SECTION A-ASCALE 1/8

NOZZLE P,P1, AND E

SECTION B-BSCALE 3/32

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

DESCRIPTION

DCI ORDER NO: QTY REQD:This drawing is the property of DCI, Inc. and is transmitted in confidence.

The reproduction, use, or disclosure, in whole or part, of the design containedherein is prohibited without written consent of DCI, Inc.

This drawing is not officially released if it does not contain an ENG electronic signature.DIMENSIONS ARE IN INCHES UNLESS SPECIFIED

ST. CLOUD, MN

SCALE:

PRODUCTION

DATE

PREFIX

DO NOT SCALE DRAWING

DRAWING NO REV

SHEET

}

CS36306 1

3/32

014-41 OF 3

APP

JS5954 I

4,000 LITER DUPLEX 2205 CATION POOL VESSEL TAG #311-V-3025

02/07/13

APPROVAL

DATE01/07/13

APPPROJ. ENG.BJLPROJ. MAN.SAH

A

A

B

B

TANK NAME : 4,000 LITER CATION POOL VESSELEQUIPMENT TAG NUMBER : 311-V-3025OWNER PURCHASED ORDER NUMBER:TANK DIAMETER : 66" IDSHELL NOMINAL THICKNESS: .3125"VESSEL MATERIALS OF CONSTRUCTION : S31803/S32205DIMPLE JACKET MATERIALS OF CONSTRUCTION : S32101

ITEM MATERIAL DESCRIPTION MATERIAL SPEC.INTERIOR

RAFINISH

EXTERIORRA

FINISH

SHELL

FITTING GASKETS

LEGS

BREAST RING

BTM HEAD SHEATHING

TOP HD SHEATHING

SHELL SHEATHING

HEAD HEAT TRANS

SHELL HEAT TRANS

BTM HEAD

TOP HEAD

MANWAY GASKET N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

ALL OTHER PRODUCTCONTACT SUFACES

PLATE 5/16 SA240,S31803/S32205 20E N/A

PLATE 5/16 SA240,S31803/S32205 20E 35

PLATE 5/16 SA240,S31803/S32205 20E N/A

SHEET 16 GA SA240,S32101

SHEET 16 GA SA240,S32101

SHEET 12 GA SA240,316/316L 2B/35

N/A N/A N/A

SHEET 12 GA SA240,316/316L 2B/35

SHEET 10 GA SA240,316/316L 2B/35

PIPE 6" SCH 40 SA312,TP304/304L 35

PEROXIDE CURED EPDM FDA AND USP CLASSVI

SILICONE FDA AND USP CLASSVI

ALCOVE S31803/S32205 35 2B/35

CIP DATA:

CIP FLOW RATE:

(2) ESC SPRAY BALLS

63 G.P.M. (238.4 L.P.M) AT 36 P.SI. (APPROX)

INSULATIONSHELL:

BTM HEAD:TOP HEAD:

SURFACES COVERED WITH INSULATION TO RECEIVE (1) COATOF THURMALOX-70: ALL: HEAT TRANSFER: NONE:

PAINT, EXT: N/A

2" CHLORIDE FREE CERAMIC FIBER2" CHLORIDE FREE CERAMIC FIBERN/A

X

HEAD DIMENSIONAL INFORMATION

TOP INNER HD:BTM INNER HD:

TOP OUTER HD:BTM OUTER HD:

66 ID,60 DR,4 KR,1 SF66 ID,60 DR,4 KR,1 SFN/A71.5 ID,71.5 DR,2 KR,.5 SF

HEAT TRANSFER SURFACE INFORMATION

DIMPLE JACKET ON THIS JOB IS DESIGNED FORNON-THERMAL SHOCK LOADING N/A

THERMAL SHOCK LOADING: MODERATE EXTREME

"ONE BOX MUST BE CHECKED" REFERENCE DCI DOCUMENT #X-7141

SHELL:

HEAD:

DIMPLED, PLUG WELD HALF PIPE N/ADIMPLED, LASER WELD CONVENTIONAL

DIMPLED, PLUG WELD HALF PIPE N/ADIMPLED, LASER WELD CONVENTIONAL

AREA

HEATING MEDIUM:

SHELL:

COOLING MEDIUM:

HEAD:

DIMPLE PATTERN TYPE:

X

X

X

66.5 SQ FT 8.25 SQ FT

2-1/4 X 2-1/4, TYPE AF

WATER

WATER

NON-DESTRUCTIVE EXAMINATIONRADIOGRAPHY- VESSEL HEAT TRANSFER PER- UHA-33 UNF-57

TOP HEAD TOP HEADTO SHELL

SHELLLONG SEAM

BOTTOMHEAD

BTM HEADTO SHELL

PT (DYE PEN)- VESSEL HEAT TRANSFER PER- UHA-34 UNF-58SPOT X-RAY T-SEAM(S) 12" IN ALL DIRECTIONS- YES NO

OTHER-

X

FULL SPOT SPOT FULL SPOT

X

VESSEL TEST PRESSURE:

JACKET TEST PRESSURE:

63 PSIG

210 PSIG

PRODUCT DATA:

VISCOSITY:

EST. EMPTY WEIGHT:

EST. OPERATING WEIGHT:

EST. FULL FLOODED WEIGHT:

SEISMIC ZONE:

SPECIFIC GRAVITY:

(DESIGN)

AQUEOUS PROTEIN POOL

1-3 cPS 1.0-1.1

3,800 LBS

12,600 LBS

N/A

SEE NOTE 30

NOTES:

1 DCI, INC. SHALL NOT BE RESPONSIBLE FOR THE CORROSION RESISTANCE OF EQUIPMENT OR ANY RESULTING DAMAGES. IT IS THE PURCHASER'S RESPONSIBILITY TO SPECIFY THE CORRECT MATERIAL OF CONSTRUCTION SPECIFICATION FOR THE INTENDED APPLICATION(S). CONSULTATION WITH QUALIFIED PERSONNEL IN MATERIAL SELECTIONS IS HIGHLY RECOMMENDED.

2 WHERE "COMPLETE SEAL WELDS" VS. THE USE OF "EXPANSION ISOLATION SEALS" ON THE OUTER SHEATHING ARE USED, CRACKING WILL BE EXCLUDED FROM THE WARRANTY DUE TO THE EXPECTED THERMAL EXPANSION STRESSES OF THE EQUIPMENT UNDER NORMAL OPERATING CONDITIONS.

3 ALL TOLERANCES ARE IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2010 EDITION, 2011 ADDENDA AND DCI STANDARD VESSEL TOLERANCES DRAWING 020000.

4 ALL ASME WELDING TO BE DONE BY ASME QUALIFIED WELDERS.

5 ALL ASME WELDING PROCEDURES ARE IN ACCORDANCE WITH ASME CODE UW-28.

6 ASME CODE JURISDICTION ENDS AT THE FIRST SEALING SURFACE EXCLUDING MANWAY.

7 VESSEL AND/OR HEAT TRANSFER SURFACE DESIGNED IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2010 EDITION, 2011 ADDENDA.

8 VESSEL AND/OR HEAT TRANSFER SURFACE TO BE HYDROSTATICALLY OR PNEUMATICALLY TESTED PER UG-99. CHECK FOR DEFECTS, REPAIR AND RETEST IF NECESSARY.

9 SUITABLE PRESSURE AND/OR VACUUM RELIEF DEVICES MUST BE INSTALLED BY CUSTOMER FOR OPERATION OF VESSEL AND/OR HEAT TRANSFER SURFACE.

10 ALL FLANGES WILL HAVE BOLT HOLES STRADDLE THE 0°-180° & 90°-270° CENTERLINES, UNLESS SPECIFIED OTHERWISE.

11 NOZZLES AND/OR OPENINGS IN VESSELS, SHALL NOT BE LOCATED IN OR WITHIN .5" OF WELD SEAMS IN HEADS AND/OR SHELLS WITHOUT PRIOR ENGINEERING APPROVAL. IF NOZZLE OR OPENING IS IN OR WITHIN .5" OF WELD SEAM, AN ADDITIONAL ENGINEERING CALCULATION AND/OR X-RAY MAY BE REQUIRED TO MEET UW-14 REQUIREMENTS.

12 ALL REINFORCEMENT PADS MUST BE PROVIDED WITH (1) 1/8 DIA. WEEP HOLE LOCATED AT THE LOWEST POINT WHEN THE VESSEL IS IN ITS NORMAL OPERATING POSITION.

13 ALL CUSTOMER SUPPLIED PARTS MUST HAVE PROPER IDENTIFICATION, APPLICABLE CODE/STD INFORMATION (EXAMPLE: PARTIAL DATA), AND MILL TEST REPORTS BEFORE BEING WELDED TO VESSEL.

14 PRODUCTION TO PROVIDE PROTECTION FOR ALL NOZZLES AND FITTINGS PRIOR TO SHIPMENT. VESSEL MUST BE ADEQUATELY VENTED.

15 FINAL BORE OF 25MM INGOLD FITTINGS ID TO .985"-.988" AFTER WELDING. (WHEN APPLICABLE)

16 NOZZLE END I.D. SURFACES HAVE A MINIMUM 1/16 RADIUS.

17 DCI SURFACE FINISH DEFINITIONS: AI = AS IS WELD OR MATERIAL. CC = COLOR CLEANED WELD. BB = BEAD BLASTED WELD OR MATERIAL. HRAP = HOT ROLLED PLATE MATERIAL. 2B = COLD ROLLED BRIGHT MILL MATERIAL. 2D = COLD ROLLED DULL MILL MATERIAL. NUMERIC VALUE = RA. NUMERIC VALUE + "E" = RA AFTER FINAL ELECTRO-POLISH. WELD FINISH SAME AS BASE MATERIAL UNLESS NOTED OTHERWISE, EX. 32/70 (BASE/WELD).

18 DCI TO PERFORM THE FOLLOWING TESTS AND PROCEDURES:

19 MATERIAL CERTS REQUIRED FOR THE FOLLOWING: PRESSURE VESSEL COMPONENTS REMOVABLE ACCESSORIES/WETTED PARTS* AGITATOR SEALS* *ADDITIONAL COSTS APPLY

XX

X-7034-3 DYNAMIC SALINE TEST PROCEDURE & REPORTX-7032-3 LIQUID PENETRANT EXAMINATION (ALL PRODUCT CONTACT WELDS & OUTLET VALVE)X-7033-7 HYDROSTATIC PRESSURE TESTX-7039-8 ELECTROPOLISHING & PASSIVATIONX-7040-4 VESSEL FINAL INTERNAL CLEANINGX-7065-3 BPE DRAINAGE TEST PROCEDUREX-7211-0 GENENTECH SURFACE FINISH REPORT AND PROCEDUREX-7234-0 FERITSCOPE PROCEDURE AND REPORT (25-70%)X-7263-1 PMI BY XRF FINAL VESSEL PROCEDURE & REPORT (METHOD C)X-7051-9 BPE CIP COVERAGE TEST PROCEDURE

MK. CLAMP CAP GSKTQTY.SERVICEDESCRIPTIONLOC. DESCRIPTION / (ITEM NO.)

NOZZLE SCHEDULE NOZZLE ACCESSORIESITEM NO.CUSTOMER

MARK

A BTM 3 150# RFSO FLANGE DIMPLE JACKET INLET 1J1

B SIDE 3 150# RFSO FLANGE DIMPLE JACKET OUTLET 1J2

C TOP 4 TRI-CLAMP SIGHT GLASS 1 SIGHT GLASS CUSTOMER FURNISHEDK1

D TOP 2 TRI-CLAMP LIGHT GLASS 1 63 61K2

E BTM 1/2 FNPT THERMOWELL TEMPERATURE 1 .260 DIA X 9 LG(21)K3

F TOP 2 TRI-CLAMP PRESSURE INDICATOR/TRANSMITTER 1K4

G TOP 2 TRI-CLAMP PRESSURE GAUGE 1K5

H SIDE 2 SPECIAL TRI-CLAMP pH INDICATOR/TRANSMITTER 1 DETAIL DRAWING 241097K7A

J SIDE 2 SPECIAL TRI-CLAMP pH INDICATOR/TRANSMITTER 1 DETAIL DRAWING 241097K7B

K SIDE 2 SPECIAL TRI-CLAMP SPARE 1 63 62 61 DETAIL DRAWING 241097K12A

L SIDE 2 SPECIAL TRI-CLAMP SPARE 1 63 62 61 DETAIL DRAWING 241097K12B

M TOP 24 PV-1000 MANWAY(6) LUGS TANK ACCESS 1 O-RINGM1

N BTM MIXER WELD PLATE AGITATION 1M2

P SIDE 4 SPECIAL TRI-CLAMP NO-FOAM INLET MOUNT 1 68 66 N08367 NO-FOAM (51), DETAIL DRAWING 241098N2

P1 SIDE 2 TRI-CLAMP NO-FOAM INLET CONNECTION 1N2

R BTM 3 TRI-CLAMP OUTLET 1 ASEPCO #TD30-118-PN30-SL30(16),(71),(72)N4

S TOP 1-1/2 TRI-CLAMP VENT 1N5

T TOP 1-1/2 TRI-CLAMP INLET 1N6

U TOP 2 TRI-CLAMP RUPTURE DISC 1N8

V TOP 3 TRI-CLAMP CIP MOUNT 1 65 64 N06022 ESC SPRAY BALL ASSEMBLY (52)N9A

V1 TOP 1-1/2 TRI-CLAMP CIP CONNECTION 1N9A

W TOP 3 TRI-CLAMP CIP MOUNT 1 65 64 N06022 ESC SPRAY BALL ASSEMBLY (53)N9B

W1 TOP 1-1/2 TRI-CLAMP CIP CONNECTION 1N9B

X SIDE 1/2 TRI-CLAMP SAMPLE 1 ASEPCO #TD05-215-2-PN05-SL05(25),(73),(74)N10

Y TOP 4 TRI-CLAMP SPARE 1 68 67 66N11

Z SIDE 1/2 MNPT PIPE TOE DIMPLE JACKET VENT 1 69N12

20 WELD WIRE: 317L- ON 316/316L TO 316/316L MATERIAL. FOR WELDING 2205 SEE NOTE 33.

21 NO PLASMA WELDING ALLOWED UNLESS FULLY AUTOMATED.

22 ALUMINIUM OXIDE ABRASIVE CAN BE USED TO 240 GRIT. SILICON CARBIDE MUST BE USED ON FINAL POLISHING PASSES.

23 NO ANIMAL FAT, OIL, OR GREASE POLISHING COMPOUNDS (ROUGE) TO BE USED IN ANY FABRICATION OF PRODUCT-CONTACT SURFACES.

24 ALL COMPONENTS OF THE CIP SPRAY BALL ASSEMBLY AND MOUNTING NOZZLE WILL BE ETCHED FOR EASE OF ASSEMBLY. NO ETCHING ON PRODUCT CONTACT SURFACES. EXTERIOR = STAMPED/ETCHED THE LABELING WILL STATE AS FOLLOWS: V/V1 = 311-V-2035 Port V @ 225° W/W1 = 311-V-2035 Port W @ 45°

25 GENENTECH SPECIFICATIONS MASTER C&E FROM 12/21/2012 OVERRIDES THE FOLLOWING: A. SECTION 17050 REV 6 DATED 02/14/2011 W/DCI C&E TO SECTION 17050 REV 6 DATED 02/14/2011 B. SECTION 17090 REV 1.0 DATED 9/22/2011 W/DCI C&E TO SECTION 17090 REV 1 DATED 09/22/2011 C. SECTION 17370 REV 5 DATED 05/02/2012 W/DCI C&E TO SECTION 17370 REV 5 DATED 11/21/2012 D. SECTION 17055 REV 1.1 DATED 10/01/2009 W/DCI C&E TO SECTION 17055 REV 1.1 DATED11/23/2012 E. SECTION 17110 REV 0 DATED 09/25/2012 W/DCI C&E TO SECTION 17110 REV 0 DATED 11/04/2009

26 THE FOLLOWING LOCATIONS ARE TO BE SPOT X-RAYED AT A MINIMUM: A. TOP HEAD TO SHELL B. EACH SHELL CIRCUMFERENTIAL SEAM C. EACH LONGITUDINAL SHELL SEAM D. BOTTOM HEAD TO SHELL E. MIXER WELD PLATE TO BOTTOM HEAD SPOT RADIOGRAPHY OF EACH SHELL TO HEAD "T" JOINT IS 12 INCHES IN ALL DIRECTIONS. ANY ADDITIONAL "T" JOINTS SHALL BE THE SAME.

27 DCI TO PERFORM POSITIVE MATERIAL IDENTIFICATION AND PROVIDE CERTIFICATES ON THE FOLLOWING COMPONENTS: ALL PRODUCT CONTACT METAL SURFACES.

28 CORROSION ALLOWANCE = 0.030"

29 AGITATOR LOADING DATA: WEIGHT= TORQUE= BENDING MOMENT=

30 SEISMIC DESIGN PER IBC2009 OCCUPANCY CATEGORY: IV SITE CLASS: C Ss: 1.097 S1: 0.422 STRUCTURAL LUG SUPPORT CALCULATIONS SEALED BY CA LICENSED PE.

31 DESIGN MEETS ASME BPE PER DCI X-7106-4.

32 (1) COMPLETE SET OF SPARE GASKET/O-RINGS PROVIDED. (1) ADDITIONAL SPARE NO-FOAM WITH ALIGNMENT PIN WILL BE PROVIDED.

33 DUPLEX STAINLESS STEEL VESSEL: "DUPLEX 2205" PRODUCT CONTACT DUAL CERTIFIED UNS#S31803/S32205 TO COMPLY WITH ASME CODE (S31803) AND HAVE MAXIMUM CHEMISTRY FOR CORROSION RESISTANCE (S32205). FILLER WIRE "DUPLEX ER2209" (UNS#S39209) WITH NITROGEN CONTENT OF 0.14% MIN. ORBITAL TUBE WELDS MADE USING C22 INSERT RINGS. DIMPLE JACKET WILL BE " DUPLEX LDX2101" (UNS#S32101).

34 DUPLEX TO DUPLEX WELD GAS GMAW 69:30:1 (ArHeN) ONLY.

35 OUTLET VALVE ONLY RATED FOR 275°F INTERMITTENT STEAM EXPOSURE DURING SIP TO 400°F IS ACCEPTABLE.

S31803/S32205 20E 20E

R31 57/64LEGS

R25

R16

R11

R25

R15

0°

10°

20°

25°

45°

60 °

65 °

90 °

135 °

180

°

190

°205 °

215 °

225 °

245 °

270 °

300 °

330 °

340°

350°

XS J

H

VV1

U

Y

Z

B

MP

E

N

C

D

WW

1

F

A

G

T

L

K

P1

70

66 ID

72 OD

7 TYP

13

48 3/4

63 1/8

(123 15/16)

72

MANWAY REPAD32 OD X 5/16 THK

(2) LIFT LUGS

SEE PLAN VIEW FOR ORIENTATION

PLAN VIEW

LIFTLUG

LIFTLUG

4,000 LTR

235 °

CERTIFIED BYdci INC

ST. CLOUD, MINNESOTA

VESSEL MAWP MAEWP MDMT

VESSEL VOLUME

JACKET MAWP MAEWP MDMT

JACKET VOLUME

SERIAL NO

YEAR BUILT

45 PSIG @ 400°F15 PSIG @ 400°F-20°F @ 45/-15 PSIG

1,056 GAL (4,000 LTR)

150 PSIG @ 400°F15 PSIG @ 400°F-20°F @ 150/-15 PSIG

8.5 GAL (32.2 LTR)

JS5954

UW

RT-4

A S M E

(48)

16 1/2

GROUNDINGLUG

U S T

M

C

Z

B

A

PP1

E

V V1 W W1

Y

5

3542 1/2

3 1/2

VORTEX BREAKER

47 3/4SEE NOTE 36

14.41HOLD

17

R R1

R1 BTM 2 TRI-CLAMP STEAM PORT 1N4

X1 X

X1 SIDE 1/2 TRI-CLAMP STEAM PORT 1N10

R R1

WELD PLATE FOR LIGHTNIN MBI810(17),(88),(89) CUSTOMER FURNISH MIXER

NAME PLATEAND TAGS

4 1/2

ASME DATA PLATE

ADDITIONAL DATA PLATE

7

JH K L

REVISION HISTORY

REV DESCRIPTION DATE DESIGNER APPROVED

F

CHANGED TEXT X-7030-3 TOX-7034-3, ADDED X-7051-9 CIP

COVERAGE, ADDED FIELD FILLETWELD FOR LEG PADS

06-18-13 NJS BJL

G

UPDATED CIP FLOW RATES,UPDATED NOTES 18,24 AND 25,

SHIP GROUND LUGS LOOSE,CORRECTED SECTION B-B,

UPDATED DIMPLE JACKET AREA,CHANGED BOLT SIZE AND

PATTERN ON LEG PADS

07-08-13 NJS BJL

H

INSTALLED TWO WELD-INBULKHEAD FITTINGS IN ALCOVE.CHANGE LEGS TO BE BOLTED (W/ONE LEG TO HAVE GROUNDINGLUG), IN LIEU OF FIELD WELDEDLEGS, AND ADDED APPROVAL

STAMP FOR LEG DESIGN

9/17/13 NRD BJL

I RELEASED APPROVED CHANGESFOR PRODUCTION 9/23/13 NRD BJL

WSTL

TL WS

5°

4,387 LTR

855 LTR

ADDITIONAL DATA PLATESCALE 1/2

4740

3 1/2

X1

85

ESC SPRAY BALL DEVICE, EXACTDIMENSION TO BE DETERMINED

25° 17

51

11/16 TYP

R

This drawing complies with Sect.VIII, Div.1 of the ASME Code

ENG.

Mill Certs and Weld Documentation Required

A.I. Acceptance

Q.C.

ENG. Signature Below Certifies Drawing, Q.C. and A.I. Signatures not Required for Certification

FIELD INSTALLEDALCOVE

2209TYP

TACK2209TYP

90

90

100

USE SILICONESEALANT

12.16

9

6 1/2

7

Ø1/2 TUBECONNECTION

Ø1/2 TRI-CLAMPCONNECTION

2.25

3X Ø29/64 HOLES

IMPORTANT NOTICEPLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.

SECTION B-BNOZZLE B DETAIL

MANWAY DETAIL

THERMOWELL DETAIL

NO-FOAM DETAIL

VENT DETAIL

BREAST RING DETAIL

SAMPLE VALVE DETAIL

NOZZLE S & T DETAIL NOZZLE D,F,& G DETAIL

NOZZLE V & W DETAIL NOZZLE U DETAIL

NOZZLE Y DETAIL

NOZZLE C DETAIL

NOZZLE H,J,K,& L DETAIL

SECTION A-A

DETAIL C

NOZZLE A DETAILSCALE 1 / 4

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

DESCRIPTION

DCI ORDER NO: QTY REQD:This drawing is the property of DCI, Inc. and is transmitted in confidence.

The reproduction, use, or disclosure, in whole or part, of the design containedherein is prohibited without written consent of DCI, Inc.

This drawing is not officially released if it does not contain an ENG electronic signature.DIMENSIONS ARE IN INCHES UNLESS SPECIFIED

ST. CLOUD, MN

SCALE:

PRODUCTION

DATE

PREFIX

DO NOT SCALE DRAWING

DRAWING NO REV

SHEET

}

CS36306 1

N/A

014-042 OF 3

APP

JS5954 I

4,000 LITER DUPLEX 2205 CATION POOL VESSEL TAG #311-V-3025

02/07/13

APPROVAL

DATE01/07/13

APPPROJ. ENG.BJLPROJ. MAN.SAH

B

B

A A

C

IMPORTANT NOTICEPLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.

R

This drawing complies with Sect.VIII, Div.1 of the ASME Code

ENG.

Mill Certs and Weld Documentation Required

A.I. Acceptance

Q.C.

ENG. Signature Below Certifies Drawing, Q.C. and A.I. Signatures not Required for Certification

4

1

7 14

9

8

6

5

3

13

12

10

13 12

11

11

1/82209TYP

1/82209TYP

1/845~

1/8

2209

1/4

5

3/1645~

1/4

2209TYP

5/163/16

317LTYP

1312

43

2209TYP

6 OR UNDERR1 TYP

2209TYP

1/845~

3/16

2209TYP

1/82209TYP

75~

2209TYP

28

292

O-RING

2 15/16

5/16 2209

5/3245~

5/3245~

2209

5/1645~

5/16

2209

DIMPLE JACKET DETAIL

21

3

44

5/321/4

5/321/4

2209

54

55

317L

22

1

23

3

59

26

3/163/16 2209

5/3245~

5/16

5/322209

1/8 2209

3/163/16 2209

1/845~

317L

2209TYP

2

41

42

43

257374

1

31

2

1 1/2

5/325/32

45~5/16

2209TYP

2

32

54

33

2

1 1/2

5/325/32

45~5/16

2209TYP

1/82209TYP 32

2

5/325/32

45~5/16

2209

1 1/2

34

2

5/325/32

45~5/16

2209

2

34

2

5°51

5/325/32

45~5/16

2209TYP

24

1

5

A

B

C

D

E

FG

H J K L

M

P

P1

T

V W

X

X1

Y

Z

2 1/2Ø

3 9/16Ø

4 11/16Ø

3 1/2Ø

4 11/16Ø

5 3/4Ø

2Ø

26Ø

1 3/8Ø

7

11

118

9

7

3

5253 V1 W1

43

U

1 1/2

5/325/32

45~5/16

2209TYP

5/325/32

45~5/16

22091 1/2

2 1/2Ø

7

5°

4419

5/3245~

5/16

5/32 2209

2Ø

1/8308L

52 53

TRIM TO FIT ANDRADIUS TO 1/2

91

3/162209

IMPINGEMENT PLATE

5/163/16

317LTYP

1/4

13 12

11

1910

3

TRIM TO FIT ANDRADIUS TO 1/2

SILICONE CAULKING

93 98 9994

96989995

WELD ON THIS END ONLY

LEG DETAIL

MIXER WELD PLATE DETAIL

OUTLET VALVE DETAIL

VORTEX BREAKER DETAIL

SECTION A-ASCALE 1/8

LIFT LUG DETAIL

SECTION T-TSCALE 1/4

SECTION S-SSCALE 1/4

DETAIL USCALE 1/4

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

DESCRIPTION

DCI ORDER NO: QTY REQD:This drawing is the property of DCI, Inc. and is transmitted in confidence.

The reproduction, use, or disclosure, in whole or part, of the design containedherein is prohibited without written consent of DCI, Inc.

This drawing is not officially released if it does not contain an ENG electronic signature.DIMENSIONS ARE IN INCHES UNLESS SPECIFIED

ST. CLOUD, MN

SCALE:

PRODUCTION

DATE

PREFIX

DO NOT SCALE DRAWING

DRAWING NO REV

SHEET

}

CS36306 1

N/A

014-043 OF 3

APP

JS5954 I

4,000 LITER DUPLEX 2205 CATION POOL VESSEL TAG #311-V-3025

02/07/13

APPROVAL

DATE01/07/13

APPPROJ. ENG.BJLPROJ. MAN.SAH

AA

T

T

S

S

U

IMPORTANT NOTICEPLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.

R

This drawing complies with Sect.VIII, Div.1 of the ASME Code

ENG.

Mill Certs and Weld Documentation Required

A.I. Acceptance

Q.C.

ENG. Signature Below Certifies Drawing, Q.C. and A.I. Signatures not Required for Certification

17

20

44

19

5/3245~

5/3245~

2209317LTYP

3/163/162209

45~

317L47

45

49

43

44

1/8317LTYP

317LTYP

3/16 317L

3/162209TYP

DO NOT WELDCAULK SEAM

3/163/162209

45~

317L

5/3245~

5/16

5/32 2209

44

16 71 72

3

19

1/4

3/161/4

2209TYP

9Ø

18

3

46

16 1/2

13

4 1/8

7/8

38

438

1

3

38

20 11/32

47 7/8

1

3

TRIM AT ASSEMBLY

1/82209

7 3/4

3/4

TAB LOCATED AT 300°

26

RR1

N

n4 15/16

n11 3/4

26

3940

3940

16

25°

17

86

24 1/4 TYP

12 7/8 TYP

CL

1/42209TYP

1/4317LTYP

3637

2

MATING/MATCHING FLANGE(REMOVABLE FOR CUSTOMER USE)

1/42209TYP

97

2

4 1/4

LUG ON LEG AT180° ONLY

12.16

1/4317LTYP

103

102

101

14.41HOLD

3 OUTLETCENTER LINE

9

7

6 1/2

3/163/16

2209TYP

3/163/16

2209TYP

INSIDE

INSIDE

n29/643X

1 1/2

1 1/2

2

1/2

2 1/2

211 1/2

1 1/2

5

5

104

105

SECTION AU-AUSCALE 5/64

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

AU

AU

WELD WIRE HEAT NUMBERS

PRODUCT CONTACT(WIRE TYPE)

HEAT TRANSFER(WIRE TYPE)

OTHER(WIRE TYPE)

RECORD ALL WELDS IN SKETCHSPECIAL NOTES (PRODUCT CONTACT)

GTAW ONLY

GTAW ONLY 99.996 ARGON

NO STICK WELDING (SMAW)

NO PLASMA WELDING (PAW)

NO GMAW WELDING

NO GMAW-P WELDING

NO AUTOGENOUS WELDING

OTHER

RECORD WELD WIRE HEAT NOS.

NO C02 GAS ALLOWED

(GMAW-P ALLOWED)

1-501

LEGENDWPS

WELDERSSTAMP

TRAVELER, CHECK LIST SHEET OF1 1DRAWN

CHECKED

Q.C. DWG REVIEW

A.I. DWG REVIEW

DATE

DATE

APP 02/07/13 AS BUILT SKETCHSERIAL NO.-N.B. NO.-FINAL ASSY-

REV. R

JS5954

JS5954ITEMNO.

NO.REQD MATL SPEC DESCRIPTION HEAT NO. P.O. NO. SUPPLIER Q.C.

INSPECTION STEPS DCI JOB No.

Inspect Welded Seams of shell,heads,dimple jacket

Bottom Head fit up & tack,weld prep

Bottom Head welding appearance Nozzles & girth seam

Top Head fit up & tack,weld prep

Top Head welding appearance Nozzles & girth seam

Nozzles, attachments, Manway weld prep & layout

Shell Nozzles, attachments, Manway welding appearance

Dimple Jacket Weld Macro-Section Results Satisfactory

Non Destructive Examination (if required)

Internal Visual inspection

Preliminary Pressure Test

Final Pressure Test

Final visual & Dimensional inspection

Stamping

Calculation & Mill Test Report Review

Sign Data Report

Non-Conformance (if applicable)

Q.C.DATE A.I.DATE

* Indicates inspection points required by Authorized Inspector. Form No. X6088-2

1.)

5.)

2.)

3.)

4.)

6.)

7.)

8.)

9.)

10.)

11.)*

12.)

13.)*

15.)*

14.)

16.)*

17.)*

CUSTOMER DOCUMENTATION "IN ADDITION TO NOTE: DCI TO PERFORM THE FOLLOWING TESTS & PROCEDURES ON THE FRONT PAGE"

CERTIFIED DRAWING(S)

QC FINAL INSPECTION SHEET

ASME DATA & PARTIAL DATA REPORT(S) (IF ASME)

ASME TRAVELER (AS-BUILT SKETCH) (IF ASME)

ASME NAMEPLATE RUBBINGS (IF ASME)

CALCULATIONS (NOT PE CERTIFIED UNLESS NOTED) (IF ASME)

ASME REQUIRED PRESSURE PART ONLY

SEISMIC CALCULATIONS FOR LEGS OR LUGS

OTHER (SPECIFY)

HEAT TRANSFER CALCULATIONS

JACKET PRESSURE DROP CALCULATIONS

OTHER (SPECIFY)

PURCHASED COMPONENT INSTRUCTION MANUALS, PARTS LISTING

WELDING PROCEDURE SPECIFICATIONS (WPS) QW-482 *PROPRIETARY-REVIEW AT DCI ONLY OR P&C AGREEMENT

WELD PROCEDURE QUALIFICATION REPORT (PQR) QW-483 *PROPRIETARY-REVIEW AT DCI ONLY OR P&C AGREEMENT

WELDER PERFORMANCE QUALIFICATION (WPQ) QW-484 *PROPRIETARY-REVIEW AT DCI ONLY OR P&C AGREEMENT

DCI QUALITY CONTROL MANUAL *PROPRIETARY-REVIEW AT DCI ONLY OR P&C AGREEMENT

OTHER (SEE X-7076)

OTHER

OTHER

OTHER

OTHER

OTHER

OTHER

I

Top Head Min. Thickness:____________ in. (Calculated)

Shell Min. Thickness:____________ in. (Calculated)

Bottom Head Min. Thickness:_____________ in. (Calculated)

18.)*

19.)*

20.)

R

This drawing complies with Sect.VIII, Div.1 of the ASME Code

ENG.

Mill Certs and Weld Documentation Required

A.I. Acceptance

Q.C.

ENG. Signature Below Certifies Drawing, Q.C. and A.I. Signatures not Required for Certification

1 1 SA240,S31803/S32205 PLATE .187 (HD, MH CVR)

2 1 SA240,S31803/S32205 PLATE 1.5 X 2 (RING,MH CVR)

3 1 SA240,S31803/S32205 PLATE 1.5 X 3.75 (RING,MH FRM)

4 6 SA351,CF8M CASTING 143988 (LUG,FRM HLDN)

5 6 SA193,B8 CLASS 1 FORGED SCREW 143989

6 6 SA564,630 H1100 ROUND 3/8 (PIN,CLAMPSCREW)

7 6 SA351,CF8M CASTING 143987 (LUG,CVR HLDN)

8 6 WINGNUT ASSY,3/4-10 UNC

9 1 SA479,316/316L ROUND 3/8 (HANDLE)

10 1 SA240,316/316L PLATE 5/8 THK

11 1 SA240,316/316L PLATE 5/8 THK

12

13 1 SA240,S31803/S32205 PLATE 5/16 (LINER)

14 1 SA240,S31803/S32205 PLATE 5/16 (TOP HD)

15 1 SA240,S31803/S32205 PLATE 5/16 (BTM HD)

16 1 SA240,S32101 SHEET 16 GA (DIMPLE JKT)

17 1 SA240,S32101 SHEET 16 GA (DIMPLE JKT)

18 1 SA240,S32101 SHEET 16 GA (DIMPLE JKT)

19 1 SA240,S32101 SHEET 16 GA (DIMPLE JKT)

20 1 SA240,S32101 SHEET 16 GA (BTM DIMPLE JKT)

21 1 SA240,S32101 SHEET 16 GA (BTM DIMPLE JKT)

23 1 SA240,S32101 PLATE .187 (4 HP HEADER,UPR)

24 1 SA240,S32101 PLATE .187 (4 HP HEADER,LWR)

25 2 SA240,S32101 PLATE .187 (4 HP HEADER,BTM)

26 1 SA240,S32101 PLATE .187 (4 HP HDR)

27 1 SA403,316/316L PIPE 4 SCH 40 (180 ELBOW)

28 6 SA240,S32101 PLATE .187 (END CAP,4 HP)

29 2 SA312,TP316/316L PIPE 3 SCH 40 (DJ CONN)

30 2 SA182F,316/316L FLANGE, 3 RFSO 150LB (DJ CONN)

31 1 SA312,TP316/316L PIPE 1/2 SCH 40 (DJ VENT)

22 1 SA240,S32101 SHEET 16 GA (BTM DIMPLE JKT)

32 1 SA240,316/316L SHEET 10 GA (BR)

33 1 SA479,S31803/S32205 RD 1-3/8 (T-WELL)

34 1 SA240,316/316L SHEET 12 (SIDE TAPER)

35 1 SA240,316/316L SHEET 12 GA (MIXER TAPER)

36 1 SA240,316/316L SHEET 12 GA (OUTLET TAPER)

37 1 S31803/S32205 PURCH ASEPCO BTM VALVE

38 4 SA240,S31803/S32205 SHEET 12 GA (ALCOVE)

39 3 SA312,TP304/304L PIPE 6 SCH 40 (LEGS)

40 1 SA240,S31803/S32205 PLATE (4 SPECIAL FER)

41 4 SA240,S31803/S32205 PLATE (SPECIAL 2 FER)

42 1 S31803/S32205 PURCH ASEPCO SAMPLE VAVLE

43 1 SA240,S31803/S32205 PLATE 2 (MIXER WLD PLATE)

44 1 SA240,316/316L PLATE 1/4 (MNWY REPAD)

1 2

3 4

5

6

7

8

910

11 SA193,B8S CLASS 1COR SA194,8S

DIMPLE JACKET 241074

DIMPLE JACKET 241077

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

31

29

29

30

30 28

32

33

35 36

37

38

39

40

45 2 SA240,316/316L PLATE 3/8 (LL REPAD)

46 2 SA479,S31803/S32205 RD 2 (1.5 FER)

47 4 SA479,S31803/S32205 RD 2-5/8 (2 FER)

48 2 SA479,S31803/S32205 RD 3-5/8 (3 FER)

49 2 SA479,S31803/S32205 RD 4-3/4 (4 FER)

50 2 SA240,316/316L FLAT 1/4 (ALIGN TAB)

51 1 SA240,S31803/S32205 PLATE .187 (VORTEX BREAKER)

52 3 SA479,S31803/S32205 RD 3/8 (VORTEX BREAKER)

53 1 SA240,316/316L SHEET 7 GA

54 3 SHEET 7 GA

55 4 SA2340,304 SHEET 12 GA

43

44

40

41

41

42

45

46

47

47

47

48

4849

49

50

50

51

52

X

X

X

X

XXX

XXX

38

38

0.2500.290

0.250

53

SA-240, S31803/S32205, A923

54

55