BNI PBS-502-001-Z001

IP67 module, Profibus IO-Link Master

Short Guide

Balluff Network Interface Profibus, BNI PBS-502-001-Z001

1 Notes for the User 1.1 About this guide 2 1.2 Structure of the guide 2 1.3 Typografical conventions 2 1.3.1 Enumerations 2 1.3.2 Actions 2 1.3.3 Syntax 2 1.3.4 Cross references 2 1.4 Symbols 2 1.5 Abbreviations 2

2 Safety 2.1 Intended use 3 2.2 General safety notes 3 2.3 Meaning and warnings 3

3 Getting started 3.1 Connection overview, BNI PBS-502-001-Z001 4 3.2 Mechanical connection 5 3.3 Electrical connection 5 3.3.1 Supply voltage 5 3.3.2 Profibus interface 6 3.4 Connecting sensoren / actuators 7 3.4.1 Standard I/O ports 7 3.4.2 IO-Link port 7

4 Technical data 4.1 Dimensions 8 4.2 Mechanical data 8 4.3 Electrical data 8 4.4 Operating conditions 8 4.5 Function indicators 9

5 Included material 5.1 Included material 10

6 Appendix

Ordercode / order information 10

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1 Notes for the user

1.1 About this guide The BNI PBS-… serves as a decentralized input/output module for connecting to a Profibus

network with 4 implemented IO-Link interface. 1.2 Structure of the

guide The guide is organized so that the sections build on one another.

Section 2: Basic safety information.

Section 3: Getting started.

Section 4: Technical data for the device.

Section 5: Included Material.

1.3Typografical

conventions The following typographical conventions are used in this Guide.

1.3.1 Enumerations Enumerations are shown in list form with bullet points.

- Entry 1,

- Entry 2.

1.3.2 Actions Action instructions are indicated by a preceding triangle. The result of an action is indicated by an

arrow.

Action instruction 1.

Action result.

Action instruction 2.

1.3.3 Syntax Numbers:

Decimal numbers are shown without additional indicators (e.g. 123).

Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).

1.3.4 Cross references Cross references indicate where additional information on the topic can be found (see

section 4 „Technical Data”).

1.4 Symbols Note Tip!

This symbol indicates general notes.

Note!

This symbol indicates a security notice which most be observed.

1.5 Abbreviations O-Port

BCD BNI EMV I-Port FE GSD-Datei LSB MSB SELV PLC PELV

Profibus DP

Digital output port Binär coded switch Balluff Network Interface Elektromagnetische Verträglichkeit Digital input port Functions earth Geräte-Stamm-Daten-Datei (Generic Station Description) Least Significant Bit Most Significant Bit Safety Extra Low Voltage Process logic control Protective Extra Low Voltage -

Profibus DP: Profibus dezentrale peripherie

LED 2

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2 Safety

2.1 Intended use The BNI PBS-… serves as a decentralized input/output module for connecting to a Profibus

network with 4 implemented IO-Link interface. 2.2 General safety

notes Installation and startup

Installation and startup are to be performed only by trained specialists. Any damage

resulting from unauthorized manipulation or improper use voids the manufacturer’s

guarantee and warranty.

The device is in accordance with EMC Class A. Such equipment may generate RF noise.

The operator must take precautionary measures accordingly.

The device must be powered only using an approved power supply (see section 4

“Technical data”). Only approved cable may be used.

Operating and testing

The operator is responsible for observing local prevailing safety regulations.

When defects and non-clearable faults in the device occur, take it out of service and secure

against unauthorized use.

Approved use in ensured only when the housing is fully installed.

2.3 Meaning of the warnings

Note!

The pictogram used with word “Caution“ warns of a possible hazardous situation affecting the health of persons or equipment damage. Ignoring these warnings can result in injury or equipment damage.

Always observe the described measures for preventing this danger.

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3 Getting started

3.1 Connection overview

BNI PBS-502-001..

Fig.: 3-1: BNI PBS-502-001-Z001

1 Mounting hole 2 M12 Profibus IN 3 Supply voltage Power In 4 Standard I/O Port 1 5 Standard I/O Port 3 6 Standard I/O/IO-Link Port 5 7 Standard I/O/IO-Link Port 7

8 Standard I/O/IO-Link Port 6

9 Standard I/O/IO-Link Port 4

10 Symbol „IO-Link-capable port”

11 Standard I/O Port 2

12 Port LEDs

13 Standard I/O Port 0 14 Status LEDs

15 Supply voltage Power Out

16 Label 17 Address switches

18 M12 Profibus OUT

19 Ground connection

1

15

2

4

5

6

7 8

16

11

12

13

3

1

9

18

19

107

17

14

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3 Getting started

3.2 Mechanical Connection

The module is attached using 2 M6 screws and 2 washers.

Note Tip! Recommended drill dimension: 210.5 ±0.2 mm (using 2 M6 screws!).

Note:

With this drill dimension all IP67 Profibus/Profinet modules can be mounted. 3.3 Electrical Connection

3.3.1 Supply voltage Power supply Power IN (7/8”, male) Power OUT (7/8”, female)

Pin Function Description

1 0 V 0V

2 0 V 0V

3 FE FE

4 +24 V DC Sensor/Bus communication

supply

5 +24 V DC Actuator supply

Connection

IO Module 24 V DC.

Provide sensor/bus power and actuator power from separate power sources if

possible.

Total current < 9A. The total current of all modules may not exceed 9A even when

daisy chaining the actuator supply.

Note!

The use of a Profibus hybrid cable is not allowed.

Function ground

Note Tip!

The FE connection from the housing to the machine must be low-impedance and kept as short as possible.

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3 Getting started

3.3.2 Profibus

interface The bus connection is made using the M12 sockets Profibus IN and Profibus OUT.

The address is set on the address switch.

Profibus OUT (M12, B-coded, female)

PIN Function

1 VP

2 RxD/TxD-N, A line (green)

3 DGND

4 RxD/TxD-P, B line (red)

5 n.c.

Thread: Shield

Profibus IN (M12, B coded, male)

PIN Function

1 VP

2 RxD/TxD-N, A line (green)

3 DGND

4 RxD/TxD-P, B line (red)

5 n.c.

Thread: Shield

Connecting the Profibus

- Connect ground conductor to FE terminal - Connect incoming Profibus line to Profibus IN

- Connect continuing Profibus line to Profibus Out or screw termination resistor

to the continuing bus terminal

Note!

Each Profibus segment end must be installed with a termination resistor. Unused sockets must be fitted with over caps to ensure IP67 protecting rating.

Addressing

The Profibus address is set directly on the BNI PBS- using two BCD switches Permissible address range: 0 … 99. Each Profibus node must have a unique address assigned to it. Any change to the address does not become effective until power is reset on the modules.

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3 Getting started

3.4 Connecting

Sensors /

Actuators

Four I/O ports are provided for connecting the actuators/sensors

3.4.1 Standard

I/O port

PIN Standard I/O-Port

M12, A coded, female

1 + 24 V, 200mA

2 Input / Output 2A

3 0 V

4 Input / Output 2A

5 FE

Note!

For the digital sensor inputs follow the input guideline per EN61131-2, type 2.

3.4.2 IO-Link port

PIN IO-Link Port

M12, A-coded, female

1 +24 V DC, 1,6A

2 Input / Output 1,6A

3 0 V

4 IO-Link /

Input / Output 1.6A

5 FE

Module Standard I/O port IO-Link port

BNI PBS-502-001-Z001 Max. 8 Max. 4

Note!

Unused I/O port socket must be fitted with cover caps to ensure IP67 protection

rating.

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4 Technical Data

4.1 Dimensions

4.2 Mechanical Data

Housing material Die case zinc, matt nickel plated

Fieldbus Profibus: M12, B-coded (female and male)

Supply power 5-pin, 7/8“ (male)

I/O Ports M12, A-coded (8 x female)

Enclosure rating IP67 (only when plugged-in and threaded-in)

Weight ca.: 735 g

4.3 Electrical Data Operating voltage 18 ... 30 V DC

Ripple < 1 %

Current draw without load ≤ 200 mA

Service port Balluff

4.4 Operating conditions

Operating temperature Storage temperature

-5 C … 70°C -25 C … 70°C

EMV - EN 61000-4-2/3/4/5/6 - EN 55011

- Severity level 4A/3A/4B/2A/3A - Gr. 1, Kl. A

Shock / vibration EN 60068 Teil2-6/27

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4 Technical Data

4.5 Function-

indicators

LED

Status LEDs LED Indicator Function

LED 1 Green, solid US power supply sensor / bus communication ok

LED 2 Green, solid UA power supply actuator ok

LED 3 Red, solid US power supply sensor / bus communication under voltage

LED 4 Red, solid UA power supply actuator under voltae

LED 5 Green, solid

Green, blinking

BUS data transmission with Master active BUS data transmission with Master inactive

LED indicators

Standard I/O ports

Each M12 Port (digital input/output) is assigned to LED’s which indicate the operating states

Indicator Port LED 1 (PIN 4)

Off Output = 0 Input = 0

Yellow Output = 1 Input = 1

Red I Output > Imax Input: SC*

Port LED 2 (PIN 2)

Off Output = 0 Input = 0 Diagnostics = 0

Yellow Output = 1 Input = 1

Red I Output > Imax Input: SC* Diagnostics = 1 or SC*

* SC= Short circuit detection on Pin 1. In this case both LEDs are red.

LED indicators

IO-Link port Each M12 Port (digital input/output/IO-Link) is assigned to LED’s which indicate the

operating states

Indicator Port LED 1 (PIN 4)

Off Output = 0 Input = 0

Yellow Output = 1 Input = 1

Green IO-Link communication

Green

blinking

IO-Link communication

error

Red I Output > Imax Input: SC*

Port LED 2 (PIN 2)

Off Output = 0 Input = 0 Diagnostics = 0

Yellow Output = 1 Input = 1

Red I Output > Imax Input: SC* Diagnostics = 1 or SC*

* SC= Short circuit detection on Pin 1. In this case both LEDs are red.

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5 Included material

5.1 Included material The BNI PBS … consists of the following components:

IO-block

2 blind plugs M12

Ground strap

Screw M4x6

20 labels

6 Appendix

Ordercode BNI PBS-50x-00x-Z001

Balluff Network Interface

Profibus

Functions

502 = IP 67 IO Module, 4 x IO-Link ports, 4 x Standard I/O ports

Variants

000 = Standard version

001 = Version 1.1

Mechanical version

Z001 = Die-cast zinc housing

Material: Balluff housing version

Profibus ports: 1 x M12x1 internal thread, 1x M12 external thread

Power: 1x7/8“ internal thread and 1x7/8” external thread

IO-Ports: 8 x M12 internal thread

Order information Product ordering code Order code

BNI PBS-502-001-Z001 BNI003K

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www.balluff.com

Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a.d.F. Germany Tel. +49 7158 173-0 Fax +49 7158 5010 balluff@balluff.de

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