802d_sl__e01

Automation and Drives

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SINUMERIK 802D sl

SINUMERIK 802DSolution line

SINUMERIK 802D sl


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SINUMERIK 802D sl

The SINUMERIK 802 system environment

802D Solution line

Up to 4 axes + 1 spindle, or 3 axes +2

spindles1 channel, 1 mode

group

Up to 3 axes + 1 spindle,

1 channel, 1 mode group

802S/C Base line

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SINUMERIK 802D sl

Example for a Turning application (TTL encoder)

CNC Keyboard

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XZ

1FK7 Feed Motors

802D sl PCU MCP SINAMICSI/O Modules

1PH7 Spindle

Sp

TTL Encoder

SMC30

DRIVE CLiQ

PROFIBUS

Power cable

Signal cable


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SINUMERIK 802D sl

Example for a Milling application

CNC Keyboard

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X Y Z1FK7 Feed Motors

1PH7 Spindle

SpDRIVE CLiQ

PROFIBUS

Power cable

Signal cable

802D sl PCU MCP SINAMICSI/O Modules


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SINUMERIK 802D sl

Example for a Turning application (with MCPA)

CNC Keyboard

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XZ

1FK7 Feed Motors

802D sl PCU with MCPA board

MCP SINAMICSI/O Modules

Sp

TTL Encoder

Analog Drive

DC or Induction

motor

SMC30

DRIVE CLiQ

PROFIBUS

Power cable

Signal cable


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SINUMERIK 802D sl

Example for a Milling application (MCPA)

CNC Keyboard

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XZ

1FK7 Feed Motors

Sp

TTL Encoder

DC or Induction

motor

Y

Analog Drive

SMC30

DRIVE CLiQ

PROFIBUS

Power cable

Signal cable

802D sl PCU with MCPA board

MCP SINAMICSI/O Modules


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SINUMERIK 802D sl

SINUMERIK 802D sl - a solution for all

Simple and space saving design

Economic wiring Easy and fast start-upEasy PLC programming

with display on boardSingle source supply and

supportInnovative system designEasy to operateAdditional business

potential by reaching new markets

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SINUMERIK 802D sl

The PCU is the heart of the system

802D sl PCU = Panel Control Unit of the SINUMERIK 802D solution line

The hardware of the SINUMERIK 802D sl is just the operator panel

one unit for NC, PLC, HMI, Drive controller and communication functions

no customer’s assembly

Therefore the SINUMERIK 802D sl offers

optimized performance / product fit

high quality and reliabilityeasy start-up

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SINUMERIK 802D sl

High quality and reliability

TFT display Maintenance friendly

no harddiskno batteriesno fan long life panel backlights

24V DC power supply with wide input tolerances +20% / -15%

Front protection IP65panel control unitkeyboards

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SINUMERIK 802D sl

Rear view of panel control unit (PCU)

Extremely low depth for mounting

All typical NC interfaceson board

EthernetRS 232CkeyboardPROFIBUSDrive-CLIQHandwheelNC-IOs (under preparation)

Additional option slot for MCPA-module for connecting of ± 10V and MCP 802D sl (under preparation)

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SINUMERIK 802D sl

PLC I/O module PP 72/48

72 digital inputs (24V)

48 digital outputs (24V, 0.25A)

50pin standard connectors for inputs

and outputs

Up to 3 boards possible (216 I / 144 O)

Communication via PROFIBUS

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SINUMERIK 802D sl

Easy start-up

Pre-configured system

Standard PC is sufficient toolbox on CD-ROM

Start-up data can be stored / retrieved on a standard “CF-card”

easy data back-up fast series start-up Execution from external

part programs

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SINUMERIK 802D sl

Technical data CNC

Technologies: turning and milling / drilling Up to 4 axes + 1 spindle or 3 axes + 1 spindle + 1 auxiliary Spindle

with TRANSMIT / TRACYL as standard function Max. 4 axes simultaneous interpolation Up to 64 tools (128 for version pro), with “tool life monitoring” as std. 1 MB (10 MB for version pro) part program memory (>128 MB with

CF card or other on the market available storage size >1 GB) CF card drive built-in in the front (complete backup, storage and

execution of part programs possible from CF card) G-code of SIEMENS plus ISO dialect mode (G291) Rotary axis Polar coordinate programming Look ahead, 50 blocks (plus) 100 blocks (pro) Rigid tapping Frame concept (rot, trans, scale, mirror)

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SINUMERIK 802D sl

Automatic tool life monitoring

For each tool a maximum cutting time and/or quantity of workpieces can

be monitored now as standard function for plus/pro

When the pre-warning limit is reached a PLC alarm is generated

When the setpoint limit is reached the tool will be blocked for next

use

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SINUMERIK 802D sl

Easy handling of programs by copy/paste

Display of actual status on CF-card and internal memory store

Easy identification of variable programs

One windows for convenient comparison

Easy copy and paste function of programs

The complete program storage project can be viewed at

the controlOverview

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SINUMERIK 802D sl

Technical data HMI

10.4” TFT flat color screen as standard

2 x 8 softkeys, 6 hotkeys for user areas

G-Code programming with graphical cycle and blue-print

programming (contour program) support

Quick and easy setting-up functions

Pocket calculator, stop watch, part counter, spindle load meter

Graphical program simulation with clear distinction between

rapid and feed movements

Onboard help system

Onboard ladder display

Oscilloscope function for recording important diagnostic data

2 languages switcheable online

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SINUMERIK 802D sl

Comprehensive graphical cycle support

The SINUMERIK 802D offers more than 20 cycles for Turning,

Milling and Drilling as standard

Example of a milling cycle:Milling pattern for slots

Example of a turning cycle:Grooving

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SINUMERIK 802D sl

Contour section programming

Significant programming assistance in case of missing geometrical

data in your part drawing

Typical contour sections to select from

E.g. contour section of circle / circle / circle with known start point, end point and

radii but unknown location of center point of enclosed circle

Much faster than pure G-Code programming

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SINUMERIK 802D sl

Technical data PLC

S7-200 with ladder-programming

Equivalent to CPU 224

Up to 6.000 steps, 0.1µs / step

3072 flags, 40 timers (64 version pro), 32 counters (64 version pro),

64 user alarms

Up to 216 inputs, 144 outputs – 3 PP-modules possible

Enhanced PLC - NC communication

Selection of part programs by PLC signal, with program list

Easy program handling between CF-card and controller copy/paste

PLC project completely stored in 802D sl

Programming tool based on MicroWin, included on Toolbox-on-CD

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SINUMERIK 802D sl

Quick diagnosis with onboard Ladder display

Display of actual variable status

Easy identification of variable usage by cross reference list

Two windows for convenient comparison of subroutines

For safety reasons editing of the PLC project is done on the PC

The complete PLC project can be viewed at the controlOverview

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SINUMERIK 802D sl

Basic packages

Basic packages are not longer available – why?

Control units for the drives is now included in the NC

Selection possible between: PCU plus / pro Keyboard horizontal / vertical MCP 802D/ 802D sl + MCPA PP from 1 till 3 pc SINAMICS in different components

SIZER available

To much packages will confuse the customers to find out the right configuration

For high quantity customer still packages are possible (>100)

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SINUMERIK 802D sl CNC Improved program processing speed Part programs execution from CF card Increased internal memory (version plus/pro) Increased number of look ahead blocks (version pro) Entire drive controller now located on PCU itself One PLC controlled axis (under preparation)

HMI Local CF card can be plugged in or out in power on condition Local CF-card for program storage and start-up files RCS802 remote diagnosis/control for servicing (Option) Easy program handling by copy/paste functions Ethernet on board (full functionality under preparation)

PLC Faster PLC operating

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features of SINUMERIK 802D solution line


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SINUMERIK 802D slSimple and space saving design

Panel control unit combining HMI, NC, PLC and communication Drive control module is onboard the PCU Common CNC hardware and software for milling and for turning,

as well as for feed axes and for spindle with the drives

Economic wiring PROFIBUS link between CNC and I/Os DRIVE-CLiQ link to the power sections of the drive system SINAMICS

Easy and fast start-up Complete series start-up and data backup with CF card possible

Easy PLC programming with display on board Ladder diagram, toolbox with standard programs library PLC program can be now saved in S7 format directly on CF card

Single source supply and support CNC, drives, motors, I/Os and cabinet Global customer support network of SIEMENS

Benefits relevant for engineering

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SINUMERIK 802D sl Innovative system design Advanced functions including look ahead, feed forward

and jerk limit are standard Large and clearly readable color TFT display. With Drive-CLIQ communication wiring on Drives have reduced CF card for start-up and user data (part programs)

Easy to operate Tool and workpiece set-up with graphical support Ready for automatic tool probing (tool eye, resp. table probe) Cycles for milling / turning and drilling with input screens Contour section programming and simulation are standard ISO dialect mode possible

Additional business potential by reaching new markets Couple of languages for operator screens are standard,

2 languages onboard with fast switchover Global sales & service network of SIEMENS

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Benefits relevant for sales and service


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SINUMERIK 802D sl

SINAMICS drive

Compact assembly

(single and double-axis modules) Communication via Drive-CLiQ Information about module is inbuilt “Electronic” name plate for motors Wiring comparatively less as before A variety of encoders connection

possible No need for Control modules. Easy start-up with powerful STARTER

tool Drive machine data included in

series start-up file Commissioning from the NC possible

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802d_sl__e01

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