• EMAIL: INFO@CONAIRGROUP · Conair Corporate Office and Technology Center 200 West Kensinger Dr....
Transcript of • EMAIL: INFO@CONAIRGROUP · Conair Corporate Office and Technology Center 200 West Kensinger Dr....
Conair Corporate Office and Technology Center200 West Kensinger Dr.Cranberry Township, PA 16066+1-724-584-5500email: [email protected]
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GRANULAT ION SE LECT ION GU IDE• The Most Complete Systems Solutions• Pristine Regrind
Conair fields the world’s largest and most experienced team of auxiliary equipment parts and service specialists.• Unparalleled Expertise• Total Training• Preventive Maintenance Programs• Valuable Parts & Service Information Always Available at www.conairgroup.com
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WWW.CONAIRGROUP.COM • EMAIL: [email protected]
All Conair granulators are designed
for long-term heavy-duty performance
and the delivery of pristine regrind.
Conair’s unique, staggered cassette
rotor is capable of granulating tough
engineering resins at a lower RPM
than conventional designs. Because
of the three- or five-blade open rotor
design, you get improved air flow
through the chamber and less noise.
The patented design reduces material
hang-up and simplifies cleaning and
replacement. Maintenance is fast
and easy to get you back on line and
making money.
One-stop shopping
Conair is your convenient, one-stop
shop for granulators – from low-
speed, meter feed granulators for your
small parts, sprues and runners to
high-speed closed-loop systems that
feed back to your material hopper.
Selecting the right granulator
should be as easy as identifying
your own products. Conair makes
it that simple, providing you the
applications expertise, breadth
and depth of product line, and
advanced technology to help you
do your job better.
Whether you are granulating
bottles, automobile bumpers,
film edge trim or sprues, Conair
has the machine to handle it and
the expertise to properly configure
a granulator for your particular
material, part size and volume.
SELECTING THE R IGHT GRANULATOR
OPEN WIDE
Many Conair granulators are designed with large front-panel doors.
The screen cradle and granulate catch bin also
swing out of the way to allow Wide
Open Access to the cutting chamber,
making it easy to clean the cutting
chamber and perform maintenance.
You can select the rightgranulator quickly and accurately by using thisConair granulation selection guide.
Consider: Particle size require-
ment and whether it will be
reprocessed alone or proportioned
with virgin. Standard particle size
is 5/16 in. (8 mm) for beside-
the-press and 3/8 in. (10 mm) for
central applications.
Determines: Quality (uniformity),
required screen size, rotor speed
and evacuation method (e.g.
proportional feeding to a hopper
loader or blower to storage).
WHAT ARE YOUR SPECIAL NEEDS?
Consider: Location of regrinding,
diversity of grinding requirements,
cleanliness requirements, control
requirements, and safety and noise
requirements.
Determines: Central or beside-
the-press installation, special
controls, safeties, alarms, level
indicators, sound attenuation,
portability, and many other options.
WHAT WILL YOU DO WITH THE REGR IND?
WHAT DO YOU WANT TOGR IND?Consider: Type of part or sprue/
runner system, type of material
(hard/soft, brittle/tough, filled/
unfilled), and temperature of parts
being granulated.
Determines: Rotor design, horse-
power, sound attenuation, and means
of regrind removal.
WHAT S IZE IS YOUR PARTOR SCRAP?Consider: Physical size, shape and
wall thickness of the parts or runners.
Determines: Feed hopper and
cutting chamber size and configuration
(tangential or super tangential).
HOW MUCH DO YOU WANT TO GRANULATE?Consider: Desired throughput rate
(more important for central grinding),
but can be significant when one
beside-the-press is to serve
several machines processing similar
materials.
Determines: Horsepower, rotor
design, number of rotating and bed
knives, screen size, rotor speed, and
means of regrind removal.
Which granulator is right for me?
HOW WILL YOU FEED THEGRANULATOR?Consider: Manual batch feeding
or metered feed by hand, robot or
conveyor.
Determines: Feed hopper design
and other options needed.
Ask yourself these questions before you buy a granulator…
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NCM Series Granulators Application: Sprues/runners
Chamber sizes: 9" x 7" / 10" / 14" / 18” (210 mm x 172 mm/265 mm/359 mm/453 mm)
Chamber type: Offset angle
Rotor type: Screenless, multi-tooth rotor
Rotor access: Clamshell, no-tools
Type feed: Meter
Maximum throughput: Up to 40 lb/hr (18 kg/hr)
NCR Series Granulators Application: Thin sprues/runners
Chamber sizes: 6" x 9" / 14" / 17" (150 mm x 210 mm/350 mm/420 mm)
Chamber type: Tangential
Rotor Type: Staggered with disposable, cassette knives
Rotor access: Clamshell
Type feed: Meter
Maximum throughput: Up to 140 lb/hr (64 kg/hr)
NCR-S Series GranulatorsApplication: Thin sprues/runners
Chamber sizes: 6” X 9” / 14” / 17” (150 mm x 210 mm / 350 mm / 420 mm)
Chamber type: Tangential
Rotor type: Staggered with disposable, cassette knives
Rotor access: Clamshell
Type feed: Meter
Maximum throughput: Up to 120 / 200 lb/hr (54 / 91 kg/hr)
NCF Series Granulators Application: Sprues/runners
Chamber sizes: 8" x 10" / 14" / 19" / 24" (220 mm x 240 mm-600 mm)
Chamber type: Super tangential (standard), tangential, modified (restricted) tangential
Rotor type: Staggered with disposable, cassette knives or optional 3-blade open rotor
Rotor access: Clamshell, no-tools
Type feed: Meter / Batch
Maximum throughput: Up to 250 lb/hr (114 kg/hr)
*Shown with optional base sound enclosure
CBW Series Granulators Application: Thick sprues/runners, small-to-medium parts, medium-to-large parts, thin-walled bulky parts, film/sheet
Chamber sizes: 10" x 12" / 18" / 24" (260 mm x 300 mm-600 mm)
Chamber type: Super tangential (standard), tangential
Rotor type: Open 3-blade
Rotor access: Wide open access
Type feed: Batch (meter feed available)
Maximum throughput: Up to 600 lb/hr (272 kg/hr)
*Shown with optional base sound enclosure
CGW Series Granulators Application: Thick sprues/runners, small-to-medium parts, medium-to-large parts, thin-walled bulky parts, film/sheet
Chamber sizes: 14" x 18" / 24" / 36" / 48” (350 mm x 450 mm-1200 mm)
Chamber type: Super tangential (standard), tangential
Rotor type: Open 3-blade (optional 5-blade)
Rotor access: Wide open access
Type feed: Batch (meter feed available)
Maximum throughput: Up to 1,200 lb/hr (545 kg/hr)
Beside-the-Machine Granulators
NCM-2
NCR-69
NCR-614S
NCF-819*
CBW-1018*
CGW-1424
CW Series GranulatorsApplication: Small-to-medium parts, medium-to-large parts, thin-walled bulky parts, thick-walled bulky parts, film/sheet
Chamber sizes: 18" x 24" / 36” / 48" (450 mm x 600-1200 mm)
Chamber type: Super tangential (standard), tangential, modified (restricted) tangential
Rotor type: Open 3-blade (optional 5-blade)
Rotor access: Wide open access, tilt-back hopper
Type feed: Batch (meter feed available)
Maximum throughput: Up to 2,800 lb/hr (1,270 kg/hr)
*Shown with optional base sound enclosure
CKW Series GranulatorsApplication: Small-to-medium parts, medium-to-large parts, thin-walled bulky parts, thick-walled bulky parts, film/sheet
Chamber size: 24" x 36" / 48" / 60" (630 mm x 900 mm/1200 mm / 1500 mm)
Chamber type: Super tangential (standard), tangential, modified (restricted) tangential
Rotor type: Open 3-blade (optional 5- or 7-blade)
Rotor access: Wide open access, tilt-back hopper
Type feed: Batch (meter feed available)
Maximum throughput: Up to 5,000 lb/hr (2,270 kg/hr)
FSG Series Film Scrap GranulatorsApplication: Grinding of film and thin sheet, including edge trim and off-spec rolls
Chamber sizes: 10" x 12" / 18" / 24" (254 mm x 305 mm-610 mm) or 14" x 18" / 24" / 36" / 48" (356 mm x 457 mm-1219 mm)
18" x 36" / 48" (457 mm x 914 mm-1219mm)
Chamber type: Super tangential (standard), tangential
Rotor type: Open 3 or 5 blade
Rotor access: Wide open access, tilt-back hopper
Type feed: Hand-feed, continuous edge-trim feed and roll feed
Maximum throughput: Up to 1,600 lb/hr (726 kg/hr)
Product Model Cutting Chamber Cutting Chamber Cutting Chamber Rotor Rotor Motor (hp) Throughput ApplicationsGroup (in.) Access Configuration Configuration RPM (lb/hr)
NCM NCM-1 9 x 7 Split-Hinged Off-Set Angle Multi-Tooth 27 2 0 - 10 1(Screenless) NCM-2 9 x 10 Chamber 27 3 0 - 20 1
NCM-3 9 x 14 27 3 0 - 30 1MCM-4 9 x 18 27 3 0 - 40 1
NCR NCR69 6 x 9 DropDown Cradle Tangential Staggered 190 3 0 - 80 1, 2NCR614 6 x 14 190 3 0 - 120 1, 2NCR617 6 x 17 190 3 0-140 1, 2
NCR-S NCS69S 6 x 9 DropDown Cradle Tangential Staggered 190 5 0 - 80 1, 2NCS614S 6 x 14 190 5 0 - 120 1, 2NCS617S 6 x 17 190 5 0 - 140 1, 2
NCF NCF-810 8 x 10 DropDown Cradle Super tangential Staggered/Open 260* 5 0 - 165 1, 2, 3NCF-814 8 x 14 (standard), tangential, 260* 7.5 0 - 220 1, 2, 3NCF-819 8 x 19 modified (restricted) 260* 7.5 0 - 325 1, 2, 3NCF-824 8 x 24 tangential 260* 7.5 0 - 450 1, 2, 3
CBW CBW-1012 10 x 12 Wide open access Super tangential Open 3-blade 715 7.5* 0 - 200 1, 2, 3, 4, 5, 6CBW-1018 10 x 18 Tilt back hopper (standard), tangential 715 7.5* 0 - 300 1, 2, 3, 4, 5, 6CBW-1024 10 x 24 715 7.5* 0 - 500 1, 2, 3, 4, 5, 6
CGW CGW-1418 14 x 18 Wide open access Super tangential Open 3-blade 525 10 0 - 450 1, 2, 3, 4, 5, 6CGW-1424 14 x 24 Tilt back hopper (standard), tangential 525 15 0 - 600 1, 2, 3, 4, 5, 6CGW-1436 14 x 36 515 15 0 - 1000 1, 2, 3, 4, 5, 6
CW CW-1824 18 x 24 Wide open access Super tangential Open 3-blade* 420 25* 0 - 1350 2, 3, 4, 5, 6CW-1836 18 x 36 Tilt back hopper (standard), tangential, 420 40* 0 - 2000 2, 3, 4, 5, 6CW-1848 18 x 48 modified (restricted) 420 40* 0 - 2800 2, 3, 4, 5, 6
tangential
CKW CKW-2436 24 x 36* Wide open access Super tangential Open 3-blade* 470 100* 0 - 5511 2, 3, 4, 5, 6CKW-2448 24 x 48* Tilt back hopper (standard), tangential, 470 125* 0 - 6614 2, 3, 4, 5, 6CKW-2460 24 x 60* modified (restricted) 470 125* 0 - 8818 2, 3, 4, 5, 6
tangential
FSG FSG-100 10 x 12 Wide open access Super tangential Open 3 blade 7.5 0 - 100 7FSG-150 10 x 12 Tilt back hopper (standard), tangential or 5 blade 10 0 - 150 7FSG-300 10 x 18 (optional) 15 0 - 300 7FSG-400 10 x 24 15 0 - 400 7FSG-500 14 x 18 25 0 - 500 7FSG-750 14 x 24 40 0 - 750 7FSG-1000 14 x 36 48 0 - 1000 7FSG-1250 18 x 36 50 0 - 1250 7FSG-1600 18 x 48 75 0 - 1600 7
*Standard specs. Contact your Conair representative for more information on options and other features.
Granulation Quick Reference
1. Sprues, Runners
2. Small Parts
3. Medium Parts
4. Large Parts
5. Blow-Molded Parts
6. Pipe and Profile
7. Film and Sheet
CW-1836*
CKW-2448
FSG-300
Central Granulators
Specialty Granulator
Cutting Geometry
Scrap Reclaim: The Conair Difference
EASY ACCESS ANDCLEAN INGMaximum return on your granulator
investment requires maximum uptime,
and that means that maintenance and
cleaning, when required, must be
performed quickly and efficiently.
No granulator is more maintenance-
friendly than Conair’s. Big swing-away
doors, easy-tilting hoppers, and
screen cradles that practically move
themselves, mean you have wide-
open access for visual inspection and
easy cleaning of the cutting chamber.
Dozens of innovative design details,
including reversible bed knives, rotor
knives that can be gapped outside of
the cutting chamber, drop-in knives
that require no gapping, and
reversible screens, help shave hours
off of required maintenance. That’s
why, if minimal downtime is important
to your plant’s productivity, Conair
granulators are the clear choice
for you.
EFF IC IENT SYSTEMINTEGRATIONFor scrap reclaim to really pay off in
increased efficiency and profitability, it
should be a part of your processing
system, not a costly, time-consuming
secondary operation. By integrating
granulation into your process stream,
you can reap huge dividends in
reduced dying, higher recycled
content in finished products and
reduced inventory costs.
From simple, on-demand catch bin
evacuation, to continuous evacuation
with air/material separation and
regrind storage, Conair has all the
bases covered with simple vacuum
loaders, central blower or vacuum
conveyors, cyclones and filters,
connecting tubing and valves, and a
wide variety of conveying control
systems. Our knowledge and
experience allow us to help
processors integrate scrap reclaim
into their process and boost their
bottom line.
Modified (restricted) Tangential. A third bedknife grabs film scrap and other very lightweightparts as soon as they enter the chamber, making a clean, scissors-like cut for added size-reduction capacity.
Screenless. The screenless sprue breakercombines heavy-duty ‘breaker’ knives for coursesize reduction of small sprues and runners, withfiner, multi-tooth rotor knives and notched bedknives for final granulate sizing.
Super Tangential. An enlarged tangential feedzone allows the rotor to take bigger bites ofbulky, lightweight parts like blow-molded bottles.
Tangential. Ideal for thicker parts like sheet,tangential feed allows the material to begrabbed by the rotor and pulled through the cutting chamber with less bouncing around,fewer fines and less dust.QUALITY GRANULATE
The key to the successful use of
regrind in plastics processing is
consistency. If you produce granules
that are uniform in size, with minimal
dust, fines or longs, you will
experience better melt-processing
properties, fewer problems in material
handling, less filter clogging and,
ultimately, better part quality.
Uniform, quality granulate can only be
produced if the clearance between
rotor knives, bed knives and screens
is maintained over time. That’s why a
“Consistent Cutting Diameter” is
designed into every Conair granulator.
After every knife sharpening,
adjustment or replacement, the
rotating knives automatically return to
their original cutting diameter so that
your Conair granulator performs like
new. Whether your application
involves an open-rotor granulator with
pre-adjustable knives, or a staggered
rotor with inexpensive cassette knives,
the Conair Consistent Cutting
Diameter is your pathway to uniform
regrind, quality parts and improved
profitability.NEW FROM CONAIR:
RUGGED S INGLE-SHAFT SHREDDERS
Conair now makes three new families of 100%
American-made shredders for rigid plastics,
purgings and similar materials, as well as film
and fibers. An optional two-piece modular
configuration allows wide-open access for
cleaning and maintenance.
Feed Methods Evacuation OptionsNo matter what you are grinding – small parts and runners, large bulky parts,
film and sheet trim or purgings – and regardless of how the scrap is delivered
to the granulator – manually or via conveyer or robot – Conair can provide a
hopper/feeding configuration tailored to your specific needs.
Hand Feed
Conveyor Feed
Robot Feed
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1
2
3
Side Profile and Front Hand Feed
Front Hand / Rear Sheet Feed
Front Hand / Rear Roll Feed
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5
6
2 3
4 5 6
Elutriation System. When lighter-weight materials need to be separatedfrom heavier regrind (paper from the labels on post-consumer bottle scrap,for instance), scrap passes first through the elutriator where plastic granulatefalls out while paper and/or other lightweight materials are blown through to asecond cyclone and bag filter.
Space-Saver System. Similar to the basicevacuation system except that the blower ismounted on the cyclone stand. Floor-spacerequirements are cut by 50% or more.
Negative Pressure System. In thisconfiguration, the blower is downstreamfrom the cyclone so regrind does notpass through the blower. Since the impellers do not contact the granulate,this system minimizes generation of dust and fines.
CONVEYING SYSTEMS/F INES SEPARATION An efficient scrap-recycling system takes advantage of the latest equipment for removing regrind from
the granulator, separating unwanted fines and dust, and delivering usable material to the process.
Basic Evacuation System. Low-costsystem for transferring regrind from granulator catch bin to gaylord or otherstorage bin. Regrind passes through theblower to a cyclone where granulatedrops out of conveying air, which carriesover to a bag filter.
WORRY-FREE PERFORMANCE WARRANTY
Your equipment is protected by a ground-up, full operational warranty to
give you total ease-of-mind. It covers the entire product, plus all piping,
mechanical and electrical issues. If anything isn’t right, we make it right
or refund your money. That’s the best warranty in the industry.
Drying• Electric Dryers – Central and Mobile• Gas-Fired Dryers• Compressed Air Dryers• Hot Air Dryers• Drying Hoppers• ResinWorks® Central Drying Systems
• Crystallizers• Drying Monitor®
• EnergySmart™ Drying Systems
Blending/Feeding• Gravimetric Blenders – Standard and High-Heat Models
• Continuous Gravimetric Blenders• Gravimetric Feeders• Volumetric Feeders• Liquid Feeders
Conveying• Self-Contained Vacuum Loaders• Compressed Air Loaders• Central Vacuum Receivers• Conveying System Controls• Vacuum Pumps• Material Distribution Systems• Material Line Valves
Material Storage• Silos• Stationary and Mobile Surge Bins• Gaylord Tilters• Rail-Car and Truck Unloading Systems• Bulk Conveying Systems
Heat Transfer• Thermolator® Temperature Control Units• Chillers – Portable and Central• Cooling Towers• Adiabatic Towers• Pump Tanks• Tower Heat Exchangers• Stainers and Filters
Size Reduction• Granulators – Central and Beside-the-Machine
• Shredders• Conveyors• Evacuation Systems • Fines-Separation and Elutriation Systems
Upstream/Downstream Extrusion• Vacuum Sizing Tanks with Air/Water Separation
• Cooling/Spray Tanks• Belted and Cleated Pullers• Servo Rotary Knife Cutters and Traveling Saws
• Takeaway Conveyors• Extrusion Line Control• Film Scrap Reclaim Systems
Controls• FLX Material-Handling Systems• ELS Ethernet-Based Loading System• TouchView® Dryer Controls• SmartBlend® Blender Controls• ControlWorks™ Plantwide Process Portal
Conair is able to offer concrete solutions across the entirespectrum of auxiliary equipment and plastics processes.
Your Conair granulators are known
for their quality, reliability and pristine
regrind output, but as with any high-
performance machinery, you will
inevitably have an operational issue
or need to replace a worn part.
That’s when you’ll appreciate the
aftermarket support that sets
Conair apart.
Service Support 24/7. Call our
Instant Access hotline anytime, day
or night, and you’ll be connected
immediately to an experienced and
knowledgeable technician who is part
of a full-time staff with over 255 years
of combined experience. They are
committed to solving your problem as
quickly as possible. Usually, that can
be accomplished in the same phone
call, but if your situation is more
complex, we have more than 30
certified, global service technicians
directly employed by Conair, plus
strategically located factory-trained
contract technicians.
Same Day Parts. The Instant
Access number is also your round-
the-clock connection to 25 Conair
part specialists who, together, have
more than 155 years of experience.
With a $3 million inventory of spare
parts, including over 50,000 part
numbers, we’re almost certain to have
what you need. We handle over 1,000
requests every day and ship 90% of
them within 24 hours.
Total Customer Support
Your purchase order is only the beginning of our relationship and not the end.
PERFORMANCE
WARRANTY