7PCC1301
-
Upload
gsantosh06 -
Category
Documents
-
view
215 -
download
0
Transcript of 7PCC1301
-
8/11/2019 7PCC1301
1/20
PowerCommand
1301 Series Controls
Modu le 7
ES Series Gensets
-
8/11/2019 7PCC1301
2/20
2
What do Customers Want?Reliability
After all, I bought it to get more reliable power.
Performance Make my stuff run just like its on the utility.
Low Cost
I really didnt want to buy one anyway.
-
8/11/2019 7PCC1301
3/20
3
GenSet ControlsTraditional Arrangement
Engine Control (EC)
Protects Engine
Starts/Stops Engine
Operator Interface
Governor (GOV)
Controls Engine Speed/Frequency
Voltage Regulator (AVR)
Controls Output Voltage
Circuit Breaker (CB) Protects Alternator, Feeder to Load
Many Options
GEN
AVR
GOV
EC
ENGIN
E
CB
POWER
TO
LOADS
REMOTESIGNALS
-
8/11/2019 7PCC1301
4/20
4
PowerCommand
GEN
PowerCommandENGIN
E
POWER
TO
LOADS
REMOTESIGNALS
Single Control for all genset functions
Governing
Voltage Control
Engine Control
Operator Interface
Protection Advanced Control Functions
Designed for the Genset Environment
Reliability by Reduced # Components,
Connections
Vibration Tested
Wide Variation in Ambient Temp.
Dirty Environment
-
8/11/2019 7PCC1301
5/20
5
PCC1300 System Components
Control is composed of base control board with optionaloperator displays.
Allows better protection of controls
Flexibility for mounting
Less space required
-
8/11/2019 7PCC1301
6/20
6
Alpha-numeric Display
Low Cost Operator Interface
Back-lit LCD
English or Symbol Displays
Manual Start/Stop
View: Alternator Data
Engine Data
Set-up without PC-based tools
Logic Similar to Other PCC
Products
-
8/11/2019 7PCC1301
7/20
7
Features Digital half Wave Rectified AVR for Shunt Excitation
Environmental Protection Isochronous Governor
Engine Protection Oil Pressure, Engine Temp, DC o/u Volts, Weak Battery, O/S
Fail to Crank, Start
Sensor Failure
AC Protection 27, 59, 81, 51
Loss of Sensing
AC Metering AM, VM, Hz, KVA
Battleswitch Function
Configurable Cycle Cranking
Sleep Mode
Glow Plug Control
Time Delay Start/Stop
InPower Compatible
Programmable I/O
RS485 Self-Configuring Network
Operator Panels Full Function Alpha-Numeric and Symbolic display
Data Including -AM, VM, Hz, KVA, Oil Press., Eng Temp, DC Volts, Speed Service and Set up-requires two passwords -574,1209
-
8/11/2019 7PCC1301
8/20
8
PowerCommand ANSI Functions
ALTERNATOR
27Hz
51A
5981uV VS
AS 9065KVA
POWERCOMMAND 1300 CONTROL
3
3
86
Surge
Suppressor
TO LOADS
GOV
ACTUATOR
-
8/11/2019 7PCC1301
9/20
9
PCC1300 Operator Screens
AUTO
Eng. Temp: 180~F
Battery: 12.4VDC
Oil Press: 75PSIAUTO
: 180~F
: 12.4VDC
: 75PSI
AUTO
Speed: 1800RPM
Frequency:60.2Hz
Load: 1200 kVA
AUTO
RPM: 1800
Hz: 60.2
KVA: 1200
AUTO
L3-L1: 208 VAC
L1-L2: 208 VAC
L2-L3: 208 VAC
AUTO
L3-L1: 208
L1-L2: 208
L2-L3: 208
AUTO
L3-N: 120 VAC
L1-N: 120 VACL2-N: 120 VAC
AUTO
L3-N: 120
L1-N: 120L2-N: 120
AUTO
L1: 1200 AMPSL2: 1200 AMPS
L3: 1200 AMPS
AUTO
L1: 1200L2: 1200
L3: 1200
Text
Version
Symbolic
Version
-
8/11/2019 7PCC1301
10/20
10
PCC1300 Service Access
1) History/About
(2)
3) Fault History2) Adjust
SERVICE MENU
(1) (3)
) More Options
From any screen in the operator
screen loop, when the up and down
arrows are held simultaneously for
two seconds, go to the service
menu.
4) Status
(5)
5) Setup
SERVICE MENU
(4)
) More Options
Password: 57
SETUP
VIEW
4
1) Genset2) Customer I/O
SETUP
3) Meter Calib.
(2)(1) (3)
AUTO
Eng. Temp: 180~F
Battery: 12.4VDC
Oil Press: 75PSI
Service Setup
Ac cess Cod e = 574
-
8/11/2019 7PCC1301
11/20
11
Text / Symbolic Faults
High Coolant
Temperature Shutdown
High AC Voltage
Shutdown
Overspeed Shutdown
Fault Number: 1At: 123456.0 Hrs
SHUTDOWN
High CoolantTemperature
Fault Number: 12At: 123456.0 Hrs
SHUTDOWN
High AC Voltage
Fault Number: 31At: 123456.0 Hrs
SHUTDOWN
Overspeed
Fault Number:216At: 123456.0 Hrs
WARNING
High AC Current
High AC Current
Warning
Low Battery Warning Fault Number:213At: 123456.0 Hrs
WARNING
Low Battery
-
8/11/2019 7PCC1301
12/20
12
Engine Harness Connection
(all available with protective covers)
Start & RunRelays
CT Harness
Input Voltage &Field Connections
Service ToolConnection(1301 uses RS485)
Field Connections(clamping/screw plugin terminal not shown)
Fully Potted Module
-
8/11/2019 7PCC1301
13/20
13
Typical Interfaces
RECONNECTION
BLOCKPOWERCOMMAND 1300
CT1
CT3
CT2P12
P
13
TO CUSTOMER
LOADS
1 2 3 4 5 6 7 8 9 1011
12
13
14
15
16TB1
CONFIGURABL
E
OUTPUT
S
ALTERNATOR
REMOTEE
-STOP
FAULT
IN#1
FAULT
IN#2
REMOTESTART
READYTO
LOAD
TO
OPERATOR
PAN
EL
P11
OPTIONAL OPERATOR PANEL
P1
DB9
TO SERVICE
TOOL
RUN/OFF/
AUTO SW
STATUS
LAMP
K4 K5 K6
GLOWPLUGSOL
O
PT.EXTFUEL
SHUTOFF
OPT.EXT.
STARTER
R
ELAYCOILB+
CONTROLB+
C
ONTROLGND
S
TARTERDISC
DC
ALTERNATOR
TE
MPSENDER
OILPRESSSW
ORSENDER
M
AGPICKUP
CHASSIS
GND
STD OP PNL
FIELD CONNECTIONS
TO ENGINE
OPTION L OPER TOR P NEL
LTERN TOR
CONNECTIONS
Note: Detailed wiring diagram applicable to ES series Genset is given is Appendix
-
8/11/2019 7PCC1301
14/20
14
PCC 1301 with Governor Output Module
-
8/11/2019 7PCC1301
15/20
15
Voltage Regulation
& Alternator Protection
Fixed level overcurrent
(Not AmpSentry)
Over/Under VoltageOver/Under Frequency
Loss of Sensing
-
8/11/2019 7PCC1301
16/20
16
Smart Starting Control
FREQUENCY
100%
START DISCONNECT
TIME
FULL THROTTLE
ACCELERATION CONTROLLED
ACCELERATION
ENGINE CRANK ING CHECK (PCC)
BLACK SMOKE
TEMPERATURE
DEPENDENT GOV. (PCC)
CONVENTIONAL GOVERNING
POWERCOMMAND GOVERNING
-
8/11/2019 7PCC1301
17/20
17
Battery Monitoring
Runs a battery load
test every time theengine is required to
start.
Continually monitors
the charging system
for low and high
voltage.
Batteries can be
serviced before
experiencing a failure
to start.
Improved generatorset reliability.
32VDC
24VDC
10VDC
NORMAL RECOVERY TIME
RECOVERY TIME WITH "WEAK BATTERY"
-
8/11/2019 7PCC1301
18/20
18
Network Interface
RS485 Twisted Pair Interface between
components.
Hardwired Start Signals
Lower Installed Cost
OTHER
MODULES
-
8/11/2019 7PCC1301
19/20
19
Ease of Service
Full Remote Access Capability
Adjust Any Function
Monitor in Real Time/Export
Versions Available for CustomerUse
-
8/11/2019 7PCC1301
20/20
20
PCC 1301
Module 7
Completed