9. Production of solids in a pump-pipeline system

14
October 13, 2004 1 oe4625 Dredge Pumps and Slurry Transport Vaclav Matousek Dredge Pumps and Slurry Transport

description

 

Transcript of 9. Production of solids in a pump-pipeline system

Page 1: 9. Production of solids in a pump-pipeline system

October 13, 2004

Vermelding onderdeel organisatie

1

oe4625 Dredge Pumps and Slurry Transport

Vaclav Matousek

Dredge Pumps and Slurry Transport

Page 2: 9. Production of solids in a pump-pipeline system

October 13, 2004 2

9. PRODUCTION OF SOLIDS IN A PUMP-PIPELINE SYSTEM

PRODUCTION RANGE

PRODUCTION LIMITATION BY PIPE LENGTH

PRODUCTION LIMITATION BY PUMP POSITION

Dredge Pumps and Slurry Transport

Page 3: 9. Production of solids in a pump-pipeline system

October 13, 2004 3

Flow Parameters: Production of SolidsThe production of solids is an important parameter from the economic

point of view. It gives the amount of dry solids delivered at the pipeline outlet over a certain time period.

This is defined as the (volumetric) flow rate of solids at the outlet of a slurry pipeline

2 36004s m vdQ D V Cπ

=3m

hour

During a dredging operation the parameters Vm and Cvd are usually measured in a pipeline of known D so that the production of solids given by a solids flow rate can be determined.

Dredge Pumps and Slurry Transport

Page 4: 9. Production of solids in a pump-pipeline system

October 13, 2004 4

Flow Parameters: Production of SolidsThe production of solids is an important parameter from the economic

point of view. It gives the amount of dry solids delivered at the pipeline outlet over a certain time period.

This is defined as the (volumetric) flow rate of solids at the outlet of a slurry pipeline

During a dredging operation the parameters Vm and Cvd are usually measured in a pipeline of known D so that the production of solids given by a solids flow rate can be determined.

s m vd ms f

Q Q C Qρ ρρ ρ

−= =

3

secm

m f

Dredge Pumps and Slurry Transport

Page 5: 9. Production of solids in a pump-pipeline system

October 13, 2004 5

PRODUCTION RANGE

OPERATIONAL LIMITS

MAXIMUM ATTAINABLE PRODUCTION

MINIMUM ACCEPTABLE PRODUCTION

Dredge Pumps and Slurry Transport

Page 6: 9. Production of solids in a pump-pipeline system

October 13, 2004 6

MAXIMUM VELOCITY IN THE SYSTEM

( ) 2

2atm vapourd m

Rf f

Vac P P V NPSHg g gρ ρ

−= + −

atm S

f f

P PVacg gρ ρ

−=

Decisive vacuum curve, (Vac)d & vacuum curves of suction pipe, Vac.

Dredge Pumps and Slurry Transport

Page 7: 9. Production of solids in a pump-pipeline system

October 13, 2004 7

EFFECT OF PUMP POSITION ON

OPERATIONAL LIMITS

Dredge Pumps and Slurry Transport

Page 8: 9. Production of solids in a pump-pipeline system

October 13, 2004 8

PRODUCTION RANGE

MAXIMUM ATTAINABLE PRODUCTION

Figure. Production limited by decisive vacuum. Qm-Qs diagram.

Dredge Pumps and Slurry Transport

Page 9: 9. Production of solids in a pump-pipeline system

October 13, 2004 9

PRODUCTION RANGE

OPERATIONAL LIMITS

Decisive vacuum curve & vacuum curves of suction pipe.

Dredge Pumps and Slurry Transport

Page 10: 9. Production of solids in a pump-pipeline system

October 13, 2004 10

PRODUCTION RANGE

MAXIMUM ATTAINABLE PRODUCTION

Figure. Production limited by decisive vacuum. Qm-Qs diagram.

Dredge Pumps and Slurry Transport

Page 11: 9. Production of solids in a pump-pipeline system

October 13, 2004 11

PRODUCTION RANGE

MINIMUM ACCEPTABLE PRODUCTION

Production limited by decisive vacuum and deposition-limit velocity.

Dredge Pumps and Slurry Transport

Page 12: 9. Production of solids in a pump-pipeline system

October 13, 2004 12

PRODUCTION LIMITATIONS

I. Too Short Pipeline: the pump tends to operate outside a normal working range, the pump speed must be lowered to avoid cavitation

II. Pipeline Distance Within a Normal Working Range of a Pump: a pump operates at maximum speed and mixture of maximum attainable density is transported

III. Too Long Pipeline: the pump tends to operate outside a normal working range, the mixture density must be lowered to maintain velocity above the deposition limit in a pipeline

Dredge Pumps and Slurry Transport

Page 13: 9. Production of solids in a pump-pipeline system

October 13, 2004 13

PRODUCTION LIMITATIONS

I. Too Short Pipeline

II. Pipeline Distance Within a Normal Working Range of a Pump

III. Too Long Pipeline

Dredge Pumps and Slurry Transport

Page 14: 9. Production of solids in a pump-pipeline system

October 13, 2004 14

PRODUCTION LIMITATIONS

I. Too Short Pipeline

II. Pipeline Distance Within a Normal Working Range of a Pump

III. Too Long Pipeline

Dredge Pumps and Slurry Transport