78010 Mechanical nut splitters Mkatalog.hhw.de/EN/78_HHW_Katalog_2010_eng.pdfMechanical nut...
Transcript of 78010 Mechanical nut splitters Mkatalog.hhw.de/EN/78_HHW_Katalog_2010_eng.pdfMechanical nut...
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Mechanical nut splitters
MTypeWith one chisel. Easy retraction of the chisel fromthe split nut thanks to pull-back technology. Nogetting stuck of the chisel.
ApplicationFor splitting stubbornly seated nuts up to quality 6.
78010
Size size length 78010 …mm mm
0 4 - 10 75 1011 10 - 18 100 1022 19 - 27 130 1033 27 - 36 150 104
78010
Mechanical nut splitters
MTypeDouble splitting power thanks to 2 chisels, galvani-sed. Easy retraction of the chisel from the split nutthanks to pull-back technology. No getting stuck ofthe chisel.
ApplicationFor removing stubbornly seated nuts up to grades 5,6 and 8.QualityChrome-vanadium steel.
78015
Size Length 78015 …mm mm
10 - 27 130 10117 - 36 160 102
78015
Hydraulic nut splitters
MApplication For splitting securely seated nuts of quality 5, 6, 8and 10. Application even in hard-to-reach areasthanks to double offset. A low amount of force isnecessary due to the hydraulic system.Quality Special steel.
78018 101
Size for size for size 78018 …mm inch
1 7 - 22 9/32 - 7/8 1012 22 - 36 7/8 - 1.7/16 102
78018 102
78018
Stud inserter and extractor
MTypeHardened and tempered, the stud bolt is securelypressed against the internal toothing by the excentri-cally positioned knurled wheel with groove, useopen-end or ring wrench.
ApplicationFor right-hand and left-hand thread studs.
78020
Size for bolts inch size 78020 …mm mm
1 5 - 10 3/16 - 3/8 17 1012 8 - 19 5/16 - 3/4 27 1023 18 - 25 3/4 - 1 36 103
78020
Stud inserter and extractor
TypeMulti-purpose, clamping range 6 - 12 mm infinitely
adjustable. ApplicationFor use in narrow areas, also suitable for rusted orscaled screws.
78025
Clamping range 78025 …mm
6 - 12 101
78025
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Set of stud inserters and extractors
TypeFor inserting and extracting studs. For right-handand left-hand operation. Rugged steel body withlateral through-hole. The bolts are clamped carefullythanks to three eccentrically configured rollers. Theonly action necessary is to apply the instrument tothe bolt and to turn it. Clamping and holding of thestud is done automatically. In box.ApplicationFor bolts, express, and pin screws.QualityCV-steel, chrome-plated.
78029 101
Set contents for bolt Ø inner square 78029 …mm inch
4-part 6 / 8 / 10 / 12 1/2 1017-part 5 / 6 / 7 / 8 / 10 / 12 / 14 1/2 102
78029 102
78029
Stud inserters and extractors
TypeFor inserting and extracting studs. For right-handand left-hand operation. Rugged steel body withlateral through-hole. The bolts are clamped carefullythanks to three eccentrically configured rollers. Theonly action necessary is to apply the instrument tothe bolt and to turn it. Clamping and holding of thestud is done automatically.
ApplicationFor bolts, express, and pin screws.QualityCV-steel, chrome-plated.
78030 205-208
For bolt Ø Outside Ø 6-point drive Length Square drive 78030 …mm mm size mm mm inch
5 24 22 65 1/2 2056 24 22 65 1/2 2067 24 22 65 1/2 2078 24 22 65 1/2 208
10 28 22 75 1/2 21012 28 22 75 1/2 21214 28 22 75 1/2 214
78030 210-214
78030
Set of two and three-armed extractors
MTypeDrop-forged, with 2 resp. 3 sliding, always parallelpositioned clamping hooks of each size. Goodrolling characteristics and mounting of the hooksonto the tie-bar thanks to the new Glide & FIXtechnology. The SOLID-LOCK technologyguarentees that the hooks have no play. Thisprevents the extractor from sliding off the part to beremoved. Multi-purpose use, exchangeable clam-ping hooks for individual required clamping depth. ApplicationFor hard-to-reach places. Can be used as internaland external extractor. For centrical and eccentricalextracting.
780502-armed extractor set.
780603-armed extractor set.
78060
2-armed 3-armedClamping width clamping depth 78050 … 78060 …
mm mm120 100/200 + 250 10190 100/200 + 250 101
78050 - 78060
78050
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2-arm and 3-arm multi-purpose extractor set
MTypeSet consists of:tool cases with foam insert,parts for combining the different models,2-arm extractor with 3 pairs of pull-off hooks, capacity 120 mm,3-arm extractor with 3 pairs of pull-off hooks, capacity 130 mm,
Application for narrow spaces with different clamping depths.
78070
Clamping width clamping depth Weight 78070 …mm mm approx. kg120 100/200/250 8,5 101
78070
Two- and three-armed extractors
MTypeWith automatic high-speed clamping. Automaticguiding and centring of the hooks.ApplicationFor ball bearings, pistons, gear wheels, pulleys, etc.
78101
2-armedSize clamping width clamping depth 78101 …
mm mm3/1 60 50 1013/2 70 70 1023/3 80 80 1034/1 100 100 1044/2 120 120 1054/3 160 160 1064/4 250 200 107
3-armedSize clamping width clamping depth 78102 …
mm mm3/11 60 50 1013/12 70 70 1023/13 80 80 1035/1 100 100 1045/2 120 120 1055/3 160 160 1065/4 250 200 107
78102
78101 - 78102
Two-armed extractors
MTypeSpecial steel, drop-forged. Good rolling characteris-tics and mounting of the hooks onto the tie-barthanks to the new Glide & FIX technology. TheSOLID-LOCK technology guarentees that thehooks have no play. This prevents the extractor fromsliding off the part to be removed.
ApplicationCan be used as internal and external extractor.
78105
size clamping width clamping depth 78105 …mm mm
1 90 100 10110 120 100 1022 160 150 103
20 200 150 1043 250 200 105
30 350 200 1064 520 200 107
78105
Spare hooks for two-armed extractors cat.-no. 7810578106 - 78107
MTypeComplete with slide, pairs. Special steel, drop-for-ged.
78106 78107
StandardFor clamping depth 78106 …
Size mm1/10 100 1012/20 150 102
3/30/4 200 103
extendedFor clamping depth 78107 …
Size mm1 200 201
10 250 2022/20 300 203
3 300 20430 400 205
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Hydraulic presses
MTypeSteel body with hydraulic mechanism.ApplicationUsed for increasing the pressure capacity ofmechanical extractors when removing particularlytight parts. In order to avoid overload, this instru-ment should only be used with extractors, whosespindle has a minimum diameter of 25 and/or 30mm respectively.
Operation:Set the press by screwing back spindle betweenshaft and extractor spindle, and clamp usingextractor spindle. Hydraulic pressure is exerted bytightening the spindle.
78110
78110
Siye Force max. torque Stroke Height Ø for spindles 78110 …kN Nm mm mm mm starting at Ø mm
9/1 100 35 10 62 37 25 1019/2 150 50 12 80 50 30 102
Separation and extraction devices
MTypeSpecial steel, drop-forged.ApplicationGrip for normal application and for loosening flush-fitting parts.
Note:The clamping collar forces the separators behindthe part which is then extracted.
78115
Size clamping width clamping depth 78115 …mm mm
1 95 170 1012 135 270 1023 150 325 103
78115
Three-armed extractors
MTypeSpecial steel, drop-forged, with slender pull-off armsfor use in hard-to-reach areas.ApplicationFor extracting ball bearings, gear wheels, pulleysetc.
Note:The clamping width is set using a spanner. Thehooks can not slip off the part to be extracted.
78125 101-103 78125 104-105
78125
Size clamping width clamping depth 78125 …mm mm
1 100 100 1012 150 125 1023 200 180 1034 250 225 1045 350 275 105
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78129
Three-armed extractors
MTypeSpecial steel, drop-forged. With mechanicalpressure spindle.ApplicationFor heavy-duty application, for carefully extractingheavy gear wheels, pulleys etc. Can be used asinternal and external extractor.
78129
Internal extractors
MTypeMade of special steel, drop-forged.ApplicationFor extracting ball bearings, outer ball bearingraces, bushings etc.
Note:Bearings fitted flush to a rear wall are also firmlygripped and quickly extracted. The extractioninstrument consists of internal extractor and countersupport.
78140Internal extractor
78141CounterTypeEasy operation of the counter support nut thanks tobuilt-in compression bearing. The viscous drag isreduced to a minimum (easy-screw technology).Smoothly running, adjustable hook thanks to internalspring system (Light-Shift technology).ApplicationFor internal extractor, cat.-no. 78140.
78140
Internal extractorSize for boreholes 78140 …
mm0 5 - 8 201
00 6 - 10 20201 8 - 12 20302 10 - 14 2041 12 - 16 2052 14 - 19 2063 18 - 23 207
Internal extractorSize for boreholes 78140 …
mm4 20 - 30 2085 28 - 40 2096 36 - 46 2107 45 - 58 2118 56 - 70 2129 70 - 100 213
CounterSize for 78141 …
Size1 0 - 5 1012 3 - 8 1023 9 103
78141
78140 - 78141
Sets of ball bearing extractors
MTypeMade of special steel, drop-forged.ApplicationFor extracting ball bearings, outer ball bearingraces, bushings etc.
Note:Bearings fitted flush to a rear wall are also firmlygripped and quickly extracted.
78150 103
Type number of for ball bearings Weight 78150 …part inside Ø mm approx. kg
25-K 4 6 - 19 3,5 10125-A 8 12 - 46 7,0 10225-B 10 12 - 70 9,9 10325-C 11 12 - 110 17,8 10425-N 7 9,6 - 25 2,6 105
78150 104
78150
Size clamping width clamping depth 78129 …mm mm
11/0 375 200 10111/1 520 200 10211/2 650 200 103
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Pull-off chucks
MTypeOperation similar to that of keyless three-jaw drillchucks.
ApplicationFor extracting inner shoulder bearing races onmagnets, dynamos, electric motors, small machinesetc.
Clamping width 78160 …mm
5 - 32 101
78160
78160
Extractors with slide hammers
MTypeThread inserts M 4 / M 5 / M 6 / M 8 / M 10 / M 12 and slide hammer device included.ApplicationFor re- and extracting pins with internal threads (DIN7978/ISO 8736 or DIN7979/ISO 8735) and partswith thread holes. The thread insert needs to bescrewed into the thread hole and can be extractedby impacts of slide hammer.
78165
for 78165 …thread
M 4 - M 12 101
78165
Sets of slide hammers
MType 10-part, in plastic case with foam insert.Contents: 1 slide hammer, 6 adapters, burnished, each with connecting threadM12 for mounting on the slide hammer base.Replaceable threaded studs at the adapter end, withthreads M3, M4, M5, M6, M8, M10. 3 adapters, galvanised, for mounting all KUKKOinternal extractors size 00 through 9.
Application For KUKKO internal extractor cat.-no. 78140 andothe applications. The stop is situated in the weight,therefore the length of the slide hammer’s guidingrod is used optimally and injuries are kept to aminimum.
78166
Contents 78166 …
10-part 101
78166
Ball joint extractors
MTypeSteel, drop-forged.ApplicationFor pressing out the ball pivots when dismantling theball joints.
78168
Size Internal height Internal width Throat 78168 …A mm B mm C mm
1 38 36 18 1012 48 45 23 1023 60 60 29 1034 80 60 40 1045 100 75 46 105
78168
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Ball Bearing Extractor Sets
MTypeIn metal box.
78170
Size 78170 …
1 1012 1023 103
78170
Sets of ball bearing extractors
MTypeIn metal box.ApplicationFor easy and quick extraction of ball bearings fromshafts within a housing.Operation:Insert the hooks into the outer bearing race with theclaws between the balls. Squeeze the hookstogether at the top and press with the recessesaround the hub collar. Tighten the clamping disc,pushing the retaining bush over the hooks. The ballbearing can only be extracted when the clampingdisc is securely tightened.
78182
78182 …
101
78182
Set consists of:. 1 extractor size 1 and 1 set of hooks 150 mm long,
for ball bearings 6000-6003, 6200,. 1 set of hooks 150 mm long,
for ball bearings 6004-6006, 6201-6203, 6300,. 1 set of hooks 170 mm long,
for ball bearings 6204-6205, 6301-6303,. 1 extractor size 2 and 1 set of hooks 180 mm long,
for ball bearings 6007-6010, 6013,. 1 set of hooks 180 mm long,
for ball bearings 6011-6012, 6206-6207, 6304-6306,
. 1 extractor size 3 and 1 set of hooks 217 mm long,for ball bearings 6208-6210, 6307, 6403, 6407,
. 1 set of hook 217 mm long,for ball bearings 6211-6212, 6308-6311, 6404-6406, 6408,
. 26 support races.
Set consists of:. cat.-no. 78170 101, size 1
6 internal extractors (size 1-6) 12-46 mm cat.-no. 78140,2 counter (sizes 1 and 2) cat.-no. 78141,1 battery terminal extractor size 1 cat.-no. 78101,1 2-arm extractor (size 1) 90 mm cat.-no. 78105,1 pull-off chuck cat.-no. 78160.
. cat.-no. 78170 102, size 2as size 1additionally: 2 internal extractors (size 7 and 8) 45-70 mm,
1 2-arm extractor (size 2) 160 mm.
. cat.-no. 78170 103, size 3as size 1additionally: 1 internal extractor (size 7) 45-58 mm,
1 internal extractor 56-110 mm,and 1 counter support,
1 2-arm extractor (size 2) 160 mm.
Sets of grooved ball bearing extractors
MTypeIn plastic case, consists of 7 sets pull-off hooks withball-shaped heads, 2 index plates with counter nutand spindle, 2 guide rings and 26 different supportraces. 1 set of hooks 3-part, 150 mm long, for ball bearings 6000-6003, 6200. 1 set of hooks 3-part, 150 mm long, for ball bearings 6004-6006, 6201-6203, 6300, 1 set of hooks 3-part, 170 mm long,for ball bearings 6204, 6205, 6301-6303. 1 set of hooks 4-part, 180 mm long,for ball bearings 6007-6010, 6013.
1 set of hooks 4-part, 180 mm long, for ball bearings 6011, 6012, 6206, 6207, 6304-6306. 1 set of hooks 4-part, 217 mm long, for ball bearings 6208-6210, 6307, 6403, 6407. 1 set of hooks 4-part, 217 mm long, for ball bearings 6211, 6212, 6308-6311, 6404-6406, 6408.ApplicationFor extracting grooved ball bearings, which might besituated on a shaft or imbedded in a housing.Thanks to the guide ring assembly into the inner ringis easy.
78183
78183 …
101
78183
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Tool sets for mounting anti-friction bearings
albatool FT 10-50 Type Consists of 33 high-strength, marked percussionraces made of plastics, 3 percussion bushingsmade of aluminium and recoilless soft face hammerwith nylon heads in plastic case.
Application For an economical and safe installation of rollerbearings, bushings, sealing rings and pulleys of allmanufacturers on shafts with diameters of 10 - 50mm and/or in boreholes of 26 - 110 mm diameter.
78185
Set contents 78185 …
37-part 101
78185
Incorrect installationWhen installing an roller bearing, make sure that the forcescreated during installation are not transmitted to the seat of therolling bearing via the rolling element.
Professional installation of roller bearings.Thanks to the tool set the forces created during installation willbe directed to the internal and/or external race of the bearing.The recoilless soft face hammer ensures even distribution of theforces.
. Professional installation of roller bearingsAnti-friction bearings could be damaged by unprofessional installation. This leads to premature failure of the bearing and break-down of the machine or plant. This is why the professionals use a tool set!
Tool sets for mounting anti-friction bearings
MType33 different, hardened percussion races, 5 percussi-on bushings, which can be slipped onto the shaftend up to 220 mm and 1 recoilless (non-sparking)nylon-headed hammer 0,7 kg.
ApplicationFor a quick and safe installation of roller bearingswith hole Ø of up to 50 mm and for the effortlessinstallation of bushings, sealing rings, pulleys andsimilar parts. For SKF, FAG, NTN and similarbearings of other manufacturers.
78187
Set contents 78187 …
39-part 101
78187
Separation and extraction devices
MTypeWith 2-screw tightening, special steel, drop-forged.ApplicationFor extracting closely fitting ball bearings, innerraces etc. The blades of the separating jaws areforced behind the parts to be extracted, releasingthem from their fitting.
Note:The tension bolts are screwed into the threadedholes of the separating jaws.
78190Separating device.
78192Extracting device.
78190
Separation device Extraction deviceSize A B clamping width length of 78190 … 78192 …
mm mm mm tension bolts mm0 5 - 60 60 50 - 110 150 101 1011 12 - 75 75 60 - 150 200 102 1022 22 - 115 115 60 - 200 250 103 1033 25 - 155 155 80 - 300 300 104 104
78192
A
B
78190 - 78192
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Clamping range Weight 78189 …mm approx. kg
60 2,7 10175 4,7 102
115 8,4 103155 14,7 104
Sets of separating and extracting devices78189
MTypeWith 2-screw tightening, special steel, drop-forged.In metal box.ApplicationFor extracting closely fitting ball bearings, innerraces etc. The blades of the separating jaws areforced behind the parts to be extracted, releasingthem from their fitting.
Note:For the extracting process, the separating instru-ment is connected with the respective extractinginstrument.
78189 101TypeSet consists of:1 separating device size 0,1 extracting device size 0,1 pair extension pieces, length 100 mm.
78189 102TypeSet consists of:1 separating device size 1,1 extracting device size 1,1 pair extension pieces, length 100 mm.
78189 103TypeSet consists of:1 separating device size 2,
1 extracting device size 2,1 pair extension pieces, length 100 mm.
78189 104TypeSet consists of:1 separating device size 3,1 extracting device size 3,1 pair extension pieces, length 100 mm.
78189
Sets of numeral and letter punches Extra quality
TypeMedium-narrow type to DIN 1451 up to 5 mm,anything above is narrow. Cold-drawn material insilk-gloss matt finish. Hardness at embossing 58 -60HRC. Available in sets in break-proof plasticboxes. Standard model with negative die for legibleimpression.ApplicationFor standard requirements, for workpieces witha strength of up to approx. 800N/mm2. Forpunching in iron, steel, leather, wood, plastic.
Note:Positive die giving mirror-image impression, formoulds and dies, available on request.
78400Number punch sets 0 - 9.
78401Letter punch sets A - Z.
78400 - 78401
0 - 9 A - ZType height 78400 … 78401 …
mm2 102 1023 103 1034 104 1045 105 1056 106 1068 107 107
10 108 10812 109 10915 110
DIN 1451 medium-narrow
78400 - 78401
DIN 1451 narrow
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Sets of numeral and letter punches Extra extra quality
TypeBright-polished, type DIN1451 medium-narrow up to5 mm, anything above is narrow. Available in sets inbreak-proof plastic boxes. Standard model negativedie for legible impression. Hardness grade atembossing 58 - 60 HRC.ApplicationFor challenging requirements, for workpieceswith a strength of up to approx. 1200 N/mm2.
78403Number punch sets 0 - 9.
78404Letter punch sets A - Z.
78403 - 78404
0 - 9 A - ZType height 78403 … 78404 …
mm2 102 1023 103 1034 104 1045 105 1056 106 1068 107 107
10 108 108
78403 - 78404
Sets of numeral and letter punches Special class
TypeBright-polished in compliance with DIN 7353/1451narrow, hardened and tempered impact head,hardness at impact head 38 - 46 HRC. Available insets in break-proof plastic boxes. Standard modelnegative die for legible impression. Hardness gradeat embossing 58 - 60 HRC.ApplicationFor highest requirements, for workpieces with astrength of up to 2000 N/mm2.
78406Number punch sets 0 - 9.
78407Letter punch sets A - Z.
0 - 9 A - ZType height 78406 … 78407 …
mm2 102 1023 103 1034 104 1045 105 1056 106 1068 107 107
10 108 108
78406 - 78407
78406 - 78407
Sets of numeral and letter punches with depth limit
TypeWith depth limit, bright-polished, with exposedembossing and hardened and tempered impacthead, type in compliance with DIN 1451 medium,hardness at embossing 58 - 60 HRC, hardness onimpact head 38 - 46 HRC. Standard model withnegative die for legible impression. Available in setsin break-proof plastic boxes.ApplicationSatisfies the highest requirements, for embossingsteel.
Note:Positive die giving mirror-image impression, formoulds and dies, available on request.
78412Number punch sets 0 - 9.
78413Letter punch sets A - Z.
78412 - 78413
0 - 9 A - ZType height 78412 … 78413 …
mm2 103 1033 104 1044 105 1055 106 1066 107 1078 108 108
10 109 109
78412 - 78413
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Numeral and letter stamps
TypePrecision type made of CrMo-special steel. Setconsists of 1 hand holder and 100 single letters,numbers and characters. Uniform impression.ApplicationSuitable for marking in steel up to 1300 N/mm2
strength. Same type spacing and all letters/numeralsin one line (see chart).
Contents:100 pcs. Sorted by type. A-Z and 0-9,/ (slash),. (full stop),, (comma),- (hyphen).
78415
78415
Type height max. capacity 78415 …mm per holder1,5 12 2022,5 12 2033,0 9 2045,0 8 205
Set contents
A A A B B C C D D E E E E F F G G H H II I J J K K L L L M M N N N O O O P P QR R R S S S T T U U U V WW X X Y Z & // - - . . · · 1 1 1 1 2 2 2 2 3 3 3 4 44 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 0 0 0
Sets of marking stencil
TypeMade of aluminium, block letters.ApplicationFor signing, labelling, marking, etc. with colour orink.
78420 201 - -207Sets of number punches 0 - 9.
78420 210-216Sets of letter punches A - Z.
78420
0 - 9 A - ZType height 78420 … 78420 …
mm20 201 21030 202 21140 203 21260 205 21480 206 215
100 207 216
78420 201-207
78420 210-216
Metal etchers
TypeWith 2 cartridges. Green etching solution. ApplicationFor marking purposes in precision mechanics, tooland machine construction, stores and warehouses.For steel, copper, nickel, tin, lead, and their alloys.
78422 102Spare cartridgesPack = 5 pcs.
78422
78422 …
Metal etcher 101Cartridges 102
78422
Oil chalk
Type12 pcs. Hexagonal, without paper.
ApplicationMulti-purpose grease crayons. For signing andmarking of cold or warm steel, metal, wood, paper,cardboard.
Colour 67330 …
yellow 101
67330
67330
Chalk
Type12 pcs., white. Square, 90 x 13 x 13 mm.
ApplicationFor marking boards.
78424
78424 …
101
78424
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Soapstone chalk
Type50 pcs. Natural soapstone chalk, square, 100 x 10 x10 mm.ApplicationFor marking of metal before welding.
78419
78419 …
101
78419
Tube markers78425
TypeSingle-use with ball point made of hardened steelfor easy and quick marking. Width 3 mm.Perfect adhesion to all surfaces (rusty, rough, oily,humid etc.) and all materials (metal, wood, rubber,concrete, plastics etc.). Colour without halogens(chlorine), heavy metals (Pb, Zn, Cd) or hydrocar-bons, therefore it is environmentally friendly.Heat resistant up to 200°C, mineral oil and saltmist-resistant, weather-resistant, indelible, quick-dry-ing. 1 year guarantee on type quality!
Colour Contents 78425 …ml
white 60 101yellow 60 102
red 60 103
78425 101
Permanent marker
ApplicationPermanent marking of all smooth surfaces such aspaper, cardboard, plastics and metal. Rounded tip for a line width of up to 3 mm. Long service life. Pack = 10 pcs.
78426 101
Colour pack = 78426 …Pcs.
black 10 101blue 10 102red 10 103
78426 102
78426 103
78426
CD marker
TypePermanent markers with permanent ink, black.Quick-drying, water and UV-proof, heat-resistant upto approx. 100°C. Pointed tip made of nylon Ø 1,0mm.
ApplicationFor all clean, smooth surfaces such as CDs, paper,metal and plastics.
78429
78429 …a5 pcs. 101
78429
78425 102
78425 103
35448 …
Marker 101Set of refills 102
Marker for deep holes Pica Dry35448
35448 101Marker for deep holes Pica DryTypeMarks all materials. Even on dusty, rough, oily,humid, or dark surfaces. Replaceable lead, diameter2,8 mm. Spare and coloured leads see cat.-no.35448 102. Lead feed through stainless steel pipe.Feed in 2 mm increments. Quiver with clip andintegrated sharpener. Writing can be removed fromsmooth surfaces using a moist cloth.
35448 102Set of cartridges Pica DryConsists of:4 graphite refills B2, 2 red refills, 2 yellow refills.
Note: Protect the red and yellow from high temperatures.
35448 101 35448 102
. a= Sales are restricted to the packaging units mentioned in the catalogue.
Purchase orders must be in units.
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78428
Marking instrument78428
2 axis marking instrument MarkierteufelTypeNeedle embosser for lettering, labelling, andmarking of identification plates and solid materials.Lettering area 80 x 50 mm, pneumatic embossinghead, 2 axes multiphase motor - control is integratedin the housing. Serial interface for connection with aPC. Standard software with customisable operationin compliance with the Windows standard with pull-down menues, hotkeys and tool and status bar.
Easy creation of the lettering layout: text, graphics(circles, squares, etc.), counter, free scaling of theobjects, automatic dating, etc.ApplicationFor steel, non-ferrous metals, plastics etc.
Dimensions Connection Compressed-air 78428 …approx. mm V bar
250 x 260 x 160 240 6 101
Marking instruments
Note: Other marking devices and instruments available onrequest.
78430 101 2 axis marking instrument EasyMarkerType With LED work area illumination. CNC-controlledneedle marker. Marking instrument for directlymarking iron and non-ferrous metals, plastics,hardened materials. Especially in light of ISO 9000,this instrument facilitates marking, identification andretraceability of workpieces. Simply enter the datausing the keyboard (included). The data input canbe controlled on the LC-display. Input data, insertworkpiece, push start - finished! Functions: Fixed text, continuous numbers, automatic date,linear-, angle- and circular marking, automatic zero-setting, teach in, variable type height (in incrementsof 0,1 mm), CE-logo marking, mm/inch conversion.Software in three languages.
78430 102 3-axes marking instrument EasyMarker witheasyROT80TypeSimilar to cat.-no. 78430 101, in addition for markingcylindrical or multi-edge workpieces. Fully softwaresupported for rail-controlled cylinder marking and fortimed operation with freely selectable timing angle.Can also be used as 2-axes instrument, for markingworkpieces on tabletops.
78430 101
78430 102
78430
Type 78430 …
EasyMarker 101EasyMarker with easy ROT80 102
Technical specifications: 78430 101 78430 102Type EasyMarker EasyMarker mit easyROT80
. Speed at mm/sec 100 100
. Height adjustment mm 300 300
. embossing frequency up to Hz 400 400
. embossing force N 100 100
. embossing stroke mm 5 5
. Marking speed up to 4 characters/sec 4 characters/sec
. Rating Volt 240 240
. Compressed-air bar 6 6
. Moving distance x/y/z 100 x 100 100 x 100 x 200
. Workpiece Ø max. mm – 200
. Workpiece weight max. kg 50 10
. Table size mm 300 x 300 500 x 300
. Chuck Ø mm – 80
. Height of points mm – 120
. Dimensions mm 300 x 650 x 350 500 x 650 x 350
. Weight approx. kg 18 25
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PC tabletop marking instruments and labels78440
ö78440 301LabelWriter 450Type Automatic printing of addresses in MS Word,Outlook, Palm. Thermo direct printing procedure,resolution 600 x 300 dpi, width of labels max.60 mm, printing width max. 56 mm. Prints up to51 labels per minute. Automatic retraction of firstlabel.Automatic back up of the respective label.Easy take-out of the labels thanks to the label eject,sleep mode. Supports -STAMPIT- of the DeutschePost (printing of stamps onto the labels). Prints barcodes. USB connection, compatible with PC's andMac's. Incl. of new Dymo Label V8 software.
78440 302 LabelWriter 450 DuoType The upper part is similar to Labelwriter 400 Turbowith all its functions: 600 x 300 dpi resolution for labels of highest quality.Width of labels max. 60 mm, printing width max. 56mm. Automatic retraction of first label and automaticback up of the respective label. Easy take-out of thelabels thanks to the label eject. Supports -STAMPIT-of the Deutsche Post (printing of stamps onto thelabels). Prints bar codes. USB connection. Compati-ble with PC's and Mac's. The lower part allows forprinting on endless tape with widths of 6, 9, 12, 19,and 24 mm. Automatic cutter. Easy insertion of thetape. Incl. of new Dymo Label V8 software.
78440 203-210 Paper labels Type White.Application For thermo-direkt printing with PC-table top markinginstruments type LabelWriter 400, Duo, 310 and320.
78440 301
78440 302
78440 203-210
Description Size rolls/ labels Suitable for 78440 …W x L mm box per roll type
LabelWriter 450 – – – – 301LabelWriter 450 Duo – – – – 302
Standard address labels 28 x 89 2 130 LW 400/Duo/310/320 203Large address labels 36 x 89 2 260 LW 400/Duo/310/320 204
Shipping labels 54 x 101 1 220 LW Duo/320 205Diskette and name labels 54 x 70 1 320 LW Duo/320 206
Suspended file labels 12 x 50 1 220 LW 400/Duo/310/320 208File labels, narrow 38 x 190 1 110 LW 400/Duo/310/320 209
File labels, wide 59 x 190 1 110 LW Duo/320 210
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7Cat.-no. 78450 78452 78453 78454Features Rhino 5200 in case LabelManager 360 D LabelPoint 260 P LabelManager 210 D
Print technology Thermotransfer Thermotransfer Thermotransfer Thermotransfer. Printing resolution dpi 180 180 180 180. max. number of lines 5 2 2 2. max. type height mm 18 13,5 3,9 + 5,5 9,6. printing speed mm/s - 10,0 10,0 6,8. cassette type ID1 D1 D1 D1. Tape width mm 6, 9, 12, 19 6, 9, 12, 19 6, 9, 12 6, 9, 12. Keyboard layout ABC QWERTZ ABC QWERTZ. number of keys – 63 56 57. RACE (hotkeys) x x x x. display number of characters – 2 x 16 13 13. display LC-display size mm – 66 x 36 56 x 28 60 x 17. number of characters/graphic icon – 196 272 196. number of fonts – 3 3 7. number of type sizes 5 6 6 6. number of font styles – 7 7 5. number of effects – 5 3 3 . Memory of last label – x x –. Lable memory 8 9 9 10. Dynamic memory – 10 9 –. preferred formats – 10 9 –. Cut-off manual automatic manual manual. Dimensions W x D x H mm 235 x 295 x 105 215 x 245 x 85 112 x 187 x 52 155 x 165 x 65. Batteries 6 Mignon AA Li-Ion rechargeable battery Li-Ion rechargeable battery 5 Mignon AA. Power adapter (as an option) x x x x
DYMO Rhino 5200 in case DYMO LM 360 D DYMO LP 260 P DYMO LM 210 D power adapter78450 … 78452 … 78453 … 78454 … 78455 …
201 301 101 101 101
Electronic Marking Devices DYMO
ö78450 - 78454 Type Marking computer for quick production of self-adhe-sive marking labels. 2-year warranty.
Note: Printing tape cartridges see cat.-no. 78456 - 78459.Batteries see cat.-no. 39900.
78450Rhino 5200 in caseTypeIn hard case with nylon tape 19 mm, white, vinyltape 9 mm, white, overview manual, CD-ROM user'smanual, Li-Ion rechargeable battery and batterycharger. Can be operated with 6 AA batteries (notincluded).ApplicationFor quick and professional printing of bar codes,labelling of wires, cables, buttons, modules andfixed lengths by means of hotkeys for industry,audio/video, security, maintenance, construction,electrotechnics, and data communication.
78452 LabelManager 360 DType In box with tape 19 mm/, black/white. Li-Ion rechar-geable battery and battery charger included.
78453 LabelPoint 260 P Type In box with tape 12 mm/, black/white. Li-Ion rechar-geable battery and battery charger included.
78454 LabelManager 210D Type In box with tape 12 mm/3 m, black/white. Withoutbatteries.
78455 Power adapter Application For cat.-no. 78450, 78452, 78453 and 78454.
78452
78453
78454
78455
78450
78450 - 78455
eng/OP
• Printing tape cartridges • Electric Engravers • Markers • Graviergeräte • Marking tools
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Printing tape cartridges ID1 for DYMO Rhino 520078456
78456
Printing tapes for DYMO
TypeTape cartridges D1, length of tape = 7 m.
Note: Also suitable for DYMO marking instruments typePocket, 1000, 2000, 3500, 4500, 5000, 5500.
78457 - 78459
78457 - 78459
Tape width 9 mm 12 mm 19 mmPrinting tape cartridge 78457 … 78458 … 78459 …
Colourblack/transparent 101 201 101
black/white 104 204 104blue/white 205red/white 206black/red 208
black/yellow 109 209 109
öApplicationPrinting tape cartridges ID1 for Rhino 5200.
78456 201-204 Type Made of nylon, length of tape 3,5 m.
78456 301-302 Type Made of polyester, length of tape 5,5 m.
78456 401-405 Type Made of vinyl, length of tape 5,5 m.
Electric Engravers
TypeFor connection to 230 Volt AC, transformer 40 VA,including cable, connector and grounding plate, inwooden box.
78460TypeEngraving handle and 3 engraving electrodes 1,2 x 25 mm included.ApplicationFor engraving metal.
78461TypeMetal engraving handle with 3 engraver electrodes1,2 x 25 mm and 1 engraving handle with 3 incan-descent loops included.ApplicationFor engraving metal, leather, plastics and woods.
78462 101Spare engraver handleFor marking metal.
78462 102Spare engraver handleFor engraving wood.
78463Spare engraving electrodes.Pack = 10 pcs.
78463 2011,2 x 25 mm.
78463 2021,5 x 25 mm.
78464 Earth clamp.
78461
Spare engr. handle Spare engr. electrodes Earth clamp78460 … 78461 … 78462 … 78463 … 78464 …
201 301 101 201 101102 202
78462 101 78462 102 78463 78464
78460 - 78464
Colour wide tape 78456 …mm material
yellow 12 nylon 201yellow 19 nylon 202white 12 nylon 203white 19 nylon 204white 12 polyester 301white 19 polyester 302white 12 vinyl 401white 19 vinyl 402
yellow 12 vinyl 403yellow 19 vinyl 404
red 12 vinyl 405
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Compressed-air marker
H78466 101Markers MST 31 MTypeExhaust air to the front. Air consumption 25 - 30l/min. Air input-hose inner Ø 4 mm. Frequency 500 -600 strokes/sec. Length of hose 2000 mm. Opera-ting pressure 6 - 7 bar. Air input-hose included. Thecompressed-air marker is patented with a newprinciple with triple the frequency of existingcompressed-air markers. With carbide engravingneedle. No harmful vibrations are transmitted to theuser.
ApplicationFor marking and labelling on metal, glass, plasticsand even on hardened tool steel.
78466 201Spare carbide engraving needle fine.
78466 202Spare carbide engraving needle medium.
78466 203Spare carbide engraving needle coarse.
78466 101
Type Tape width valve needle thickness 78466 ...mm type
MST 31 M medium rotary valve – 101Engraving needle – – fine 201Engraving needle – – standard 202Engraving needle – – coarse 203
78466
78466 201-203
Mini engraver
78469 101Mini engraverTypeRotational speed of spindle 12000 rpm tool shank2,35 mm, diamond tip 1,0 mm. with 2 batteries typeAAA.ApplicationFor easy marking of all surfaces (metal, glass,ceramics etc.).
Note:Batteries see cat.-no. 39900.
78469 102Spare engraving points, pack = 2 pcs.
78469 101
Type length Ø 78469 …mm mm
Miniature engraver 150 14 101Spare engraving points – – 102
78469
Electric metal marking tools
PICO 10-30-3/Timer Type Time controlled, with acoustic signal, overload andshort circuit protection, temperature limiter. Output30 VA, input 220 V~ - 50/60 Hz, outlet 12 V~ / AC.Complete set in plastic case, consists of: 1 marking punch, 2 connecting cables. 1 contact plate, 1 container for electrolyte, 1 marking tool, 1 cable for marking punch, 1 bottle of electrolyte, 1 bottle of Neutralin, 1 cable for contact plate with 1 alligator clip.
ApplicationFor long-lasting dark marking of products on brightmetals. Suitable for tools, e.g. round dies, millingcutters, drills, tool bits, sawblades, surgical instru-ments, for use in the chemical industry, gastronomy,plumbing and heating.
78474 102-107 Electrolyte for different applications, 500 ml.
78474 108 Neutralytes, 500 ml.
78474 109 Wax template.
78474
Application Contents 78474 …
PICO 10-30-3/Timer – – 201Electrolyte general purpose 500 ml 102Electrolyte stainless materials 500 ml 103Electrolyte brass and copper 500 ml 104Electrolyte aluminium 500 ml 105Elektrolyte galvanic surfaces 500 ml 106Electrolyte carbide 500 ml 107Neutralyte neutralising 500 ml 108
Wax template for self-marking 100 pcs. 109
78474
eng/OP
• Tool tag • Lead-Stamping Punch Pliers • Magnets
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Lead-Stamping Punch Pliers
78480Lead-stamping punch pliersTypeNickel-plated, with toggle lever-action and plastic-coated handles, not engraved.ApplicationFor lead seals.
78485Lead seals (cylindrical seals). Pack = 1000 pcs.
78490Sealing wireGalvanised, gauge 0,5 x 0,3 mm, in lengths of 20cm, bundle approx. 1/2 kg (= 1000 pcs).
78480
Lead-stamping punch pliers Lead seals Sealing wireLead seal Ø length 78480 … 78485 … 78490 …
mm mm8 125 101 201
10 175 102 202– – 101
78480 - 78490
High-power magnets
TypeCored hoop magnet with high magnetic force andthrough-hole for mounting, max. operating tempera-ture 450° C.
ApplicationFor holding, lifting, positioning and built-in purposes.
78605
Size A B C D Emagnetic force 78605 …mm mm mm mm mm N
1 20,0 15,0 7,5 20,0 5,2 45 2012 25,0 20,0 10,0 25,0 5,0 90 2023 30,0 23,0 11,0 30,0 5,0 118 2034 34,9 34,9 11,1 44,5 7,9 235 204
78605
Size shape a b cmagnetic force 78606 …mm mm mm N
11 round 6 20 – 4 20112 round 8 24 – 7 20213 round 10 30 – 12 20314 flat 20 10 5 6 20416 flat 60 15 5 20 20618 flat 75 15 10 14 208
Bar magnets78606
TypePack = 2 pcs.Axially magnetised, max. operating temperature450° C. Diameter / Ø: untreated. Tolerances: Length+/- 0,1 mm, cross-section, round +0/-0, 2 mm,cross-section, flat +/-0,2 mm. ApplicationBar magnets can be set up into any length byputting single magnets lengthwise together.
78606 201-203Round, pairs.
78606 204-208Flat, pairs.
78606 201-203
78606 204-208
ab
a c
b
Sets of tool tags
TypeEmbossed aluminium, with hole and continuousnumbering, set = 10 pcs. Round, with bead chain, 1mm thick, 30 mm Ø.
78475
Set numbered 78475 …from - to
1 - 10 10111 - 20 10221 - 30 10331 - 40 10441 - 50 10551 - 60 106
Set numbered 78475 …from - to
61 - 70 10771 - 80 10881 - 90 109
91 - 100 110without no. 111
78475
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Pot magnets
TypeShielded with threaded hole M 6, operating tempe-rature 450° C.ApplicationSuitable for mounting in equipment, for holding,clamping, assembling etc.
Note:Diagram1 = Adhesive surface.
78607
Size a x b c magnetic force 78607 …Ø x height mm N
21 17,5 x 16,0 M 6 26 10122 20,6 x 19,0 M 6 40 10223 27,0 x 25,0 M 6 61 10324 35,0 x 30,0 M 6 147 104
78607
Flat pot magnets
TypeShielded with through hole and counterbore onadhesive surface, max. operating temperature 450°C.ApplicationSuitable for mounting in equipment with low spaceconditions, for holding etc.
Note:Diagram1 = Adhesive surface.
78608
Size a x b c magnetic force 78608 …Ø x height mm mm N
31 19,1 x 7,5 3,7 30 10132 28,6 x 8,5 4,8 50 10233 38,1 x 10,4 4,8 130 103
78608
Button magnets
TypeWith split magnet surface and through-hole.ApplicationFor holding and positioning.
78611
78611
Size A x B C magnetic force 78611 …mm mm N
61 9,5 x 12,7 4,4 7 20162 12,7 x 19,1 4,8 19 20263 15,9 x 25,4 4,8 34 203
Ø 52002 …mm150 101
Magnetic dish52002
TypeRound, made of stainless steel. Thanks to the 2-sided magnetic action, the dish can be attached toall iron surfaces of, for example, tool carts, toolpanel, or lifting platforms. In order to protect thesurfaces, the magnetic surface is coated withrubber.ApplicationMulti-purpose magnetic dish with strong magnet,which securely holds small parts such as screws orwheel bolts.
52002
eng/OP
• Magnets
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Bar catching magnets material AlNiCo 500
TypeWith round AlNiCo-magnetic core. Smooth, with fittolerance h6. Surface galvanised, shielded system,operating temperature up to 450° C. Mountingpossibilities: pressing, shrinking, glueing.
Note:The overall length l can be shortened by themeasure h.
78621
78621
d h6 I h Weight magnetic force 78621 …mm mm mm approx. g N
6 10 2 2 1,7 2018 12 3 4 4,0 202
10 16 6 9 8,5 20313 18 7 17 12,0 20416 20 5 29 20,0 20520 25 6 57 45,0 20625 30 5 110 100,0 207
Flat catching magnets material neodym (NdFeB)
TypeMaterial neodym (NdFeB), extremely high magneticforce, surface galvanised, without thread, operatingtemperature up to max. 80°C.ApplicationMulti-purpose use in tools, moulded parts and asadhesive element.
78622
78622
d h Weight magnetic force 78622 …mm mm approx. g N
6 4,5 1,0 5 1018 4,5 1,5 13 102
10 4,5 2,5 25 10313 4,5 4,5 60 10416 4,5 6,5 95 10520 6,0 15,0 140 10625 7,0 22,0 200 10732 7,0 40,0 350 108
Flat catching magnets material hard ferrite
TypeMaterial hard ferrite, surface galvanised, with thread,operating temperature up to max. 200°C.ApplicationMulti-purpose use in tools, moulded parts, and asadhesive element.
78620
Ø d h Ø d1 I thread length Weight magnetic force 78620 …mm mm mm mm mm approx. g N
10 4,5 6 11,5 M 3 5 3 4 20113 4,5 6 11,5 M 3 5 5 10 20216 4,5 6 11,5 M 3 5 6 18 20320 6,0 6 13,0 M 3 5 11 30 20425 7,0 8 15,0 M 4 6 22 40 20532 7,0 8 15,0 M 4 6 32 80 20640 8,0 10 18,0 M 5 8 60 125 20850 10,0 12 22,0 M 6 10 110 220 21063 14,0 15 30,0 M 8 14 240 350 21280 18,0 20 34,0 M 10 14 520 600 213
100 22,0 22 43,0 M 12 20 940 900 214
78620
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Flat catching magnets material neodym (NdFeB)
TypeMaterial neodym (NdFeB), extremely high magneticforce, surface galvanised, with thread, operatingtemperature up to max. 80°C.ApplicationMulti-purpose use in tools, moulded parts, and asadhesive element.
78623
d h I d1 thread Weight magnetic force 78623 …mm mm mm mm approx. g N
6 4,5 11,5 6 M 3 1,5 5 1018 4,5 11,5 6 M 3 2,0 13 102
10 4,5 11,5 6 M 3 3,0 25 10313 4,5 11,5 6 M 3 5,0 60 10416 4,5 11,5 6 M 4 7,5 95 10520 6,0 13,0 8 M 4 16,0 140 10625 7,0 14,0 8 M 4 25,0 200 10732 7,0 15,5 10 M 5 48,0 350 108
78623
Bar catching magnets material neodym (NdFeB)
Typematerial neodym (NdFeB), extremely high magneticforce. Smooth, with fit tolerance h6. Shielded bymeans of brass casing. Operating temperature up to80° C. Mounting possibilities: pressing, shrinking,glueing.
Note:The overall length l can be shortened by themeasure h.
78624
78624
d h6 I h Weight magnetic force 78624 …mm mm mm approx. g N
6 20 10 4,5 10 1018 20 10 8,0 25 102
10 20 8 12,5 45 10313 20 6 20,0 70 10416 20 2 32,0 150 10520 25 6 60,0 280 10625 35 7 135,0 450 10732 40 5 250,0 700 108
Rod magnets
ApplicationFor removing metal chips and small metal partsfrom blind holes, threaded holes and other hard-to-reach places.
78632TypeBlind hole magnets with large stray effect. 5 bar magnets 1,6 - 11,0 mm Ø, in wooden box.
78633Rod magnets, single.
78632
78633
78632 - 78633
SetSet contents 78632 …
5-part 101
singleMagnet Ø x 78633 …Length mm
1,6 x 65 2013,0 x 90 202
5,0 x 130 203
Magnet Ø x 78633 …Length mm
8,0 x 150 20411,0 x 180 205
eng/OP
• Chip retrievers • Magnetic retrieving tools • Grippers • Magnets
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Magnetic Metal Chip Remover19390
Telescopic magnetic retrieving tools
TypeWith pocket clip.
78634
78634
Magnetic Length Magnet Ø 78634 …N mm mm6 575 6 101
Mini magnetic retrieving tools
TypeFlexible model, for extracting small metal items,even out from smallest cracks.
78635
Magnetic Length Magnet Ø 78635 …N mm mm3 400 4 201
78635
Magnetic retrieving tools
TypeWith flexible shaft and plastic handle.ApplicationFor extracting small metal and steel items such assplit pins, screws, nuts, rings, bolts etc., even wherethere is minimum accessibility.
78637
Magnetic force Length Magnet Ø 78637 …N mm mm
10 460 9 10118 520 12 102
78637
Flexible grippers78703
TypeWith flexible shaft, chrome-plated.ApplicationFor inserting split pins, small pins, screws, and nutsin hard-to-reach places and for gripping andretrieving of fallen items.
78703
Length of the flexible shaft claw opening 78703 …mm max. mm465 15 101
Application1 tool - 2 purposes: 1. removal of chips,2. lifting of small parts.The magnets move up and down inside of astainless rod. The strong magnet attracts the metalchips. Push the button and the chips fall off.
Length 19390 …mm400 101
19390
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Permanent pot magnets
TypeWith push-off spindle for simple removal. Nickel-pla-ted protective plate.ApplicationFor holding and clamping even heavy workpieces,for enabling the customer to make rigid or flexibleconnections. Also for use as rigid clamps for large
and heavy workpieces for welding and manufactu-ring work. For any special application.
78730
Size d1 h1 d2 magnetic force 78730 …mm mm mm N
73 70 64 M 8 880 203
d1
d2
h 1
78730
Hoisting permanent magnets
Type Compact design and low own weight. The perma-nent magnet does not require power, therefore noproblems during power outage. A safety factor of 3,5ensures safe use. Easily operatable on/off switchwith safety lock. Certificate included. Application Suitable for steel plates, blocks and rods, for castingand pressing moulds etc.
78740 101
Max. Capacity Min. Wall max. Capacity max. Ø max. A B C D E F G H Weight 78740 …flat kg thickness flat mm round kg round mm Length mm mm mm mm mm mm mm mm mm kg
100 15 45 150 1000 107 84 120 125 60 71 41 30 2,5 101300 25 135 250 1500 180 155 156 185 90 93 51 41 8,6 102600 30 270 350 2000 255 224 212 260 115 120 77 52 21,0 103
1000 40 450 450 2500 280 245 286 371 165 169 97 87 46,0 104
78740 102
78740 103
78740
78740 104
Short chucks by ATORN:
ATORN‘s high-quality clamping tools.
www.atorn.com
Performance requires quality.