8 9 PACKAGED PUMP STATIONS - All Pumps Sales & Service · Inlet pipe to be installed by plumber All...

PACKAGED PUMP STATIONS

Kwikflo packaged pump stations are assembled at our Sydney manufacturing facility, with our extensive and comprehensive product range coupled with over 30 years’ experience in packaged pump station manufacture we can produce an engineered solution to solve the most complex application.

COMPLETE PACKAGED PUMP SOLUTIONS

10 12KPPS 100 KPPS 250

14 16KPPS 900 KPPS 1200

18 20KPPS 3000 KPPS 5000

PACK

AGED

PUM

P ST

ATIO

NS

22 KPPS 10,000 - 50,000

COMPLETE PACKAGED PUMP STATIONS

With tank sizes ranging from 100L to 100,000L, in a range of materials including polyethylene, fibre glass & concrete we have a “complete packaged pump solution“ to meet your site specific specifications. We stock a complete range of submersible pumps including dewatering, cutter, vortex, grinder & high pressure models for pressure sewer applications.

Available with a complete range of accessories that removes the complexity out of purchasing & installing a packaged pump station. Accessories include access cover options, guide rail or freestanding pump configurations, inlet and outlet tank connections, Electrical conduit connections, risers, dry valve pits, custom built control panels, lifting chains other specialized site specific requirements.

1300 ALLPUMPS (255 786) www.allpumps.com.au

08

PACKAGED PUMP STATIONS8 9

TEMPORARY SITE AMENITIES HOUSES WITHOUT FALL TO SEWER MAIN

PACK

AGED

PUM

P ST

ATIO

NS10 11

590

590

65070

0

LIQUID LEVEL ALARM ( OPTIONAL )

PVC BALL VALVE POLY PEDESTRIAN DUTY LID

PVC CHECK VALVE / UNION

100 LITER TANK

HIGH LEVEL ALARM ( OPTIONAL )

AUTOMATICSUBMERSIBLE

PUMP

PUMP FLOAT SWITCH

OUTLET

OUTLET

590

590

65070

0




100 LITER TANK



PUMP

PUMP FLOAT SWITCH

OUTLET

OUTLET

590

590

65070

0




100 LITER TANK



PUMP

PUMP FLOAT SWITCH

OUTLET

OUTLET

DIMENSIONSKPPS100

SPECIFICATION

Model No. KPPS100

Depth 700mm

Outer Dimensions 590mm x 590mm

Inner Diameter 410mm

Nominal Litres 100

Approximate Weight (Excluding pump) 15 kg

Access Cover 450mm x 450mm

CONSTRUCTION

Polyethylene tank

Inlet pipe to be installed by plumber

All in-tank fittings incorporated in the packaged pump stations as follows:

- PVC ball and non-return valves barrel unions.- PVC interconnecting paperwork.

PART NO. CAPACITY TYPE PUMP MODEL VOLTAGE CONFIGURATION

742517 100 L Sewage Cutter DSK-10A 240 Single/Freestanding

740042 100 L Vortex BAV-550 240 Single/Freestanding

740060 100 L Drainage SSS037 240 Single/Freestanding

PACKAGED PUMP STATIONSKPPS100

PART NO. MODEL NO. DESCRIPTION TYPE BMS VOLTAGE

260070 FPC-12650 Economy high level alarm ALARM N 240

260080 FPC-12651 Deluxe high level alarm ALARM Y 240

PART NO. MODEL NO. DESCRIPTION CLASS WEIGHT CONFIGURATION

220096 HAC44LD 450x450 LD Cast Iron Solid Top B 30 460 x 460

220108 HAC44HD 450X450 HD Cast Iron Solid Top D 84 460 x 460

220120 HAC44LDG 450X450 LD Galvanised Grate B 20 460 x 460

Control Panel Options

Access Cover Options

KPPS100 Pump Stations

* Please see submersible pump section for technical specifications

* Please see pump controller section for more details

* Please see access cover section for more details

PUMP OPTIONS CONFIGURATION

Single Pump Freestanding

Pump station is suppllied standard with light duty polyethylene access cover

LIQUID HANDLED

Raw sewage Trade waste

Effiuent Stormwater

* For submersible pump specifications see submersible pump section page 42 * For control panel options see pump controller section page 218

* For access cover options see access cover section page 282 Pump station is supplied standard with light duty polyethylene access cover

PACK

AGED

PUM

P ST

ATIO

NS12 13

82089

0


PUMP

PUMP FLOAT SWITCH

PVC BALL VALVE


250 LIT ER TANK

OUTLET

OUTLET



730

730

POLY PEDESTRIAN DUTY LID

82089

0


PUMP

PUMP FLOAT SWITCH

PVC BALL VALVE


250 LIT ER TANK

OUTLET

OUTLET



730

730


82089

0


PUMP

PUMP FLOAT SWITCH

PVC BALL VALVE


250 LIT ER TANK

OUTLET

OUTLET



730

730


KPPS250DIMENSIONS

SPECIFICATION

Model No. KPPS250

Depth 900mm

Outer Diameter 730mm


Nominal Litres 250

Approximate Weight 25kg


CONSTRUCTION

Polyethylene tank




KPPS250


740090 250L Drainage KS-10A 240 Single/Freestanding

740132 250L Sewage Cutter DSK-10A 240 Single/Freestanding

740204 250L Sewage Grinder GGP1501A 240 Single/Freestanding

740234 250L Vortex 50ADVS5.75 240 Single/Freestanding

740240 250L Vortex BAV-550SA 240 Single/Freestanding

PART NO. MODEL NO. DESCRIPTION VOLTAGE

260510 FPC-15000 Single Economy Panel 240

260550 FPC-15002-A Single 240 Volt Panel 2.5 - 4 AMPS 240

260570 FPC-15002-B Single 240 Volt Panel 4 - 6 AMPS 240

260580 FPC-15002-C Single Pump 240 Volt Control Panel 7 - 10 AMPS 240

260600 FPC-15002-D Single 240 Volt Panel 9 - 13 AMPS 240

260610 FPC-15002-E Single 240 Volt Panel 12 - 18 AMPS 240

PART NO. MODEL NO. TYPE CLASS WEIGHT CLEAR OPENING

220168 HAC66LD 600 x 600 LD Cast Iron Solid Top B 56 600 x 600

220180 HAC66HD 600 x 600 HD Cast Iron Solids Top D 115 600 x 600

220192 HAC66LDG 600 x 600 Class B Galvanised Grate B 50 600 x 600

Control Panel Options

Access Cover Options


Single Pump Freestanding

KPPS250 Pump Stations

* Please see submersible pump section for technical specifications

* Please see pump controller section for more details

* Please see access cover section for more details

Pump station is suppllied standard with light duty polyethylene cover

LIQUID HANDLED


Effiuent Stormwater




PACK

AGED

PUM

P ST

ATIO

NS14 15

730

730



900 LIT ER TANK



PUMP

PUMP FLOAT SWITCH

OUTLET

PVC BALL VALVE


119012

60

OUTLET

730

730



900 LIT ER TANK



PUMP

PUMP FLOAT SWITCH

OUTLET

PVC BALL VALVE


119012

60

OUTLET

730

730



900 LIT ER TANK



PUMP

PUMP FLOAT SWITCH

OUTLET

PVC BALL VALVE


119012

60

OUTLET

KPPS900

DIMENSIONSKPPS900

SPECIFICATION

Model No. KPPS900

Depth 1200mm



Nominal Litres 900

Approximate Weight (Excluding Pump/s) 45kg



740408 900 DRAINAGE KS-05 240 Single/Freestanding

742703 900 DRAINAGE KS-05 240 Dual/Freestanding





740480 900 SEWAGE CUTTER DSK-10 240 Single/Freestanding

740468 900 SEWAGE CUTTER DSK-10 240 Dual/Freestanding

740546 900 SEWAGE GRINDER GGP1501A 240 Single/Freestanding

740570 900 SEWAGE GRINDER GGP1501 240 Dual/Freestanding


740588 900 SEWAGE GRINDER HGP2021 240 Single/Freestanding

740594 900 SEWAGE GRINDER HGP2021 240 Dual/Freestanding


740612 900 VORTEX 50ADVS5.75 240 Dual/Freestanding

740618 900 VORTEX 50ADVS5.75 240 Single/Freestanding




740636 900 VORTEX 80ADVS52.2 415 Dual/Guide Rail

740642 900 VORTEX BAV-550 240 Single/Freestanding

742679 900 SEWAGE GRINDER GGP1501 240 Dual/Guide Rail


742685 900 SEWAGE GRINDER HGP2021 240 Dual/Guide Rail





Single or Dual

Freestandingor Guide Rail

LIQUID HANDLED


Effiuent Stormwater

CONSTRUCTION

Polyethylene tank







PACK

AGED

PUM

P ST

ATIO

NS16 17

730

730



PVC BALL VALVE

1200 LIT ER TANK

PUMP FLOAT SWITCH


PUMP

15901660

OUTLET

OUTLET



730

730



PVC BALL VALVE

1200 LIT ER TANK

PUMP FLOAT SWITCH


PUMP

15901660

OUTLET

OUTLET



730

730



PVC BALL VALVE

1200 LIT ER TANK

PUMP FLOAT SWITCH


PUMP

15901660

OUTLET

OUTLET



KPPS1200DIMENSIONS

KPPS1200

SPECIFICATION

Model No. KPPS1200

Depth 1600mm



Nominal Litres 1200



CONSTRUCTION

Polyethylene tank




LIQUID HANDLED


Effiuent Stormwater















741182 1200 SEWAGE GRINDER HGP2021 240 Single/Freestanding











741266 1200 VORTEX BAV-550 240 Single/Freestanding






Single or Dual Freestanding or Guide Rail




PACK

AGED

PUM

P ST

ATIO

NS18 19

B-B

C-C

TITLE:

SIZE CODE DWG No: REV

SCALE SHEET

DATE REVISED BYKWIKFLO - 3000 LITER PUMP STATIONC/W DUAL PUMP MODEL SABRE GGP150SLIDE RAILS

KF11-510 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 29/7/2011

PLAN

ELEVATION

NOTES:-

A DIVISION OFALL-PUMPS SALES & SERVICE

83 - 87 FENNELL ST, PARRAMATTA

NSW. 2150.PH: + 61 2 8838 1000

FAX: + 61 2 9630 0369EMAIL: [email protected]

www.allpumps.com.au

1610O.D

2165

2245

770

1070


CONTROL PANELDUAL PUMP

CONTROLLER

OUTLET


PUMPS

SLIDE RAILS

3000 LITER TANK

PVC BALL VALVESPVC CHECK VALVES

HIGH LEVEL FLOAT SWITCH( ALARM CONDITION )

WORKING LEVEL FLOAT SWITCH

FLOAT SET

FLOAT SET



PVC CHECK VALVES / UNIONSPVC BALL VALVES

3000 LIT ER TANK

GUIDE RAILS

SUBMERSIBLEPUMPS

OUTLET


CONTROLLER


MANUAL

B-B

C-C

TITLE:


SCALE SHEET

DATE REVISED BYKWIKFLO - 3000 LITER PUMP STATIONC/W DUAL PUMP MODEL SABRE GGP150SLIDE RAILS

KF11-510 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 29/7/2011

PLAN

ELEVATION

NOTES:-



NSW. 2150.PH: + 61 2 8838 1000


www.allpumps.com.au

1610O.D

2165

2245

770

1070



CONTROLLER

OUTLET


PUMPS

SLIDE RAILS

3000 LITER TANK

PVC BALL VALVESPVC CHECK VALVES



FLOAT SET

KPPS3000DIMENSIONS

KPPS3000

SPECIFICATION

Model No. KPPS3000

Depth 2125mm



Nominal Litres 3000mm

Approximate Weight (Excluding Pump/s) 165kg

Access Cover 600 x 900mm

CONSTRUCTION

Polyethylene tank
































741890 3000 VORTEX 80AVS53.7 415 Dual/Freestanding



Single, Dual or Triplex

Freestanding orGuide Rail

LIQUID HANDLED


Effiuent Stormwater




PACK

AGED

PUM

P ST

ATIO

NS20 21

KPPS 5000DIMENSIONS

KPPS5000

SPECIFICATION

Model No. KPPS5000

Depth 3300mm



Nominal Liters 5000


Access Cover 600 x 900mm


742793 5000 SEWAGE GRINDER GGP1501A 240 single/freestanding

742304 5000 SEWAGE GRINDER GGP1501 240 dual/freestanding

742796 5000 SEWAGE GRINDER GGP1503 415 dual/freestanding

742802 5000 SEWAGE GRINDER GGP1501 240 dual/guide rail

742805 5000 SEWAGE GRINDER GGP1503 415 dual/guide rail

742790 5000 SEWAGE GRINDER HGP2021 240 dual/freestanding

742808 5000 SEWAGE GRINDER HGP2043 415 dual/freestanding

742811 5000 SEWAGE GRINDER HGP2021 240 dual/guide rail

742310 5000 SEWAGE GRINDER HGP2043 415 dual/guide rail

742292 5000 SEWAGE CUTTER DSK-10 240 single/freestanding

742298 5000 SEWAGE CUTTER DSK-10 240 dual/freestanding

742763 5000 DRAINAGE KS-05 240 single/freestanding

742766 5000 DRAINAGE KS-05 240 dual/freestanding








742814 5000 VORTEX 50ADVS5.75 240 single/freestanding

742820 5000 VORTEX 50ADVS5.75 240 dual/freestanding

742823 5000 VORTEX 50ADVS5.75 240 dual/guide rail







AF11-730-SHEET 1 OF 2-FOR BROCHURE


CONSTRUCTION

Polyethylene tank





Single, Dual or Triplex

Freestanding orGuide Rail

LIQUID HANDLED


Effiuent Stormwater


* For access cover options see access cover section page 282

PACK

AGED

PUM

P ST

ATIO

NS22 23

KPPS 10,000 / 20,000 30,000 / 50,000

OVERVIEW

K-K

K K

TITLE:


SCALE SHEET

DATE REVISED BY KWIKFLO - TANK - I.D 2480SPEL TANKSWENTWORTH POINT

KF11-5630 0

2 of 2N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 22/03/2012ALL DIMENSIONS IN MM



NSW. 2150.PH: + 61 2 8838 1000


www.allpumps.com.au

NOTES:-BOTH TANKS I.D = 2480 mm-TANK MATERIAL = FIBREGLASS -VERTICAL TANK VOLUME CHECK: Vv = 2,383 ( DOME ) + 4,117 = 6,500 L ( WORKING VOLUME ) -HORIZONTAL TANK VOLUME CHECK: Vh = 51,985 L ( EMERGENCY VOLUME TO R.L 0.14 PIPE OBVERT LEVEL ) -EMERGENCY VOLUME CHECK: Ve = 8,627 + 51,985 = 60,612 L ( OK > 59,000 L )

3 OFF SUBMERSIBLE PUMPSSLIDE RAILS

PUMP DUTY ( EACH PUMP )Q = 1.9 L/S

H = 30 METRES

Ø50 BALL CHECK VALVES

Ø50 PVC PIPES & FITTINGS600

1200

600

900

600

900

600

900

11500OVERALL TANK

2480

I.D 25

00O

.D

2480I.D 2500O.D

2550OVERALL OUTSIDE RIBS

1890

600

ACCESS MANHOLEACCESS MANHOLE

287545102875

750

400

853

V =

4,11

7 L

1603

V =

6,50

0 L

WO

RKI

NG

VO

LUM

E

1787

V =

8,62

7 L

EMER

GEN

CY

750DOME

V = 2,383 L

5350

OVE

RAL

L TA

NK

HEI

GH

T

4750

R.L 2.1

R.L 1.647

R.L -3.25R.L -3.15TANK INTERNAL

1194

Ø300 PVC FLANGEDPIPE CONNECTIONS

Ø300 PVC FLANGEDPIPE CONNECTIONS

FLANGE FOR VALVE

Ø50 PVCDRAIN LINE

Ø225 PVC FLANGEDPIPE CONNECTION

1890

750

R.L 0.14PIPE OBVERT LEVEL

2420V = 51,985 LEMERGENCY

1960

Ø50 PVC PIPEDRAIN LINE

R.L - 0.176PIPE INVERT

VOLUME OF TANK TO BE BELOW R.L 0.14 PIPE OVERT LEVEL

WORKING CAPACITY: 6,500 L EMERGENCY CAPACITY: 59,000 L

TITLE:


SCALE SHEET

DATE REVISED BY

AQUAFLO - 2 OFF 20,000 TANKS& RAINMAN C/W NASTEC BOREHOLEPUMP MODEL 4HS 04/05

AF11-990 0

1 of 3N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 7/11/2011ALL DIMENSIONS IN MM

NOTES:MATERIAL = HIGH DENSITY POLYETHYLENE ( HDPE )MATERIAL COLOR = BLACKWEIGHT OF HORIZONTAL TANK = 1200 KGVOLUME = 20000 LITERS REFER STANDARD DRAWINGSHC11-200 CLASS D LIDHC11-300 CLASS B LID



NSW. 2150.PH: + 61 2 8838 1000FAX: + 61 2 9630 0369

EMAIL: [email protected]

MAINS POTABLE WATERFLOW IN

PUMPED FLOW IN

FLOW OUTTO HOUSEHOLD

AUTO RAINMAIN TANK/MAINSCHANGEOVER CONTROLLER

LOCATED IN TANK1 OFF SUBMERSIBLE

BOREHOLE PUMPMODEL NASTEC 4HS 04/05

C/W Ø100 PVC SHROUD ALLMOUNTED ON UNISTRUT

SUPPORTING FRAME& CLAMPS

TOILETSWASHING MACHINE

TAPS

ACCESS MANHOLESC/W ACCESS COVERS

CLASS B ( LIGHT DUTY )OR

CLASS D ( HEAVY DUTY )

2 OFF - 20,000 LITER TANK

TANKS INTERCONNECTION PIPINGDN100 DWV PVC PIPEONE SHOWN &ONE ON OPPOSITE SIDE

Rainwater harvesting system

Vertical fibreglass pump station with dry valve pit & horizontal emergency storage tank

KPPS 10,000 / 20,000 / 30,000 / 50,000Vertical pump station with dual guide rail mounted pumps


TITLE:


SCALE SHEET

DATE REVISED BYKWIKFLO - DLTP PROJECTPUMP STATION - 10,000 LITER TANKC/W 2 OFF ABS PIRANHA SUBMERSIBLE PUMPS

KF11-10400 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 25/7/2012

PLAN

ELEVATION

ALL DIMENSIONS IN MM

NOTES:-TANK MATERIAL = FIBREGLASS-2 OFF ABS PIRANHA SUBMERSIBLE PUMPS-SLIDE RAILS INSTALLATION-ALL PVC PIPES & FITTINGS RATED AT PN12.



NSW. 2150.PH: + 61 2 8838 1000FAX: + 61 2 9630 0369


Ø1600

2000Ø

SPECIFICATION - ALLPUMPS EXTENT OF SUPPLY1. 1 OFF - TANK - FIBREGLASS - 10,000L WORKING CAPACITY2. 1 OFF - VALVE CHAMBER - FIBREGLASS3. 2 OFF - ABS PIRANHA SUBMERSIBLE PUMPS, MODEL PIR-S17/2, 1.7 KW C/W DUCKFOOT BEND, SLIDE RAILS, CHAINS, MOUNTING HOOKS & BRACKETS4. 1 OFF - CONTROL PANEL - DUAL PUMP CONTROLLER IP55 RATED - SHEETMETAL POWDER COATED5. 1 OFF - FLOAT SET - WORKING LEVEL & HIGH LEVEL FLOAT SWITCHES6. 2 OFF - GATIC COVERS - CLASS G VALVE CHAMBER - 900x600 - C/W FRAME TANK - 900x900 - C/W FRAME7. 1 OFF - AUTO WELL WASHER C/W SUPPORT ARM & FLEXIBLE PIPING8. 2 OFF - Ø50 BRONZE BALL SWING CHECK VALVE C/W PVC PIPE & FITTINGS 9. 1 OFF - Ø100 BRONZE KNIFE GATE VALVE C/W PVC PIPE & FITTINGS10. 1 OFF - Ø100 VENT C/W PVC PIPE & FITTINGS11. 1 OFF - BRASS TAP

4000

OVE

RALL

HEI

GH

T

920

750

1050

900

900

600

900

1

7

5

3

9

2

11

4

6

10

3 TITLE:


SCALE SHEET


KF11-10400 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 25/7/2012

PLAN

ELEVATION





NSW. 2150.PH: + 61 2 8838 1000FAX: + 61 2 9630 0369


Ø1600

2000Ø


4000

OVE

RALL

HEI

GH

T

920

750

1050

900

900

600

900

1

7

5

3

9

2

11

4

6

10

3

TITLE:


SCALE SHEET


KF11-10400 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 25/7/2012

PLAN

ELEVATION





NSW. 2150.PH: + 61 2 8838 1000FAX: + 61 2 9630 0369


Ø1600

2000Ø


4000

OVE

RALL

HEI

GH

T

920

750

1050

900

900

600

900

1

7

5

3

9

2

11

4

6

10

3

SPECIFICATION

1 1 Off - Tank - Fibreglass - 10,000L Working Capacity

2 1 Off - Valve Chamber - Fibreglass

3 2 Off - ABS Piranha Submersible Pumps, Model PIR-S17/2, 1.7 kW, C/W Duckfoot Bend, Slide Rails, Chains, Mounting Hooks & Brackets

4 1 Off - Control panel - Dual pump controllerIP55 Rated - Sheetmetal power coated

5 1 Off float set - Working level & high level float switches

6 2 Off - Gatic Covers - Class GValve chamber - 900 x 600 - c/w frameTank - 900 x 900 - c/w frame

7 1 Off - Auto well washer c/w support arm & flexible piping

8 2 Off - Ø50 Bronze ball swing check valve c/w pvc pipe & fittings

9 1 Off - Ø100 Bronze knife gate valve c/w PVC pipe & fittings

10 1 Off - Ø100 Vent c/w PVC pipe & fittings

11 1 Off Brass tap

PACK

AGED

PUM

P ST

ATIO

NS24 25

FIBREGLASSOVERVIEW

Horizontal Fibreglass Pump Station

Fibreglass pump stations with dual guide rail fitout

Kwikflo pump stations can be tailor made to suit any site specific requirement, this is where fibreglass pump stations are used as they can be custom made to incorporate any specified feature required.

4 Dry valve pits

4 “Non” standard dimensions

4 Water charged ground

4 Up to 150,000 litres

4 Above ground installation

4 Corrosion resistant

4 Horizontal or vertical configuration

FIBREGLASSPACKAGED PUMP STATIONS

Dual guide rail fitout complete with dry valve pit

8 9 PACKAGED PUMP STATIONS - All Pumps Sales & Service · Inlet pipe to be installed by plumber All...

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Transcript of 8 9 PACKAGED PUMP STATIONS - All Pumps Sales & Service · Inlet pipe to be installed by plumber All...