888 PARTS MANUAL

TRADITIONAL CRANE PARTS MANUAL

This manual has been prepared for and is considered part of

Model

Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,

transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure, horn)

GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,

swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators, upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir, lubrication pump and piping, blowers)

GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,

auxiliary light plant and lighting, TV monitoring, compressor and air tank) GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary

power plant, take off converters and piping, controls, VICON power lowering, torque limiter, hydraulic pumps and piping, fuel piping, battery box)

GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,

steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal, lowerworks hydraulic piping, RINGER components, barge mounting and machinery, spud drums)

GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,

gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook block, weight ball, upper and lower boom point, wind speed indicator, crowd and retract dipper sticks, dippers, )

O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings

referenced in sections A through F)

This manual is arranged in sections as listed above. Sections A through F are arranged by group numerical order with an index after each section tab. An alphabetical index for groups A Through F combined is located after the O-number Section. The O-number section is arranged in numerical order by O-number. Following this cover page are the Basic Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights, and Dealer Listing.

MANITOWOC CRANES, INC.

2401 South 30th Street • PO Box 70 Manitowoc, WI 54221-0070

Phone: 920-684-6621 • Fax: 920-683-6278

~A .... .L [..

I~, ~ 3 ~'15 SPEEDCRANE SHIPPING ORDER & SPECIALTY BILL Sheet i • • '~ WITH LIST OF ASSEMBLIES

Date issued 9~.2=60

MACH. NO. 3 9 4 0 9 ~ I F T C R A N E ~ ] DRAGLINE ~ CLAMSHELL ~ . l S H O V E L ~ HOE [ - 7 S.O. NO. 39 -~, l ~ i " -- SHIP TO Fairfield, Alaba~a ROUTE .... PURCHASERS ORDER NO. 78-56. ih6-65 DATE SHIPPED Oct. 21, 1960"

BASIC MACHINE DATA J'" ENGINE CHAIN PINION 23i8i--~2gT DRIVEN WHEEL • ~ -"~;--" - - , ÷ 2 -

D IS TR I BU TOR MEC

BUYER ~ . . . . . . . . . ' ~ " "' ~'"

EXPORT

TRANSMISSION ~ " ~ ' P~tcn 4 strand 220 °itches CRAWLER SHOE RC'~ oo=~ ~,, ? '-7r~- ?,..

CRAWLER DRIVE CHAIN Union US-5028-A CRAWLER END BLOCKS SHOVEL SPROCKET Wedge RIGHT DRUM LAGGING 3166~27"D Pl[~n

Soec~ Lecals

Wedge

LEFT(DRUM LAGGING 310~)2=2!"D Pla~n~ I ~ ~ B O~ " '~ CONTROL AIR I | MANUAL ~ DUAL "[ I ~ . . . .

, 1

COUNTERWEIGHT h2522=Box ~.6OO~:: F'1!I 2~hOf~ h252~=Box 2.~20~ F ~ ] I 19~680# - o ° " ' "

CRANE & DRAGLINE DATA 6o~I~"~ '."'; 'I'YP~-Boo, #Xg . PENI~ANT'S BOOM BASE , ~ ~ ' ~ ' ~ ( , ~'~'~"'h~ 6 ~[=~76601=IO Ft~F~-A~'~,~ BOOM UPPER END . ~ J~9~ ~ - ~ ~°;--.- 2=276603~20 i;t,~A.~ ~ A . ~ . 3~'

BOOM INSERT 2~h~O758~lO~t..] • 3~- ~.~.%~o~\ 2°276605=30 Ft~-~@-/o, BOOM INSERT I=30~ Ft~l'~&~'~' I BOOM2~2766OT= 50 Ft... BOOM INSERT .~~25 F ~ - , / ' ~,#77" ( -3~ ' / ~O Fto LENGTH

Ft,~ BOOM INSERT I ~S&~ O l / / GANTRY 32289 YESiM ] NO I ]

, .s~ ~

RIGHT DRUM CABLE L~FT DRUM CABLE BOOM HOIST CABLE BOOM BRIDLE CABLE JIB BACK STAY CABLE SHOVEL HOIST SHOVEL TRIP SHOVEL BOOM HOIST

SHOVEL DATA BOOM DIPPER SIZE DIPPER SERIAL--No. CROWD CHAINS RETRACT CHAINS

625 Ft~ I" 6 X 2~ RL Hem 9 Imp Plow Steel

CAPACITY PLATE

STICKS DIPPER DOOR TYPE DIPPER

POWER PLANT DATA FAN SUCTIO~--] BLOWEP~ ENGINE Mur/)hy 220 . . . . . . . . . . . . TORQUE CONVERTER YE~-I] N0- r==J . . . . . . . . . . \ GOVERNOR CONTROL YE~-I~ NO t ELECTRIC STARTING YES~ ~' NO ['i i TOP GOVERNED SPEED . . . . . . . . . . . . . . . . . . . . . . . S P E C I A L S _

. . . . . . . . . . . . . . . . . ~J-SE ~ - ~ 7 CAPACITY CHART

• : c h 60T m a r k e r s to b o o m s e c t l o n s C ~ p a c ~ . l : ?/'tt [7~

SERIAL NO. 22193

~IACH. NO. 39409

S.C. NO. 392 "JA

Capacity Chart Sheet

Model:Serial Number:Boom #:Jib #:Signature/Date:

CHARTS Date

Drum and Lagging: 4858 10/15/1964

Lift Charts: 5072 9/22/1978

Jib Charts: 6859-A 9/28/1982

Range Diagram: 65129 11/20/1972

Wire Rope: 4899 1/3/1989

Boom Rigging Dwg.: 42925 9/21/1962Jib Rigging Dwg.: 41905 3/6/1961Jib Backstay Dwg.: 24450 1/25/1962

BE 03-04-2005

3900A39409

#8#113

MANITOWOC CRANES, INC.MANITOWOC, WISCONSIN

NEW PARTSWARRANTY

Manitowoc Cranes, Inc. (“Manitowoc”) warrants parts manufactured by Manitowoc, to befree from defects in materials and workmanship under normal use and service for theapplicable warranty period. The applicable general warranty period for each new part issix (6) months from date of installation or 1,200 hours of operation, whichever occursfirst. The applicable extended warranty period for weldments identified by Manitowoc onits drawings as “boom and jib sections, strut, mast, backhitch, gantry, rotating bed, car-body and crawler side frames” is three (3) years from date of shipment by Manitowoc;provided, however, that the machine is used solely for liftcrane applications. No claimsunder this warranty shall be valid unless Customer notifies Manitowoc or its authorizeddealer in writing of the defect within sixty (60) days following its discovery, but in noevent later than the expiration of the applicable warranty period and Customer processesits claim using proper warranty claim procedures.

Manitowoc’s sole obligation to Customer under this warranty is to repair or replace withre-manufactured or new part or parts, at Manitowoc’s option, F.O.B. original point of ship-ment, any part or parts which Manitowoc, in its sole discretion, determines to be defectivein materials or workmanship. Manitowoc may require the return of parts, freight chargesprepaid, to Manitowoc’s designated facility for inspection and analysis. Reasonablefreight charges and reasonable labor expenses incurred for approved warranty repairs dur-ing the applicable general warranty period for each new machine will be reimbursed byManitowoc.

This warranty shall not apply to ordinary wear and tear; vandalism; abuse; misuse;neglect; accident; overloading; altered, modified or changed equipment; equipment orparts which have not been properly installed, operated or maintained or which have beenimproperly adjusted; or damages caused by failure to follow the maintenance proceduresoutlined in the applicable owner’s manual or in technical bulletins issued by Manitowoc’stechnical publications department.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHERWARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANYWARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. The liability ofManitowoc arising out of the sale, use or operation of Manitowoc machines or parts,whether in warranty, contract or tort, including claims for special, indirect or consequen-tial damages shall not in any event exceed the cost of furnishing a replacement for a defec-tive part or equipment as hereinabove provided. Upon the expiration of the warrantyperiod, as hereinabove provided, any such liability shall terminate. The foregoing war-ranty shall constitute the sole and exclusive liability of Manitowoc.

Rev. 08-18-97 Form No. 1-8506

© 2003 Manitowoc Cranes, Inc.

Rev. 09-10-2003 DistList

MANITOWOC DISTRIBUTORS

To locate the Manitowoc Approved Distributor nearest you:

1. Go to www.manitowoccranes.com.

2. Click on Manitowoc logo.

3. Click on Dealers.

4. Follow on-screen instructions to locate distributor.

When calling a distributor with parts or service questions, you need to know themodel and serial number of your crane. This information is located on the CraneIdentification Decal on the crane cab.

© 2002 Manitowoc Cranes, Inc.

Rev. 04-08-2002 Folio 823-1

ORDERING BOOM AND JIB LACINGSAll Models

Table of Contents

PURPOSE

This folio is divided into two sections:

A. Ordering boom or jib lacings from LACING DRAWINGS contained in Section F of the parts manual furnished with the crane.

B. Ordering boom or jib lacings when LACING DRAWINGS ARE NOT AVAILABLE.

BOOM OR JIB IDENTIFICATION

All parts orders for lacings must contain the boom or jibidentification number and the component part number:

• Past Production (View A):

Boom or jib number, component part number, and man-ufacturing code stamped into two connectors (diago-nally opposite) on both ends of each insert and on endof top and butt.

• Current Production (View B):

Boom or jib number, component part number, and man-ufacturing code stamped into a plate mounted on allfour chords of each section.

Purpose ............................................................................ 1Boom or Jib Identification.................................................. 1

A. Ordering Lacings from Lacing Drawings................ 2

B. Ordering Lacings without Lacing Drawings............ 3Assistance ........................................................................ 3Welding Instructions.......................................................... 3

Manufacturing Code

Boom or JibNumber Component

Part Number

FIGURE 1

X-X-XX

ZZZZZZ-Z#YY

A524

View APAST PRODUCTION

Chord

View BCURRENT PRODUCTION

Component Part Number

Manufacturing Code

Boom or Jib Number #YY Z-ZZ-ZZ

XXXXXX

A524

ORDERING BOOM AND JIB LACINGS

Folio 823-2

A. Ordering Lacings from Lacing Drawings

The parts order must contain the following information toensure that Manitowoc provides you with the correct lacings:

1. Crane serial number (can be found on builders plate inoperator's cab.)

2. Boom or jib identification number.

3. Quantity of lacings.

4. Component part number and lacing identificationnumber (from lacing drawing in Section F of PartsManual).

5. Component name

.

EXAMPLE: Assume you have a number 22 boom and thelacings with circled letters in Figure2 are damaged. Yourparts order should be similar to the following example:

Crane Serial Number: 00000 (from builders plate).

Boom Identification Number: #22 Boom

Required:

1 each 48153-9 (N) for 30 ft Butt

1 each 33426-3 (B) for 20 ft Insert

1 each 33426-3 (D) for 20 ft Insert

1 each 50453-2 (C) for 40 ft Top

Quantity Component Name

Component Part Number

Lacing Identification

Number

FIGURE 2

D(Diagonal)

(Diagonal)

BE

D

BB

BA

E EBE

EE

A

B

E EA

B

CAC

A

Y (DIAGONAL)

40 ft Top

R (DIAGONAL)

Q

V(Diagonal)

P

NN(Diagonal)

30 ft Butt

QP

XM

LK

WV

SR

ON

UT

FDC

BA

JIHG

AA

FF

JJHH

BBDD

KKIIGG

EECC

MM

U

TS

XWY Z

J

ON

ML

IHG

FD

CBA

B

E

LL

K

E

SAMPLE ONLYDO NOT USE LETTERS ON THIS SAMPLE WHEN ORDERING LACINGS. USE

LETTERS ON LACING DRAWINGS IN PARTS MANUAL FOR YOUR CRANE.

A924

20 ft Insert

Folio 823-3

ORDERING BOOM AND JIB LACINGS

B. Ordering Lacings without Lacing Drawings

The parts order must contain the following information toensure that Manitowoc provides you with the correct lacings:

1. Crane serial number (can be found on builders plate inoperator's cab.)

2. Boom or jib identification number.

3. Quantity, lacing location, and lacing number.

4. Boom or jib component name (butt, insert, or top) andpart number.

NOTE: To obtain the lacing location and number, view theboom or the jib from the butt end looking forward.Identify the side on which the damaged lacing islocated: left side, top side, right side, or bottomside. Count each lacing up to and including thedamaged lacing, starting with first lacing nearestbutt end of the component as shown in Figur e3.

Do not count a diagonal lacing as the first lacing.Identify diagonal lacing separately; lower enddiagonal lacing or upper end diagonal lacing.

ASSISTANCE

If you are in doubt as to which lacings to order, DO NOTGUESS. Contact your nearest Manitowoc distributor forassistance; doing so may prevent the wrong parts from beingshipped.

WELDING INSTRUCTIONS

Each lacing order is shipped with welding instructions and acopy of Form 00SPFM006 which identifies the chord andlacing material.

EXAMPLE: Assume you have a number 22 boom and thelacings with circled numbers in Figure 3 are damaged.Your par ts order should be similar to the fol lowingexample:

Crane Serial Number: 00000 (from builders plate).

Boom Identification Number: #22 Boom

Required:

1 each Top Side Lacing (1) for 30 ft Butt 48153-9

1 each Right Side Lacing (5) for 30 ft Butt 48153-9

1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3

1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3

1 each Top Side Lacing (2) for 40 ft Top 50453-2

Quantity Component Name and Part

Number

Lacing Location

Lacing Identification

Number

Diagonal LacingDiagonal

Lacing Lower End Diagonal Lacing

Upper End Diagonal Lacing

Bottom Side

Left SideTop Side

Right Side

Bottom SideBottom Side

Left Side

Left Side Right Side

Top Side

Right Side

Top Side

FIGURE 3

A924

5

3

3 4

2

2

1

1

21

1 2

54

3

6

40 ft Top

20 ft Insert

30 ft Butt

M A N I T O W O C E N G I N E E R I N G

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z o _~

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24273

adjustments instructions M A N I T O W O C E N G I N E E R I N G C O .

A Diuision o/ The ,~tanitouJoc Company, Inc. Manito~,oc, ~'i.~u.nsm

W E I G H T S M O D E L 3 9 0 0

, ..'%

100 TON CAPACITY

Description Approx. Weight

/

LIFTCRANE - ( " A " machine) w/38"/Treads , outside crawler chains, counterweight, 170' No. 6 boom, gantry & back hitch, block and standard boom hoist . . . . . . . . . . . . . . . . . . . . . . .

L IFTCRANE - ( " B " machine) w/48" Treads, counterweight, 170' Ha. 6 boom, gantry & back hitch, block and standard boom hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235,833 Lbs.

UPPER WORKS - ( " A " machine) w/any engine, standard boom hoist. Less boom, gantry & back hitch and block . . . . . . . . . . . . . . . 53,750_ Lbs.

UPPER WORKS - ( " B " machine) w/any engine, standard boom hoist. Less boom, gantry & back hitch and block . . . . . . . . . . . . . . . 56,950 Lbs.

CARBODY with Roller Path, Ring Gear & King Pin, less Crawlers . . . . . . . 30,720 Lbs.

CRAWLERS, 20' 4 " w /48" treads (Double weight for two) . . . . . . . . . . . . 23,620 Lbs. CRAWLERS, 20' 4 " w /38" treads (Double weight for two) . . . . . . . . . . . . 19,317 Lbs.

NOTE: Outside Crawler Chain - ADD to each Crawler . . . . . . . . . . . . 1,500 Lbs.

SELF-REMOVING COUNTERWEIGHT (3 piece) Inner . . . . . . . . . . . . . . . . . . . . . . 28,810 or 32,000 Lbs. Middle . . . . . . . . . . . . . . . . . . . . . 22,550 or 26,500 Lbs. Outer . . . . . . . . . . . . . . . . . . . . . 11,970 or 15,500 Lbs.

B O O M N O . 6 - 100 Ton Boom Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,700 Lbs. Boom Top (Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,310 Lbs. Boom Insert - 10 Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 892 Lbs. Boom Insert - 20 Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,815 Lbs. Boom Insert - 30 Feet . . . . . . . . . . . . . " . . . . . . . . . . . . . . . . . . . . 2,548 Lbs.

B O O M N O . 8 - 100 Ton Boom Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,260 Lbs. Boom Top (Equipped) . . . . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . . . . . . 4,930 Lbs. Boom Insert - 10 Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 840 Lbs. Boom Insert - 20 Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,750 Lbs. Boom Insert - 30 Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,224 Lbs.

GANTRY AND BACK HITCH STRAPS . . . . . . . . . . . . . . . . . . . . . . . . . . 3,840 Lbs. TAGLINE - M o d e l 1248 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 754 Lbs.

JIB - 30' w/strut , less cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,570 Lbs. JIB - 50' Light Sectional w/strut , less cable . . . . . . . . . . . . . . . . . . . . . . 1,925 Lbs. J IB - 50' Tubular Sectional w/strut , less cable . . . . . . . . . . . . . . . . . . . . 1,920 Lbs. JIB - 40' Heavy Sectional w/st rut , less cable . . . . . . . . . . . . . . . . . . . . . 2,950 Lbs. INSERT, Jib - Light Sectional - 10 Feet Incl. Pendant & Hardware . . . . . . . 210 Lbs. INSERT, Jib - Tubular Sectional - 10 Feet Incl. Pendant & Hardware . . . . . 265 Lbs. INSERT, Jib - Heavy Sectional - 10 Feet Incl. Pendant & Hardware . . . . . . . 425 Lbs.

BLOCK ASSEMBLY - 100 Ton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,455 Lbs. DRAGLINE FAIRLEAD w/Guide Rollers, Strut and Dirt Pan . . . . . . . . . . . . . 1,850 Lbs. DRAGLINE FAIRLEAD w/Cheek Plates, Strut and Dirt Pan . . . . . . . . . . . . . 1,800 Lbs.

IND. BOOM HOIST in place of Standard - ADD . . . . . . . . . . . . . . . . . . . . . . 1,950 Lbs.

IND. SWING AND SWING LOCK - ADD . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,947 Lbs.

213,375 Lbs.

REV: 3-3-68 0"81C

M A N I T O W O C E N G I N E E R I N G C O .

A Division ~ the 14oni~,va( C o m p o n y , / n o . M a n i t o ~ , o c . Wisconsin ,,

\

: MATERIAL LIST O N BACK

0-480-1

I REV. I B

I MOOEL 3900, 3900T, 3900W, 4000W, 4i00W

TOOL LIST

REF. NO.

1 2 3 4

5

6 7

8 9 i0 I I

PART NUMBER

722493 167596 722246 13404

139624

138092 21804

20976 20977

13775 974 975 11466

722423 722463 416739 646449 646450 646451 646452 646453 646454 646455 646456 646457 646458 646459 646437 722515 722516 722517 722519 722520 722521 722522 722523 722524 722525

QUANTITY REQUIRED

2 1

DESCRIPTION OF PART VENDORS PART NO.

WRENCH, Thin (1-I/2") (All) .5# WRENCH, Drum Brake (1-7/8") (Towers) 4.0# WRENCH, Drum Brake (I-7/8") (All) 4.0# WRENCH, Tension Rod (2-I/4") (Models 3900, 3900T, 3900W, 4100W) 8.0# WRENCH, Hook Roller Pin Locking Plate (5-3/4" Hole Centers) (Models 3900, 3900T, 3900W, 4000W) 5.2# WRENCH, Hook Roller Pin (4-1/2") (Model 4100W) 6.8# WRENCH, 12 Point Socket Type (2-13/16") (Models 3900, 3900W, 4000W, 4100W) 15.0# WRENCH, 12 Point Socket Type (3") (Model 4000W) 15.0# WRENCH, 12 Point Socket Type (3-5/32") (Models 3900, 3900T, 3900W) 15.0# WRENCH, Clutch Shaft (2-1/4") (Model 3900T) 10.0# WRENCH, Crawler Tread (3-3/16")(Models 3900, 3900W) 17.0#

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WRENCH, Travel Shaft (3-13/16")(Models 3900, 3900T, 3900W) 15.0# WRENCH, 1-3/4" Nut (All) 10.0#

TOOLS NOT SHOWN

WRENCH, Crescent (12") HANDLE, Socket (3/4") EXTENSION, Handle SOCKET (1-1/16") SOCKET (1-1/8") SOCKET (1-3/16") SOCKET (1-1/4") SOCKET (1-5/16") SOCKET (1-7/16") SOCKET (1-1/2") SOCKET (1-5/8") SOCKET (1-3/4") SOCKET (1-7/8") SOCKET (2") SOCKET (2-1/4") (Model 3900) WRENCH, Combination (7/16") WRENCH, Combination (1/2") WRENCH, Combination (9/16") WRENCH, Combination (5/8") WRENCH, Combination (11/16") WRENCH, Combination (3/4") WRENCH, Combination (13/16") WRENCH, Combination (7/8") WRENCH, Combination (15/16") WRENCH, Combination (I")

PLEASE GIVE MACHINE SIN W/ORDER I REV- B 0-480-1

GROUP A - Rotating Structure

PARTS MANUAL ALPHABETICAL INDEX GROUP A - Rotating Structure

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP "A" Frame 42060 G 12/28/56 03/05/80 A0101 Cab 31719 B2 09/01/55 12/28/62 A0201 Cab 31719 J1 03/27/59 12/28/62 A0201 Cab Heater/Air Conditioner 33612 B1 10/21/65 08/30/67 A0209 Chain & Gear Case 41949 A2 08/30/57 12/22/70 A0401 Chain & Gear Case 41949 C1 08/30/57 12/22/70 A0401 Counterweight Handling 42536 A1 04/11/60 05/18/60 A0302 Counterweight Handling 42536 A2 04/11/60 11/19/61 A0302 Guards 41544 C1 02/27/56 08/12/61 A0501 Platform 42014 K1 03/27/56 12/19/83 A0701 Rotating Bed Lubrication Piping 30375 A1 06/30/41 11/07/72 A0104 Rotating Bed/Hoist Frame/Transporter Platform 42424 A1 08/18/58 03/07/60 A0102 Rotating Bed/Hoist Frame/Transporter Platform 42424 A2 08/18/59 03/07/60 A0102 Tool Box 31856 A1 07/24/56 A0901

03/07/05


A D~, ~ d/he M an/~,~ Con,.any, Inc-

/1

; . 3

Right Front Upper Window Latch

5

6

7/"

(i

ILLUST. N o..3.! .7 !.9.-..A...-..21

See Cab Assembly_~~.. ~'~ ,2

MATERIAL LIST ~ )N BACK

Q~

C) O c~

-A2. i-

31719 - 2 I REV. B IMODEL

3000-3900 Incl.

CAB DOOR MECHANISM (QUANTITIES FOR BOTH DOORS)

REF. NO.

4

5

6

7

8 9

10

11

12

12

PART QUANTITY NUMBER REQUIRED I DESCRIPTION OF PART

17869

1204

17868

17867

17865

631350

19060

17866

647410

647410

720.24

250370

70680

4

4

2

7

9

1

1

1

BOLT, Eye W/elastic stop nut

SPRING

HANDLE, Inside W/capscrew and elastic stop nut

LATCH W/math. screw, capscrew and jam nuts

HANDLE, Outside W/capscrew and elastic stop nut

SHEAVE, Roller

PIN W/cotter pin

CLIP W/capscrew, hex nut and lockwasher

SPACER (Right Side Cab)

SPACER (Left Side Cab)

RIGHT FRONT UPPER WINDOW LATCH

CATCH, Window W/elastic stop nut

BOLT, Mach.

SPRING

PLEASE GIVE MACHINE SIN W/ORDER

I REV. B

VENDORS PART NO.

31719 - 2

Lo

..4

~D

Do

O~

L~

-,,4

~O

DO

~d r~ 0 P rt

C~

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A Diviiio~ d ~ i ~ 4 ~ i l o w l C o m p i l n # , Inc. 1 4 a n l l o l ~ W l l o n l l n

~ J J

Ul

U

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0

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MATERIAL lIST ON BACK ~.;

L~

-A2. i- "-4

I REV. I MODEL 31719 - i J 3000-3900 Incl. ~0

r_~

CAB

RfF. ~NO.

t l

2

4 5 6 8 i

2 3 4 5

8

I0 ii ~13 14 15 21 12

16 17 34 26 23

.. 25 ,:.24 : 27 28

• 30 29

~32 31 37 36

PART QUANTITY NUMBER REQUIRED DESCRIPTION OF PART

| |

42166 I

632821 19538 257186 18925 257253 42529

632850 19538 257186 18925 257253 42828

632821 19538 257186 18925 257253 31702-7

632818 632819 632817 632827 587071 31702-2 31563 41770-6

97997 184147 41770-2

19510 19509 605101 11671 23035 18971 605101 18972 605101 17834 605101

6

i 8

i

1

I 6

I 8

i

1 i i 6 i 8

I

1 I i i I i i i

I i i 1 i i i i i I i i i i I

VENDORS PART NO.

ROOF, Cab W/capscrews, hex nuts, elastic stop nuts and lockwashers (M3000-3600 Incl. and M3900 Prior to #39381)

PLATE, Cover SHEET, Front CLIP, Awning BOLT, Coupling AWNING, Roof W/capscrews and lockwashers BOLT, Coupling

ROOF, Cab W/capscrews, hex nuts, elastic stop nuts and lockwashers (Not Shown) (M3900 - Serial #39381 and on)


ROOF, Cab W/capscrews, hex nuts, elastic stop nuts and lockwashers (M3800T)


SIDE, Cab Left W/rivets, mach. screws, capscrews, stove bolts, hex nuts and lockwashers

SHEET, Upper GUIDE, Top Door SHEET, Rear SHEET, Middle (43½" wide - See Notes i and 2) RAIL, Door SHEET, Front (See Note i)

DOOR, Left Cab (See Sheet 2) FRONT, Cab (Complete) W/mach. screws, stove bolts, rivets, lockwashers and hex nuts

SHEET, Left Upper DOOR, Left Side FRONT, Right

SHEET, Top SASH, Upper Front Window GLASS, Window

CHANNEL, Rubber (Specify 5'3" - 1.600 m) STOP, Hand Lever W/cotter pins SASH, Front Window W/hinges GLASS, Window

CHANNEL, Rubber (Specify 9'5" - 2.970 m) GLASS, Window

CHANNEL, Rubber (Specify 6'0" -1.829 m) GLASS, Window

CHANNEL, Rubber (Specify 7'2¼" - 2.191 m)

J 31719-1 Con PLEASE GIVE MACHINE S/N W/ORDER

Cont.

U~ --4 m

I-., ~o

i-=

o

I 31719_i Cont IREV j I M°°EL

--f~L. ±--

3000-3900 Incl.

CAB

C 0

C

C~ Lu I--- oO <

, - i I

e

4..I C 0

O~

REF. NO.

39 41 42 29

7 38 40 45 46 47 49 50 51 53 48 52

59 58 60 63 64 65 66

59 58 60 63 64 65 66 61 62

22 67 68 69


17864 31631 17836 605101 41766-6

632653 632652 587072 207247 41766-2 632656 632651 31590 632654 632655 16031 30152

484352 334034 31707-6

31707-2

632822 632823 632824 207328 632825 32390-6

32390-2

632822 632823 632738 208183 632739 17833 605101 31708-6

207329 632826 31708-2 632657

2 i i i i

i i i i i i I I i i i

I i i

VENDORS PART NO.

PLEASE GIVE MACHINE SIN W/ORDER J 31719-1 Cont.

RAIL, Hand W/hex nuts DOOR, Right Cab (See Sheet 2) GLASS, Window

CHANNEL, Rubber (Specify 9'5" - 2.970 m) SIDE, Right (Complete) W/rivets, mach. screws, stove bolts, hex nuts and lockwashers

SHEET, Front Upper SHEET, Front RAIL, Door STOP, Door SHEET, Rear GUIDE, Door SHEET, center CABINET, Tool W/padlock SHEET, Upper Rear SHEET, Lower Rear

AWNING, Door W/stove bolts, hex nuts and lockwashers SHUTTER, Radiator W/capscrews, hex nuts, lockwashers, mach. screws and cut washers

HOOK CHAIN, Jack (Specify Length)

PANEL, Right Inside (Complete) W/math. screws, capscrews, stove bolts, hex nuts and lockwashers

SHEET, Rear DOOR W/hinges

SHEET, Upper SHEET, Upper Front SHEET, Center Front W/door button SUPPORT, Angle SHEET, Lower Front

PANEL, Right Inside (Complete) W/mach. screws, capscrews, stove bolts, hex nuts and lockwashers (Mach. W/welded rotating bed)

SHEET, Rear DOOR W/hinges

SHEET, Upper SHEET, Upper Front SHEET, Center Front ANGLE (Discontinued 9-1-61) SHEET, Lower Front

GLASS, Window CHANNEL, Rubber (Specify 8'5½" - 2.758 m)

PANEL, Left Inside (Complete) W/mach. screws, capscrews, hex nuts and lockwashers

SUPPORT, Angle SHEET, Lower Front SHEET, Upper Front SHEET, Bar

-A2, i- ~o I MODEL REV.

31'719-1 Cont. J 3000-3900 Incl. kO

REF. ~NO.

CAB


J

9 70874 20 23675 33 70875 43 70876 44 23674

24032-6 18 395058 19 24032-2

18 395058 19 395059

55 31772 55 32634

56 31671 57 70926

17 30982

55 32780 55 32571

142574 70 1632856 71 24714 73 73227 72 605301

632857

6 24158

32665 74 24838 75 24839 76 73697 77 73698 78 73699 79:73700 80 73701 81 73702

1 1 1 1 1

,i i i

1 1

1 1

1 1 1 1 1 1

1

1

1

1

1

1

1

1

1

1

VENDORS PART NO.

CLOSING SHEETS (M3600 ONLY) SHEET, Left Rear W/stove bolts~ hex nuts and lockwashers SHEET, Left Front W/stove bolts, hex nuts and lockwashers SHEET, Right Front W/stove bolts, hex nuts and lockwashers BAR, Filler SHEET, Right Rear W/stove bolts, hex nuts and lockwashers

MACH. W/FRONT AUX. DRUM AND WINCH HEAD (REPLACES 184147) DOOR, Left Front W/hlnges and rivets

DOOR, Upper DOOR, Lower

FOR MACH. W/OUTSIDE LIGHT PLANT (REPLACES 184147) DOOR, Upper DOOR, Lower

FOR MACH. W/CAT. D-342 W/T.D. CLUTCH EXTENSION, Cab W/mech. screws, hex nuts and lockwashers EXTENSION, Cab W/mech. screws, hex nuts and lockwashers (Mech. W/Speclal High Capacity Radiator)

FOR MACH. W/MURPHY 220 ENGINE EXTENSION, Cab W/mech. screws, hex nuts and lockwashers SHEET, Lower Rear

FOR MACH. W/WINCHHEAD (REPLACES 184147, 632826t 20.7329) PANEL AND DOOR, Left Front W/capscrews, mech. screws, hex nuts and lockwashers

FOR VICONMACHINE EXTENSION, Cab W/mach. screws, hex nuts and lockwashers (Cummins EXTENSION, Cab W/mach. screws, hex nuts and lockwashers (Cat. or G.M. Engine)

MACH. W/FULL VISION FRONT WINDOW WINDOWAND SASH ASSEMBLY

SHEET, Closing SASH, Window GLASS, Window

CHANNEL, Rubber (Specify 11'0" - 3.353 m) AWNING

SLIDING DOOR (OPTIONAL) DOOR, Sliding

BOTTOM RIGHT ENCLOSURE (M3000W ONLY) ENCLOSURE ASSEMBLY !

PANEL, Enclosure W/mach. screws, hex nuts and lockwashers PANEL, Enclosure Support PANEL, End W/mach. screws, hex nuts and lockwashers PANEL, Enclosure W/mach. screws, hex nuts and lockwashers PANEL, End Upper W/mach. screws, hex nuts and lockwashers PANEL, End Lower W/mach. screws, hex nuts and lockwashers PANEL, Side Cover W/mach. screws, hex nuts and lockwashers PANEL, Bottom Cover W/mach. screws, hex nuts and lockwasher

I J 31719-1 Cont. PLEASE GIVE MACHINE SIN W/ORDER

q

I ~o

> O0 -M m ~0

~0

-4

%0 c~

o o

I 31719-1 Cont. IREVj 1 MODEL -A2. I-

3000-3900 Incl.

CAB

z

< r.~

C~ kU I,-- CO <

REF. NO.

14 21

14


95413 95412 95411

352816

i i I

VENDORS PART NO.

NOTE i: For machines W/Generator mounted inside cab, delete Ref. Nos. 14 and 21 and add:

ASSEMBLY, Left Side Modification SHEET, Center (35-3/4" wide) SHEET, Front (W/Paddle handle lock #510183 and door for access to generator) W/truss head bolts, hex nuts and lockwashers

For complete left side order 31702-6.

NOTE 2: For machine W/Kohler light plant use the following:

SHEET, Middle W/sllding door

For complete left side order 31702-8.

REV. j l 31719 - i

PLEASE GIVE MACHINE S/N W/ORDER

M A N I T O W O C E N G I N E E R I N G C O

,A D on of lh I v i ~ i t o . e ( Compo~y btc Monlk~,,o( WIKon ~

17 14 _ ~ ' , , ' ~ ' 1 3

'~ ',5 ~ ~.~? ,o

I

\ J 12

17

I0 II '

~ / 3

6,,,.

"* O 7

C) o o 0

I

I I

MATERIAL UST ON BACK I

-A2 9-

33612 - i I REV B I MODEL 3000-4000 Incl I

CAB HEATER


REF NO

3 4 1 5 6 7 2 7 2 8 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 26

364155 268521

667206 510706 480016

480017

543403 377275

345338

406953 543616 406685 544068 355004 543404 406896 667087 679303

429574

2 i 4 4 2 2 i 2 1 3 4 1

CONNECTOR BOX, Octagon

COVER STRAP, One Hole LOOM (¼") (Specify Length) HEATER (M1565) (24 Volt)

SWITCH HEATER (12 Volt)

SWITCH NIPPLE, Close (3/8") COUPLING, Reducing PIPE, (Thd One End) (½") CLAMP, Hose HOSE (Specify Length) ELBOW, 90 ° (½") NIPPLE (%" x 12") ELBOW, 45 ° (%") NIPPLE (½" x 24-3/4") STEAMCOCK NIPPLE, Close (½") ELBOW, 90o (½" x 3/8") STRAP, Pipe TEE (½") PIPE (½" - Thd One End) INSERT, Barbed (Male Pipe Thd ) HOSE, Plastlc (%" - specify 12")

"':ACE GIVE MACHINE S/N W/ORDER

R~ B 33612 - i

VENDORS PART NO

O~

bO

4~ - c


A OiviJkm'o//'he A4m~i~.,m Compoerl', k~. Mo~ilo~o(, Wi~:ons~n

~---See i"A" Frame

6 13

!

!

J

Power Lowering Use with Third Drum

(3 ' MATERIAL LIST O N BACK

I 41544 - i IR ~ C

REF. NO.

'9 'i0 ii

Ii

12 13 14 15 15. 16

PART QUANTI~ NUMBER REQUIRED

!

23013 1 24265

23014 1 31313 1 31312 1 20447 1 21959 1 23540 1

18402 1 23276 1

17974' 1

23288 1

23275 1

17972 1

17975 1

20287 "i 20288 I 23290 1

21958

23362 23361 19720 24486 24469 72678

I MODEL -A5. i-

3000-3100-3400-3900A

GUARDS

t v NOORS DESCRIPTION OF PART I PART NO.

GUARD, Right Boom Hoist Drum W/capscrew and lockwasher GUARD, Right Boom Hoist Drum W/capscrews, lockwashers and dowel (Air Controlled Ind. Boom Hoist Only) GUARD, Left Bobm Holst Drum W/capscrew and lockwasher GUARD, Left Drum Clutch W/capscrews, hex nut and lockwasher GUARD, Right Drum Clutch W/capscrews, hex nut and lockwasher GUARD, Dirt W/hex nut, lockwasher and capscrews (M3000-3100-340C GUARD, Dirt W/hex nut, capscrews and lockwasher (M3900) GUARD, Dirt W/hex nut, lockwasher and capscrews (M3900 W/Aux. Third Drum) GUARD, Right Clutch W/capscrew, hex nut and lockwasher GUARD, Left Clutch W/capscrew, hex nut and lockwasher (Ind. Boom Hoist) GUARD, Left Clutch W/hex nut, capscrews and iockwasher (Std. Boom Hoist) GUARD, Right Clutch W/~apscrew, hex nut and lockwasher (Ind. Boom Hoist W/Std. Swing) GUARD, Right Clutch W/capscrew, hex nut and lockwasher (Ind. Boom Hoist W/Ind. Swing) GUARD, Right Clutch W/capscrews, hex nut and lockwasher (Std. Boom Hoist W/Std. Swing) GUARD, Right Clutch W/capscrews, hex nut and lockwasher (Std. Boom Hoist W/Ind. Swing) GUARD, Right Cable W/capscrews, hex nuts and lockwasher GUARD, Left Cable W/capscrew, hex nut and lockwasher GUARD, Power Trip Rope W/stove bolts, ~ hex nuts and lockwashers (M3000-3100-3400 W/Square Cab) GUARD, Power Trip Rope W/stove bolts hex nuts and lockwasher (M3000-3500 W/Round Cab) SUPPORT, Left Guard SUPPORT, Right Guard BRACKET, Dirt Guard (W/Dirt Guard 23540) GUARD, Power Lowering Clutch (M3900 W/Weld. Rot. Bed) GUARD, Power Lowering Clutch (M3900 W/Cast Rot. Bed) SPACER (M3900)

PLEASE GIVE MACHINE SIN W/ORDER C 41544 - i

> CO

m


~ J e

@

"8 ]LLUST. No..4.).7. 2. 5.-. .A. - .2. J

2

J

J

J

MATERIAL LIST OH BACK

. J

o E ¸ u

u

J

J

:1 IREV" ~ I ~OOEL 41949 ~- 2 [ A I '

CHAIN CASE ASSEMBLY (SEE NOTE)


REF. NO.

1

2

3

4

5

6

7

8

9

9

9

41948

275451

17152

2586

3523

70390

23051 i i ~ , i "

70282

70283

70582

70583

70584

1

1

1

1

1

1,

1

2

1

1

1

i

VENDORS PART NO.

CASE, Chain W/capscrews, hex nuts, lockwashers and pipe plugs

BREATHER

SPACER W/capscrews and lockwashers

SUPPORT W/capscrews, hex nuts and lockwashers

GAUGE, Oil

BAFFLE, Oil

COVER (Machine s W/Std.;Swing Only)

GASKET

SPACER (Mach. W/Torque Converter and 28 Tooth Drive Sprocket)

SPACER (Mach. W/Direct Drlve and 20 Tooth Drive Sprocket)

SPACER (Mach. W/Direct Drive and 24 Tooth Drive Sprocket)

SPACER (Mach. W/Direct Drive and 28 Tooth Drive Sprocket)

NOTE: For machines with direct drive see also "Chain Case Hood Assembly".


~ReV'A I 41949 - 2

/

m

A--

-.4 h~ tn >

~.~

o

> Co

9 / 8

M A N I T O W • C E N G I N E E R I N G CO.

10

/

4

t

5

6

\

1

MATERIAL LIST ON BACK

-A4. i-

41949 - i I R E V , C I MODEL 3000-3900 Incl.

GEAR CASE

REF. NO.

13 13 4 5 6

8

9 i0 ii 12

5 6 7


18797 70561

18798 42455

456253 456254 19279 31916 i0872 10603 17228 17227 21843 3523 70433

32399 71562 17152

i I i i

2 sets 1 1 1 1 1

VENDORS PART NO.

PLATE, Cover W/capscrews and lockwashers PLATE, Cover (Baffle) W/capscrews and lockwashers (Mach. W/Chain Driven High Speed Boom Hoist) GASKET CASE, Upper W/lockwashers, pipe plugs, capscrew, baffle and ring (See Note)

GASKET (Near Side) GASKET (Far Side)

SEAL, Oil CASE, Lower W/pipe plug, capscrews and lockwashers SUPPORT W/capscrews, hex nuts and lockwashers SHIM (1/4" Set) PLATE, Cover W/capscrews and lockwashers (Std. Boom Hoist Only) GASKET (Std. Boom Hoist Only) GUARD W/capscrews and copper washers STICK, Dip BRACKET W/capscrews and lockwashers

FOR M3900 W/ROTATING BED WELDMENT

CASE, Lower W/pipe plug, capscrews and lockwashers SUPPORT, W/capscrews and lockwashers SPACER

NOTE: Case #42455 supersedes case #41947. not have the square hold.


REV.

Case #41947 does

C 1 41949 - i

%o &-. %0 t~

o r~

LLJ i---


58

57

56 ~o o~

63 =5 66

69

Rear House and

4

3-.

2 1 \

21

6 5

Hook Rollers

~ . ~ 1 4

10i ~ " ~ 15- ~7

,~L. ~kT~, " - ~ . . ~ ' ~122 ,

. . , { / !24 .~2"/ i .",~.~,~ ._..~)i"~,Z....26 2 5 ' C ~ "

49---.

Front Hook Rol ler

Front House Rol ler

27

ILLUST. No..4.!.9..9.!:.;..B-.!. I

/~fo.

4O f - ' ~

:34

121 36 ...

]


i

o

J 42424 - i IeEV. A

-AI. 2-

3900A ..D- I,,3 .D, >

REF F PART NO. I NUMBER

1 40221

6 257213 3 10174 4 10092 5 10173

2 13829 7 10448 8 17578 9 17579

QUANTITY REQUIRED

i

2 2 Sets

i i

i i i ,i

i0 20165

ii 10489 13 14082 14 20166 12 10497 15 10490 17 71636 19 10598 20 10492 22 10624 23 10623 24 41370

21 17575 16 10096 25 1859 24 41923

21 17575 26 10493 27 71175 28 12356 29 71236 30 71628 31 71176 33 17321 34 40220

6 257213 3 10174 4 10092 5 10173 21 17575 35 11888 36 11887 38 622546 39 11959

2 i i i 2 i i i 2 2 i

2 1 i I

2 i 2 2 i0 i 2 2 i

2 2 Sets

i i 4 2 20 i 1

ROTATING BED

J VENDORS D E S C R I P T I O N O F PART PART NO.

i

FRAME, Left Side W/set screws, hex nuts, mach. screws, studs, pipe couplings and lockwashers

BOLT, Coupling SHIM (5/16" Set) LINER, Bronze CAP, Bearing W/lockwashers, fittings, copper tubing and 17518 support

BOLT, Coupling W/hex nuts and lockwashers GUAGE, Oil COVER W/capscrews, lockwashers and spacer GASKET, Cork RING, Oil Seal W/capscrews, hex nuts, lockwashers and coupling bolts (4 Halves) GASKET, Oil Seal Ring PLATE, Lubricating Instructions COVER W/capscrews, hex nuts and lockwasher

PLATE, Name W/capscrews GASKET GASKET COVER W/capscrews, hex nuts and lockwashers GASKET PLATE, Keeper W/capscrewsand lockwashers PIN, Dead End Drum Brake HOUSING W/lockwashers, capscrews, hex nuts, gr. fitting, copper tubing and pipe couplings (Std. Boom Hoist)

DOWEL BUSHING W/mach. screw dowel BUSHING W/mach. screw dowel

HOUSING W/lockwashers, capscrew, hex nuts, gr. fittings, copper tubing and pipe coupling (Ind. Boom Hoist)

DOWEL GASKET PIN, Boom Hinge W/gr. fitting (See Note) PLATE, Cover W/capscrews and lockwashers WASHER PLATE, Cover W/capscrews and lockwashers LOCK, Shaft W/capscrews and lockwashers SCREW, Cap W/lockwasher FRAME, Right Side W/mach. screw, studs, hex nuts and pipe coupling

BOLT, Coupling SHIM (5/16" Set) LINER, Bronze CAP, Bearing W/lockwasher and fitting

DOWEL BOLT, Coupling W/hex nut and lockwasher BOLT, Coupling W/hex nut and lockwasher SEAL, Oil (Split) RETAINER, Oil Seal W/capscrews and lockwashers

A 42424-i Cont. PLEASE GIVE MACHINE ~N W/ORDER"

> --4 r r l

g~ fD

.~. ~-~ ~o ~o

o

42424 - i IRe"- A I MODE/

-AI. 2-

3900A

ROTATING BED

4,3 I: O

i:i

~B

d

i: O

.,..Jl

...'t' ¢q

REF. NO.

40 41 42 43 44 32 37 45 46 47 48 49 50 51 52 53 54 55 56 57 58 58 60 61 62 63 64 65 66 67 68 69 70 64 71 72 73

34

58 58 53 54

PART OUANTI~ NUMBER REQUIRED

15965 i 15966 I 18782 i 18781 i 42422 i 14197 2 10017 i 10494 i 32236 i 71639 1 71638 i 596524 i 17583 1 17584 1 17582 i 11906 4 11907 4 10095 4 11904 4 11905 4 20661 i 20660 i 12275 2 12277 2 10008 2 20471 2 10007 4 12278 2 22188 2 11036 2 16910 2 16461 2 24088 2 71625 2 71627 4 71626 2 405 2

41708 i 304422 i 15560 2 19175 2 41707 i

i 14307 2 19175 2

31866 I 31865 i 11906 6 11907 6


PLATE, Cover W/capscrews, lockwashers and pipe plug GASKET GASKET, Rubber PLATE, Cover W/capscrews and lockwashers ROTATING BED W/pipe plug

BUSHING W/mach. screw dowel BUSHING W/mach. screw dowel

GASKET (3 Pieces Dovetailed) COVER W/capscrews, lockwasher and hex nuts GASKET RETAINER W/capscrew and lockwasher RING, "0" GASKET GASKET GASKET ROLLER, Hook

BUSHING WASHER, Bronze SHAFT, Hook Roller W/gr. fitting PLATE, Lock W/capscrews, lockwasher and gr. fitting HANGER, Rear Left W/capscrews, hex nuts and lockwashers HANGER, Rear Right W/capscrews, hex nuts and lockwashers PIN'W/cotter pins SHAFT, Rear House Roller WASHER, Bronze ROLLER, Rear House

BUSHING SPACER HANGER, Front Hook Roller BOLT W/elastic stop nut BOLT W/lockwasher and wire BOLT W/elastic stop nut ROLLER, Front House

BUSHING WASHER, Bronze SHAFT, Front House Roller PIN W/cotter pins

FOR MACHINES W/ROLLER BEARING JOURNALS FOR DRUM SHAFT FRAME, Left Side W/gr. fitting

CAP, Bearing BOLT W/lockwasher DOWEL

FRAME, Right Side W/gr. fitting CAP, Bearing BOLT W/lockwasher DOWEL

FOR MACH. W/DOUBLE REAR HOOK ROLLERS HANGER, Rear Left W/capscrews, hex nuts and lockwashers HANGER, Rear Right W/capscrews, hex nuts and lockwashers ROLLER, Hook

BUSHING R ~ .

A 42424-1 Cont. PLEASE GIVE MACHINE S/N W/ORDER

I 42424-i Cont. A

MODEL

-AI.2-

3900A I 4~

ROTATING BED

REF. NO.

PART QUANTITY NUMBER ,REQUIRED DESCRIPTION OF PART

55 10095 6 56 11904 6 57 11905 6

WASHER, Bronze SHAFT, Hook Roller W/gr. fitting PLATE, Lock W/gr. fitting, capscrews and lockwasher

NOTE:

VENDORS PART NO.

Pin 71175 is 4" dia. For booms #4, 5, etc., using 3" boom hinge pins, use pin #10289 with lockplate #72027. Bush rotating bed holes with 2 each bushing #72029 (inner) and bushing #72028 (outer). #12535 for 3" pin.

Use washer

RFV.

A 42424 - i PLEASE GIVE MACHINE S/N W/ORDER

0

r~

>

m

=

o

M A N I T O W O C E N G I N E E R I N G CO.

58

51

56 :: a~

63 ~5 68

69

Rear House and Hook

5

4L

2 1 ~

21

Rollers Front Hook Roller

~"5i'"5" ~ ~ 2 T : ' ~ 29 rr°nt House Roller

27

36

35

ILLUST. No.41991-B-i J _ _ ° ° , . ° o ° ° ° . . o , o ° . °


QQ

-AI. 2-

I 42424 - 2 IREV. A I MODEL

3900B ~O

ROTATING BED

.l>-

>

REF. NO.

1

6 3 4 5 2 7 8 9 i0

ii 13 14 12 15 19 20 22 23 24

21 16 25' 24

21 26 27 28 29 30 31 33 34

6 3 4 5 21 35 36 38 39 40 41


I I

41455

257213 10174 10092 10173 13829 10448 17578 17579 20165

i

10489 14082 20166 10497 10490 10598 10492 10624 14482 41456

17575 10096 1859 41924

1'7575 10493 71175 12356 71236 71628 71176 17321 41454

257213 10174 10092 10173 17575 11888 11887 622546 11959 15965 15966

2 2 Sets

I I 6 1 i 1 2

2

i 2 2 i0 I 2 2 1

2 2 Sets

1 i 4 2 20 i i i 1

VENDORS PART NO.

FRAME, Left Side W/set screws, hex nuts, mach. screws, studs, pipe coupling and lockw~shers

BOLT, Coupling SHIM (5/16" Set) LINER, Bronze CAP, Bearing W/lockwashers, copper tubing and 17518 support

BOLT, Coupling W/hex nuts and lockwashers GAUGE, Oil COVER W/capscrew s, lockwashers, plpeand sPacer GASKET, Cork RING, Oil Seal w/capscrews, hex nuts, lockwashers and coupling bolts (4 Halves) GASKET, Oil Seal Ring PLATE, Lub. Instruction COVER W/capscrews, hex nuts and lockwashers

PLATE, Name W/capscrews GASKET COVER W/capscrews, hex nuts and lockwashers GASKET PLATE, Keeper W/capscrews and lockwashers PIN, Dead End Drum Brake HOUSING W/lockwasher, capscrews, hex nuts, gr. fitting, copper tube and pipe coupling (W/Std. Boom Hoist)

DOWEL BUSHING W/mach. screw dowel BUSHING;W/math. screw dowel

HOUSING W/lockwasher', capscrews, hex nuts, gr. fittings, copper tube and pipe coupling (W/Ind. Boom Hoist)

DOWEL GASKET PIN, Boom Hinge W/gr. fitting (See Note) PLATE, Cover W/capscrews and lockwashers WASHER PLATE, Cover W/capscrews and lockwashers LOCK, Shaft W/capscrews and lockwashers SCREW, Cap W/lockwasher FRAME, Right Side W/mach. screw, studs, hex nuts, pipe coupling and lockwashers

BOLT, Coupling SHIM (5/16" Set) LINER, Bronze CAP, Bearing W/lockwasher and fitting

DOWEL BOLT, Coupling W/hex nuts and lockwashers BOLT, Coupling W/hex nuts and lockwashers SEAL, Oil Split RETAINER, Oil Seal W/capscrews and lockwashers PLATE, Cover W/capscrews, lockwashers and pipe plug GASKET


R ~ .

A 42424-2 Cont.

> - - I .!"11

%o %0

,-~

o

-AI. 2- I REV. I MODEL 42424-2 Cont. A 3900B

o

~0

.1o

o

--.-I"

REF. NO.

42 43 44 32 37 45 46 17 47 48 49 50 51 51 53 54 55 56 57 58 58 60 61 62 63 64 65 66 67 68 69 70 64 71 72 73

58 58 53 54 55 56 57

ROTATING BED

PART 1QUANTIrVF NUMBER REQUIRED DESCRIPTION OF PART

18782 18781 42422 14197 10017 10494 32236 71636 71639 71638 596524 17583 17584 17582 11906 11907 10095 11904 11905 20661 20660 12275 12277 10008 20471 10007 12278 22188 11036 16910 16461 24088 71625 71627 71626 405

31866 31865 11906 11907 10095 11904 11905

I i i 2 I i 1 i i i 1 I 1 i 4 4 4 4 4 i i 2 2 2 2 4 2 2 2 2 2 2 4 2 2 2

VENDORS PART NO.

NOTE: Pin #71175 is 4" dia. For booms #4, 5, etc. using 3" boom hinge pins, use pin #10289 with lockplate #72027. Bush rotating bed holes with 2 each bushing #72029 (inner) and bushing #72028 (outer). Use washer #12535 for 3" pin.

PLEASE GIVE MACHINE SIN W/ORDER I R~ A I 42424 - 2

GASKET, Rubber PLATE, Cover W/capscrews and lockwashers ROTATING BED W/pipe plug

BUSHING W/mach. screw dowel BUSHING W/mach. screw dowel

GASKET (3 Pieces Dovetailed) COVER W/capscrews, lockwashers and hex nuts GASKET GASKET RETAINER W/capscrew and lockwashers RING, "0" GASKET GASKET GASKET ROLLER, Hook

BUSHING WASHER, Bronze SHAFT, Hook Roller W/gr. fitting PLATE, Lock W/capscrews, lockwasher and gr. fitting HANGER, Left Rear W/capscrews, hex nuts and lockwasher HANGER, Right Rear W/capscrews, hex nuts and lockwashers PIN W/cotters SHAFT, Rear House Roller WASHER, Bronze ROLLER, Rear House

BUSHING SPACER HANGER, Front Hook Roller BOLT W/elastic stop nut BOLT W/lockwasher and wire BOLT W/elastic stop nut ROLLER, Front House

BUSHING WASHER, Bronze SHAFT, Front House Roller PIN W/cotters

FOR MACH. W/DOUBLE REAR HOOK ROLLERS HANGER, Left Rear W/capscrews, hex nuts and lockwashers HANGER, Right Rear W/capscrews, hex nuts and lockwashers ROLLER, Hook

BUSHING WASHER, Bronze SHAFT, Hook Roller W/gr. fitting PLATE, Lock W/gr. fitting, capscrews and lockwashers

M A N I T O W O C E N G I N E E R I N G CO. r A O~qvbk~ e / l ~ l ~ A 4 ~ Compony. /r~. A4on/lawoc, W/scoem/n

i'

! i t

/

.°

L

5-,

~. ¢::7 --

See C o 0 o , e r w e ' g ~ ' ~ : & C a b Rear A s s e m b l y - - - - - ~ l

f "

I b

J

I I

I

See Boom Hoist

ILLUST. No.4.,2. ,5, ,3, .6. :.A..:.! 1 MATERIAL UST ON BACK

k~

.?:

U

42536 - i

REF. PART NO. NUMBER

i 10624 3 71554 2 15115 4 70072 5 719073 6 19737 6 71635 7 24242 7 24274 8 10186 9 71595 i0 71597 ii 71596 12 32304 12 24275 13 10160 14 32305 14 24275 15 3974 16 3946

I MODEL ~-A3.2- :~

ir i i ~-

3900-4000

COUNTERWEIGHT HANDLING (M4000- 3 PC. CWT.: M3900 - 2 OR 3 PC. CWT.)

QUANTITY; REQUIRED

12 2 2 2 2 2 2 4 2 i i I i 2 i i 2 2

DESCRIPTION OF PART

PLATE, Keeper W/mach. screws SHEAVE (11-1/4" Dia.) (Quan. 4 W/2 Pc. Cwt.)

BUSHING, Bronze (Quan. 8 W/2 Pc. Cwt.) PIN ROPE, Flexible Wire (Specify Length - 25' - 7. 620 m) CLIP, Wire Rope (M3900) CLIP, Wire Rope (M4000) BRACKET, Upper (3 Pc. Cwt.) BRACKET, Upper (2 Pc. Cwt.) PIN~W/~otter pin (Quan. 2 W/2 Pc. Cwt.) SPACER ROD, ReaCh SPACER BRACKET, Lower R. H. (3 Pc. Cwt.) BRACKET, Lower (2 Pc. Cwt.) WEDGE, Anchor BRACKET, Lower L. H. (3 Pc. Cwt.) BRACKET, Lower (2 Pc. Cwt.) PIN W/cotter pin ANCHOR, Cable

0, cA c= GIVE MACHINE S/N W/ORDER

VENDORS PART NO.

R~.

A 42536 - i

.t,-

tn t~ C~

>

m

c~ Lid I--- C,O


A Division of The iV~anitrawa~ Compony, Inc, A4anitowoc, Wi~con,lln

3 0

0 0

z

ILLUST. NO..4.2 4..0..5 ::. B.._.2 ]

r--,

;

~(..9 !z

, t.,lu

!aC

IC) MATERIAL LIST ON BACK I(''J

42536- 2 IREVA

~A3;2- . _

I MOOEL 3:900-4000

COUNTERWEIGHT HANDLING (MACH. WITH REAR AUX. DRUM ONLY)

REF. PART QUANTITY NO. NUMBER REQUIRED

| , |

I 24206 I

3 18861 2

2 15115 4

4 719073

5 1973.7 2

5 71635 2

6 71864, 1

7 18311 1

8 1869.5 i

9 71863 1

i0 71302 2

6 73035

7 72036

9 72034


BRACKET, Sheave

SHEAVE

BUSHING

ROPE, Wire (See Sheet i)

CLIP W/hex nuts and lockwashers (M3900)

CLIP W/hex nuts and lockwashers (M4000)

SUPPORT, Roller W/mach. bolts, hex nuts and lockwashers

ROLLER

PIN W/cotter pin

SUPPORT, Roller W/math. bolts, hex nuts and lockwashers

PIN W/cotter pin

MACH. WITH THIRD DRUM BRAKE ON RIGHT SIDE


ROLLE R


NOTE: This illus, to be used in conjunction with Sh. #i when machine has 25,000# third drum.

J REV,

4 J h ~ d p

0

J 42536- 2 :!

U

GROUP B - Upperworks Machinery

PARTS MANUAL ALPHABETICAL INDEX Group B - Upperworks Machinery

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Boom Hoist Auxiliary Brake 41327 C1 04/01/52 01/08/66 B0210 Boom Hoist Control, Independent 41727 E1 03/24/55 11/01/71 B0204 Boom Hoist Drive Shaft, Independent 41933 B1 03/18/57 09/21/59 B0207 Boom Hoist, Independent 41482 I1 05/09/55 04/30/68 B0202 Drum Brake - Front 41976 E1 01/11/56 04/01/77 B0603 Drum Brake - Front 41977 D1 01/12/56 04/01/77 B0603 Drum Clutch Control/Band 40013 B1 08/04/31 02/01/62 B0602 Drum Clutch Control/Band 41125 B1 11/08/50 11/05/59 B0602 Drum Shaft - Front 42071 A2 09/06/59 05/26/70 B0601 Drum Shaft - Front 42071 C1 09/06/59 05/26/70 B0601 Hand Levers 22829 C1 04/15/53 04/20/60 B1201 Independent Swing Control 41609 C1 03/22/54 01/13/58 B0403 Independent Swing Guards & Lubrication Piping 31574 C1 04/16/54 11/03/72 B0405 Independent Swing Guards & Lubrication Piping 31574 C2 04/16/54 11/03/72 B0405 Independent Swing Outboard Bearing 31894 D1 01/22/57 03/04/59 B0406 Independent Swing Shaft, Horizontal 41916 D1 01/22/57 08/07/62 B0401 Independent Swing Shaft, Horizontal 41916 E2 01/22/57 04/05/60 B0401 Independent Swing Shaft, Vertical 23439 D1 07/11/56 04/12/85 B0402 Lubrication Pump & Piping (Sump) 31377 G1 09/24/57 11/12/62 B1401 Main Drive Shaft 42023 C1 02/20/59 09/16/63 B1301 Main Drive Shaft 42023 E2 05/14/56 09/17/76 B1301 Main Drive Shaft 42023 F3 05/14/56 07/16/75 B1301 Main Drive Shaft Control 42603 A1 11/02/60 05/27/64 B1302 Slide Pinion Control 40663 A1 03/07/46 11/27/53 B1602 Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 20559 A1 07/01/40 03/10/53 B1601 Swing Brake Control 40982 B1 03/24/50 09/30/57 B1802 Swing Lock Control 40341 G1 11/20/40 12/26/69 B1701 Swing Shaft 22880 J1 01/26/54 04/12/85 B1901

03/07/05


ILLUST. NO..2.0.O..O..4.T~[! ]

1 ~ 19

2 @ ' . 5 a~-~.~.

"i

6

13~

MATERIAL L1$1 ON BAC

:z:

Z @

Z

r-,,

i 20559 - i I .... I Ev A

] MODEL 3500

REF. NO.

1

18

19

2

3

4

5

6

13

7

8

9

10

l l

12

14

1 5

16

17

PART NUMBER

20001

17635

596643

10157

Ii010

11009

10156

20000

10158

20003

20002

15971

225268

12160

10159

I0005

17895

17897

17896

QUANTITY REQUIRED

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

SLIDE PINION SHAFT

DESCRIPTION OF PART I , VENDORS

PART NO.

GEAR, Bevel

RING, Lock

RING, Snap

PLATE, Retaining W/capscrews and~ lockwashers

BEARING, Roller

RING, Snap

WASHER

SHAFT

NUT

YOKE W/capscrews, hex nuts and lockwashers

PINION, Slide

CUARD, Dirt

BEARING, Roller

SPACER

WASHER, Lock

SHIM (3/16" set)

ADAPTOR-W/capscrews and lockwashers

GASKET

COVER W/hex nuts, capscrews, lockwashers and pipe plug


I REV. A I 20559 - i

f

17

t-.-


A D~,,im~m d I1~ M ~ Comp~T , ~ . A4 onNo~K, W ~

,.,, ~v.. q:ll . ~ ."

ILLUST. No...~...8..2..9.~..A.~.IJ

L,.

O L I


IMODE[ '~ '~ ' : '~: ?'~ : ' : ' " ' ~ ' ' t ~' ' : ! ; i~ ::;' ,

i . . . . J U U U ' J ~ J U U ~ J ' n C ± ' ^ ^ ^ ~ ~ ^ ^ ^ ' - ~ -

HAND LEVER (MANUAL IND. BOOM HOIST AND IND. SWING)

REF. NO.


1 18434 22479-5

2 22479-2 ii 2820 12 2885 13 17569 14 2882 15 723619 16 563807 17 17568 18 17567

22480-5 3 22480-2 ii 2820 12 : 28~85 ~

13 17569 14 2882 15 723619 16 563807 17 17568 18 17567 4 22828 5 10756 6 70291 6 18435 7 22827 5 10756 8 10468 5 10756 8 17678 5 10756 9 20121 i0 20485 19 13028 5 10756

i i i 1 1 i 1 1 1 1 1 i 1 i i 1 i 1 1 i 1 1 i 1 1 i i I 1 i 1 i 1 1 1

SHAFT W/woodruff key HAND LEVER ASSEMBLY (Steering Control)

LEVER, Hand W/gr. fitting LEVER W/pins and cotter pins END, Rod ROD W/jam nut SPRING END, Yoke PIN, Yoke SPACER LATCH W/capscrew, hex nut and lockwaSher

HAND LEVER ASSEMBLY (See Note) (SlidePinion) LEVER, Hand W/gr. fitting LEVER w/pinS and cotter pins END, Rod ROD W/jam nut SPRING END, Yoke PIN, Yoke SPACER LATCH W/capscrew, hex nut and lockwasher

VENDORS PART NO.

LEVER, Hand W/capscrew, hex nut and gr. fitting (Ind. Travel) BUSHING

LEVER W/capscrew, hex nut and lockwasher LEVER W/capscrew, hex nut and lockwasher (Manual Shovel Only) LEVER, Hand W/capscrew, hex nut and gr. fitting (Ind. Swing)

BUSHING LEVER, Hand W/gr. fitting (Ind. B.H. Or Aux. Drum - Manual)

BUSHING LEVER, Hand W/gr. fitting (Ind. B. H. Or Aux. Drum - Dual)

BUSHING LEVER, Hand W/capscrew, lockwasher and hex nut CRANK, Bell W/capscrew, hex nut, lockwasher and gr. fitting LEVER, Hand W/gr. fitting (See Note)

BUSHING

NOTE: For machine W/3rd drum, lever 13028 replaces lever assembly 22480 in lever bank. For location of slide pinion lever, see Slide Pinion Control Assembly.

C I 22829 - 1

~j.,,


REV.

. . . . . . ~ I . ¸ ` . '~,'!I~

!i':

W Oo f-o

~: !

rT

C

~o Oo

>

0


A Oivi lk~t o~ rh l AG~ilo~l~x C o . ~ n y . Inc. A4onitov~c, Wi1,consin

S 4

11

For Ind. Swing

/

u 1 4

~ .,,...18

,,,,.-19

~ f 20


C~ X !

|,

I 2 2 8 8 0 - 1 IREV. J 600EL

-B19.1-

3900, 3900T, 3900W


1 16646 I 1 140986 I 2 16645 1 3 14002 1

4 140985 1 5 11746 1 6 1925 1 7 224095 1 8 18777 1

':257257 9 18778 10 169007

lOa 169008

10 30572

lOa 42000

lOa 40628

I0 33101

I0 33528

10a 43685

ii 10495 12 22879 13 20515 14 13995 15 17945 16 225276 17 12273 18 24914 18 91060 19 18922 20 18923 21 17575

1 1 1 1 1 1 1 1 1 1 4 2

SWING SHAFT

DESCRIPTION OF PART

GASKET (cork) GASKET (Neoprene) PLATE, Cover w/capscrews and lockwashers

VENDORS PART NO.

CAP, Dust w/gr. fitting, relief fitting, capscrews and lockwashers GASKET (M3900T) PLATE, Locking PLATE, End w/capscrews and lockwashers BEARING, Ball PLATE, Cover w/capscrews, hex nuts and lockwashers (std. swing w/out swing brake)

BOLT, Coupling GASKET (std. swing w/out swing brake) HOUSING, Upper bearing w/eye bolt, capscrews and lockwashers (M3900 - std. swing) HOUSING, Upper bearing w/eye bolt, capscrews and loackwashers (M3900 - Ind. Swing) HOUSING, Upper bearing w/eye bolt, capscrews and lockwashers (M3900 - std. swing - superseded by 169007) HOUSING, Upper bearing w/eye bolt, capscrews and lockwashers (M3900 - ind. swing - superseded by 169008) HOUSING, Upper bearing w/eye bolt, capscrews and lockwashers (ind. swing - superseded by 42000) HOUSING, Upper bearing w/eye bolt, capscrews and lockwashers (M3900T) HOUSING, Upper bearing w/eye bolt, capscrews and lockwashers (M3900W w/std, swing) HOUSING, Upper bearing w/eye bolt, capscrews and lockwashers (H3900 w/ind, swing) GASKET SHAFT, Swing GEAR, Swing THRUST, Washer SPACER BEARING, Roller GUARD, Dirt (2 halves) (9/16" thick) (See Note I) PINION (M3900, 3900W, 3950W) PINION (M3900T) RETAINER, Pinion (5" O.D.) (See Note I) CAPSCREW (5/8" NF x 1-1/4" Ig.) (See Note i) DOWEL

I REV. J PLEASE GIVE MACHINE S/N W/ORDER -

22880-1 Cont.

~O

~O OO (3O Q

C~

REF. NO.

E~

I I REV. 22880 - 1 Con~. J

MODEL -B19.1-

3900, 3900T, 3900W

0

PART QUANTIW NUMBER REQUIRED |

23012 23017 23018 23019 23027 23028 23029 23030

18 18 18 18 18 18 18 18

SWING SHAFT

DESCRIPTION OF: PART VENDORS PART NO.

PINIONS FOR MACHS. PRIOR TO DESIGN CHANGE OF JUNE 16, 1964

PINION (std. size) PINION (3/16" undersize) PINION (I/4" oversize) PINION (3/4" oversize) PINION (I/8" oversize) PINION (3/8" oversize) PINION (I/2" oversize) PINION (5/8" oversize)

NOTE I: Machines after design change of 6-19-81 have a shrink fit of the pinion (Ref. No. 18) on the shaft (Ref. No. 12). These machines can be identified by the 6" overall diameter of the pinion retainer (Ref. No. 19). For machines with a pinion which has been shrunk fit delete above Ref. Nos. 17, 19, and 20, and replace with dirt guard 147348 (I/2" thick), pinion retainer 143795 (6" O.D.) and capscrews 621735 (5/8" - 18 NF x 2" Ig. w/3/32" hole in h d . ) .

Use Never-seez or equivalent under heads and on threads of capscrews 621730 and torque to 135 ft. ibs. while pinion is still hot.

PLEASE GIVE MACHINE SIN W/ORDER J 22880- 1

.. "*

. I ~"


\ \

I t

t

i r

I

/

/ /

/ /

ILLUST. No. 2.3.43..9.~.A..-.!. 1 MATERIAl . LIST O N BACK

I-.,- I.)..

U')

LIJ

C~

Q:

-B4.2-

23439-1

~EF. PART ~ 0 . NUMBER

1 22847

2 31850

3 31536

4 18658

5 622542

6 18477

17 : 224909

8 18655

9 622487

i0 18662

Ii 31542

612727

'rg 257290 i

ii 161764

17575

613469

II 33535

612727

257290

257260 °

12 18480

13 224119

14 18481

I REV. D

QUANTITY REQUIRED

1

1

I

1

1

I

1

2 sets

' 1

I

i

7

II

I

2

12

I

7

6

5

1

i

i

M O D E L

3000--4000~ Incl.

IN]). SWTNG VERTICAL DRIVE SHAFT

i


DRUM, Brake (Mack. W/Swing Brake)

SUPPORT, Center Bearing W/capscrews, hex nuts and lockwashers

GEAR, Bevel

PLATE, End W/capserews

SEAL, Oil , J

COVER, Bearing W/capscrews, hex nuts and lockwashers

BKAR!NG, Roller

SHIM, (i/16" Set)

SEAL, Oil

SPACER, (Mech. W/Out Swing Brake - Replaces Ref. #l)

SUPPORT, Bearing (M3000-3900 Incl.) W/hex nuts and lockwashers

CAPSCREW (314" x 2)

BOLT, Coupling (3/4" x 2½") i~ q

SUPPORT, Bearing (M4000-4000W) W/lockwashers and pipe plug

DOWEL

CAPSCREW (3/4" x 3)

SUPPORT, Bearing (M3900W-3950W) W/hex nuts and lockwashers

CAPSCREW (3/4" x 3)

BOLT, Coupling (3/4" x 2½")

BOLT, Coupling (3/4" x 3-3/4")

SHAFT, Vertical Drive

BEARING, Roller

SLING, Oil

REV.

D 23439-1

C

[I

L~

I I -

I ' l

0

I'1

PLEASE GIVE MACHINE S/N W/ORDER J


A Divis:on of fhe Mon i tow~ Compony, In~. Monifowo~ Wilconsin

1~ ~ 2

o,, boom hoist .~

4q

Oil return to sump

lo 14

' 6

%


-BI4. i-

31377 - i rvc I 3000-3900 Incl.

LUB. OIL SYSTEM (MACH. W/CAST ROTATING BED)

REF. NO.

i

2

3

4

6

7

8

9

i0

Ii

Ii

12

13

13

12

13

14

15

16

PART OUANTITY NUMBER REOUIRED DESCRIPTION OF PART

460252

427090

703054

543623

485961

583312

22672

334120

18043

22670

24713

695581

695563

695580

695564

695565

695566

73740

73288

73440

i

i

i

i

i

i

i

i

i

i

i

i

i

i

I

i

i

2

2

4 sets

VENDORS PART NO.

GAUGE, Oil

FILTER, Oil

VALVE, Check

NIPPLE, Special

HOSE, Flex (2'-2~" Long - .667 m)

PUMP, Oil

'BRACKET W/capscrew , lockwashers, pipe plug, set screw and jam n~

CHAIN (88 Links - No. 41 - ½" Pitch)

SPROCKET W/woodruff key and set screw

GUARD, Pump W/capscrews, hex nuts and lockwashers

GUARD, Pump W/capscrews, hex nuts and lockwashers (Vicon)

TUBE, Preformed (Mach. W/Ind. Boom Hoist W/Brake Above Housing)

TUBE, Preformed (Mach. W/Ind. Boom Hoist W/Brake Below Housing)

TUBE, Preformed (Mach. W/Ind. Boom Hoist W/Brake Above Housing)

TUBE, Preformed (Mach. W/Ind. Boom Hoist W/Brake Below Housing)

TUBE, Preformed (Mach. W/Std. Boom Hoist)

TUBE, Preformed (Mach. W/Std. Boom Hoist)

NOZZLE, Oil (See Note)

SPACER (Vicon)

SHIM (1/8" Set)

NOTE: Earlier machs, use special pipe cap W/I/16" drilled hole (#304365) screwed to a 3/8" 90 ° street elbow.

R~.

G 1 31377 - i Use Sheet #0-315


LA,~

t~

o

r?


A O ~ b ~ ol ~,e l ~ , m ~ w ~ Compony b~

C O

I~I~ Wlsco,rm~

o

t

ur~

. r ~ . ~

i MATERIAL UST ON BACK

31574 - i

REF PART NO NUMBER

I 12348

2 569684

3 72083

4 12351

i

5 112349

6 12350

7 18844

8 12904

I REV C I MODEL -B4 5-

3000-4000W Incl

IND SWING GUARDS

QUANTITY REQUIRED i

1

1

1

1

2

1

1

1

DESCRIPTION OF PART VENDORS PART NO

PLATFORM W/hex nuts, lockwashers

PLATE, Cover

GUARD, Clutch W/capscrews, hex nuts and lockwashers

SUPPORT, Grease Fitting W/capscrews, hex nuts and lockwashers

CLIP W/capscrews, hex nuts and lockwashers

STEP W/capscrews, hex nuts and lockwashers

GUARD, Clutch W/capscrews, hex nuts and lockwashers

GUARD, Shaft W/capscrews, hex nuts and lockwashers


REV C 31574 - i

Ln

4~

C~

>

\ !

\

%


A D ~ , b ~ t ~ / I l k e M m t a m ~ C ~ q : m ~ , k ~ ~ Wb~sk~

g

p

!

See Guard~

See Ind Swing Dr~ve

I /

See Swing Shafl

J t t ~r~ I J

\ ' II

, C.JJ 2 ~

3

.••L ~ . ~ .

~~l~~~~See/Rotateng Bed

t

MATERIAL UST O N BACK

31574 - 2

-B4 5-

3000-4000W Incl

INn SWING LUB PIPING

Ln

REF NO

PART NUMBER

429010 429367 696216 429366

429010 429367 696216 429373

429010 429367 696216 429373

429010 429367 696216 429366 406950 543491

QUANTITY REQUIRED

i i 2 1

I

i 1 1 i i

I 1 1 i i

DESCRIPTION OF PART

SWING SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR (3/8" x 1/4") TUBE, Copper (specify length) CONNECTOR (3/8" x 1/8")

INDEPENDENT SWING DRIVE SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR, (3/8" x 1/4") TUBE, Copper (specify length) ELBOW, Tube (3/8" x 1/8")

UPPER VERTICAL DRIVE SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR, Tube (3/8" x 1/4") TUBE, Copper (specify length) ELBOW, Tube (3/8" x 1/8")

LOWER VERTICAL DRIVE SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR, Tube (3/8" x 1/4") TUBE, Copper (specify length) CONNECTOR, Tube (3/8" x 1/8") ELBOW (I/8") NIPPLE (1/8" x 9-1/4")

#0-147 IRev

PLEASE GIVE MACHINE S/N W/ORDER '

VENDORS PART NO

31574 - 2

LO Fa ka "-4

~0 ~O

0

CO

m

M A N I I O W O C E N G I N E E R I N G C 0

e ~ l l J

,..,..,

..Q

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o E ". 0 - , - I ~ ,._ O O

I f . > ' ~

\ I I \

\ II

\

f( I I

l \ ¢ \

\ \

\ ,.

\

lU.UST,No

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/

c . u

/

~,, ,c / ~ u

/

\ /

\

\ "-

\

/

\

N . I

\

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/

,,,,,, Q

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j

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i - \

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I ,~,I/ \\ i\., I I )Z ", i //i .._ V /

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/ / / /

/ \


I 31894- I

REF PART NO NUMBER

!

1 219137

2 31892

6 71322

3 257214

4 257277

5 70038

7 14962

8 1606

f R~ D

QUANTIFY REQUIRED

I

1

1

2

l

1

10

1

1

..s4.6- MoDeL 3000-3900 Inc l .

OUTBOARD BEARING


BAR

BEARING, Outboard W/gr f i t t i n g

BUSHING W/roach. screw d o w e l

BOLT, Coupllng

BOLT, Coupling

SHIM

GASKET, Vellumoid

COVER, Bearing W/capscrews and lockwashers


REV

D 31894- 1

i (. I

r


~ ~ ~See Drum Shaft

7

ILLUST. No. 40013- A-IJ i " ' ° * * * ' ° * ° " * ' * - ,

fi '-" 8

See Hand Lever Assembly-./ ~ S ' ~ '1 /


• - -B6.2-

40013- I I Rev. B

REF. NO.

1

2

3

4

5

6

7

8

9

1 0

PART QUANTITY NUMBER REQUIRED

1 0 2 7 8

l i 948

10277

10274

140197

10227

10273

10652

10275

19180

10276

2

1

I

I

2

2

I

I

I

i

i

3000-4000 Incl..

RIGHT DRUM CLUTCH CONTROL.


LINK W/capscrew, hex nut and lohkwasher ""

SPACER, Pipe

PIN, Link W/cotter pins

LEVER, Fork

PIN W/cotter pin

END, Yoke

ROD, Reach w/hex nuts

STOP W/capscrew, hex nut and lockwasher (Not Used on Shovel)

BRACKET, Fork Lever W/capscrew, hex nuts and lockwashers (see Note)

BRACKET, Fork Lever W/capscrews, hex nuts and lock'washers (For Roller Bearing Mounted Drum Shaft) (See Note)

PIN W/cotter pin

NOTE: Fork lever bracket 10275 or 19180 not used on M4000. right bearing housing on Drum Shaft Assembly.

PLEASE GIVE MACHINE S/N W/ORDER I REV. B 40013 - 1

See

L .

M A N I I O W O C E N G I N E E R I N G '

/ °~~ °

O

[ . . . . . . . . . . . .

¢ o .

I I

- -4

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- - I~TERIAL LIST OH SAC

0 I-,.

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U 0

Z

-BIT. 1-

I 40341 - i


2 70850 3 12308 4 .140197' 5 70868 I 358139 5 77574 i 358139 5 12309 i 358139 5 72353 1 358139 6 12310

7 11950 7 3207 8 18212 9 10227 i0 14110 i0 71552 Ii 12313

Ii 71558

12 20674 13 12312 14 17633 15 11754 16 12306 17 2568 18 12305 19 11947 • 20 20116 21 10252 22 1204 23 10251 25 70690 24 257217 26 71444 27 70691 28 201430 28 714557 29 714586 30 714643 31 24041 31 90581 32 3645 33 71429 34 77575

I REV. G IMOOEL 3000-4000W Incl.

SWING LOCK CONTROL (MANUAL OR AIR)

QUANTITY VENDORS REQUIRED DESCRIPTION OF PART PARTNO.

1 1 4 I 2 i 2 1 2 i 2

'i

1 i 1 2 1 i 1

i

i i I i 1 1 1 I i i 1 i 1 3

1 set 1 1

1 i 1 1 1 i i

BRACKET W/capscrews and lockwashems (M3900T-4000-4000W only) LEVER W/capscrews, hex nut and 10ckwasher PIN W/cotter pin SHAFT W/woodruff keys (Manual or Air W/out Swing Brake)

COLLAR, Set SHAFT W/woodruff keys (Air ControlW/Swing ~ Brake)

COLLAR, Set SHAFT W/woodruff keys (Cast. Rot. Bed) ~

COLLAR, Set SHAFT W/~oodruff keys(M4000 W/Hyd. Swing)

COLLAR, Set SUPPORT, Shaft W/capscrews, hex nuts and lockwashers (Manual W/Cast. Rot. Bed) SPACER (Cast. Rot. Bed) SPACER (M4000 W/Hyd. Swing) LEVER W/capscrews, hex nut and lockwasher (Manual) END, Rod (Manual) ROD, ReachW/hex nuts (M3000-3000W-3100) (Manual) ROD, Reach W/hex nuts (M3600-4000W Incl.) (Manual) STOP, Hand Lever W/capscrewsand lockwashers (M3000-3000WI3100) (Manual) STOP, Hand Lever W/capscrews and 10ckwashers (M3600-3000W Incl.) (Manual) LEVER, Hand W/capscreW, hex nut and lockwasher (Manual): SUPPORT, Lever W/capscrews , hex nuts and lockwashers (Manual) PIN (Manual) ROD, Reach W/hex nut NUT, Connecting • ROD, Reach W/hex nut LEVER W/capscrew, hex nut and lookwasher SPACER LOCK, Swing W/capscrew and jam nut LIFTER, Lock W/capscrews, hex nuts and lockwasher SPRING SHAFT, Lifter W/woodruff keys SUPPORT, Shaft W/hex nuts .(M4000-4000W only)

BOLT, Coupling SHIM (3/32" set) (M4000-4000W only) PLATE, Lock (M4000-4000W only) CHAMBER, Brake (Midland -Supersedes #714557) (Air) CHAMBER, Brake (Westinghouse) (Air) ~ PIN W/cotter pin (Air) END, Rod (Air) SUPPORT W/capscrews, hex nuts and lockwashers (Air) sUPPORT W/capscrews, hex nuts and 10ckwashers(Air-M3900T only) SPACER (Air). LEVER W/capscrews, hex nut and iockwasher (Air) ~ SUPPORT, Chamber (Air Control W/Swing Brake ) ..

Use Sheet #0-123-1, 0-71 (Air Control Onlyl

PLEASE GIVE MACHINE S/N W/" ....

REV.

G 40341- i

I-

I-

C

.4:-

0 m t~

> 09 --4 m

3

0

M A N I T O W O C E N G I N E E I I I l N G C O .

A ~ d n,,_ ~a~Lwm,,w Ca~ja,e, . k -- -

m'~ ~ L

, ~ -~.. ~ Y""-~.~ X. ~Y N /

........... / / • @

@ ....

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o

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. ,'

0

I 40663 - i [ R~EV" A MODEL

L i " T ~ I , ' : " •

3000-3900 Incl.

SLIDE PINION CONTROL (WITH SWING LOCK)


i 10248 3 10247 4 10430 5 10246 6 20115 2 358129 6 21467 2 358129 29 14780 30 14209 7 11175 8 3359 8 18437 9 335!2 9 18436 i0 10242 ii 257171 ii 13304 12 140197 13 10227 14 13304 14 257173 15 10243 16 10244 17 10251 18 1204 19 10252 20 20116 21 11947 22 12305

22578 23 17898 24 10063 25 19701 26 17899 27 17900 28 10552

QVANTITY REQUIRED

1 i i i 1 i 1 1 1 1 1 2 2 2 2 2 i i 4 2 1 i i i 1 I 1 1 i 1 I i i i i i i


COUNTERWEIGHT LEVER, Counterweight W/set screw, jam nuts and cotter pin SPACER (M3000-3100-3900) LEVER, W/capscrew, hex nut and lockwasher SHAFT, Fork Lever W/woodruff keys (M3000-3100-3900)

COLLAR, Set SHAFT, Fork Lever W/woodruff keys (3400-3500-3600)

COLLAR, Set COUPLING W/set screws COUPLING W/set screws

LEVER, Fork W/capscrew, hex nut and lockwasher SPACER (For Std. Swing) SPACER (.For Ind. Swing) SPACER (For Std. Swing) SPACER (For Ind. Swing) QUADRANT BOLT, Coupling (For Std. Swing) BOLT W/lockwasher and hex nut (For Ind. Swing) PIN W/cotter pin END, Rod BOLT W/hex nut and lockwasher (For Std. Swing) BOLT, Coupling (For Ind. Swing) ROD, Connecting W/hex nuts LEVER W/capscrew, hex nut and lockwasher SHAFT, Swing Lock Lifter W/woodruff keys SPRING, Swing Lock LIFTER, Swing Lock LOCK, Swing W/capscrews and jam nut SPACER LEVER, Swing Lock W/capscrew, hex nuts and lockwasher SPRING LOADED REACH ROD ASSEMBLY

ROD SPRING SLEEVE RING, Retaining ROD, W/Jam nut END, Rod

PLEASE GIVE MACHINE SIN W/ORDER [ REv A I 40663 - i

O

O~ L~

>

O~

FT~


U.J

O'J

J I

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7" /

ILLUST. No..4..0.9..8.2-~.-:! t MATF.elAZ LIST:ON BACK

I 40982 - i REV" B


i 28 2 3 4 5 6 7 8 9 i0 ii 12 13 14 15 16 17 18 18 19 20 21 22 24 23 25 26 27

QUANTIW REQUIRED

21472 1 250587 i 13127 1 140674 2 12022 2 140562 1 70193 i 295 1 Ii031 1 140197 3 10552 2 12296 1 16563 1 16562 1 22120 1 10314 1 2847 1 16561 i 22119 1 23211 1 13289 1 12498 1 12023 2 140546 1 21201 1 21201-9 1 12020 1 1720 2 12021 1

I MODEL -BI8.2-

3000-3900 Incl.

SWING BRAKE (MANUAL CONTROL)


GUARD W/hex nut, lockwashers and capscrews BOLT, Machine

SPACER PIN W/cotter pin LINK, Toggle PIN W/cotter pin CRANK, Bell W/capscrews and Jam nuts SPRING BOLT , Spring Adjusting W/hex nuts PIN, Yoke W/cotter pin i END, Rod LEVER W/capscrew, hex nut and loCkwasher SUPPORT, Shaft W/gr. fitting, capscrews, hex nuts and lockwasher SHAFT W/woodruff keys LEVER W/capscrew, hex nut and lockwasher PEDAL, Foot LATCH, Pedal W/capscrews and lockwashers SUPPORT, Latch W/capscrews, hex nuts and lockwashers ROD, Reach W/hex nuts ROD, Reach W/hex nuts (Mech. W/25,000# 3rd Drum) SHAFT W/lockwasher, hex nut, cut washer and cotter pin LINK LINK, Toggle PIN W / c o t t e r pin BAND, Brake (2 Halves)

LINING, Woven BOLT W/Jam nut SPRING SPACER

I

REV.

B 4 0 9 8 2 - 1

>

4~ 0

CO I',J

c~ O)

0

O0 I,O

~.J M 0 f't



A Di. ~ ion ot [~e M a n i t o ~ Company, In~ Monltowo¢, V~it¢onsl n

L~

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-B6.2- ~..

I 41125 i 3000-4000W Incl. b~ ~q

LEFT DRUM CLUTCH CONTROL

i - =

REF. NO.

1

2

3

4

5

6

7

8

9

10

10

11

l l

12

12

13

14

14


10278

11948

10277

16689

10276

22181

10226

10227

10285

10284

71781

10283

70892

16688

73915

10652

20355

20121

2

i

1

1

I

1

2

2

i

i

i

i

i

1

I

i

i

i

VENDORS PART NO.

LINK, Plunger W/capscrews, hex nut and lockwasher

SPACER

PIN W/cotter pin

LEVER, Fork

PIN W/cotter pin

SUPPORT, Lever W/capscrew and lockwasher

PIN, Yoke W/cotter pin

END, Yoke

ROD, Reach W/hex nuts

LEVER W/capscrew, hex nut and lockwasher (M3000-3900 Incl.)

LEVER W/capscrew, hex nut and lockwasher (M4000)

BRACKET W/capscrews, hex nuts and lockwashers (M3000-3900 Incl.)

BRACKET W/capscrews, hex nuts and lockwashers (M4000)

SHAFT W/woodruff keys

SHAFT W/woodruff keys (Vlcon)

STOP W/capscrew, hex nut and lockwasher

LEVER, Hand W/capscrew, hex nut and lockwasher

LEVER, Hand W/capscrew, hex nut and lockwasher (Vicon)

R ~ .

B 41125 - 1 D ' ' : A = . . . . . = MACHINE S/N W/ORDER

>

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b~ t.n

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~ M A N I T O W O C E N G I N E E RI N G C O .

A Division of the Manirowc~c Company. Inc. Mon i t o~o ( W iscons in _ -

|LLIJST~ No..4.13..2.7.:.C.:.1" I

i t/

MATERIAL UST ON BACK

I 41327 - 1 l eEV. C I MooeL -B2. i0-

3000-3900 Incl.

IND. BOOM HOIST AUX. BRAKE


i 17687 1 2 22538 1 3 17342 I 4 11303 2 5 10226 3 6 19776 2 7 17688 : i 8 12335 ' 1 9 22537 I ~ i0 17821 i ii 229 i 12 19635 1

12

13 15 14 16 17 18 19 20 20

18131 I

14266 14273 358131 3273 10227 11244 358129 173O6 74196


SHAFT W/hex nut BRACKET W/capscrews and lockwashers CRANK, Bell LINK PIN W/cotter pin PIN W/cotter pin WASHER LEVER W/capscrew, hex nut and lockwasher BRACKET W/caps crews and elastic stop nuts LEVER W/capscrew, hex nut and lockwasher SPRING CLIP, Spring W/capscrew, lhex nut and lockwasher (For Machines W/Cab Assembly 31719) CLIP, Spring W/capscrew, hex nut and lockwasher (For Machines W/Cab Assembly 31310) BRACKET W/capscrew, mach. screw, hex nuts and lockwashers PIN

COLLAR, Set LEVER, Hand ROD, End ROD, Reach W/hex nuts COLLAR, Set SHAFT W/woodruff keys SHAFT W/woodruff keys (Offset - For Mach. W/Double Brakes On Rear Aux. Drum And Counterweight Lowering)

C 41327- 1

> Oo -4

I.I.J !

Q

Oo


¢o

C O

U'7 I ¢~

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¢',e Q~J

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qt

O0 C~

¢'~ t ,

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O2 ,,q- r.. . .

,q . cv) ',qt.

I~U~T1ERIAL UST O N B A C K

I 41482 - I REV. I MODEL

-B2.2-

3000 - 3900 INCL.

IND. BOOM HOIST

.L',-

DO


1 17825 2 22531 3 13356 4 17675 5 597002 6 17281 7 17680 8 22673

I0 .i9302 II~ 17277 I I 74104 12 622496 13 17328 14 74226 14 17331 15 18127 16 17329

17 17682 18 225298 21 31364 43 17327 20 225114 21 32495 20 225114 43 i 17327 56 225134 23 17299 24 17652 25 17304 2 6 597004 27 17673 28 225260 29 17280 30 17674 31 622660 32 17282

3 3 17695 34 22313 35 48225 37 18218 38 224100 39 17816 40 17351 41 22312 42 22316 44 17287 45 17683

QUANTITY REQUIRED

2 2

4 Ha lve 1 2 1 1 1

I I 1 I I I

I 1 I I 1 I 1 I

I

1 I 1 I 2 I 1 2 I

I Set I I I I I I I I

I Set 8


PLATE, End w/capscrews and lockwashers DRUM SPACER w/capscrews and elastic stop nut (M3000-3600 Incl.) RETAINER w/capscrews and lockwashers GASKET, "O" Ring SPACER SPACER WORM WHEEL AND HUB ASSEMBLY w/coup, bolts and hex nuts (not furnished separately) FLANGE SPACER (mach. w/out ratchet and pawl) WHEEL, Ratchet (mach. w/ratchet and pawl) (not shown) SEAL, Oil PLATE, End w/capscrew and lockwasher DRUM, Brake (shown) (for disc type brake) DRUM, Brake (w/out flange for disc brake) PLATE, Cover ADAPTER w/gr. fitting, capscrews, red. bushing, copper washers-and lockwashers GASKET BEARING, Roller SHAFT, Worm (mach. w/out ratchet and pawl)

NUT LOCKNUT

SHAFT, Worm (mach. w / r a t c h e t and pawl) NUT, Lock

/LOCK, Nut '' GASKET GASKET COVER w/capscrews, pipe plugs and lockwashers GASKET, "O" Ring RETAINER, Bearing BEARING, Roller GASKET RETAINER w/capscrews and lockwashers SEAL, Oil SPACER SHIM (I/8" set) SHAFT HOUSING w/pipe plugs and gr. fitting GASKET BEARING, Ball (double row) SPACER GASKET HUB GEAR, Bevel SHIM (3/32" s e t ) CAPSCREW, Bevel head

PLEASE GIVE MACHINE SIN W/ORDER I 41482-I Cont.

o

f~

C~ L)

41482-I Cont.F Ev" I [ M°°EL 3000 - 3900 INCL.

IND. BOOM HOIST

0

r~,

cO .q-

. ¢

REF. NO.

46 47 48 49 50 51 52 53 57 58 59 62 62 62

55 60 61

55

55 60


!

22317 1 622507 2 22344 1 19300 1 19301 1 22702 1 17651 1 12782 1 596666 1 596744 i 18427 1 12387 1 12388 1 1171 1

257195 12 257170 3 257177 1

257195 16

257195 15 257160 I

DESCRIPTION OF PART

ADAPTER w/capscrews and gr. fitting SEAL, Oil ADAPTER SPACER SLINGER, Oil PLATE, Cover w/capscrews and lockwashers GASKET COVER w/capscrews and lockwashers GASKET, "O" Ring GASKET, "O" Ring PLATE, Lubricating instructions WEDGE (7/8" cable) WEDGE (i" cable) WEDGE (3/4" cable)

FOR M-3000-3100-3400-3900A W/AIR CONTROL SWING CLUTCHES

VENDORS PART NO.

BOLT, Coupling BOLT, Coupling BOLT, Coupling

FOR M-3600-3900B W/AIR CONTROL SWING CLUTCHES

BOLT, Coupling

FOR MACHINES W/MANUAL CONTROL SWING CLUTCHES

BOLT, Coupling BOLT, Coupling


REV.

41482 - I

LJ.J

C~

O

3"


A DlyijJo,n gf [~e MOnJ~Nw~t C o t t ~ y , Inc, Mgt l l l~ , l~ WiKC~lltn

-%

iIo °

. - - . ~ .__ ILLUST. No..4.1.6..0.9.7..C.:...!" 1


1 416o9 _ i IR~. C I MODEL -B4.3-

3000-3500-3600-3900

IND. SWING CLUTCH CONTROL


2 11238 2 18847 3 10226 3 10226 4 18806 i 358129 4 18848 I 358129 5. 128 6 14101 7 12316 8 10244 9. 10552 I0 22234 ii 1893.7 12 18697

13 631350 . 14 229 115 690 i'16 18700 17 18805

!, :!18 70238

OUANTITY REOUIRED

1 2 i i 1

i i i i' i


LINK, Connecting (M3000-3500-3600) LINK, Connecting (M3900 only) PIN, Yoke W/cotter pins (M3000-3500-3600) PIN, Yoke W/cotter pins (M3900 only) SHAFT W/woodruff keys (M3000-3500-3600)

COLLAR, Set SHAFT W/woodruff keys (M3900 only)

COLLAR, Set STRAP , Adjustlng W/carriage bolts, hex nuts and lockwasher LEVER W/capscrew, hex nut and lockw~sher SUPPORT, Shaft (see note): LEVER W/capscrew, hex nut and lockwasher END, Rod . . . . ROD,. Reach W/hex nuts BAR, Roller BRACKET W/hex nuts, capscrews, flat washer, lockwasher and cotter pins SHEAVE, Ball Bearing SPRING BOLT, Spring W/hex nuts PIN W/cotter pin SUPPORT, Shaft W/capscrews, hex nuts and lockwashers (also shrox~Tn on "Swing Clutch.Control") PIN W/cotter pin (M3900 only) '

NOTE: Fo,r~'Machines 35164 and machines after November 1, 1956, see " O u t b o a r d B e a r i n g " . ' ,

; : 1 L

I C 41609 - 1 PLEASE GIVE MACHINE S/N W/ORDER

.r:. F-A

(3% (D ~D

C~


A Div~lk~ o/The ~ l ~ w ~ Compony, Inc. A4o~ik~wc~, Wilc~sin

l,,U I - -

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r~

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2

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-c',~l

't MATERIAL LIST ON BACK

I .II_E ..IM -B2.4-

3000-3000W-3100-3400-3600-3900-4000-4000W

IND. BOOM HOIST CONTROL

i 140197 2 10227 3 17345 4 17305 5 2264 6 31148 41 31148-9 7 1715 8 1720 9 3352 10 17684 , 396328

622634 ii 1814 12 2864 13 17689

REF. PART OUANN~ NO. NUMBER REQUIRED

I I

8 1 1 1 1

1

2 2 1 1 2 4 1 1 1

13 16522 i 14 3322 4 15 119258 i 15 70637 i 16 128!8 i 18 358139 i 16 118207 1 18 35'8139 i 17 .72995 1 19 647588 1 19 3359 I 19 13050 1 19 11950 i 20 10575 1

21 11095 1 21a 17877 i 21b 13112 i 22 20272 1 23 18700 1 24 631350 1 25 18697 i

26 690 i 229 1 17620 1

29 !2822 I 30 !10552 3

!13052 1 32 128 2 33 358129 2

19260 i

27 28

31

34

VENDORS DESCRIPTION OF PART PART NO.

PIN W/cotter pin YOKE, End LEVER BRACKET W/capscrews and lockwashers PIN W/cotter pin BAND, Brake

LINING, Woven W/rivets WASHER SPRING : ~ SPACER

. ROD W/jam nut and elastic stop nut PIN, Roll ' ~ '

SEAL, Lead and Wire SPACER SPRING ROD, Reach W/elastic stop nuts and cotter pin m/Band Type Aux. Brake) BOLT, Adjusting W/hex nut (W/Disc Type Aux. Brake) LINK ROD, Reach W/hex nuts (M3000-3000W-3100-3400-3900A) ROD, Reach W/hex nuts (M3600-3£00B-4000-4000W) SHAFT W/keys (M3000-3000W-3100-3400.3900A)

COLLAR, Set SHAFT W/keys (M3600-3900B,4000-4000W)

,COLLAR, Set LEVER W/capscrew, hex nuts and lockwasher SPACE R (1/2" long) (W/welded Rotating Bed) SPACER (3~I/2" long) (W/Cast Rotating Bed) SPACER (W/Boom Hoist Clutch Throw-Out) ' SPACER (W/Dual Controls W/Elev. Cab.) LEVER W/capscrew, hex nut and lockwasher (W/Boom Hoist Clutch Throw=Out) LEVER W/capscrew, hex nut and lockwasher LEVER W/capscrew, hex nut and lockwasher (Dual Control W/Elev. LEVER W/capscrew, hex nut and lockwasher (Air Control W/Elev. Ca ROD, Reach W/jam nuts PIN W/cotter pin SHEAVE, Ball Bearing BRACKET W/capscrews, hex nuts, lockwashers, flat washers and cotter pin BOLT, W/hex nuts SPRING BAR END, Rod END, Rod CRANK, Bell STRAP W/carriage bolt, hex nut and lockwashers COLLAR, Set W/set screw SHAFT, Operating W/keys

REV. E

PLEASE GIVE MACHINE SIN W/ORDER • = • • .

I 41727-1 Cont.

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cfl

-.4

"-J

;ab)

o

OO

m

-B2.4-

I 41727-iCont. IR VE I MOOEL3000_3000W23100--3400--3600--3900--4000--4000W IND. BOOM HOIST CONTROL

I.-- oO

0

4J

o

r.z.1

r- . i

REF. NO.


35 11487 36 12840 37 14155

622634 38 3845 39 19600 40 19316 42 289563

1 1 1 2 1 1 1 1

CAM W/capscrew, hex nut and lockwasher LEVER W/capscrew, hex nut and lockwasher

ROD W/hex nuts SEAL, Lead and Wire ROLLER PIN W/cotter pins YOKE, Control BUSHING


VENDORS PART NO.

R~

E 41727 - i


A Olvil/~D,n Ol r i le A4~llq~11,01£ COtrlpony, ~'I¢. A~onilow~. V/ IKon$ in

i w

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i / / t

/ /

0 .--,,,.

/ r

I / I

/ /

I

i I

i I

I /

1 I

/

,]LLUST. No..4!.9.!.6..-~3..A. ]

/

i

/

/0

/

1 I

/

I

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MATERIAL LIST O N BACK

O Z

F.- Z c~ Z ILl Q..

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I

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F--.

c~ c~

141916 _ i FEv' D ] MOOEL -B4, i-

3000-3900 incl.

REF. NO.

PART QUANTIW NUMBER REQUIRED

18686 i

18685 1 24428 1 22859 1 18651 1 622474 1 622370 1 18653 ~ 1 22860, 1 257258 2 18657 1 Set 224109 1 18652 i

622507 1 622350 i

! 18650 1 165 1 19313 i 22862 1

17575 2 612821 4' 24818 1

257141 2 612819 3i 22851 2 225326 2, 622477 2 18484 1 257202 2 31893 i 224117 1 18482 i 18682 1 Set 18483 1 257202 2 71602 1 71386 i, 334133 1 335089 1

IND. SWING DRIVE SHAFT


PLATE, Locking PLATE, End W/capserews SPROCKET (71 teeth - low speed) SPROCKET (37 teeth - hlgh speed) NUT, Adjusting W/set screw and elastic stop nut SEAL, Oil (solid) SEAL, Oil (split) HOLDER, Seal SUPPORT, Bearing W/gr, fitting BOLT, Coupllng = SHIM (1/16" set) BEARING , Roller SPACER SEAL, Oil (solid) SEAL, Oil (split) COVER, Bearing W/capscrews and lockwashers LOCK, Collar COLLAR W/capscrews and elastic stop nut BRACKET, Bearing Support W/lockwashers (W/Cast Rotating Bed or Welded Rotating Bed W/Lower Mounting Pads)

DOWEL SCREW, Cap (i" x 2%")

BRACKET, Bearing Support W/elastic stop nuts and lockwashers (W/Welded Rotating Bed W/Upper Mounting Pads)

BOLT, Coupling CAPSCREW

CLUTCH ASSEMBLY (See Sheet 2) BEARING, Roller SEAL, Oil COVER, Bearing W/hex nuts, capscrews and lockwashers

BOLT, Coupling SHAFT BEARING, Roller HOUSING, Center Bearing W/capscrews, hex nuts and lockwashers SHIM (2 Halves) (1/16" set) COVER, Bearing W/hex nuts, capscrews and lockwashers

BOLT, Coupling LOCK, Collar COLLAR W/capscrew aid lockwasher CHAIN, Drive (2 Strand - 102 links) (high spee d ) CHAIN, Drive (2 Strand - 106 links) (low speed)

PLEASE GIVE MACHINE SIN W/ORDER I R~. !

D 41916 - 1 I

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41916 - 2 IREV. E

REF. NO. m,,

1

2

3

4

5

6

1 0

7.

8.

9

lZ

12

I3

14

15

16

16

17

18

18

19

PART NUMBER

95555

95554

143118

225326

18475

622478

23233

3152"

106

49957

31097

31096

23386

19769

120-2

3164

3126

3358

17977

120-3

18688

3125

3130

QUANTITY REQUIRED

2

2

2

2

2

2

2

6

6

2

4

2

2

6

2

2

2

i

i

2

i

1

2

-B4. i- I MODEL

3000-3900 Incl.

IND. SWING CLUTCH

DESCRIPTION OF PART VENOORS PART NO.

SPIDER AND pINION ASSEMBLY (Available as unit only)

SPIDER, Disc Clutch

PINION W/gr. fitting

BEARING, Roller

SPACER i

SEAL, Oil

pLATE, Pressure

PIN, Driving

SPRING

DISC ASSEMBLY, Clutch (See Note i)

LINING, Disc W/rivets (8 Halves)

DISC, Clutch (4 Halves)

PLATE, Pressure Movable W/gr. fitting

RETAINER, Spring W/capscrews

BEARING, Ball (Plain)

LEVER, Cam W/capscrews and elastic stop nuts

CAM, Stationary

CAM, Right Clutch W/gr. fitting

CAM, Left Clutch W/gr. fitting

BEARING, Ball~(Banded)

NUT, Split W/elastic stop nut and lockwashers (Right)

NUT, Split W/lockwasher (Left)

KEEPER

NOTE I: Riveted disc assembly #49957 may be replaced with bonded disc assembly #190828.

o = c: r, ~ c A u l~ l£ S/H sMlt'~nnun ,L~AS~ ~IV~ MAC ........ I ....... I R~V. E I 41916 - 2

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I ~ ~ ~ ~ ~// I

IILLUST. No.417~,Q-B-I J MATERIAL LIS'I ON BACK.

41933 - i • I REV. B I MODEL

-B2.7 ~

3000-3900 Incl. %0

L~

IND. BOOM HOIST DRIVE SHAFT


|

1 18272 2 18271 3 17283

17 225116 3 71693

17 225116 4 17339 5 17340 6 596705 7 18939 8 '18143 9 22345

i0 18142 ~ ii 18141 12 224119 13 17638 14 622499 15 17330 16 225120 18 165 19 19365 20 3130 21 3125 22 120-3 23 17977 24 3164 25 3126 26' 120-2 27 23386 28 ~ 19769 29 31096

54 31097 30 106 32 3121 31 3152 34 19362 35 596674 36 225314 37 16656 39 17624 40 225125 48 23216 41 18147 42 17324 43 622498 44 257257 45 31672 46 17623 47 224121 49 3358

QUANTITY ;REQUfRED J

1 1 1 1 1 1 1 1 1 1 2 1 ~ 2 2 i 1 2 1 1 2 2 2 2~ 2 i 2,

2

2 2 6 2 4 6 2 6 2 2 4 2 2 3 1 3 2 2 6 1 1 1 I


PLATE, Cover W/capscrews and lockwashers GASKET PINION, Drive (M3000-3100-3400-3500-3900A)

LOCKNUT PINION, Drive (M3600-3900B)

LOCKNUT GASKET RING, Oil Seal RING, "0" RETAINER W/capscrews and lockwashers BOLT, Coupling BEARING w/gr. fi~ting BOLT, Coupling W/elastic stop nut BOLT, Coupling W/elastic stop nut BEARING, Roller RETAINER W/capscrews and lockwashers SEAL, Oil (Solid) SPACER LOCKWASHER LOCK NUT, Split W/capscrews and elastic stop nuts KEEPER NUT, Split W/capscrews and elastic stop nuts BEARING, Ball ~ (Banded) CAM A/qD LEVER, Left W/gr. fitting CAM LEVER W/capscrew and elastic stop nut CAM BEARING, Ball (Plain) PLATE, Movable Pressure RETAINER, Spring W/capscrews and lockwashers DISC, Clutch Driven (2 Halves Per Piece)

LINING (2 Halves Per Piece) SPRING PLATE, Pressure

PIN, Driving SPACER RING, Snap BEARING, Ball SPACER SPACER LOCKWASHER, Bearing SHAFT, Drive

NUT, Lock COLLAR, Thrust W/gr. fitting, capscrews and lockwashers SEAL, Oil BOLT, Coupling BRACKET, Bearing Center SPACER BEARING, Roller CAM AND LEVER W/gr. fitting

PLEASE GIVE MACHINE, S/N W/ORDER

REV

B 41933-1 Cont.

=-

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30

41933-1 Cont. 1 REv" B I MODEL

-B2.7-

3000-3900 Incl.

0

C~

"9'.

Q,

O~ ,-.4

REF. NO.

50 51 52 53

33 38

IND. BOOM HOIST DRIVE SHAFT


19779 18266 18267 19780 23543 20160 23542

GUARD, Right SUPPORT W/capscrews and lockwashers SUPPORT W/capscrews and lockwashers GUARD, Left SPIDER AND GEAR ASSEMBLY

SPIDER, Clutch W/rivets PINION, Bevel


REV.

B

VENDORS PART NO.

41933 - 1


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GO

I 41976 - i REV. E MODEL

-B6.3-

3000-3100-3400~3900A

RIGHT DRUM BRAKE

REF. NO.

1 2 3 3 4 5 7 8 9 6 iI ii

• 12

13 14 16 17 18 20 21 23 22 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 39 43 42 44 45 46 47 48 49


I

i2526 2 18021 i 11825 1 19694 1 10404 1 17300 i 10406 2 17301 i 31152 1 10405 2 20495 8 31152-9 16648 2 Iir278 1

I1396 1 17302 1 2850 2 70659 1 17333 1 289576 2 11940 i 358128 i 72502 1 140197 2 10227 i 11755 i 11328 1 10321 i 11945 i 10319 1 140193 2 11323 1 3331 1 3329 1 10316 1 2847 i 10314 i 20360 1 75141 i 17993 i 22333 i 70656 i 70660 i 13401 1 3891 1 17365 1 144435 as req.


WASHER, Spring SPRING BRACKET w/capscrews, hex nuts and lockwashers BRACKET w/capscrews, hex nuts and lockwashers (w/Rear Aux. Drum) BOLT w/hex nut and flat washers GUIDE w/capscrews, hex nuts and lockwashers PIN w/cotter pin GUIDE w/capscrews, hex nuts and lockwashers BAND, Brake

BLOCK, Guide LINING, Block w/rivets LINING, Wovenw/rivets

WASHER SPRING BOLT w/elastic stop nut GUIDE w/capscrews, hex nuts and lockwashers PIN w/cotter pins LINK

I ;LEVER w/capscrews, hex nuts and lockwasher BUSHING, Oilite SHAFT w/woodruff key

COLLAR, Set LEVER w/capscrew, hex nut and lockwasher PIN w/cotter pin YOKE, End ROD w/hex nuts LEVER w/capscrew, hex nut and lockwasher SPACER SPACER SHAFT w/woodruff keys PIN w/cotter pin LINK SPRING BOLT, Eye Spring Adjust w/hex nuts BOLT w/hex nuts LATCH w/capscrews, hex nuts and lockwashers PEDAL, Foot (w/out Air Booster) LEVER w/capscrew, hex nut and lockwasher GUIDE, Spring SUPPORT w/capscrews, hex nuts and lockwashers GUIDE, Right Front SUPPORT (See Note i) HOSE, Flex (See Note I) SPRING WASHER, Spring BOLT w/hex nut and fiat washers WASHER (to position band on brake flange)

NOTE i: Machine w/remote greasing, delete Ref. Nos. 45 and 46.


R~.

E 41976 - 1

O

> Oo --4 111

M A N I T O W O C E N O I N E E J l N G C O .

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MATEIUAL LIST ON BACK . . . J

-B6.3- REV. [ MODEL

41977 - 1 D 3000-3100-3400-3900A

REF. PART OUANTITY NO. NUMBER ;REOUIRED

1 12526 2 2 18021 i 3 11825 i 3 19695 i 4 10404 i 5 17300 1 7 10406 2 8 17301 i 9 31152 l 6 10405 2 ii 20495 8 ii 31152-9 12 16648 2 13 11278 1 14 11396 1 16 17302 1 17 2850 2 18 70659 1 20 17333 1 21 289576 2 23 11939 1 22 358128 1 24 10330 1 25 140197 3 26 10227 1 27 11755 1 28 11328 1 29 11300 1 30 11946 1 31 20311 1 32 10314 1 33 2847 1 34 10316 i 35 3329 1 36 3331 1 37 10328 1 38 140193 2 39 75141 1 40 17993 1 42 22332 1 43 70656 1 44 70660 1 45 3891 1 46 13401 1 47 17365 1

144435 as req,

LEFT DRUM BRAKE


WASHER SPRING BRACKET W/capscrews, hex nuts and lockwashers BRACKET W/capscrews, hex nuts and lockwashers (W/Rear Aux. Drum) BOLT W/hex nut and flat washer GUIDE W/capscrews, hex nuts and lockwashers PIN W/cotter GUIDE W/capscrew, hex nut and lockwasher BAND, Brake

BLOCK, Guide LINING, Block W/rivets LINING, Woven

WASHER SPRING BOLT W/elastic stop nut GUIDE W/capscrews, hex nuts and lockwashers PIN W/cotters LINK LEVER W/capscrew, hex nut and lockwasher BUSHING, Oilite SHAFT W/woodruff key

COLLAR, Set LEVER W/capscrew, hex nut and lockwasher PIN W/cotter YOKE, End ROD W/hex nut LEVER W/capscrew, hex nut and !ockwasher SHAFT W/woodruff key SPACER LEVER W/capscrew, hex nut and lockwasher PEDAL, Foot (W/Out Brake Booster) LATCH W/capscrew, hex nut and 1ockwasher BOLT W/hex nut BOLT, Spring Adjusting W/hex nuts SPRING LINK PIN W/cotter pin GUIDE, Spring SUPPORT W/capscrews, hex nuts and lockwashers GUIDE, Front Brake Drum SUPPORT, Grease Line (See Note I) HOSE, Flex (See Note ~I) WASHER, Spring SPRING BOLT W/hex nut and flat washers WASHER (not shown)(to center band on brake flange)

NOTE i: Mach. w/remote greasing, delete Ref. Nos. 43-44.

PLEASE GIVE MACHINE SIN W/ORDER I R~'D I 41977 - i

Do -q m

C In

~D

"-4

c~

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-t'V


A D ~ i on f Th M o lw,~oc C m p o y fnc M r o ~ v ¢ ~ w c

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[LLUST No 41708-A-2 J ,MATERIAL, LIST OH BACK

' -AJ I 42071 _ 2 IREV" Model

=19=

3000-3500-3900

DRUM CLUTCH (QUANTITIES FOR BOTH CLUTCHES)

REF NO

2 1 2O 28 28 2 4 5 7 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 21 27

22

23 24 25 26 29

PART QUANTITY NUMBER DESCR I PT I ON OF PART REOU I RED

• |

21122 13814 10938 20492 21122-9 14128 14127 23579 3215 23580 3215 10087 14013 224394 17325 10084 10083 809 2838 10222 224364 10088 11396 16648 11278 10886

I1317

11318 10091 232 20309 20309~9

BAND, Clutch (Half) END, Clutch Band END, Adjusting Clutch Band LINING, Block W/rlvets LINING, Woven W/rivets

PIN 9 Dead End W/cotter pins PIN W/cotter pins LEVER, Right Clutch W/set screw~ gro fitting and elbow

BUSHING

LEVER 9 Left Clutch W/set screw 9 gro fitting and elbow BUSHING

BOLT~ Eye W/Jam nuts PIN, Lever ROLLER PIN 9 Roller SHIM (1/8 ~ set) CARRIAGE, Roller W/capscrews 9 lockwashers and set screw SPRING PIN W/cotter pins WASHER ROLLER, Ball Bearing PINg Roller W/cotter pln BOLT~ Adjusting W/elastic stop nut WASHER SPRING BOLT 9 Eye W/hex nuts and flat washers

AUTOMATIC TAKE-UP (OPTIONAL) SUPPORT 9 Spring W/capscrews 9 hex nuts ~ lockwashers and flat washers STUD, Spring W/j am nuts WASHER SPRING SHOE

LINING

4 4 4 16

2 2 I 2 I 2 2 2 4 4

2 sets 2 2 2 4 2 2 2 4 2 2

WHEN ORDERING ALWAYS GIVE MACHINE SERIAL NUMBER

M A N I T O W O C E N G I N E E R I N G CO

A O J io of The A4o Itowoc Compa y I ~ M towoc Wi~ r~

6

F 35

20

21

19 23 / 22

8 ~9 10

15 J ~ / 17

21 14 " , 13

12

13

41 / "~ (~~" 38

25

42

25000 Lb Third Drum Winch Attachment S Attachment

26 / 27

i ILLUST No 41709"B-1 I MATERIAL LISTON BACK

i I --

-19-

3000-3100-3400-3900A ]

DRUM SHAFT (MANUAL CONTROL AND ROLLER BEARING)

REF PART NO NUMBER

| , I , , i

1 10281 2 10279 3 10287 4 15992 5 21839 6 32229 6 32623 7 21840 8 ~ 19274 9 19278 i0 19174 ii 16666 12 21178 13 20247 14 14021 15 225286 16 16665 17 16630 18 622622 19 31659 23 10070 37 16667 20 31082

20 31083

20 31084

20 31085

20 31086

20 31668

20 31878

21 31910 22 224390 24 16632 25 3596 26 21177 27 14020 28 I1934 29 11936 30 18019 31 18116 32 16626 33 16625 35 11966 35 , 3947

QuANT, DESCRIPTION OF PART ~REQUIR£D

, i ii i li i i , I

WASHER, Plunger 2

YOKE 9 Plunger 2 PLUNGER, Left Drum 1 BOLT, Coupling W/lockwasher 6 RING~ Outer (2 Halves) 1 GEAR 9 Drum W/pipe plug and gr. fitting (Non-Vicon) 1 GEAR, Drum W/pipe plug and gr. fitting (Vicon) 1 RING, Inner (2 Halves) 1 SUPPORT, Oil Baffle 1 COVER, Left Outer W/capscrews and lockwashers 1 COVER, Left Inner W/capscrews and lockwashers 1 SPACER 1 SPIDER, Left W/set screw and jam nut 1 FLANGE, Brake W/coupling bolts, hex nuts and lockwashers 2 SUPPORT, Left Dead End W/capscrews, hex nuts and lockwashers 1 BEARING, Roller 1 SPACER 1 NUT, Split W/capscrews, castle nuts and cotter pins 3 SEAL 9 Oil 2 SHAFT 1

BUSHING W/macho screw dowels 2 NUT, Ad3usting W/set screws 1

LAGGING (21" Diao Plain) W/lockwasher, studs and hex nuts (Use 10160 Wedge) LAGGING (22" Diao 1-i/8" Gro) W/lockwashers, studs and hex nuts (Use 11966 Wedge) LAGGING (25" Diao 7/8" Gr°) W/lockwashers, studs and hex nuts (Use 3947 Wedge) LAGGING (25" Diao 1-1/8" Gro) W/lockwashers, studs and hex nuts (11966 Wedge) LAGGING (27" Diao 7/8" Gr.) W/lockwashers, studs and hex nuts (3947 Wedge) LAGGING (27" Diao Plain) W/studs, hex nuts and lockwashers (3947 or 10160 Wedge) LAGGING (27" Dla. i" Gro) W/studs, hex nuts and lockwashers (10160 Wedge) DRUM W/nipple, elbow, pipe coupllng and gr. fitting 2 BEARING, Roller 4 PLUG W/capscrew (W/Bare Drum) 2 CLIP, Pipe W/capscrew and lockwasher 2 SPIDER 9 Right W/set screw and ]am nut 1 SUPPORT, Right Dead End W/capscrews, hex nuts and lockwashers 1 GUIDE W/capscrews, flatwashers and lockwashers 4 GUIDE W/capscrews, flatwashers and lockwashers 2 GUIDE W/capscrews and lockwashers 8

SHIM (1/16" set) 8 sets SPACER 2 RING~ Seallng 1 WEDGE (1-1/8 " Rope) WEDGE (7/8" RODe)

WHEN ORDERIN6 ALWAYS 6lYE MACHINE SERIAL NUMBER 42071-iCont.

- 1 9 -

" 1 i t 42071-1Conto REV. C Model 3000-3100-3400-3900A I

DRUM SHAFT (MANUAL CONTROL AND ROLT.~R BEARING)

REF NO

35 36 38 39 4O 41

42

42 43 43

43

44 45 46 47 38

PART OUANTITY NUMBER DESCR I PT I ON OF PART REQU I RED

|

10160 19219 10889 19173 225260 19172

23049

24740 19385 73285

19385

16409 15674 16410 31087 10280

WEDGE (i" Rope) SHIM (1/8" set) PLUNGER, Drum Right Hand

PLATE, Cover Right Hand Outer W/capscrews and lockwashers BEARING, Roller

PLATE, Cover Right Hand Inner W/capscrews and lockwashers FOR 25000# THIRD DRUM W/OR W/OUT WINCHHEAD OR 5000# THIRD DRUM (NON-VICON)

SPROCKET W/capscrews FOR REAR AUXo DRUM W/OR W/OUT FRONT AUXo DRUM OR WINCHHEAD (VICON)

SPROCKET W/capscrews (Longer than shown and W/out small sprocket SPROCKET (W/Front Auxo Drum Or Winchhead) SPACER (W/Out Front AUXo Drum Or Winchhead)

FOR WINCHHEAD OR FRONT AUXo DRUM SPROCKET, Chain W/capscrews, lockwashers and gro flttlngs

FOR SHOVEL ATTACHMENT - (M3000-3100-3400 ONLY) BOLT, Tapered W/elastic stop nut and dowel KEEPER W/capscrews and lockwashers PIN, Hollow W/capscrews, hex nuts and lockwashers SPROCKET W/coupllng bolts, lockwashers, hex nuts and shims PLUNGER, Right Drum

2 sets 1 1 1 1

1

1 1 1

WHEN ORDERING ALWAYS BIVE MACHINE SERIAL NUMBER

GROUP C - Air Components & Electrical

GROUP D - Power Components

PARTS MANUAL ALPHABETICAL INDEX Group D - Power Components

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Engine & Clutch Control 30268 C1 01/30/58 04/13/64 D0501 Engine & Clutch Control 41730 B1 06/24/55 04/24/61 D0501 Engine Water Heater 31333 - 06/30/52 05/29/53 D0201 Power Plant 41723 - 03/18/55 D0101 Power Plant 41723 - 03/18/55 12/26/61 D0101

03/07/05

: J

• . : ' "?

qc~ °

t

M A N I T O W O C E N G - I N E E R I N G

A D/v/s/o~ of The/tdar~/tow~ Compony,/nc.

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IdATIERIAL LIST ON BACI[

30268 - 1 I R~v. c r °°EL -DS. i-

3000-4000W Incl.

ENGINE GOVERNOR CONTROL

PART iOUANTITY NUMBER :REQUIRED DESCRIPTION OF PART

REF. NO.

6 6 7 8 9 i0 Ii 12 13 14 15 ! 16 1 17 1 18

19 20 21

22 23 23

682702 644067 644044 11769 18833 18832 18834 631344 647331 719103 719102 ;3641 699006 539049 18934 624631 11926 11924 11923 11922 11923 11925 ~i1927 367014 ~1657 252805 13727 11769 73260

4 4

2 4 8 4 4 4

,

2 i i i i 1 1 i i 1 i

': i i 1 1 1 ~'

1

VENDORS PART NO.

THIMBLE, Rope SLEEVE, Press (For 1/8" Cable) SLEEVE, Press.(For 3/16" Cable) CLIP, Pulley PULLEY ASSEMBLY

BRACKET, Pulley BOLT, Eye W/hex nut and flat washers (See note i) SHEAVE, Bearing SPACER

CABLE, Wire (1/8") ! (Specify Length) (See note 2) CABLE, Wire (3/16") (Specify Length) CONNECTOR, Cable i TURNBUCKLE ' PLATE, Power Crane And Shovel Association BRACKET, Pulley W/capscrew, hex nut, flat washers and lockwashe~ SHACKLE, Anchor

PIN W/cotter pins ,: LINK, Connecting .::~:°~ CLIP, Pedal W/capscrew, hexnut and lockwasher PEDAL, Foot ", CLIP, Pedal W/capscrew, hexnut and lockwasher PIN W/cotter pins PIN W/cotter pins ".-

CONTROL, Throttle " " SPRING ', ,j

BOLT, Eye (M4000 only - see note I) SPACER ' CLIP, Pulley (M3000-3900 Incl.) CLIP, Pulley (M4000)

NOTE i: Item #21 used in place of bolt #18834 on M4000-4000W only.

NOTE 2: Specification changed to 1/8" cable - April 13, 1964.

I C 30268- 1 U s e S h e e t # 0 - 1 7 3


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41730 - i IREV" B

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

13

15

14

16

17

18

19


i

17138 2

19285 i

19259 1

10063 1

711371 1

140197 4

10227 2

71311 i

12173 i

358139 i

20060 i

10575 I

19267 1

1269 1

19270 1

18006 i

19264 1

358132 1

-D5. i- I MODEL

3000-3900 Incl.

ENGINE CLUTCH CONTROL (MACH. WITH TORQUE CONVERTER)

DESCRIPTION OF PART VENDORS PAR[ NO.

END, Rod

LEVER W/capscrew, hex nut and lockwasher


SPRING

WASHER

pIN W/cotter pin

END, Rod


SHAFT W/Woodruff keys

COLLAR, Set

LEVER, Hand W/capscrew, hex nut and lockwasher


BRACKET W/capscrews, 10ckwashers and gr. fitting

BUSHING W/dowel

SHAFT W/Woodruff keys


ROD, Reach W/hax nuts

COLLAR, Set

PLEASE GIVE MACHINE S/N W/ORDER -

REV. B 41730 -- I

.,.4 to O

'.4 to O > F-J

> Or}

r11

GROUP E - Lower Structure & Control

PARTS MANUAL ALPHABETICAL INDEX Group E - Lower Structure & Control

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Carbody 42581 A1 08/18/60 12/13/61 E0101 Carbody Lubrication Piping 32233 B1 08/07/59 08/03/83 E0102 Crawlers 42572 A1 09/09/60 12/13/61 E0201 Horizontal Travel Shaft 32217 A1 06/24/59 E0401 King Pin & Vertical Travel Shaft 32221 D1 07/07/59 10/31/60 E0301 Steering Control 40218 C1 E0501 Steering Control 40218 C1 12/22/38 04/27/72 E0501 Steering Control 40218 D2 E0501 Steering Control 40218 D2 12/22/38 04/27/72 E0501 Travel Lock Control 32222 B1 07/06/59 04/24/69 E0601

03/07/05

M A N I T O W O C E N G I N E E R I N G C O A OJ I i~,n o4 Me . V I ~ I o ~ Cempon)" Me. M~J*m,,e~ w ~ : ~ ~n .

Y i

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I-.- u..,

3:: ~)

,,-.I

Z O

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-E4 i-

32217 - i I REV A I MODEL

3900

HORIZONTAL TRAVEL SHAFT

REF NO

i

2

4

5

6

7

8

9

ii

12

13

i0

14

15

15

16


71643 2

71645 2

24080 2

10061 2

10397 8

10063 8

11840 2

10095 2

11291 1

10755 2

20030 1

10064 2

20031 1

10056 1

15672

10057 1

DESCRIPTION OF PART

CLUTCH, External

COLLAR, Split

SHAFT, Sprocket Travel W/gr. fitting and pipe plug

COLLAR W/capscrews, hex nuts, dowel and shims

PIN, Spring

SPRING

CLUTCH

WASHER

CLUTCH, Jaw And Ratchet

WASHER

SHAFT

BUSHING W/mach screw dowel

GEAR, Bevel

WASHER W/capscrews, lockwasher, hex nuts (5/16" Thick)

WASHER W/capscrews, lockwasher, hex nuts (1/2" Thick)

CLUTCH, Jaw

olc 'SE G/VE MACHINE S/N W/ORDER "

REV

A

VENDORS PART NO

32217 - i

~o t~

> k~

(J L ~

4


IL l t--"

,<[

~ILLUST No 32221-A-1

~ 9

.MATERIAL UST ON BACK

-E3 I- LO

32221 - 1 J REV D JMOOEL

3900 to to to

REF NO

1

2

4

5

6

3

7

8

9

VERTICAL TRAVEL SHAFT

PA RT NUMBER

QUANTITY REQUIRED

14436 4

14417 1

22196 i

17598 i

22195 1

1550 2

72075 i

71776 2

21346 i

DESCRIPTION OF PART L

VENDORS PART NO

CAPSCREW

PLATE~ End

GEAR, Travel

WASHER

SHAFT, Vertical Travel (See Note I)

BUSHING (See Note i)

WASHER

KEEPER, Pinion W/capscrews and lockwashers

PINION

NOTE 1 Shaft #97931 may be used as replacement for Shaft #22195 Bushings #143562 must be used with Shaft

J R~ D J 32221 - i

#97931 BUSHING #1550 has i 5/8" 0 D BUSHING #143562 has 2" O.D


C ~o fo

t~o f,o to to

>

o

rt

>


AD~ ~ J ~ d n ~ M o R A ~ C u ~ p o , aV ~ Mma~w~. W ~

i

/ - 4

/

C",4

,ILLUST No 32056 - B-! ] I,U~TERIAL LIST ON BkCK

o

-E6. i=

I 32222 - i B 3900 I REV 1 'MODEL

REF NO

1

2

3

4

5

6

7

8

9

10

14

11

12

13

15

16

17

18

19

20

21


10695

10760

10761

10783

19244

16978

10226

11025

17605

17555

250375

21342

612819

10764

1204

17610

11026

10549

10550

92891

17609

2

I

i

2

2

1

2

2

2

2

2

I

2

i

2

i

2

1

1

2

1

TRAVEL LOCKS


SPRING, Cluster

BRACKET W/capscrews, hex nuts and iockwashers

BEARING

SUPPORT, Spring W/capscrews, hex nuts and lockwashers

PIN

BOLT W/elastic stop nut

PIN, Yoke W/cotter pins

HOLDER, Spring

BOLT, Eye W/hex nut

LEVER, W/cotter pin, hex nut and lockwasher

BOLT, Machlne

BRACKET, Travel Lock W/lockwashers

CAPSCREW

SHAFT, Lever

SPRING

ROD W/collar

HOLDER, Spring W/capscrews, hex nuts and lockwashers

PLATE ("Lever Up Prevents Travel Toward You") W/drlve screws

PLATE ("Lever Up Prevents Travel From You") W/drive screws

DOG, Locking

ROD W/collar

PLEASE GIVE MACHINE SIN W/ORDER B 32222 - i

F.) I,.3 h.3 I',3

fD

L~ bo CD Ln O~

,-~

o

>

M A N I T O W O C E N G I N E E R I N G C O . Division of The Ivtonitowo( Company, Inc. klonitowo~, Wis~onsin 54220

)-. I

t_. t - _ u " l - r r < [ ( ~

it" LU (l ')rr UJ ¢' -JUJ "1- n , , i t _ rr"

> - . t - I / \ 0 w "- I '7 f " ~ \ .~ c3

I I \ I ~ o z ,. I ~ I z --~

, , , 0

o o _c2 . . j e r

~ W w o < ~ m __z

< w

< o r r

"r

.,,.I ILl

er F--

F -

,

w "r

w <

z -

I

I z

,_1 n

< rr I -

. . f

I.- "l-

t - (.9 I -- cz

~r w

w I

o ~

LI-

m Z

< ¢ r

(.9 z E. < LU rn n- W I--

o

I

(.B Z

,,( i11 133 I ' - 0 ..J n

" - I - - - - r J

E1.2

M A T E R I A L LIST O N B A C K

-El. 2-

32233 - i REV. I MODEL

3900-4000-4000W

LUBRICATING PIPING (CARBODY)

REF. NO.

3

4

• PART QUANTITY VENDORS NUMBER REQUIRED DESCRIPTION OF PART PART NO.

696216 429367 429010 543564 377202 406952 543561

696216 429367 429010 543564 543568 377202

696216 429367 429010 543564 506952 543561 377202

696216 :429367 429010 429375 543564 377202

696216 429367 429010 543564 377202

696216 429367 429010 543564 543568 377202

1 2 i i i 2

i 2 i i i 1 1

i i i 1 i 2

i 2 i 1 i

1 2

TRAVEL LOCK SLIDE COPPER Tube (3/8" O.D.) (specify length) 3/8" x 1/4" Connection (68 F) 1/4" Gr. Fitting 1/4" x 3" Nipple 1/4" Coupling 1/4" x 90 ° Elbow 1/4" x 2-i/2" Nipple TRAVEL SHAFT INSIDE LEFT COPPER Tube (3/8" O.D,) (specify length) 3/8" x~I/4" Connector (68-F) i/~" Gr. Fitting i/4" x 3" Nipple 1/4" x 3-1/2" Nipple 1/4" Coupling TRAVEL LOCK SLIDE COPPER Tube (3/8" O.D.) (specify length) 3/8" x 1/4" Connector (68-F) 1/4" Gr. Fitting 1/4" x 3" Nipple 1/4" x 90 ° Elbow 1/4" x 2-1/2" Nipple 1/4" Coupling KING PINUPPER .I COPPER Tube (3/8" O.D~) (specify length) 3/8" x 1/4" Connector (68-F) 1/4" Gr. ~Fitting 3/8" x 1/4" Tube Eibow (69-F) 1/4". x 3" Nipple 1/4" Coupling KING PIN LOWER COPPER Tube (3/8" O.D.) (specify length) 3/8" x 1/4" Connector (68-F) 1/4" Gr. Fitting 1/4" X 3" Nipple 1/4" Coupling TRAVEL SHAFT INSIDE RIGHT COPPER Tube (3/~' O.D.) (specify length) 3/8" x i/4" Connector (68-F)

i i i 2

1/4" Gr. Fittlng i/4" x 3" Nipple 1/4" x 3-i/2" Nipple 1/4" Coupling

PLEASE GIVE MACHINE S/N W/ORDER Ii o 32233-iCont.

Lo b¢

J

f.1 :,:,

-El. 2-

J 32233-1Cont. IR~°B MODEL

3900-4000

LUBRICATING PIPING (CARBODY)

D~

0

-q.

N ."O

REF. NO.

10

1.1.

12

13


696216 429020 429373 429367 429010 543564 377202

696216 429020 429373 429367 429010 543564 377202

696216 429020 429373 429367 429010 543564 377202

696216 429020 429373 429367 429010 543564 377202

429032 429000

429032 429000 23935

SPRING THRUST WASHER-RIGHT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (1/8") ELBOW (3/8" x I/8") CONNECTOR (3/8" x ~') GR. FITTING (¼") NIPPLE (¼" x 3") COUPLING (%")

SPRING THRUST WASHER-LEFT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (1/8") ELBOW (3/8" x 1/8") CONNECTOR (3/8" x ¼") GR. FITTING (¼") NIPPLE (¼" x 3") COUPLING (¼")

TRAVEL SHAFT OUTER-LEFT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (i/8") ELBOW (3/8" x 1/8") CONNECTOR (3/8" x ~') FITTING, Grease (¼") NIPPLE (¼" x 3") COUPLING (¼")

TRAVEL SHAFT OUTER-RIGHT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (i/8") ELBOW (3/8" x i/8") CONNECTOR (3/8" x ¼") FITTING, Grease (¼") NIPPLE (¼" x 3") COUPLING (¼")

TRAVEL SHAFT (OUTER BEARING ) (ONE EACH SIDE) BUSHING, Reducing 0~" x I/8") GR. FITTING (1/8")

TRAVEL SHAFT (PILOT BEARING) (ONE EACH SIDE)

1 1 1 2 1 1 2

1 1 1 2 1 1 2

1 1 1 2 i 1 2

2 2 1

BUSHING, Reducing (¼" x I/8") GR. FITTING (I/8") SUPPORT W/capscrews, hex nuts and lockwashers

0-147


REV.

B 32233 - 1

VENDORS PART NO.

, ~ - , . I ~ "~

(


r

~LLUSt. No...4.0.2.!8..-.B.-.!l MATERIAL LIST ON BACK

J 40218_1 i" v- c


1 10230

2 10231

3 10229

4 10227

5 10228

6 10225

7 11895

7 647499

8 11894

8 12666

9 10242

i0 257257

12 10226

].2 199277

13 1814

13 647499

14 12666

-ES.I-

3000-4000W Incl.

QUANTI~! REQUIRED

q

1

1

1

2

1

" I

1

1

1

1

1

2

2

1

1

1

MANUAL STEERING CONTROL (ROTATING BED)



LEVER, Fork W/capscrew, hex nut and lockwasher

LEVER, W/eapscrew, hex nut and lockwasher

END, Rod


CLIP, Steering Quadrant W/capscrews., hex nuts and loekwashers

SPACER, Pipe

SPACER, Pipe (M4000-4000W)

SPACER, Pipe


QUADRANT W/eapscrews, hex nuts and lockwashers

BOLT, Coupling (}~chine W/Rear Aux, Drum)

PIN W/cotter pin

,PIN W/cotter pin (Stainless Steel - optional)

SPACER, Pipe


SPACER, Pipe / / :V


REV. C 40218 - 1

o

co ( e

\ ;n (u

o

co

o

IL l !--"


C~J

]LLUST NO 4~218-B-|] MATERIAL LIST ON BACK

-E5 i-

40218 - 1 I REV C I MODEL 3000-4000W Incl.

MANUAL STEERING CONTROL (ROTATING BED)

REF NO

1

2

3

4

5

6

7

7

8

8

9

10

12

12

13

13

14

PART QUANTITY VENDORS NUMBER REQUIRED DESCRIPTION OF PART PARr NO

10230

10231

10229

10227

10228

10225

11895

647499

11894

12666

10242

257257

10226

199277

1814

647499

12666

1

2

]

1

1

I

1

1

2

2

1

1

1


LEVER, Fork Wlcapscrew, hex nut and lock"washer

LEVER, W/capscrew, hex nut and lockwasher

END, Rod


CLIP, Steering Quadrant W/capacrews, hex nuts and lockwashers

SPACER, Pipe


SPACER, Pipe


QUADRANT W/capscrews, hex nuts and lockwashers

BOLT, Coupling (Machine W/Rear Aux Drum)

PIN W/cotter pln

PIN W/cotter pin (Stainless Steel - optional)

SPACER, Pipe


SPACER, Pipe


R~ C I 40218 - 1

(/

IT

t


A I ' )~isdon n / M r A4m,i~o. ,k ~NmV. kN.

a~

CO.

m" .

e~

.q.a

E5.1

m

b O O


I 40218 - 2

REF. PART QUANTITY NO. NUMBER I REQUIRED

i 2754 2 2750 3 2749 4 11523 5 11522 6 10050 7 429614 i0 2680

22926-2 13 77982 8 548696 9 709771 ii 647552 12 548632 14 22924

23020-2 13 77981 8 548696 9 709771 ii 647552 12 548632 14 22924 15 10226 16 10753

396328 622634

17 3313 18 3451 19 3312 20 2751 21 10752

396328 622634

27 429004 377202

27 543442 28 18841

22926-i i 13 18837 : 8 5486961 9 709771 ii 647552 12 548632 14 22924

23020-1 13 18904 8 548696 9 709771 ii 647552 12 548632 14 22924

i i i 2 i i i i i i 2 i 1 i

-E5. i-

[ MO0~ 3000W-3400-3500-3600-3900-4000W

STEERING CONTROL (CARBODY)


LEVER W/capscrew, hex nut and lockwasher SHAFT W/woodruff keys LEVER W/capscrew, hex nut and lockwasher YOKE, Steering Clutch BLOCK, Sliding WASHER, W/pin, lockwasher and capscrew UNION, Swivel (W/Air Travel Locks Only - See note 2) YOKE, Upper SHAFT, Plunger (m3400-4000W Incl)

SHAFT, Plunger NUT, Hex WASHER, Flat SPACER NUT, Hex

YOKE, Plunger W/pipe plug SHAFT, Plunger (m3000-3000W)


YOKE, Plunger PIN W/cotter pin ROD, Reach W/flatwashers and hex nuts PIN, Roll SEAL, Lead and Wire WASHER, Spring retaining SPRING WASHER AND STOP BELLCRANKW/capscrew, hex nut and lockwasher ROD, Reach W/flatwasher and hex nuts PIN, Roll SEAL, Lead and Wire ADAPTER (i/4" x i/4") COUPLING NIPPLE (Prior to design change of 4-18-67) GUIDE W/capscrews, hex nuts and lockwasbers

PLUNGER SHAFTS PRIOR TO DESIGN CHANGE OF SEPT. 21~ 1966 SHAFT, Plunger(M3400-4000W Incl.)


YOKE, Plunger SHAFT, Plunger (M3000-3000W)


~EAKE. Plun~er SE GIVE MACHINE S/H W/ORDER

RFF.

D 40218-2 Cont

.

0

i - J o o

f ' O

&-

O ~o

O0

~O

-1-

0

> Oo --4 m

4J

o

W

g.

O~ UJ

<

4 4J

o

('4'

co cq

o

I 40218-2 Cont. l R~'


22 18843 23 18840 24 552686 25 18838 26 18839 27 543442 28 18841

13 18732 14 20028

13 19373 14 20028

23679 13 70651 8 548696 9 709771 11 647552 12 548632 14 22924

-E5o !-

D I MODE!

3000W-3400-3500-3600-3900-4000W


QUANTITY REQUIRED

i 1 2 1 1


FOR AIR TRAVEL LOCKS PRIOR TO DESIGN CHANGE OF SEPT. 21, 1966 GASKET HEAD, Plunger Shaft W/capscrew and fla~asher PACKING, Vee, Block BASE W/mach. screw, Jam nut and lockwasher COVER NIPPLE GUIDE W/capscrews, hex nuts and lockwashers

(see note i)

NOTE I: Per design change of Oct. 16, 1961, capscrew and washer deleted. Part #18840 grooved for snap ring #596663.

NOTE 2: For machines W/manual Travel Lock Control, delete Ref. Nos. 7, 27 and 28 and plug air passage wlth ¼" pipe plug.

SHAFT, Plunger YOKE, Plunger

MODEL 3000 ELECTRIC CRANE

MODEL 3500 LCH SHAFT, Plunger (W/Manual Travel Locks) YOKE, Plunger (W/Manual Travel Locks) SHAFT, Plunger (W/Air Travel Locks)


YOKE, Plunger


R~. D 40218 - 2


M o I t o . . o ~ w,sc~,~ m

m

a ~

aO

,a"


40218 - 2

-E5 I-- MODEL

3000W-3400-3500-3600-3900-4000W


0

Oo

b,.)

REF PART QUANTITY NO NUMBER REQUIRED

i 2754 2 2750 3 2749 4 11523 5 11522 6 10050 7 429614 i0 2680

22926-2 13 77982 8 548696 9 709771 ii 647552 12 548632 14 22924

23020-2 13 77981 8 548696 9 709771 Ii 647552 12 548632 14 22924 15 10226 16 10753

396328 622634

17 3313 18 3451 19 3312 20 2751 21 10752

396328 622634

27 429004 377202

27 543442 28 18841

22926-1 13 18837 8 548696 9 709771 ii 647552 12 548632 14 22924

23020-1 13 18904 8 548696 9 709771 ii 647552' 12 548632 14 .I 22924

2 3 6 2 6 6 1 i i I I 2 i 1 1 i i 2 1 1 1 i 2 i I i 2 2 2 i 1 i 1 1 i i I

i i 1 2 i i i i i 1 2 1 1 i

DESCRIPTION OF PART

LEVER W/capscrew, hex nut and lockwasher SHAFT W/woodruff keys LEVER W/capscrew, hex nut and lockwasher YOKE, Steering Clutch BLOCK, Sliding WASHER, W/pin, lockwasher and capscrew UNION, Swivel (W/Air Travel Locks Only - See note 2) YOKE, Upper SHAFT, Plunger (m3400-4000W Incl)

SHAFT, Plunger NUT, Hex WASHER, Flat SPACER NUT, ~ Hex

YOKE, Plunger W/pipe plug SHAFT, Plunger (m3000-3000W)


YOKE, Plunger PIN W/cotter pin ROD, Reach W/flatwashers and hex nuts PIN, Roll SEAL, Lead and Wire WASHER, Spring retalning SPRING WASHER AND STOP BELLCRANK W/capscrew, hex nut and lockwasher ROD, Reach W/flatwasher and hex nuts PIN, Roll SEAL, Lead and Wire ADAPTER (1/4" x 1/4") COUPLING NIPPLE (Prior to design change of 4-18-67) GUIDE W/capscrews, hex nuts and lockwasbers

PLUNGER SHAFTS PRIOR TO DESIGN CHANGE OF SEPT SHAFT, Plunger(M3400-4000W Incl )


YOKE, Plunger SHAFT, Plunger (M3000-3000W)


P l u n . e r REV

D

VENDORS PART NO

21 ~ 1966

40218-2 Cont

. ~ 0 I ~

Oo

0 -1

> Oo --4 m

-E5 i-

I 40218-2 Cont I' D I M°°EL 3000W-3400-3500-3600-3900-4000W


JJ

~0 <

REF PART QUANTITYI NO NUMBER REQUIRED

22 18843 i 23 18840 1 24 552686 2 25 18838 i 26 18839 i 27 543442 1 28 18841 1

13 18732 i 14 20028 I

13 19373 1 14 20028 1

23679 1 13 70651 1 8 548696 1 9 709771 2 ii 647552 i 12 548632 i 14 22924 i


FOR AIR TRAVEL LOCKS PRIOR TO DESIGN CHANGE OF SEPT 21, 1966 GASKET HEAD, Plunger Shaft W/capscrew and flatwasher (see note I) PACKING, Vee, Block BASE W/maeh screw, Jam nut and lockwasher COVER NIPPLE GUIDE W/capscrews, hex nuts and lockwashers

NOTE i Per design change of Oct 16, 1961, capscrew and washer deleted Part #18840 grooved for snap ring #596663

NOTE 2 For machines W/manual Travel Lock Control, delete Ref Nos 7, 27 and 28 and plug air passage with ¼" pipe plug

SHAFT, Plunger YOKE, Plunger

MODEL 3000 ELECTRIC CRANE

MODEL 3500 LCH SHAFT, Plunger (W/Manual Travel Locks) YOKE, Plunger (W/Manual Travel Locks) SHAFT, Plunger (W/Air Travel Locks)


YOKE, Plunger


RFV

D 40218 - 2


• DK.~ion o/r i te M a n J l ~ , ~ Componv, Ira+ ++kmlh>,,.oc. Wbconl ln

U

0 ,ira

/

/ j

~LU,T~,o..4.m.:+..+.+~.H

"k


l ,a.

,T.+

U

I 42572 - i

REF. PART' NO. NUMBER

1 10738 3 19508 4 18926 5 11812 6 17932 7 71644 8 24092 i0 42568 9 70666 i0 42569 9 70666 12 20368 ll 72020 13 11974 14 18787 15 18927 16 13332 17 11747 18 20906 19 70669 20 72211 21 72278 22 508962

23 496408 24 11713 25 11712 '26 10095 28 10740 27 10742 29 11975 30 30069 2 10757 31 10022 31 11978 32 30192 32 40246 33 72342

IREV. A

QUANI"II"Y REOUIRED

8 8 I00 8 8 2 2 1 2 1 2 .2

4 " 2 8 8 8 8 2 2 2 2 104

I 32 16 32 16 32 2 2 4 176 176 88 88 2

IMO EL -E2. i-

3900 ..... i

CRAWLERS (OUTSIDE DRIVE CHAIN)

. . . . . . . . . . . . VENOORS DESCRIPTION OF PARr P4Rr NO.

WASHER, End SPACER SHIM PLATE, Cover BOLT, Tie CLUTCH, Travel SHAFT W/gr. fittings FRAME, Right Crawler ,

BUSHING : . FRAME, Left Crawler

BUSHING ROLLER, Front

BUSHING SHAFT W/gr. fittings PLATE, Keeper W/capscrews, hex nuts and lockwashers ROD, Adjusting NUT WASHER SPROCKET, Drive PLATE, End W/mach. screws PIPE, Grease GUARD W/capscrews, hex nuts and lockwashers LINK, Chain (52 Minks Each Side) (Order~ #334122 For Lengt h Of 52 Links) JACK LOCK, Shaft SHAFT, Intermediate Roller WASHER, Thrust ROLLER, Intermediate

BUSHING SHAFT W/gr. fitting SPROCKET, Crawler Drive

BUSHING PIN, Crawler (For 38" Tread)(See Note i) PIN, Crawler (For 48" Tread),(See Note i) TREAD, Crawler (38")W/rivets TREAD, Crawler (48") W/rivets GUIDE, Chain W/caps crews, hex nuts and lockwashers

NOTE 1 : Oversize pin #1,4730'2 (1-13/16" dia.) is available to replace pin #11978 (1-3/4'" dia.). Oversize pin #147323 (1-13/16" dia.) is available to replace pin #10022 (1-3/4" dia.)

#0-145 PLEASE GIVE MACHINE SIN W~ORDER

R~V. ̧ A I 42s7 -

"4


e ,t23 , ~ 3

f ' l

"8

14 1 6 ~ ~,.15

18" 17

ILLUST. N0.4.,2..58..1.-,~..".| I .~RIAL BST ON BACK

- E l . / -

H ~

REF. NO.

1 2 4 26

3 5 1 9

13 14 6 7 8

I0 ii 12 15 16 17 18 19 20 21 22 23 24 25

CARBODY (20' 4" CRAWLERS)

(OUTSIDE TRAVEL CHAIN)

PART " NUMBER

, i

32215 14397 23681 32216 72285

15560 42580 14397 70666 10120 12485 3215 72254 72253 10171 16993 10119 14954 20084 20085 11467 16992 12372 11915 12373 11914 11747 72255

DESCRIPTION OF PART

GEAR ASSEMBLY ~ Ring BUSHING PIN t King GEAR, Ring

RING t King Pin Keeper (Halves) (Weld to Top Plate of Ring Gear)

BOLT CARBODY

BUSHING BUSHING, Horizontal Travel Shaft CAP, Bearing STUD

BUSHING t. Steering Shaft • NUT BOLT PLATE t Cover W/capscrews and lockwashers GASKET BUSHING~ Horizontal Travel Shaft GASKET t Center Gear Cover COVER, Steering Clutch W/capscrews t leckwashers and plpe plug COVER t Center Gear W/capscrews t iockwashers and pipe plug COVER t Hand Hole W/¢apscrews and lockwashers GASKET BOLT W/elastic stop nut SPACER BOLT W/elastic stop nut SPACER WASHER BOLT

:QUANTITY R.EQUIRED

1 8 1 1 2 2 4 6 12 4 1 1 2 1 2 1 2 2 28 28 24 56 4 4

w !

I t

WHEN ORDERING ALWAYS OIVE MACHINE SERIAL NUNBER

GROUP F - Attachments

PARTS MANUAL ALPHABETICAL INDEX Group F - Attachments

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Backhitch & Gantry 42533 B1 03/24/60 12/01/61 F1001 Backhitch & Gantry 42533 B1 03/24/60 12/01/61 F1001 Backhitch & Gantry 43495 G1 04/13/65 09/06/83 F1001 Boom 42925 - 09/21/62 08/09/01 F0101 Boom Point 24003 A1 02/27/59 F0401 Boom Point 24003 C1 10/09/59 03/23/60 F0401 Boom Point 24825 A1 09/18/62 F0401 Boom Stop, Clutch Throw-Out 43374 E1 09/24/64 02/01/80 F0201 Boom Stop, Mechanical 32679 A1 09/28/62 09/28/71 F0202 Equalizer/Pull-Out 32668 C1 09/17/62 09/15/67 F0601 Gantry Hold Up 42936 A1 08/07/62 02/19/63 F1003 Guard Rollers On "A" Frame 32330 A1 06/21/60 F0901 Hook & Weight Ball 70403 A1 10/10/57 10/15/63 F1401 Lower Block 32675 E1 11/19/62 02/12/75 F1501 Pendant Storage 23538 - 02/22/57 F0103 Wire Rope Guard 31591 A1 06/11/54 08/13/56 F0802 Wire Rope Guide 32659 D1 09/12/62 09/08/80 F0701

03/07/05

H .

e~

U

._1

~ .

w

_1

t-

X - ~ ~ ~ ~ @ -

og a .

~ •

0 0 0 m

e~ m ~ ' .

J

f ~

•

'~- ,P~I~::~ ~

i °o:

1 Q

JJllbflUIJJ|llhllldJiddlJJhJlll9 • ~ - lUlpl l l l l l l l l l l l l l l jP iq l l l l l l l l l i l ~

9

~,o ~

l" .~ \~i ~ II! i l l l l ! l l l l l l lpl l l l l l l l l l i l | lV| l l l g[

," ° - t_ ,~,_ .~,: • • z

i

m

c -

O z

~ 1 2 6

UPPER B O O M P O I N T SHAFT

! z Ik m

F 0 f • I o t n m

z o

m

m

Z 0

o

I 24003 - I A. Model

-66=

40oo-4ooow I

UPPER BOOM POINT SHAFT

REF. NO.

5

2

3

4

6

7

PART ' NUMBER

2185

22823

22824

3480

2 2 5 2 7 2

3 4 7 9

7 1 3 2 7

7 1 3 7 4

DESCRIPTIONOF PART i , i

WASHER, Shaft

ROLLER ~ Bearing Sheave Assembly

SHEAVE

PLATE9 Retaining W/capscrews

BEARING 9 Roller

: BUSHING

GUARD~ Rope W/capscrews~ hex nuts and lockwashers

SHAFT ~ Boom Point

WHEN ORDERIN6 ALWAYS 61VE MACHINE SERIAL NUMBER IREV. A.[

QUANTIT~ REQUIRED

3

2

2

4

2

2

1

1

24003 - 1

- - 24003C I

0

!

M

r " m

0 z

UPPER BOOM POINT SHAFT ASSEMBLY

4

e 2

z t

0

0

~ m z o

Z

z 0

~ 0

i '

24003 - I

-F4. i-

I REV. C IMooa 3900T-3900-3900W-4000-4000W

UPPER BOOM POINT SHAFT

REF. NO,

1

1

2

3

4

5

6

7

8

8

9

9

i0

i0

ii

12


71593 2

2187 2

71824 2

2185 3

22823 2

3480 4

225272 2

3479 2

22824 2

71797 i

71327 i

71592 i

73003 1

568848: 1

568971 1

32138 1

18256-9 2

VENDORS DESCRIPTION OF PART I PART NO.

END, Shaft W/capscrews and wire (W/shaft #71592)

END, Shaft W/capscrews (W/shaft #73003)

SPACER

WASHER

SHEAVE ASSEMBLY

PLATE, Retaining W/capscrews

BEARING, Roller

BUSHING

SHEAVE (27" Dia.) W/gr. fitting, close nipple and coupling

GUARD, Rope (Booms #13 - 17) W/capscrews, hex nuts and lockwashe

GUARD, Rope (Booms #6 - 6T - 8 - 9 - 20) W/capscrews, hex nuts and lockwashers

SHAFT, Boom Point (3-1/2" Dia. x 30 1/16")

r

SHAFT, Boom Point (3-1/2" Dia. x 36 i/4")

PLATE, End (Boom #17)

PLATE, End (Boom~'#9)

PLATE, Cheek W/capscrews, hex nuts and lockwashers

SPACER (W/shaft #73003)

PLEASE GIVE MACHfNE S/N W/ORDER

REV C l 24003 - 1

PO

o o Lo cl

CS

- - 2 4 8 2 5 A I

,J'~ 3-

4

9

e -

0 Z

BOOM POINT SHAFT ASSEMBLY

; " ]1~

s Z m

~p . -4

0

o

"8 m -~ Z

Z m

m

Z

r ) ~ o

IE

i • 24825 - i

REF. NO.

2

1

3

4

5

6

7

8

9

i0

ii


I

71371 2

621712 4

73647 i

23876 4~

71191 8

23808 4

225266 4

71192 4

73648 i

563960 i

646417 i

73749 i

3900

LOWER BOOM POINT SHAFT (BOOM#8)

DESCRIPTION OF PART

PLATE, End

CAPSCREW

GUARD, Rope W/mach. screws, hex nuts and lockwashers

SHEAVE ASSEMBLY, Roller Bearing (See Note)

PLATE, Retaining

SHEAVE W/gr. fitting (24" Dia.)

BEARING, Roller

BUSHING

SHAFT W/gr. fitting

PIN W/cotter pin

ANCHOR, Rope W/wedge (i" Rope)

GUIDE, Sheave W/capscrews, hex nuts and lockwashers

NOTE: For two sheave assembly use spacer #72682.


REV.

A

VENDORS PART NO.

24825 - i

~o

oo ~O Lo

>


)/Vll ion of The MonitOwoc Com~r~y, tnc.

C O .

M anitowoc, W;s¢onlln

l.L-~ F--

ILLUST. No.3.!..5,9,.1,~...A..:.! I - - MATERIAL L I.S_T ON EACI

-F8.2-

I 31591 - 1 IREV. A I M°I)~:L

2800-3900 Incl.

WIRE ROPE GUARD


REF. NO.

31591

512462

VENDORS PART NO.

GUARD W/carriage bolts, capscrews, hex nuts and lockwashers

JREV A

BLOCK, Oak

PLEASE GIVE MACHINE S/N W/ORDER 31591 - 1

Ln

>

qr ~ c~

f ~ t ~

f ~

,_.j


A O I v l ~ d l t m M ~ Co~pa~, ~c. MmiM, o~., Wt~*tsM

ILLUST. NO..3..23..3.0..'..A.'.! ]

ioi MATERIAL LIST.ON BACK jf~J

:1

' , :' i ~! !~ ~i:: L : : ~ ' ~ L :,:: : , ! ~ : , ,~ , !

-F~.I=

32330 - I I REV. A I MODEL T !i ' ~ I ¸

3000-3100-3400-3900A

WIRE ROPE ROLLER GUIDE

VENDORS PART NO.

REF. NO.

1

2

3

4

5

6

7

8

PART QUANTIW NUMBER REQUIRED

3935 i

72188' 1

224870 4

70065 2

72189 1

17856 1

70066 1

72187 i

DESCRIPTION OF PART

PIN, Anchor

SUPPORT, Left Roller W/capscrews and shakeproof washers

BEARING, Ball

ROLLER, Rope Guard W/gr. fitting

SUPPORT, Center Roller W/capscrews and Shakeproof washers

GUARD, Center Rope W/capscrew, hex nuts and lockwashers i i

PIN, Roller

SUPPORT, Right Roller W/capscrews and shakeproof washers

PLEASE GIVE MACHINE SIN W/ORDER R~'A 1 32330 - i

>i ran,


A D~M, '~ ol/l~e/~4ontlo..e,c Com~nr , In(. t.kTnJ~.,,oc, w~t4~o,r, l i~

IL l

OD

o o


LI.,I C~

u. i . . 4 c~

U

: ,r

:t IREV. ] NODEI : 32659 - I D

REF. NO.

1

2

2

3

4

5

6

7

8

9

10

11

PART OUANTITYI NUMBER REOUIREDI

11089 6

73287 3

94677 3

224003 3

647937 2

72534 1

709550 2

10888 1

11620 2

184373 i

73290 1

19560 1

'I " 1" !:

J96o

WIRE ROPE GUIDE (BOOM #8)


WASHER

SHEAVE W/gr. fitting (16" O.D. - i" or 1-1/8" wire rope)

SHEAVE W/gr. fitting (16" O.D. - i%" wire rope)

BEARING, Roller

SPACER (Three sheave installatlon only~

ROLLER

WASHER

PIN, Anchor (See Note 2)

PLATE, Locking W/capscrews and lockwashers

FRAME, Guide

SHAFT

SHAFT W/cotter pins

i ¸

NOTE I:

NOTE 2:

Above for three sheave installation. For two sheave installation use one spacer #647938. For single sheave installation use ~ne ea. of spacers #647664 & 647665.

Deleted per design change of Oct. 18, 1976~

o, c , SE GIVE M A C H I N E S / N W / O R D E R -

RFV, D 32659 - 1

I :~:i!~ili! ~:

i i,i

Lo

tn

%O~ I

~°

Lo ~O

La %0

O rt


• ~ivi l io~ o4 the ~ n i l o w ~ Company, I~ . i~4al~ IIIOw~X. WI~onlM

jS

.- . . . . . . . . L_~-~ tl I

....... ,//// ~t" -~ IN/X-

g:

!

!

0 ,©

_ _ .

MATERIAL LIST ON BACK I,,U

32668 - 1

REF. NO.

1

2

3

4

5

6

7

8

12

].3

14

.15

16

17

18

19

20

7

9

11

10

I REV. C [ MODEL

PART :QUANTI~ NUMBER mREQUIRED

73741 6

73733 12

73723 6

224149 6

73732 2

73038 61

32669 1

79175 2

73902 4

18680 2

15420

745O6 2

7/4.617 2 ,,

75733 2

71247 2

74618 2

74619 2

74620 2

73039 2

18251 4

18433 2

18417 2

- F 6 . 1 -

3900

EQUALIZER (#8 BOOM)

VENDORS DESCRIPTION OF PART PART NO. ""i "

SHEAVE ASSEMBLY

RETAINER, Bearing W/capscrews

S~.~VE (17-1/2" Dia . )

BEARING, Ro l l e r

PIN

PLATE, Locktn8 W/capscrewe

FRAME, Equa l i ze r

PIN W/er. f i t t i n 8

gASHER, Thrust

PIN, Tie Down W/cot ter pins

FOR PENDARr BRIDLES

PIN W/cot ter p in

FOR ,TWO PART BRIDLES

PLATE, Keeper W/capecrews and iockwashers

STRAP

SHEAVE

BUSHING

STRAP

PIN? Sheave

PIN W/cot ter p in

BUSHED HORIZONTAL SII~VES

PIN, Sheave

WASHER, Thrust

sw.~VE (17.~,, o .D. )

BUSHING

PLEASE GIVE MACHINE S/N W/ORDER .....

REV. C 3 2 6 6 8 - 1

--4

~U

un

L


A O,vision ol lhe /~.~nilo.ot C o m ~ n y . In(. Manitowoc. wisconsin

8

~,o 7 12

2 7 -

23 j : :~29a

MATERIAL LIST ON BACK O

I 32675 - 1

REF. NO.

1 2 3 4 5 6

7 8 9

7 8

9 i0 Ii ii 12 13 !4 15 16 17 18 19 22

20 21

23 24 25 26 27 28 29

23 24 25 26 27 28 29

23a 25a 27a 29a

PART QUA~ NUMBER

I

73790 71176 73791 73837 93373 647522 24857-1 72497 24854 ~ 224020 24857-2 72497 90294 224020 538300 78801 73814 396464 622504 225346 73715 24872 73776 73901 73826 546922 562158 73850 71396 78825 i 77868 I 396399 i 77869 1 647458 1 70623 1 612453 2 78826 i 78265 1 77868 1 396399 1 77869 1 647458 1 70623 1 612453 2 78245 1 73836 1 72593 1 70626 1 70623 1 73835 1

396362 1

UANTITY REQUIRED

i 4 1 4 i 16 4 8

4' '

4 8 4 4 1 i

2 1 i i i 1 2 1

1 i, 1

-FI5. i-

I MODEL 3900-4000W

LOWER BLOCK (i00 TON)


SHAFT KEEPER, Pin SHAFT BOLT W/elastic stop nut FRAME, Block

SPACER SHEAVE ASSEMBLY (i" wire rope)

RETAINER, Bearing W/capscrews SHEAVE (24" O.D.) W/gr. fitting BEARING, Roller

SHEAVE ASSEMBLY (l 1/8" wire rope') RETAINER, Bearing W/capscrews SHEAVE (24" O.D.) W/gr. fitting BEARING, Roller

NAMEPLATE NUT (9" O.D.) (W/Latch Assembly #78825) NUT (7 7/8" O.D.) (W/Latch Assemblies #78265 and 73836) PIN, Roll SEAL, Oil BEARING, Ball BUSHING SUPPORT, Swivel W/gr. fitting PIN, Swivel S PAC ER BOLT

NUT, Hex PIN, Cotter (3/8" x 6")

SHACKLE SPACER LATCH ASSEMBLY

DOGp Latch PIN, Roll SPRING SPACER (Weld to 78826) BRACKET, Latch CAPSCREW (3/8 - 16 x 7/8") HANDLE, Latch (6 5/16" O.A.)

LATCH ASSEMBLY (Superseded by 78825) DOG, Latch PIN, Roll SPRING SPACER (Weld to #78245) BRACKET, Latch CAPSCREW (3/8 - 16 x 7/8) HANDLE, Latch (6 3/4" O.A.)

LATCH ASSEMBLY (Superseded by 78265) DOG, Latch SPRING BRACKET, Latch BOLT, Latch

PIN, Roll E 3267 PLEASE GIVE MACHINE S/N W/ORDER ....

32675 - i

OO --4 FIFI i'

. . . , .

LLJ i---

MA~OC M A N I T O W O C

A Division o / T h e Manitowoc Co~npany. inc.

E N G I N E E R I N G CO. Manitou,oc, Wixco~aia

MATERIAL LIST FOR THIS ASSEMBLY WILL BE FOUND OH BACK OF THIS PAGE

I 32679 - i


1 18729

2 10186

3 73768

4 72061

5 10768

6 73769

7 18948

8 14848

9 19230

I Re,,. A I MODEL

-F2.2-

3900

BOOM STOP (BOOMS #8-9)

QUANTITY REQUIRED

4

2

i

2

2

i

2

2

2

DESCRIPTION OF PART

LUG (Weld To "A" Frame)

PIN W/cotter pins

BOOM STOP, Left

BUMPER

PIN W/cotter pins

BOOM STOP, Right

LUG' (Weld To Boom Butt)

PIN W/cotter pins

STRAP

PLEASE GIVE MACHINE S/N W/ORDER '"

REV.

A

VENDORS PART NO.

32679 - i

C

F

| Ig

f't


••,•22 1

Optional Without Counterweight

14

," %1 / / /"'i

/ //' i

22

, 21 , ~ ', 22

; ,--..

/

18 /

~ . 5

: I ' 9 :, 7 2 J- ~.-110 9

~.- - - -15 24 25,~,~ . j27

~ ' , , ,~ 2~ 29

For ' /2 Part Line

23 ̧

? 17

Cob Rear & Counterweight 17 23

~ 33


-FIO. i-

I 42533 - i REV. B

REF. NO.


i 70029 2 2 72037 2 3 24218 2 4 647425 2 5 24199 2 6 647424 2 7 12086 14 8 647434 2 i0 ~ 72036 4 9 71247 4 ii 72046 2 12 72045 ~ 2 13 72044 2 14 72039 4 34 73178 4 15 70031 2 16 32289 1 17 647636 2 18 70028 2 20 72050 2 21 70024 2 22 72051 4 22 71447 4 23 19926 2

124 25 26 27 29 28 30

23926 12086 19539 12933 18433 18417 72041

31 32

31 32 33

18532 72077

18532 72077 72660

MODEL

3900

GANTRY AND BACK HITCH (FOR I00 TON BOOM)


SPREADER W/hex nuts and cotter pins PIN W/gr. fitting STRAP, Left Back Hitch SPACER STRAP, Rlght Back Hitch SPACER PLATE, Locking W/capscrews and lockwashers SPACER SHEAVE W/dowel i :

BUSHING SPACER (For i0 Part Line Only) PIN . . . . . . SPACER LINK

BUSHING PIN GANTRY (15 Ft.) SPACER BRIDLE AND PIN LUG, Tie PIN W/cotter pins STRAP, GantryAnchor STRAP, Gantry Anchor (For Talbert Mount)° PIN

ADDITIONAL FOR 12 PART LINE

SPREADER ~ KEEPER W/capscrews, hex nuts and lockwa§hers PIN • WASHER SHEAVE W/dowel

BUSHING SUPPORT

OPTIONAL - TIE DOWN TO CAB REAR

J

PIN W/cotter pins STRAP, Gantry Anchor

OPTIONAL - TIE DOWN ~ FRONT.COUNTERWEIGHT

PIN W/c0tter pins ', STRAP, Gantry Anchor LUG, Tie W/capscrew, hex nut and lockwasher

F I B 42533 - i PLEASEGIVEMACHINE ~NW/ORDER

| Ig

f't


••,•22 1

Optional Without Counterweight

14

," %1 / / /"'i

/ //' i

22

, 21 , ~ ', 22

; ,--..

/

18 /

~ . 5

: I ' 9 :, 7 2 J- ~.-110 9

~.- - - -15 24 25,~,~ . j27

~ ' , , ,~ 2~ 29

For ' /2 Part Line

23 ̧

? 17

Cob Rear & Counterweight 17 23

~ 33


-FIO. i-

I 42533 - i REV. B

REF. NO.


i 70029 2 2 72037 2 3 24218 2 4 647425 2 5 24199 2 6 647424 2 7 12086 14 8 647434 2 i0 ~ 72036 4 9 71247 4 ii 72046 2 12 72045 ~ 2 13 72044 2 14 72039 4 34 73178 4 15 70031 2 16 32289 1 17 647636 2 18 70028 2 20 72050 2 21 70024 2 22 72051 4 22 71447 4 23 19926 2

124 25 26 27 29 28 30

23926 12086 19539 12933 18433 18417 72041

31 32

31 32 33

18532 72077

18532 72077 72660

MODEL

3900

GANTRY AND BACK HITCH (FOR I00 TON BOOM)


SPREADER W/hex nuts and cotter pins PIN W/gr. fitting STRAP, Left Back Hitch SPACER STRAP, Rlght Back Hitch SPACER PLATE, Locking W/capscrews and lockwashers SPACER SHEAVE W/dowel i :

BUSHING SPACER (For i0 Part Line Only) PIN . . . . . . SPACER LINK

BUSHING PIN GANTRY (15 Ft.) SPACER BRIDLE AND PIN LUG, Tie PIN W/cotter pins STRAP, GantryAnchor STRAP, Gantry Anchor (For Talbert Mount)° PIN

ADDITIONAL FOR 12 PART LINE

SPREADER ~ KEEPER W/capscrews, hex nuts and lockwa§hers PIN • WASHER SHEAVE W/dowel

BUSHING SUPPORT

OPTIONAL - TIE DOWN TO CAB REAR

J

PIN W/cotter pins STRAP, Gantry Anchor

OPTIONAL - TIE DOWN ~ FRONT.COUNTERWEIGHT

PIN W/c0tter pins ', STRAP, Gantry Anchor LUG, Tie W/capscrew, hex nut and lockwasher

F I B 42533 - i PLEASEGIVEMACHINE ~NW/ORDER

DI~RGLINE - L I ~ T E . D LIT:TC~.R~E, OpF_q~I~TIO.N,._ lqR%~l~U-~ li~,OO1% I ~ G L E I~ SO" ~-~¢,ST USE~ Ot¢ 5/~ 397447- Pr~i4.T&iE~ I~C .

[ ]

d- im.r~m

5 1 G ~ - Z =| U'I ,

169

"'~l i +-" "~

~ . ~ :.~c~-_. ~ _ ~ _ ~ _\~o:.. 1 : . ~ : - :-o..

194169 ",.4~,,,-~" l :_ ~ : - _ - - - E ~ . . . .

~(~o"'~/°.o : % V'-- L

~L~ ~=~1~ '

a . : _ ~ / . ! L . ! ~ . _

~_~.: r._- l - '~ -c :~ ;" - -

- ~ i--_-:- ~ \ - ~ "

F,Z;'"r-.'; :LT~"-~ L

-'~-'=~,%- -----~- ~-'~x, -~ _ _

\ ~r~. ~ \ . i . i

• ! ~ L:- '-~b'-~".~-o. -

; : -~ '~ . ~:-P'~'-:: r '~"~- ~

"~ X

~ "~:. ~/'i~-.

;~'~, . -o

~- "" • -~,- - -7.

, , . ~ : _ ~ _7- - . ~ ,j

27G826 - o~ / t ' . ~

2 4 1 6 6 O R " 2 4 0 0 3 O R 2 4 4 8 8

7 8 2 3 2

O R . ~ O ~ ' / ~ O ~

9 1 3 9 2 O P T I O N A L

NOTE: , l ib BACKSTAY LUGS ON THE l~OOM BUTT ARE OPTIONAL. TO BE USED FOR BOOM LENGTH OF 60 FT. ONLY MAX JIB ANGL~ TO BOOM - Z0"

" ~ ~ ~ L ' e ~?. " J ~ ~ " ' r T , "

3R013 ZiOOz,a O R

181402 2 7 6 7 0 4

V t E L U ~ -

i /

C 7 4 0 7 9 (~) OR 7 8 5 7 4 1 9 4 1 6 9

4 ~

2 7 ~ 6 2 5 O R 2 7 6 6 8 8

9 4 1 6 9 2 7 6 8 2 6 O R 271~U88

2 7 6 8 Z 5 O R 2 7 6 7 0 5

3 2 6 5 3 - 9 S H O W N O R 3 2 6 5 3 - 2

O R 3 2 ~ 5 3 - 3

( ~ B O O M HOIST LINE FOR 10 PART LINE 480 - FT 718 INCH-6 X 25 WARR(NGTON SEALE IMPROVED PLOW STEEL WIRE ROPE I.W.R.C. (719091| OR ROESLING N~ERRINGBONE WIRE ROPE

BOOM HOIST LINE FOR 12 PABT LINE 660 - FT ;3/4 INCH-6 X 26 WARRINGTON SEALE IMPROVED PLOW STEEL WIRE RoPE I.W.R.C. 17~039) OR ~OEeLING HE~R.INGSONE WIRE ROPE

4 2 9 3 7 - 2 S H O W N 4 2 9 3 7 - 9

/ B ~ I C BOOM PARTS = ~ = - -

~ - " ,4"t-°,Z-,'l.~ B O O M BU'Tr"

o~__~ - Z~C.'~0r- ,B./~SIC BRIDLE 21 FT LG (REF 13598 l

~ - 2 [ ] 277383 BASIC PENDANT SWAGED (REF 78145)

~ ) ~ ~-74-0-~6 ~RIOLP. PIN 0~ 7-'~'~ PiN FOR 8WA-~-D PENDANT

NOTE |: EOUALIZER ATTACHMENT LU~iS f

i x ) THE STANDARB IS AS SHOWN ON DRAW- ING WITH ONE IO-FT, INSERT #32654-9 #.lid ONE 2D-FT. INSERT #3Z659-9. 73'8-4"? {b~ WHEN TWO 10-FT. INSERTS ARE SPECIFIED @ I AND USED TOGETHER. FURNISH #32654-8 AI~I~ #32654-3. (~ / ~0.5"12 LOCATE #32654-9 NEXT TO THE BUTT ~ECT~ON ~ ~ AND #3~654-3 AHEAD OF #32654~9. IF ON~-Y ..L / J~}37.~6~-7. ONE lO-f:T. INSERT IS BEING USED. EITt-~R MAY ~ ~T_(-.~¢~ BE LOCATED NEXT TO THE BUTT SECTION. t 4,~'~'33

- ~ - ' ~ ' b ~ > ~ . ~ ~ ~,,cp~,,,.~,-r_~.~e, ~ - ' , . . ~ ~ ~.,.n-=rv o<>~ d. " m e M~W~,.~ ~..~UE,~ ,OF

L~-'-~T.~ • ~

~o '~ ~,,~-~,,,~ ,~ c,~,~.,~ " ~ ~ ~-~-T.~ ~.~ uare~"K~ '~p~ ,~a~

tS.~ - F T. ~ t t t,~.'J ~P.'.., . . . . .

~ # 0 0 3 UPPr:R BOOM PT. ASSEM. ROLLER BEARING - 2 SHEAVE~

CABLE ROLLER GUIDE A S S ' Y

C#t~;~£ (;(//DE JI~.~EM, . ~'A,VTR~ A..¢~EM. IW/R'E ,~'oPE

~302~ BOOM L~FT~NG l_U# (~

(~E.E ROT_E-D_)

(~EE Ro",r~. e,)

@ 1 9139~ UNIVERSAL WIRE ROPE ANCHOR JOINT ASSEMBLY

2 7823: > LINK FOR ~;WAGED PENOANT~J 4 194169 BUSHING FOR SWAGED P E N O . ~

~ NOT MIX 8WAOED PENDANTS WITH " - , ,~"~(=~"~ ' -~ HAND .,~PLI,CED PI~NDANTS- MUST U,5,E ~"bt~"¢l '*t q,~vl l'~,,t ~ - -

, . / ~ _ HAND SPLICED PENDANTS. ~ . ~ I~,OT ~=¢t~.t~ " L ~ . ~ ~ ,,~I~,E,L ¢e.~, . ' ~ ~ ( ~ EITHER ALL SWAGED pENDANTS OR ALL ~ . . . . . . • . p~. ,~ctuT~' Ic~ME~JT I.~E~TtOU

~loTz£ -{.~ " - . . . . . . . .

1 9 4 1 6 9 t ~ o ~ o ~ ~ o ,~,,'r

. , - ", - ~o G~X3

I~===~ ~ ~ - ' ~ " ~ ~ - ~ ~ F - ] I ~ NOTE' 6 JIB INFORMATION: ~ T I~ ]~ [ .~ view "c'--c" . {Vl L-,_.,,U U ~ ,~ (m) IF' INSERT #42937 IS NOT FURNISHED AND Jig BACK S A Y ~ ~ " leHOW~ WlTN~I~T PIFNOAMTIII I~J " ~ 1 9 4 1 6 9 [LIGS ARE REEIUI~ED, USE A 20-FT IN~ERT #32663-3 WITH JIB

BACK sTAY LUGS #7~861. ~ - - - - - - L ~ L " - - ~ ~ ¢ = ~ ; - ) i . . ' . ~ Z ~ , ~ (b) WHEN JIB BACI( STAY LUG IS LOCATED ON A 20-FT INSERT.

. ~ r ~ . ~ ~ \ A 1@-FT INSERT MUST ALWAYS BE USED BETWEEH THE TOP ¢ECTION 4~.~,0-~ ~. //429:'6 AND THE 20-FT IHSEP, T

mAU~,A~ IHOWlN~I tOIA~<~4 ~EI= gr i t • (CAD DWQ) FOR BOOM LENQTH CHART OF PENDANT ATTACHMENT tlJ~

• , [ ]

-l~u lUC -- ~V, ltO"~TL

|l-~llOVeD ClOT ~ l ~ ..... L

~ o v w ¢ c

,M~NITOW(X:: ENI~I~IEERIN~ COI~P.

AS I M ' LQ ~ "' " - -

t"O-'Ol OWK . . . .

,, _ i ~ , , _

~ [ ~ ~ S H T 1 O F 2

C

C

i

,I

I Id

[] [] [ ]B [] B I L L OF MATERIAL

DESCRIPTION mtml~ M. ko

DRAW I NG NO. S

BOOM LENGTH (FEET)

70 80 90

32654*2 32654-3 32654"9

10 FT INSERT

REQU [ RED FOR VAR I OUS BOON

0 0

32653-2 3:26S3-3 32653-9

2OFT INSERT

0

0

42930-2 42930-3 42930-9

30 FT INSERT

0 0

4L:>937-2 42x337-9

30 FT INSERT

HITH ,JIB BACKSTAY

0 0 0

276704 DNG. 72907

BR IDLES 10 - FT

DWG 72807

2 0 0

276705 DWG. 7L::>~)7

BR IDLES 2)0 - FT

DHG 72807

0 2 0

I

r

LENGTHS ,j

276688 DNG. 72807

BRIDLES 30 - FT

Ot~G 72e07

0 2

[-1:6 I " il

II II I [ ' , , .

P.:.* , , ,

2 2 2

0

130

140 ]50 160 1170 ,

1

0 I

0 0

•

2 0 0 2

0 2 0 2

0 '180

190 ~00 210

0

0 2

•0 0 2 0 0 2 2

0 0

0

3 3 3

4

4

6

,6

6 8 8

8

8 3

\ \ ~ 4L:x337"9 NITI'I EQUN-[ZER ATTACH" LUG

\ \ L 4 2 9 . 3 0 - 2 HITHOUT LUGS \ \ 4L:X330-3 " I TH 73B27 PENDANT ATTACH. LLIGS \ ~ 42930-9 WITH EQUAL I ZER ATTACH. LUGS

L - ' 3 2 6 5 3 - 2 WITHOUT LUGS 32653-3 NITH 71861 ,JIB BACKSTAY LUGS 3L~53-9 WITH EQUALIZER ATTACH LUGS

L 32654-2 WITHOUT EQUALIZER ATTACH. LUGS

!. C~BLE ROLLER

73013

ia ra 276825 [ ]

DWG. 78145

SHAGED PENDANT

2N:)-FT re

0 2

276826 DNG. 78145

SWAGED FENDANT 30 - F'-r

0 0

181402.

SPREADER FOR SWAGED

PENDANTS

276e~3 Dt~3. 781:45

0 0

SWAGE) 6U I DE ~=~=ADER PEDANT &SS'Y 10 - FT

0

0 2 0 1 0 2 0

2 2 2 0 2 0 4 0

0 2 0

2

q : 3

,,,,,,, 3 4

4

4 6

6 ,

1

1

1

8 1

8 1

8 1

4 4

5 8

(~SE.E NOTE 7)

0 2 0 0 0 0 0 2 0 0 0 0 1 2

1 0 I 0 1 2

1 0 1 0 1 ;2 1 0 I 2

0 2 0 0 2 2

32654-3 NITH EQUALIZER ATTACH. LUG BOTH ENDS 3L~o54-9 NITH EQUALIZER ATTACH LUG FND. END

NOTE: RIGGING DRANING SHOklN ON SHEET I OF 2 SHEET 1 IS A " T I P DRAWING

~ a q B L l l ~ IJ~ED IgN

1Ills U m 11l m IF

m. m ~ ~ m ~ 7'~.%Y/>,.%Y/'X~Y'/>~.%,~,~ .,, tO I,EL, lr >. I 0 ~ ~%v/~.Ny/. I T i l u m ~ l m . l c l r l O i l m s l n m m ~ e , ( I ) R.ACI[ 0 . 0 ~ .120 - . l I O * .0~0 i i i O l l l ~ l l ~ 8 ¢ l e C l r l [ ~ . l l r l l l e l r m l ( 2 ) P , . N : [ 0 . 0 0 - - . 0 8 0 ! . . 1 1 2 0 * , 0 l ~

m , , - - H 1 n . v m leemc'n.T m mY (~I) P.AC~ o,ioOO r~,x//2..,~/~ ~ / ~ , , ~ , . ~ mlr I 1 ~ ~ 18 ¢m ~ NIBLES * l ' 3 0 " iO%qO °

O0 NOT SCALE THIS OI~XII~ t

I

-~'__-,w. puc=3 r~tc~=m m~4mu= --- I l l l l l l ~ a l i i l l p l l l l , #8 - BOOM RIGGING ~_ m. - - - - JAZ ~ ~ ASSE]~LY 1 625 SPLICE[ ~ =- JAZ "=- 3900 PENDN~ITS - -- ~NEB

I I Y I S l H

C

1-15-01 OJS ;] w~ 277383 ~1 N/LS L:K)-FT

FT. 150 FT, 180 FT.

[]

[]

~18. Ira.

42925 SLIT. 2 0 F 2

N

8-7-01 i i ~ l l m l I L

42925 2OF2 C J

i ,


A O~.lekm d ~e M~ilom, cx ComlD~ny, k~.

C O .

wlmomk,,

5

7


I 42936 - i IREV'A MODEL

-FIO. 3-

3900

GANTRY HOLD UP

REF. NO.

1

2

3

4

5

6

7


671897

2129

671898

73401

709550

73402

14019

2

4

2

2

VENDORS PART NO.

SUPPORT, Upper (On Gantry)

PIN W/cotter pins

SUPPORT, Lower (On Gantry) (For Pinning Up Links When Not In Use

LINK

WASHER

SUPPORT (On Cab Roof)

PIN W/cotter pins

I A 42936 - i PLEASE GIVE MACHINE SIN W/ORDER

~o ko oo o~

> b-*

- 4337461

0 Z

~ 3

b 5

0

8

Z

i o ~m

Z

m m

0

o

1

AUTOMATIC BOOM HOIST THROW OUT

43374-1 IREV' E I M°DEL

-F2. I-

3000--40Q0~ Incl.

REF. NO.

1

2

3

4

5

6

7

8

9

9

9

9

11

12

13

14

15

16

17

i8

AUTOMATIC BOOM HOIST THROW-OUT (IND. BOOM HOIST AND AIR CONTROL)

(BOOMS #I, 4, 8, 9, 15, 16, 17, 18, 22, and 52)


1

1

2

1

i

i

1

1

1

1

1

1

I

1

1

1

I

1

I

14815

703983

406921

15379

17235

22938

77787

73420

77140

77942

78892

141945

70918

140747

i715

1720

17236

140194

17232

141170

VENDORS PART NO.

CLAMP W/hex nut

VALVE, "Quick As Wink"

ELBOW, Street

HOSE, Flex

LEVER

SUPPORT

ROD W/jam nuts

SUPPORT W/capscrews, hex nut and lockwasher

ROD, Adjusting W/Jam nut (8" long)

ROD, Adjusting W/jam nut (12" long)

ROD, Adjusting W/Jam nut (5¼" long)

ROD, Adjusting W/jam nut (15½" long)

BUMPER, Rod (Not used on Booms #8, 9, and 22)

PIN W/cotter pin

WASHER

SPRING

WASHER

PIN W/cotter pin

END, Rod

BRACKET (W/operator's station elevated 4 feet) W/capscrews, hex nuts and lockwashers

PLEASE GIVE MACHINE S/N W/ORDER r E 43374-1

mP

M A N I T O W O C E N G I N E E R I N G C O . F10,1 Oivision of The Manitowoc Compony, /nc. Monifowoc, V~scons/n ,.,~220

18

, 6

74

21.

22

/

i n

,~f - / SEEOOONTERWE'GHT

22

i /

~' 16 14


43495-1 I Rev. G I MODEL -FI0.1-

3900 - SCIO0 OJ .[_.. ~C) L.n

GANTRY AND BACKHITCH

DESCRIPTION OF PART REF. N O .

1 2 3 4 5 6

,

i~ 9 i0 ii 12 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART QUANTITY N U M B E R REQUIRED

|

73741 4 73723 4 224149 4 73733 8 90747 2 76463 2 12086 i0 612715 20 710308 20 647314 :2 647434 2 647315 2 76464 2 32289 i 19946 1 137616 1 19925 1 137616 1 19927-2 8 647636 2 19926 2 92912 4 70031 2 92911 2 71253 2 698400 2 142326 4 71260 2 161036 4 219678 4 162524 2 19544 2 15345 2

92908 2 419166 1

VENDORS PART NO.

SHEAVE ASSEMBLY SHEAVE BEARING, Roller RETAINER, Bearing W/capscr~ws

STRAP, Front PIN W/grease fitting PLATE, Locking CAPSCREW (3/4" - IONC x 1-i/2" ig.) LOCKWASHER (3/4") SPACER, Pipe (3/4" x 48-1/4" ig.) SPACER, Pipe (3/4" x 6-1/4" ig.) SPACER, Pipe (3/4" x 5~i/4 '' ig.) SPREADER, Bolt W/hex nuts and cotter pins GANTRY (15 foot) SUPPORT, Gantry (left side) SUPPORT, Gantry and Mast Stop (S/N 39853) SUPPORT, Gantry (right side) SUPPORT, Gantry and Mast Stop (S/N 39853) BOLT, Coupling W/lockwashers SPACER, Pipe (3" x 4-1/2" ig.) PIN STRAP, Upper Back Hitch PIN STRAP, Lower Back Hitch PIN W/cotter pins SPACER (3-3/4" x i/4'~ x 5-3/4" ig.) PIN W/cotter pins SUPPORT DECAL "DANGER" SUPPORT BRACKET, Back Hitch PIN PLATE, Keeper W/capscrews and lockwashers

NOTE: For machines W/fixed gantry, delete Ref, No's. 17, 19, 20, 21, 23, 24, 25 and 2 of Ref. 22 and add the following:

BACKHITCH, Fixed GREASE Lines

' I REV'G 43495--i PLEASE GIVE MACHINE S/N W/ORDER - ~

i -J

o

r-l-

--4 rrl

i.l_J I - - .


, A DiviJlon ol rke A4m~ito~:,~ Company, ktc.

C O .

A4an/~v~c, W~o~s~

ILLUST. NO.7.04Q~-.A.-.I.. j MATERIAL "ST ON BACK

-EI4.,I-

I 70403 - 1

REF. i PART NO. NUMBER

1 20367

2 2394

3 4842*87

4 646418

4 6:46413

I REv" A

QUANTITY REQUIRED

r OOEL

3000-4000 Incl .

HOOK AND WEIGHT, B~LL

DESCRIPTION OF PART

BALL, Weight

PIN W/cotter pins

HOOK

SOCKET AND WEDGE (i" Wire Rope)

SOCKET ~ AND WEDGE' (,7/8" Wire Rope)

PLEASE. GIVE'MACHINE" SIN W/ORDER

REV.

I I

f I '

P f

VENDORSi PART NO'.

li 7o o3 - I

"-4 0

C)

~>

--4 m

O-Number

O-NUMBER NUMERICAL INDEX

PUBLICATION REV 0-145 A1 0-145 A2 0-147 D2 0-173 A 0-315 B1 0-471 A1 0-506 - 0-71 -

03/07/05


A Dl .~ l ion at ]he MonlfowoC Company, I ~ .

c o .

Moni~owoc, W i K o n l i n

E2.1

iS')

~L

N o .

1510A

15 Ton Jack-Manitowoc No. 496408

Simplex Standard Speed Journal Jack

-t

IA ![ 12A

, . , D 3

o IF 2B

. . . . . 6 . . . . . . .

I[--""n

3A

'C? O

8A

DO 3C

11 9C IlA

Wmmmmmii 10

B e 9A

12

7

0

Item No.

1 IA 1E 1F 2 2A 2B 3 3A 3C 3D S 6 7 8 8A 9 9A 9C

10 11 11A 12 12A 15

Jack Na. 1S10A

Port Na.

1510A-1 1510A-1A 3510-1E 1510.1A 1510-2 1510A-2A 1B.4A 1510-3 1510-3A 1510-3C 610-2D 1510-5 1510A-6 1510A-7 1510-8 550-9 1510-9 1510A-9A 1510-9C 1S10A-10 1S10A-11 141-14C 1S10A.12 1510A-12A !%B.9

Name af Part

Housing (Incl. I temsgA, 9C, IF, I1 and I IA) B a s e Base Set Screw Oil Cup Lever Socket Ball Race Ball . . . . 1 l-Req. Pawl Pawl Pin Plunger Plunger Spring Ratche~ ~heel Sleeve Cap Gear Gea~ Key Pinion Gear Pinion Bushing Pinion Bushing Pin Sere v. Key Key Pin Nut Nut Pin 2~ Ft. Round Lever Bar

In arderlng, specify the PART HUMBER, NAME OF PART and JACK HUMBER-

E2,1


A Oivtti~m a/~ke k~n~k)wgc (~I~QeIy, inC. A tcm/~ WMCCNuln

r ~

25 Ton Jack- Manitowoc No. 496409 35 Ton Jack-Manitowoc No. 496410

Simplex Standard Speed Journal Jacks @" Q

® , ' "

L..L_J E~J-4P ~ ~ 8

13 I I A i

m=~ :l :==m

6 9A

9C

10

Jock No. 2510 item No. Pint

No.

I 2510-1 IA 3510-1A IO 3SIG.|B 1E 3SIG-IE IF |510-1A 2 3510-2 2A 3S10-2A 3 351G-3 3A 3510-3A 38 3510-38 3C 3510-3C 30 3510-3D 3£ 3510-3E 4 3510-4 S 3510-5 6 2510-6 68 3510-68 7 3510-7 8 3510.8 8A 550-9 9 3510-9 9A 3510-9A 9C 3510-9C

I0 351G-10 I I 3510.I I I IA 5010-I IA 12 3510-12 12A 141.14C 13 86A-16

Jack Hq. 3510

Part No.

3510.1 3SIO.IA 35|O-IIL 3SIO-IE 1510-1A 3S~G.2 3510-2A 3510-3 3S10-3~ 3510-38 3510-$¢ 3SIG-3D 3S10-$E 3510-4 3510-5 3510-6 3510-68 1510~? 351G.8 550-9 3510-9 3SIO-9A 3510-9C 35 IG- tO 3510-11 5010-I IA 3510.12 141-14C IMA-16

Name of Part

Houslnll (Incl. kems 9A, 9C, IF. II ind IIA) Date Blake Sgelall . . . . 2.Req. Base Set Screw Oil Cup t.e~e~ Socket Socket Coq.c~r Plnce Rutche¢ Puwl K~cbes P lw | Pin Rmchec Plualler Set Screw Sock el Plumier P ~ ! Pluuller Pxwl Plunler Sprin 8 Tl~rull Belwiall {hbcl. Relsielef) Compleee Kl~c~et Wlhee| Sleeve Sleeve Riall Cap Ge~ Gelt Key Pialou Gemc Piaioa B ushinll Pinloa Bushinll Pin Screw Key Key Pin Nut Nu Pin I F¢. Chleel Polneed Round Lever Bnt

In erderlng. ~pecify the pART NUMBER, NAME OF PART and JACK NUMBER.

Nos. 2S10 3S10

t~ 4(

c~ t.

M A N I T O W O C E N G I N E E R I N G C O . Division ot The Monitowoc Compony, I n c . Monifowoc, Wisconsin 54220

(5

TUBING (soft copper) Code Tube No. O.D.

696205 3/16 696210 1/4 696214 5/16 696216 3/6 696218 1/2 696219 5/6 696220 3/4

UNION TEE Code Tube No. O.D. 429315 1/4 429316 3/8 429317.5/16

UNION Code Tube No. O.D, 429349 3/8 429361 1/4 429362 1/2 429397 5/16

UNION ELBOW Code Tube No. O.D. 429372 3/8 429378 1/2 429381 1/4

® NUT

Code Tube No. O.D. 424603 3/8

' 424604 1/2 424605 3/4 424633 5/16 424634 1/4 424635 3/16

FEMALE CONNECTOR Code Tube Pipe No. O.D. Thread 429312 3/16 1/8 429407 1/4 1/8 429830 1/4 1/4

FEMALE ELBOW Code Tube Pipe NO. O.D. Thread 429066 1/4 1/8 429825 1/4 1/4

O FERRULE

Code Tube No. O,D. 424600 1/4 424601 3/4 424602 3/8 424616 5/16 424617 1/2 424618 1/8 424619 3/16

MALE CONNECTOR Code T'ube Pipe No. O.D. Thread 429324 3/4 3/4 429328 3/8 1/2 429351 5/16 1/8 429358 1/2 3/4 429359 1/2 3/8 429363 1/4 1/8 . 429364 1/4 1/4 429365 3/16 1/8 429366 3/8 1/8 429367 3/8 1/4 429368 3/8 3/8

MALE ELBOW Code Tube Pipe No. O.D. Thread 429371 112 112 429373 318 118 429374 114 114 429375 318 114 429376 1/2 3/8 429380 1/4 1/8 429384 3/8 1/2 429385 5/16 1/8 429386 3/16 1/8 429401 1/2 3/4 429422 3/8 3/8 429453 3/4 3/4

Or)

O Z m

I - I - Ll. Z O u

or) of) MJ

Q.

O (J UJ m

l--

I,M n Q,

O CJ

MANITOWOC ENGINEERING CO. Division of The Manitowo¢ Company, Inc.

1 RACK

1 I_ 2

f

Code No.

585739 2 HOLDER 76688 3 RACK 585738

MALE BRANCH TEE

Code Tube Thread No. O.D. Size

429660 3/8 i/8 429623 3/8 1/4

SPECIAL BULKHEAD UNION

Part Tube Thread No. O.D. Size

77959 3/8 1/8

MALE ELBOW Code Tube Pipe No. O.D. Thread

429659 I/4 1/8 429689 I/4 i/4 429633 3/8 I/8 429622 3/8 I/4 429630 3/8 3/8 429940 1/2 3/8

Mani~woc, W~sconsm54220

TUBING

Code Tube No. O.D.

486148 I/4 Impolene Polyallomer 696155 I/4 Flexible nylon 696156 I/4 Seml-rigid nylon 486056 3/8 Flexible nylon 486061 i/2 Flexible nylon

MALE CONNECTOR Code Tube Pipe No. O.D. Thread

429658 1/4 I/8 429692 I/4 i/4 429624 3/8 I/8 429621 3/8 I/4 429631 3/8 3/8 429939 I/2 3/8

UNION TEE

Code Tube No. Size

429971 i/8 429629 3/8

MALE RUN TEE


429625 3/8 I/4

BULKHEAD UNION

Code Tube No. Size

429634 3/8

FEMALE CONNECTOR


429691 I/4 1/4 429820 3/8 i/4 429888 1/2 3/8

QUICK COUPLER

Code Tube Pipe No. O.D. Thread

429645 3/8 i/4 (W/check valve)

429861 3/8 i/4 (W/out check valve)

NUT Code Tube No. O.D.

429628 3/8

QUICK COUPLER

Code Tube No. O.D.

429644 3/8

FERRULE Code Tube No. O.D.

429657 1/4 429627 3/8 429699 i/2

FEMALE ELBOW


429626 13/8 I/4 429889 1/2 3/8

UNION

Code Tube No. O.D.

429643 3/8

LLJ I - - r.r) <~


' A D , ~ , J i o ~ o~ TP, I M a n ~ p o * o ( C o m i c , n ) ' . i r ,~,

I

0

C O .

M ~ l ~ c . Wl~cc~8~n

/ /~L///

5 /

4

\7


I 0 - 173

REF. NO.

3

4

5

6

7

8

9

I0

-~5. i"

i Rev. A I MODEL 1600-4600 Incl. - HOISTS

THROTTLE CONTROL (MANITOWOC #367014 - LINK BELT #IH164)


i

1

i

2

I

3

i

1

i

,2

i

1

DESCRIPTION OF PART

DRUM

BAND, Brake

LINING

RIVET

CAPSCREW

NUT, Lock

CLAMP, Cable

SPRING

HANDLE

BOLT, Stripper W/locknut

BELLCRANK

SHACKLE, Anchor

o l c A e = GIVE MACHINE S/N W/ORDER

REV.

IH166

IH169

IH172

IX1750

IX1755

iX1752

HC2073

IH174

II{165

IX1749

IH167

IH173

VENDORS PARr NO.

0 - 173

> CO --4 m

r


• "A D t ~ k ) n QI 1~e leanlto~¢< Company, In¢-

p,,

..~ :.,~.',

C O .

/4oniPo,.'OC, W i K ~ l n

~I, TERIAL LISI' OH BACK

.BI4.1-

0-315 I REV. B I MODEL 3000-4000W Incl. ] 0

I

REF. NO.

5 Ii

6 7

8 9 i0 12 13

14 15 16

LUB. OIL CIRCULATING PUMP (MANITOWOC #583312-VIK/-NG #5-1050-0731-002)

PART !QUANTITY NUMBER :REQUIRED DESCRIPTION OF PART

583351

583356

583359

583361 583360

583362

i i 6 i

i set

i 1

1 1 1 1 i 1 i 1 i SEAL, 1 1 1 1

HEAD ASSEMBLY PIN, Idler CAP S CREW HEAD

GASKET ASSEMBLY GASKET, Head (Plain) GASKET, Head (Cut Out)

CASING AS S EMBLY CASING BUSHING, Casing

IDLER ASSEMBLY BUSHING, Idler IDLER

ROTOR AND SHAFT ASSEMBLY ROTOR KEY, Rotor SHAFT, Rotor RING, Snap Mech~n~ eal

COLLAR, Set (Use W/seal) GASKET, End Cap CAP, End PIN, Head Locating


VENDORS PART NO.

3-365-001-015 2-431-001-281 2-150-001-255 2-365-001-100 3-310-003-999 2-310-004-802 2-310-005-802 3-182-010-052-02 2-182-010-100 2-093-004-454-02 3-417-003-448-42 2-091-005-454-02 2-417-004-281-40 3-565-057-420-44 2-565-003-280-44 2-596-003-376C 2-605-012-260 2-556-007-375 2-472-014-999 2-288-217-630 2-305-007-806 2-142-003-260 32GC

RFV.

B 0 - 315

to

Lo ",.,4 -4

O

m ;=

M A N I T O W O C E N G I N E E R | N G C O .

Division of lhe Monito~o¢ Compony, ;r~. Monieowoc, W,$consin

o

pUMP (Manitowoc #583136 - Enerpac #P-39-5

4

22 29

25 24 13

!

/ Part numbers are the Venders, Enerpac, Butler, Wjs. 54220. Please so Specify if ordering from Manitowoc Engineering ~o.

When ordering parts, please give Model number and Serial number. See Nameplate for this information.

Ref. No. Part Noz Req. Description No.

i i Plunger Assembly R251.900 20 i Saddle R251.45 21 1 Pin R251.61 2 1 Spring R225.184 3 1 Bearing Thrust R225.155-I 4 1 Screw, Adjusting R225.143-I 5 1 Nut R225.55 6 i Ring, Stop R77.44-I 7 1 Disc R225.71 8 2 Chevron * 9 2 Separator, Cup *

i0 1 Chevron * ii 1 Spreader R77.43-I 12 1 Washer, Spring * 13 1 Nut, Retaining R77.35 14 1 Base R225.05 15 1 Gasket * 16 1 Screw, Retaining R225.302 17 1 Protector, Thread R158.271

I Coupler, Half AR4OO 1 Cap, Dust Z410-1 1 Decal *

Kit, Cylinder Packing Kit, Coupler Packing

RC251K A604K

Ref. No. Part No. Req. Description No. l i Grip C7.550 2 1 Handle C7.900 3 1 Beam BI13.060-I 4 2 Pin, Cotter SI.59 5 i Pin, Beam P76.63 6 1 Pin, Cross P75.57 7 1 Plunger, Pump P16.51 8 1 Nut, Retaining P16.54 9 3 Packing, Pump *

I0 1 Nut, Cup Ret. P16.55 ii 4 Cup, Pump * 12 1 Spreader PI.52-2 13 1 Base B121.005-I 14 2 Packing * 15 1 Nut, Packing MJII-I 16 I Ball * 17 1 Spindle J435.900 18 1 Screen, Oil P807.18 19 2 Ball * 20 l Ball * 21 1 Spring SI.183 22 3 Gasket * 23 1 Plug, Valve CB9.185 24 1 Gasket B159.167 25 1 Valve, By-pass P182.190-2 26 1 Reservoir P16.25 27 i Cap, Reservoir P75.266-I 28 1 Rest., Pump P76.267-I 29 1 Nut P75.181 30 i PJug, Filler BIIO.900 • Kit P39K-I

JACK (Manitowoc #385177 - Enerpac #RSP-251)

g. o 4; 11

,~1.1 M A N I T O W O C E N G I N E E R I N G C O .

A Olv~sl~,D o /The M a n ~ . . e c C o m p ~ F , /m:. Manlhm.,oc. W ~ z o m ~

Boom #8 and #8A Left Sideand Bottom Lacings Black Opposite Lacings Same Unless Noted.

30' Top Section - 9.144m #42926

50778 191065

z .y i

W

t u I

CC

o 6 J

bb cc I .

aa

W

P q I

m

30' Top Section #43114 #43933

See Folio #823 for method of ordering Lacings.

7-79

U~ -4

M A ' N I T O W O C E N G I N E E R I N G CO.

& Oivil/On O~ ~he A4onlfowo( Com~ny, |m. A4onito~oc~ Wlxcons|n

Boom #8 and 8A Butt Sections Left Side and Bottom Lacings Black Opposite Lacings Same Unless Noted

30' Butt~ Section 9.144m #42924 #48646 ~49696 #623517-Drwg. #42924 #623560-Urwg. #48646 #623568-Drwg. #48646 #623569-Drwg. #49696 #623570-Drwg. #49696

Z

W

U v I

bb b

"%

6 J

I ~ C] . . . . . . . . . . . .

When ordering give the section number and lacing letter -

Example - Lacing #48646-T

111

/"

.

.!

,Z

f ~-


g (32654) Boom #8 and #8A e

T ~, ~/b Left Side and Bottom Lacings Black

(32654)9 . -/ < ~.,~ 0 Opposite Lacings Same Unless Noted.

b t

5' Insert ~ % ~ ~ ~ ~ / / ~ / / ~ ~ i!~ (Same~Uantity l~J ~ ~ I~///~\ l~/ ~.~f~/~ o~ lacings D and ~ is ' l\~ ~ D S ~ - - ~ It 7k [ A ~ " d

c z ~ . - g

(32.653) h j ( 4 2 ~ ~ ~o) --(4~937) e

30' Insert #42930 #42937 #43266 #43420

~_(42930) (42937)

e b , I

e h--(4n661g e~{ e

e [

i_(42930) (42937)

c~

u~ j(42930) "(42937)

When ordering give the insert

number and lacing letter --

Example -- Lacing #33025-K i ~.

M A N I T O W O C E N G I N E E R I N G C O . A D|vLI/¢~ C~ h ManlM~c Cottony,/~c. M c m l K WlscotllL'q

MANITOWOC NO. 714688 - WESTINGHOUSE NO. P52935-3

l J ~'

EXPLODED V I E W

Manitowoc Number

714693 714694

PARTS LIST

Westinghouse Number Ref. No. Description P52966 1 Body, Valve P5112 2 Diaphragm P5111-6 3 Gasket P52967 4 Cover, Valve P49502 5 Screw, Washer Head

/

T 1-1 /4

,T r rr--

~ h , . \ \ ~:",: ' ' , '"",',,',I

L'L-2-T

L ~ I - I I / 1 6

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OUTLINE V I E W

7-. Used Approx. 1962 to _ _ . (See Reverse Side of Sheet)


A D/vbkm d / ~ e Mm/~,,,.m Company,/m. M=nllm,,,o~ Wbcm~.sln

MANITOWOC NO. 714623 - WESTINGHOUSE NO. 205000

5

3 C 4

2 i Manitowoc Westinghouse Number Number

200010 200011

714571 232017 714605 202587 714616 202588

Ref. No. 1 2 3 4 5

Description Body, Valve Cover, Valve Diaphragm Seat, Spring Spring

Used Approx. 1952 to 1963.

Manitowoc Westinghouse Number Number

204847 211028 203328 211379

714605 202587 714616 202588

Ref. No. 1 2 3 4 5 6

Description Body, Valve Cover, Valve Dampener Diaphragm Seat, Spring Spring

Used Prior to 1952 Approx.

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LJ

PARTS MANUAL ALPHABETICAL INDEX

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP "A" Frame 42060 G 12/28/56 03/05/80 A0101 Backhitch & Gantry 42533 B1 03/24/60 12/01/61 F1001 Backhitch & Gantry 42533 B1 03/24/60 12/01/61 F1001 Backhitch & Gantry 43495 G1 04/13/65 09/06/83 F1001 Boom 42925 - 09/21/62 08/09/01 F0101 Boom Hoist Auxiliary Brake 41327 C1 04/01/52 01/08/66 B0210 Boom Hoist Control, Independent 41727 E1 03/24/55 11/01/71 B0204 Boom Hoist Drive Shaft, Independent 41933 B1 03/18/57 09/21/59 B0207 Boom Hoist, Independent 41482 I1 05/09/55 04/30/68 B0202 Boom Point 24003 A1 02/27/59 F0401 Boom Point 24003 C1 10/09/59 03/23/60 F0401 Boom Point 24825 A1 09/18/62 F0401 Boom Stop, Clutch Throw-Out 43374 E1 09/24/64 02/01/80 F0201 Boom Stop, Mechanical 32679 A1 09/28/62 09/28/71 F0202 Cab 31719 B2 09/01/55 12/28/62 A0201 Cab 31719 J1 03/27/59 12/28/62 A0201 Cab Heater/Air Conditioner 33612 B1 10/21/65 08/30/67 A0209 Carbody 42581 A1 08/18/60 12/13/61 E0101 Carbody Lubrication Piping 32233 B1 08/07/59 08/03/83 E0102 Chain & Gear Case 41949 A2 08/30/57 12/22/70 A0401 Chain & Gear Case 41949 C1 08/30/57 12/22/70 A0401 Counterweight Handling 42536 A1 04/11/60 05/18/60 A0302 Counterweight Handling 42536 A2 04/11/60 11/19/61 A0302 Crawlers 42572 A1 09/09/60 12/13/61 E0201 Drum Brake - Front 41976 E1 01/11/56 04/01/77 B0603 Drum Brake - Front 41977 D1 01/12/56 04/01/77 B0603 Drum Clutch Control/Band 40013 B1 08/04/31 02/01/62 B0602 Drum Clutch Control/Band 41125 B1 11/08/50 11/05/59 B0602 Drum Shaft - Front 42071 A2 09/06/59 05/26/70 B0601 Drum Shaft - Front 42071 C1 09/06/59 05/26/70 B0601 Engine & Clutch Control 30268 C1 01/30/58 04/13/64 D0501 Engine & Clutch Control 41730 B1 06/24/55 04/24/61 D0501 Engine Water Heater 31333 - 06/30/52 05/29/53 D0201 Equalizer/Pull-Out 32668 C1 09/17/62 09/15/67 F0601 Gantry Hold Up 42936 A1 08/07/62 02/19/63 F1003 Guard Rollers On "A" Frame 32330 A1 06/21/60 F0901 Guards 41544 C1 02/27/56 08/12/61 A0501 Hand Levers 22829 C1 04/15/53 04/20/60 B1201 Hook & Weight Ball 70403 A1 10/10/57 10/15/63 F1401 Horizontal Travel Shaft 32217 A1 06/24/59 E0401 Independent Swing Control 41609 C1 03/22/54 01/13/58 B0403 Independent Swing Guards & Lubrication Piping 31574 C1 04/16/54 11/03/72 B0405 Independent Swing Guards & Lubrication Piping 31574 C2 04/16/54 11/03/72 B0405 Independent Swing Outboard Bearing 31894 D1 01/22/57 03/04/59 B0406 Independent Swing Shaft, Horizontal 41916 D1 01/22/57 08/07/62 B0401 Independent Swing Shaft, Horizontal 41916 E2 01/22/57 04/05/60 B0401 Independent Swing Shaft, Vertical 23439 D1 07/11/56 04/12/85 B0402 King Pin & Vertical Travel Shaft 32221 D1 07/07/59 10/31/60 E0301 Lower Block 32675 E1 11/19/62 02/12/75 F1501 Lubrication Pump & Piping (Sump) 31377 G1 09/24/57 11/12/62 B1401 Main Drive Shaft 42023 C1 02/20/59 09/16/63 B1301 Main Drive Shaft 42023 E2 05/14/56 09/17/76 B1301 Main Drive Shaft 42023 F3 05/14/56 07/16/75 B1301 Main Drive Shaft Control 42603 A1 11/02/60 05/27/64 B1302 Pendant Storage 23538 - 02/22/57 F0103 Platform 42014 K1 03/27/56 12/19/83 A0701 Power Plant 41723 - 03/18/55 D0101 Power Plant 41723 - 03/18/55 12/26/61 D0101 Rotating Bed Lubrication Piping 30375 A1 06/30/41 11/07/72 A0104 Rotating Bed/Hoist Frame/Transporter Platform 42424 A1 08/18/58 03/07/60 A0102

03/07/05

PARTS MANUAL ALPHABETICAL INDEX

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Rotating Bed/Hoist Frame/Transporter Platform 42424 A2 08/18/59 03/07/60 A0102 Slide Pinion Control 40663 A1 03/07/46 11/27/53 B1602 Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 20559 A1 07/01/40 03/10/53 B1601 Steering Control 40218 C1 E0501 Steering Control 40218 C1 12/22/38 04/27/72 E0501 Steering Control 40218 D2 E0501 Steering Control 40218 D2 12/22/38 04/27/72 E0501 Swing Brake Control 40982 B1 03/24/50 09/30/57 B1802 Swing Lock Control 40341 G1 11/20/40 12/26/69 B1701 Swing Shaft 22880 J1 01/26/54 04/12/85 B1901 Tool Box 31856 A1 07/24/56 A0901 Travel Lock Control 32222 B1 07/06/59 04/24/69 E0601 Wire Rope Guard 31591 A1 06/11/54 08/13/56 F0802 Wire Rope Guide 32659 D1 09/12/62 09/08/80 F0701

03/07/05

PARTS MANUAL NUMERICAL INDEX

PUBLICATION REV DESCRIPTION START DATE END DATE GROUP 20559 A1 Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 07/01/40 03/10/53 B1601 22829 C1 Hand Levers 04/15/53 04/20/60 B1201 22880 J1 Swing Shaft 01/26/54 04/12/85 B1901 23439 D1 Independent Swing Shaft, Vertical 07/11/56 04/12/85 B0402 23538 - Pendant Storage 02/22/57 F0103 24003 A1 Boom Point 02/27/59 F0401 24003 C1 Boom Point 10/09/59 03/23/60 F0401 24825 A1 Boom Point 09/18/62 F0401 30268 C1 Engine & Clutch Control 01/30/58 04/13/64 D0501 30375 A1 Rotating Bed Lubrication Piping 06/30/41 11/07/72 A0104 31333 - Engine Water Heater 06/30/52 05/29/53 D0201 31377 G1 Lubrication Pump & Piping (Sump) 09/24/57 11/12/62 B1401 31574 C1 Independent Swing Guards & Lubrication Piping 04/16/54 11/03/72 B0405 31574 C2 Independent Swing Guards & Lubrication Piping 04/16/54 11/03/72 B0405 31591 A1 Wire Rope Guard 06/11/54 08/13/56 F0802 31719 B2 Cab 09/01/55 12/28/62 A0201 31719 J1 Cab 03/27/59 12/28/62 A0201 31856 A1 Tool Box 07/24/56 A0901 31894 D1 Independent Swing Outboard Bearing 01/22/57 03/04/59 B0406 32217 A1 Horizontal Travel Shaft 06/24/59 E0401 32221 D1 King Pin & Vertical Travel Shaft 07/07/59 10/31/60 E0301 32222 B1 Travel Lock Control 07/06/59 04/24/69 E0601 32233 B1 Carbody Lubrication Piping 08/07/59 08/03/83 E0102 32330 A1 Guard Rollers On "A" Frame 06/21/60 F0901 32659 D1 Wire Rope Guide 09/12/62 09/08/80 F0701 32668 C1 Equalizer/Pull-Out 09/17/62 09/15/67 F0601 32675 E1 Lower Block 11/19/62 02/12/75 F1501 32679 A1 Boom Stop, Mechanical 09/28/62 09/28/71 F0202 33612 B1 Cab Heater/Air Conditioner 10/21/65 08/30/67 A0209 40013 B1 Drum Clutch Control/Band 08/04/31 02/01/62 B0602 40218 C1 Steering Control E0501 40218 C1 Steering Control 12/22/38 04/27/72 E0501 40218 D2 Steering Control E0501 40218 D2 Steering Control 12/22/38 04/27/72 E0501 40341 G1 Swing Lock Control 11/20/40 12/26/69 B1701 40663 A1 Slide Pinion Control 03/07/46 11/27/53 B1602 40982 B1 Swing Brake Control 03/24/50 09/30/57 B1802 41125 B1 Drum Clutch Control/Band 11/08/50 11/05/59 B0602 41327 C1 Boom Hoist Auxiliary Brake 04/01/52 01/08/66 B0210 41482 I1 Boom Hoist, Independent 05/09/55 04/30/68 B0202 41544 C1 Guards 02/27/56 08/12/61 A0501 41609 C1 Independent Swing Control 03/22/54 01/13/58 B0403 41723 - Power Plant 03/18/55 D0101 41723 - Power Plant 03/18/55 12/26/61 D0101 41727 E1 Boom Hoist Control, Independent 03/24/55 11/01/71 B0204 41730 B1 Engine & Clutch Control 06/24/55 04/24/61 D0501 41916 D1 Independent Swing Shaft, Horizontal 01/22/57 08/07/62 B0401 41916 E2 Independent Swing Shaft, Horizontal 01/22/57 04/05/60 B0401 41933 B1 Boom Hoist Drive Shaft, Independent 03/18/57 09/21/59 B0207 41949 A2 Chain & Gear Case 08/30/57 12/22/70 A0401 41949 C1 Chain & Gear Case 08/30/57 12/22/70 A0401 41976 E1 Drum Brake - Front 01/11/56 04/01/77 B0603 41977 D1 Drum Brake - Front 01/12/56 04/01/77 B0603 42014 K1 Platform 03/27/56 12/19/83 A0701 42023 C1 Main Drive Shaft 02/20/59 09/16/63 B1301 42023 E2 Main Drive Shaft 05/14/56 09/17/76 B1301 42023 F3 Main Drive Shaft 05/14/56 07/16/75 B1301 42060 G "A" Frame 12/28/56 03/05/80 A0101 42071 A2 Drum Shaft - Front 09/06/59 05/26/70 B0601 42071 C1 Drum Shaft - Front 09/06/59 05/26/70 B0601

03/07/05

PARTS MANUAL NUMERICAL INDEX

PUBLICATION REV DESCRIPTION START DATE END DATE GROUP 42424 A1 Rotating Bed/Hoist Frame/Transporter Platform 08/18/58 03/07/60 A0102 42424 A2 Rotating Bed/Hoist Frame/Transporter Platform 08/18/59 03/07/60 A0102 42533 B1 Backhitch & Gantry 03/24/60 12/01/61 F1001 42533 B1 Backhitch & Gantry 03/24/60 12/01/61 F1001 42536 A1 Counterweight Handling 04/11/60 05/18/60 A0302 42536 A2 Counterweight Handling 04/11/60 11/19/61 A0302 42572 A1 Crawlers 09/09/60 12/13/61 E0201 42581 A1 Carbody 08/18/60 12/13/61 E0101 42603 A1 Main Drive Shaft Control 11/02/60 05/27/64 B1302 42925 - Boom 09/21/62 08/09/01 F0101 42936 A1 Gantry Hold Up 08/07/62 02/19/63 F1003 43374 E1 Boom Stop, Clutch Throw-Out 09/24/64 02/01/80 F0201 43495 G1 Backhitch & Gantry 04/13/65 09/06/83 F1001 70403 A1 Hook & Weight Ball 10/10/57 10/15/63 F1401

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888 PARTS MANUAL

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