pg 31

Organic Fertilizer Processing pg 32Rendering pg 32Chemical pg 33

Handling and Storage Systems pg 33

Services Project Consultancy and Engineering pg 36

Turnkey Projects pg 38Special Projects and Process Solutions pg 40

Automation pg 42Steel Construction pg 44

After Sales pg 46

Main Product Groups

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10161418162224

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Get to know The Industry Leader…

As Turkey’s largest feed machinery and equipment manufacturer, and as one of

Europe’s largest manufacturers, we are proud to bring “innovations and firsts”

to the industry every single day with innovative technologies.

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Yemmak operates in line with the principles of high quality, low energy costs, optionality, reliability and efficiency in design, manufacturing and assembly.

Bringing each project a unique vision to develop original solutions, Yemmak stands out in its industry.

This difference arises from the zero error approach, which focuses on customer and employee satisfaction, and progresses with an accessible, feasible and sustainable quality management system in all business units.

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With more than 55 years of experience, we export to many countries and operate in four continents, including the Far East, the Middle

East and the Turkic Republics. With a 50,000-square-meter factory in Bandırma, staffed by 300 employees under the management of expert engineers, we carry out many successful projects with

industry giants in Turkey and around the whole world through project consulting and engineering,the development of custom projects,

automation, modernization, and steel construction, along with after-sales support services.

Founded in 1965, Yemmak offers process solutions for nine different industries, including rendering, chemicals and biomass.

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MilestonesSuccess

Founded in 1965, Yemmak has repeatedly broken new ground in Turkey.

In addition to manufacturing the first pellet mill and hammer mill in Turkey, it also established

the country’s first modern feed mill. The biggest feed mills of Turkey, Europe and the Middle East

were established by Yemmak.

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We established the first modern

feed mill in Turkey.

1970

We produced the first Turkish-made

pellet mill.

1989

Our first export was to Greece

We established the largest feed mill in Turkey for Banvit.

2000

2004

We established the largest feed mill in the Middle East in Egypt.

2010

We established the largest feed mill in Europe.

2020

We produced the first hammer mill of Turkey.

1970

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We export more than 70 percent

of our productionas Yemmak

EXPORT

by Numbers

PELLET FEEDAQUATIC FEED

PET FOOD

Highlights with number As th end of 2020

Produced by Yemmak equipments in Turkey

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Corporate

Overview

To protect nature for the future of our planet and to be the pioneer of innovative production with sustainable technologies

• Reliable• Efficient• Sensitive• Transparent

Vision

Mission

Values

To adapt to changing global dynamics and to take forward-looking actions, to carry out pioneering projects, to help maximize the marginal benefits of factories with advanced and user-friendly technologies, to develop high-quality and economic solutions that will increase productivity and reduce production costs.

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R&DWe produce the hardware

that shape the future of companies with R&D

facilities shaped according to the changing conditions

of the industry.

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The designs resulting from R&D studies are checked in various analysis and simulation programs, while the prototypes are tested in their final form under suitable conditions and prepared for commercialization. Coupling vision and work ethic, Yemmak develops equipment that will shape the future of the industry and serves as the most reliable supporter for industry stakeholders.

Over the course of 55 years, Yemmak has achieved many firsts in its operations, such as building the “largest R&D center of its industry” and introducing various innovations for both its customers and the industry. The R&D department conducts research on next-generation systems and solutions using the latest technologies, Yemmak’s expert engineers and technician staff work on devices, machines and systems that require minimum energy and maintenance.

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Global

Activities

As a brand that is trusted and respected in its industry by the whole world, Yemmak exports 70 percent of its production to countries in the Far East, the Middle East and Turkic Republics.

In addition to offering industrial process solutions with matchless technology and optimum costs, it evaluates and develops projects on a global scale thanks to worldwide representatives and a technical team service network.

4 70%

4 CONTNENT

70% EXPORTCONTINENT

EXPORT

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Sense of

Quality

Yemmak’s quality approach can be defined as a structure that focuses on the Total Quality Management philosophy; it is based on the participation of all department members, and aims at long-term success by ensuring customer satisfaction.

Quality assurance activities are planned and managed in accordance with the requirements of ISO 9001:2015 standards.

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• Ensuring that the ISO 9001:2015 Quality Management System is understood, implemented, and maintained by all business units.

• Continuously improving the Quality Management System that will prevent the occurrence and repetition of errors.

• Following the developing processes for technologies related to the industry and providing periodic training to our employees.

• Working with suppliers that have a vision of continuous improvement in order to provide customers with complete and meticulous service.

All controls in the Entry, Process, and Final Quality Control stages are monitored using measuring instruments equipped with the latest technology.

Yemmak bases its standards for occupational safety and environmental care on the ISO 14001 Environmental Management System and the OHSAS 18001 Occupational Health and Safety Management System.

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Feed

Creating a feed mill, preparing Creating a feed mill, preparing feed and giving the feed to feed and giving the feed to the animals are all correlated the animals are all correlated processes. The beginning and processes. The beginning and smooth continuation of the smooth continuation of the process depends on having a process depends on having a well-designed feed mill built well-designed feed mill built by a team of experts. This is by a team of experts. This is only possible with the feed only possible with the feed mills built by Yemmakmills built by Yemmak

Animal Feed IndustriesAnimal Feed IndustriesPoultry Feed IndustryPoultry Feed Industry

Ruminant Feed IndustryRuminant Feed Industry

Aquatic Feed IndustryAquatic Feed Industry

Petfood IndustryPetfood Industry

Flake Feed IndustryFlake Feed Industry

(Poultry, Ruminant, Aquatic, Flake , Petfood)Industries

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Biomass (Wood, Olive Pomace, Straw)

Produced by pelleting raw materials, such as Produced by pelleting raw materials, such as agricultural products and forest waste, biofuels agricultural products and forest waste, biofuels

are the fourth largest energy source in the world. are the fourth largest energy source in the world. Yemmak contributes to the national economy and Yemmak contributes to the national economy and provides solutions to environmental pollution with provides solutions to environmental pollution with

the building of biomass pelleting plants.the building of biomass pelleting plants.

Premixand Concentrate

Premix products are produced as feed additives. You can prepare Premix products are produced as feed additives. You can prepare premix products with our state-of-the-art processing machines premix products with our state-of-the-art processing machines and get the highest efficiency with optimum investment and and get the highest efficiency with optimum investment and operating costs.operating costs.

SoybeanProcessing

Soybeans have the highest protein Soybeans have the highest protein ratio among oilseeds and are very ratio among oilseeds and are very

nutritious. Rich in protein, soybeans nutritious. Rich in protein, soybeans are used for the poultry and cattle feed are used for the poultry and cattle feed industry as well as foodstuff. Yemmak industry as well as foodstuff. Yemmak

also offers turnkey solutions for also offers turnkey solutions for soybean processing plants.soybean processing plants.

PelletingBy - productYemmak also provides services such as factory Yemmak also provides services such as factory

layout, machine design, production, logistics and layout, machine design, production, logistics and commissioning for pelleting by-products such as commissioning for pelleting by-products such as grass, bark, bran, alfalfa and sugar beet pulp.grass, bark, bran, alfalfa and sugar beet pulp.

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RenderingRendering facilities where the animal wastes are Rendering facilities where the animal wastes are processed are established in contributing to the processed are established in contributing to the

economy and optimizing feed costs. Yemmak economy and optimizing feed costs. Yemmak focuses on the rendering industry’s needs and focuses on the rendering industry’s needs and

manufactures high-tech machines that can ensure manufactures high-tech machines that can ensure the highest efficiency and quality with optimum the highest efficiency and quality with optimum

investment and operating costs. investment and operating costs.

Processing

As Yemmak, we design and implement As Yemmak, we design and implement the most efficient systems with our the most efficient systems with our

experience in grain handling and storage.experience in grain handling and storage.

We are constantly creating more efficient We are constantly creating more efficient ways to transport, process, dry, cool, sort ways to transport, process, dry, cool, sort

and storage grain.and storage grain.

Handling &Storage Systems

Chemical

Yemmak offers process Yemmak offers process technologies in pelleting, technologies in pelleting,

grinding, drying and grinding, drying and mixing units with custom mixing units with custom

engineering solutions for the engineering solutions for the chemical industry.chemical industry.

Poultry and livestock droppings converted into Poultry and livestock droppings converted into organic fertilizer by composting. Yemmak offers organic fertilizer by composting. Yemmak offers

process solutions to those organic fertilizer process solutions to those organic fertilizer production facilities that turn waste into a production facilities that turn waste into a

cost-effective raw material containing beneficial cost-effective raw material containing beneficial components for plants.components for plants.

Organic Fertilizer

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ServicesWith more than 55 years of

experience, Yemmak is shaping the technologies of new plants

and mills as well as upgrading the technological infrastructure of

mature businesses while offering solutions that minimize operating

costs and maximize efficiency.

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Automation

Yemmak derives its strength from years of experience in industrial automation systems and the satisfaction of its customers.

With this strength, it offers dynamic and direct solutions to leadingcompanies of the industry in the fields of Chemicals, Rendering and Biomass, especially with “Compound Feed Mills.” We also provide services for PLC programming, SCADA software, Bus Systems, drivers, projecting, commissioning and panel production.

With the Yemmak Scada System, the entire factory can be easily monitored and managed from a single point.

With the Yemmak IQ mobile app, you can instantly access your raw material and product quality, stock, plant capacity and production quality, or intervene in security and operator errors, ensuring control from all over the world.

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Project consultancy and

Engineering

Yemmak designs all project processes by carefully evaluating the process and layout requests of its customers, and by constantly exchanging information.

• Product rations and raw materials of feed

• Proper distribution between processes according to the fluidity of the products

• Optimal energy costs

• Smart and traceable high-performance automation that prioritizes occupational health.

This workflow starts from the intake of raw materials and ends with the loading of packaged end products into vehicles. Planning the optimum land and building layout, we devise all the processes, machines, and systems to be high quality, low cost, and user-friendly.

To achieve top-quality products with low operating costs, we meticulously consider:

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Yemmak carefully manages all processes from project design and production, to superstructure construction and assembly, and offers integrated solutions for all requirements from the required automation systems to others.

Turnkey Projects

In addition to your spare part and machinery requirements, you can

add value to your investments with Yemmak’s advanced but

user-friendly technologies that transform factories into structures

that produce marginal benefits with turnkey projects.

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Special Projects and

Process SolutionsSpecial projects and process solutions are designed and produced by Yemmak’s expert engineers and R&D team depending on the specifications of the desired product.

Process Solutions:• Meeting customer demands through

appropriate processes by bringing new products and technologies into production through design/R&D activities.

• Achieving high-performance products meeting the applicable standards

• Ensuring cost-effective production• Sustainable technologies

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Steel Construction

All constructions, architectural, static, mechanical and project

designs, manufacturing and assembly, and architectural

modeling of the projects undertaken by Yemmak are

designed in accordance with the lay of the land. Optimum structures designed for your

needs are offered with low-cost solutions.

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After SalesServices

WE SUPPORTOUR CUSTOMERS

24/7 CONSUMABLES

100%READY

Yemmak places great importance on the sustainability of the process as much as on project delivery. Our technical support team is available

24/7 to solve any problems our customers may have.

Technical team identifies the issue on-site and provides optimal solutions for many issues such as replacement parts and machine

overhauls.

All the equipment’s consumable parts manufactured by Yemmak is located in the Spare Parts Warehouse, ready to be shipped.

Yemmak’s technical support team is available

24/7 to solve any problems.

WE SUPPORTOUR CUSTOMERS

24/7 CONSUMABLES

100%READY

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Başlıca

Raw material IntakeRaw material IntakeHydraulic Truck TipperHydraulic Truck TipperBig Bag DischargerBig Bag DischargerPremix LiftPremix LiftRaw Material Intake Bunker and The Raw Material Intake Bunker and The SpringsSprings

Cleaning & SievingCleaning & SievingDestonerDestonerVibrating SieveVibrating SieveCentrifugal SieveCentrifugal SieveRotary SieveRotary SieveMicronized SieveMicronized SieveDrum SieveDrum SieveMagnetMagnetAir Classifier SieveAir Classifier SieveMicronized Centrifugal SieveMicronized Centrifugal Sieve

DedustingDedustingIntake Pit Filter Intake Pit Filter Jet FilterJet FilterCyclone Dust CollectorCyclone Dust Collector

Dosing Dosing Dosing Scale Dosing Scale Micro Dosing Unit Micro Dosing Unit Macro Dosing UnitMacro Dosing Unit

GrindingGrindingHammer MillHammer MillFine Grinding Hammer MillFine Grinding Hammer MillPin MillPin MillServo FeederServo FeederPellet CrumblerPellet CrumblerRoller MillRoller MillLump BreakerLump BreakerCrusherCrusherRotary Cutter MillrRotary Cutter Millr

MixingMixingPaddle MixerPaddle MixerDouble Shaft Ribbon Paddle MixerDouble Shaft Ribbon Paddle MixerDouble Shaft Paddle MixerDouble Shaft Paddle MixerMolasses MixerMolasses MixerVertical MixerVertical MixerRibbon MixerRibbon MixerPremix MixerPremix MixerSigma MixerSigma Mixer

Conditioning & HygienizationConditioning & HygienizationConditionerConditionerHygenizerHygenizerExpanderExpanderDifferential Diameter ConditionerDifferential Diameter ConditionerInclined Thermal ConditionerInclined Thermal ConditionerSterilizerSterilizer

PelletingPelletingPellet MillPellet MillWood Pellet MillWood Pellet Mill

Cooling & DryingCooling & DryingCooler / DryerCooler / DryerCounterflow CoolerCounterflow CoolerRendering CoolerRendering CoolerRotary Drum CoolerRotary Drum Cooler

Fat Coating Fat Coating Vacuum CoaterVacuum CoaterFat CoaterFat Coater

Steam ConditioningSteam ConditioningSteam ChamberSteam Chamber

FlakingFlakingFlaking Roller MillFlaking Roller Mill

SeperationSeperationFeather PressFeather PressFeather SeperatorFeather SeperatorRotary Drum SeperatorRotary Drum Seperator

CookingCookingBatch CookerBatch CookerDisc DryerDisc Dryer

Fat pressing Fat pressing Fat Screw PressFat Screw Press

Vapor & Odor TreatmentVapor & Odor TreatmentAir CondenserAir CondenserDeodorizerDeodorizer

ExtrusionExtrusionExtruderExtruderSingle Screw ExtruderSingle Screw Extruder

CompostingCompostingDehydrator Dehydrator

ConveyingConveyingBucket ElevatorBucket ElevatorChain ConveyorChain ConveyorBelt ConveyorBelt ConveyorTripper Belt ConveyorTripper Belt ConveyorDrag ConveyorDrag ConveyorScrew ConveyorScrew ConveyorBulk TrailerBulk TrailerTelescopic Belt ConveyorTelescopic Belt ConveyorZ ElevatorZ ElevatorHydraulically Adjustable Twin Hydraulically Adjustable Twin Belt Truck Loader/UnloderBelt Truck Loader/Unloder

PackagingPackagingBagging ScaleBagging ScaleBig Bag Filling StationBig Bag Filling StationValve Bag Filling MachineValve Bag Filling MachineBag Closing Belt ConveyorBag Closing Belt Conveyor

StorageStorageSteel SiloSteel SiloFlat StorageFlat Storage

Product GroupsMain

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notes,

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LinesP