8184834 00 5040 PL - Automotive Equipment Service co. · PDF file1601 J. P. Hennessy Drive,...

1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 8184834 00HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS® and BADA® Automotive Service Equipment and Tools. Revision: 11/05

Parts IdentificationREAD these instructions before placing unit inservice KEEP these and other materials deliveredwith the unit in a binder near the machine forease of reference by supervisors and operators.

®

5040 A/ETire ChangerFor servicing single pieceautomotive and most light trucktire/wheel assemblies

2 • COATS 5040 Tire Changer

PPaarrttss IIddeennttiiffiiccaattiioonnTTaabbllee ooff CCoonntteennttss

PPaarrttss LLiisstt .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..33 -- 55

TTiirree CChhaannggeerr EExxppllooddeedd VViieeww .. .. .. .. .. .. .. .. .. .. .. ..66

AAiirr MMoottoorr MMooddeell .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..77

EElleeccttrriicc MMoottoorr MMooddeell .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..88

WWiirriinngg DDiiaaggrraammss .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..99

NNootteess .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..1100 -- 1111

Hennessy Industries, Inc.1601 J.P. Hennessy DriveLaVergne, TN 37086-3565(615) 641-7533 or (800) 688-6359www.ammcoats.com

For additional tire, wheel, and/or inflation informationcontact the following:

Rubber Manufacturers Association

1400 K Street N. W.Washington, DC 20005(202) 682-4800www.rma.com

Tire Guides, Inc.

The Tire Information Center1101-6 South Rogers CircleBoca Raton, FL 33487-2795(561) 997-9229www.tireguides.com

COATS 5040 Tire Changer • 3

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fPa

rt #

Des

crip

tion

181

8192

9Sk

t. Hd

. Cap

Scr

., 3/

8-16

x 1

", Gr

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8182

952

Tabl

e To

p Pl

ate

581

8224

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lam

p, A

djus

tabl

e6

8184

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Carr

ier/C

over

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linde

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781

8347

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ll Pi

n - Ø

1/4"

x 3

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881

8227

9Li

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Tab

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8181

734

Pivo

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8181

731

Pivo

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Tabl

e To

p12

8181

733

Pivo

t Blo

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8183

452

Flan

ge W

hiz-

lock

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., 5/

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8 x

5/8"

1481

8492

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r/Cov

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Clam

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8101

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- Lo

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Gr.5

1681

8163

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1781

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Lock

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40m

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ex H

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Gr.1

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8297

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Stop

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., 1/

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2 3/

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8169

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134

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8181

948

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8183

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5081

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5181

8191

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5281

8198

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5581

8268

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Nyl

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8195

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r.861

8182

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- 1-

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8182

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6381

8233

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8106

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r.566

8181

948

Bear

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, 1/2

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8167

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8198

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8185

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8169

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8106

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8181

931

Brac

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8581

8118

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rt Lo

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r.586

8180

046

Pulle

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8781

8021

75/

16-1

8 x

3/8"

Soc

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Set S

cr, G

r.588

8180

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V-Be

lt, M

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8980

0049

1Lu

be A

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ator

9081

0625

9Lu

be B

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9181

0630

11/

4" H

ex H

d Se

lf Ta

p Sc

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, Gr.5

9281

8280

7Si

de P

anel

9381

8194

9Cl

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Pin

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x 1

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9481

8331

2B.

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der A

ssem

bly

Ref

Part

#D

escr

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n

9581

8191

2Cl

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levi

s96

8182

016

3/4"

-10

Gr.5

Nyl

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Lock

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8377

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Lub

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9881

8055

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9981

8110

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100

8120

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5/16

-18

x 1

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h.Hd

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., Gr

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181

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510

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Self

Tap

Scre

w, G

r.210

281

8204

010

MM

x 5

5MM

Hex

Hd.

Cap

Scr,

Gr.5

103

8301

032

3/8

Flat

Was

her,

Zinc

Pla

te10

481

0771

53/

8-16

x 1

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Hex

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Cap

Scr

,Gr

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105

8182

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Chas

sis

106

8182

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5/16

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, Gr.5

107

8181

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109

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tern

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her

110

8182

011

5/8-

11 x

5" H

ex H

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181

8359

2B.

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Han

dle

& P

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W/C

112

8182

043

5/8-

11 N

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7Gr

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481

8195

1B.

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Pivo

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118

8182

016

3/4"

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Gr.5

Nyl

on In

sert

Lock

Nut

119

8182

579

3/4-

10 x

5 H

ex H

d. C

ap S

cr, G

r.512

281

8195

6Po

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Cab

le A

ssem

bly

124

8150

128

Cabl

e Co

nnec

tor,

1/2"

125

8180

237

Caut

ion

Deca

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881

0461

23/

4" E

xt. T

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03/

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r.513

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15/

8" N

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am N

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r.513

181

0461

35/

8" E

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Loc

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ashe

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281

0740

7Hi

tch

Pin

Reta

iner

133

8181

933

Peda

l Inf

latio

n13

481

0245

93/

8" S

elf T

ap S

crew

Gr.5

135

8104

673

Bush

ing

(1/4

" Val

ve)

136

8104

600

1/4"

Val

ve C

omp.

137

8104

674

Bush

ing

(3/4

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ve)

138

8106

298

3/4"

Val

ve P

orte

d 1/

4"-1

8 N

PT13

981

8280

9Lu

be B

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Brk

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140

8182

811

Cove

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fl. P

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141

8181

354

Bead

Lift

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Tool

142

8181

986

Valv

e, 4

-Way

w/P

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in14

481

8010

33/

8 x

3-1/

4 Cl

evis

Pin

145

8107

983

Plas

tic F

aste

ner

146

8107

517

Gaug

e Le

ns, S

crew

On



fPa

rt #

Des

crip

tion

147

8182

593

Knob

Ass

y-Ad

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150

8107

985

Flan

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Air G

auge

w/F

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ners

151

8109

888

Infla

tion

War

ning

Dec

al15

381

8237

3De

cal,

War

ning

155

8106

302

3/8"

Whi

z Lo

ck S

crew

, Gr.5

156

8181

137

3/8-

16 x

2-1

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ex H

d.Ca

p Sc

r, Gr

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781

0630

33/

8" W

hiz

Lock

Nut

, Gr.5

158

8106

303

3/8"

Whi

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ck N

ut, G

r.515

981

8483

1To

wer

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Rece

iver

160

8182

076

Shim

Kit

161

8120

424

3/8"

-16

Was

h Hd

. Loc

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r.516

281

8255

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in, B

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481

8023

0B.

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prin

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581

8200

2B.

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681

8200

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, 3/4

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x 3

3/4"

Hex

Hd

Cap

167

8120

326

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h Pi

n, Ø

1/2

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881

0101

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r .39

2 x

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x .0

478

170

8106

302

3/8

x 1

NC

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cr, G

r.517

181

8202

7W

ashe

r 7 g

a. x

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ID x

1.2

8 OD

172

8140

667

1/4-

20 x

1/4

Soc

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cr, G

r.817

381

8278

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25M

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Pin

174

8182

788

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581

8281

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8203

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179

8182

812

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181

8103

5Li

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n-Lo

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late

182

8181

113

1/2"

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Jam

Nut

Gr.5

184

8181

788

Lock

Pla

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581

8109

51-

5/8

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681

8483

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187

8181

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188

8182

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981

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8181

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95/

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8350

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ssem

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198

8181

172

3/4-

10 x

7-1

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199

8182

457

Was

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3/4"

Ref

Part

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200

8182

016

3/4"

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Gr.5

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Lock

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201

8181

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Mal

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202

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8000

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481

8193

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205

8182

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Was

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3/4"

206

8183

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stru

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232

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310

8000

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8000

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8184834 00 11/05 © Copyright 2005 Hennessy Industries and COATS All Rights Reserved Printed in USA

RRiimm CCllaammpp®® TTiirree CChhaannggeerrAll-Air Unit Compressed Air Requirements

COATS® Rim Clamp® tire changers that are powered entirely by air (no electric motor) require a single com-pressed air power source. Refer to the table below for exact specifications.

Tire Changer Model Compressor Size Capable of

5030A 5HP 5 SCFM at 150 PSI

5050A 5HP 14-15 SCFM at 150 PSI

5060A 5HP 14-15 SCFM at 150 PSI

5040A 5HP 14-15 SCFM at 150 PSI

Oiler and Water Separator Maintenance

The oiler and water separator (on units so equipped) require weekly service. Oil and water levels (indicatedon the level gauge on the side of each bowl) should be checked regularly

1. Drain the water from the separator by unscrewing the petcock on the bottom of the bowl. Allow waterto drain and tighten petcock securely by hand.

2. Add oil to the oiler if the fluid level is more than 1/4" from the top of the gauge. Remove the filler plugin the top of the oiler, and add SAE 10W non-detergent oil or an air tool oil to bring the level up to 1/4" fromthe top of the gauge. Replace the filler plug and clean up any spilled oil.

3. Adjust the oil flow by pulling the red flow adjustment ring up and turning it to increase or decrease theflow. Push the ring down to lock. Watch the formation of oil drops in the see-through oil chamber. Continuallycycle the bead loosener through full strokes and count the drops during the cycles. The delivery of oil to theair line should be about 1 drop per 10 cylinder cycles. Adjust the flow as required.

Note: Some older units may use an adjustment screw on top of the oiler instead of the red ring and see-through chamber. To adjust these units, turn the screw fully clockwise to stop the flow, then turn it backcounterclockwise 1/4 turn.

Transmission Lubrication

Check the fluid level in the tabletop transmission with the oil check dipstick. If fluid shows on the dipstick,it is properly filled. If no fluid is present on the dipstick, add a high quality SAE 80/90 gear lubricant. Add lubri-cant and check the level. Stop adding lubricant when it shows on the dipstick.

Air Gauge Check and Recalibration

1. Inflate a standard 15" passenger car tire/wheel assembly to 32 PSI. Use a high quality stick-type pres-sure gauge to verify the pressure. Attach the tire changer's inflation hose to the valve stem and check thepressure reading on the air gauge. If it does not read 32 PSI, recalibrate the gauge.

2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enoughso that the gauge face moves. Do not remove the screws.

3. Rotate the gauge face until the 32 PSI mark is aligned with the gauge needle. Tighten the 2 screws andreplace the lens.

Danger, Warning, Caution, and Instructional Decals

Always make the cleaning of these important decals a part of your regular maintenance routine. If they aredamaged or illegible, replace them immediately. Your safety, and the safety of others is involved!

8184834 00 5040 PL - Automotive Equipment Service co. · PDF file1601 J. P. Hennessy Drive,...

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Transcript of 8184834 00 5040 PL - Automotive Equipment Service co. · PDF file1601 J. P. Hennessy Drive,...