7_0 Insulating Joints
Transcript of 7_0 Insulating Joints
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7.0.0.1
Introduction
Contents
Insulating joints
Overview
Joints in the pipe systems are primarily insulated with our oam packs. It is an easy-to-apply
method according to which a two-component oam liquid, ater mixing and illing, orms an
eective insulation with the same properties as in the rest o the pipe system.Other insulation methods may be a possibility in special cases.
Foam packs
General 7.1
Material saety data sheet 7.2
Storage and handling 7.3
Use o oam packs or SteelJoints 7.4
Use o oam packs or joints with welding plugs 7.5
Use o oam packs or shrink joints with patches 7.6
Use o oam packs or oaming in alu wrap 7.7 Alternative oam pack combinations 7.8
Tables with oam pack numbers
- Single pipes 7.9
- TwinPipes 7.10
- Copper pipe system 7.11
- Alu wrap 7.12
Other insulation methods
Insulation shells 7.13
Can oam 7.14
Machine oam 7.15
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7.1.0.1
Application
Description
Insulating joints
General - Foam pack
Joints in the pipe systems are primarily insulated with our oam packs.
It is an easy-to-apply method according to which a two-component oam liquid, ater mixing
and illing, orms an eective insulation with the same properties as in the rest o the pipe
system.
Foam packs which are stored in accordance with stated rules have a time limit or use o 12
months, counting rom the stated production week.
Foam packs are supplied in pre-dosed pack-
ings whose oam liquid quantity and ratio o
mixture are controlled by the automatic illing
process in the actory.
The numbering on the oam pack cartons
corresponds to the numbering on/at each
joint type.
However, as each joint type has many appli-
cation possibilities, only the most common
joint types are provided with numbering, so it
must be ensured that the joint corresponds
to the actual application.
Otherwise the table numbers in this manual
section must be used..
Each carton is marked with installationinstructions, inormation about contents and
storage as well as saety data.
The carton contains a multi-ply plastic bag,
divided into two sections which are sepa-
rated by a clip bairrier.
The brown liquid (A) (isocyanate) is in a
completely diusion-tight section, in which
aluminium oil orms part o the construction
o the bag.
The clear liquid (B) (polyole) is in a trans-
parent section which makes it possible
visually to control that the mixing o the
liquids has been carried out correctly.
Also see the saety instructions on the
carton.
0 7 0 0 0
0 0 0 0 0 8 1 5
4 8 0 9
5
5
B
A
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7.1.0.2
Insulating joints
General - Foam pack
Foam pack carton
Symbol of cartonrecycling
Smoking not allowed, whenworking with polyurethaneliquids
Temperature curves ofthe limited time for use
Instructions formixing and fillingtime
Description of health riskplus safety and first aidmeasures in differentlanguages No. of foam pack
size
Directionsfor use
Opening the foampack carton. Pullin accordancewith the directionindicators
Product decla-ration in differentlanguages
Production week/ production year
Part no.
LOGSTOR Fredericia A/STreldevej 191 DK-7000 Fredericia Phone + 45 76 23 30 00
t ° C
1 0
1 5
2 5
3 0
3 0
2 5
2 0
1 5
7 0
6 0
5 0
4 5
4 0
2 0
2 0
s e c.
s e c.
3 4 9 5
5
1 2 3
0 7 0 0
0 0 0 0 0 0 8 1 0 5
4 8 0 9
5
Phone +48 32 37 38 100 Emergenc y Phone +45 99 66 10 00
LOGSTOR Polska Sp. Z.o.o ul. Handlowa 1, PL-41-807 Zabrze
Emballagen åbnes først ved brug - Opbevar etiketten tilproduktet er opbrugt.Do not open the packaging before use - Keep the label until theproduct has been used up.
aufbewahren bis das Produkt aufgebraucht ist.Nie otwierac opakowania przed uzyciem. Zachowac etykiete dozuzycia produktu.
Die Verpackung nicht vor Anvendung öffnen - Das Etikett
P h o n e + 4 8 3 2 3 7 3 8 1 0 0 E m e r g e n c y P h o n e + 4 5 9 9 6 6 1 0 0 0
L O G S T O R P o l s k a S p . Z . o . o u l . H a n d l o w a 1 , P L - 4 1 - 8 0 7 Z a b r z e
Transportcode UN 1866
Description,
continued
The clip barrier is removed by pulling at both sides o the bag and then the liquids mingle. The
liquids are mixed by shaking the bag thoroughly at the same time as the built-in mixing stick is
used or stirring.
Note! Each country poses its speciic requirements to education/training and use o personal
protective equipment or working with polyurethane oam. The customer or his representative
is responsible or the compliance with these requirements.
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7.2.0.1
Background
Material safety
data sheet
Insulating joints
Material safety data sheet for foam pack
It is a requirement in all EU countries that material saety data sheets are issued when using
hazard classiied products.
Consequently, a material saety data sheet is an integrated part o the product “oam pack”.
It must always be at the user's disposal and may ollow material deliveries or be orwarded
separately by mail, ax and via data network.
Example The material saety data sheet contains 16
items o inormation SAFETYDATASHEETPr oduc tna me FOAM PA CK Ve rs ion no .: 1 Page5/5
C r ea t ed : 1 0- 0 1- 20 0 8D a te o f re v is i on : 1 0- 0 1- 2 00 8 D a te o f pr i nt i ng : 1 0- 0 1- 2 00 8
UsesandRestrictions:
Individualswitmoresusceptibilitytodermatitisshouldnotbeselectedtoworkisocyanates.Nottobehandledbypersonsundertheageof18 years.
SpecialEducation:The useroftheproductmustbethoroughlyinstructedinworkingwiththeproduct,thedangerouspropertiesoftheproductandthenecessarysafetymeasurements.
OTHERINFORMATION:
R phrases:R 1 1 H i gh l y fl a mm a bl e .R 2 0 H a rm f ul b y i nh a la t io n .R 5 2 H a rm f ul t o a qu a ti c o rg a ni s ms .R5 3 Ma yca use lo n g- te rmad ve rse e ffe ctsin th e a qu a ti cen vi r on me nt.R36/37/38 Irritatingtoeyes,respiratorysystemandskin.R4 2 /4 3 Ma yca use se n si ti sati o n b yinh a lati o n a nd skin con ta ct.
Final remarks:
Thissafetydatasheetiscompiledonthebasisof informationfromthesupplierandinaccordancewithEUlegislation.Theusersworkingconditionsisoutsideourknowledgeandcontrol,wedrawtoyour attentionthatit'salwaystheusersresponsibilitytotakethenecessaryprecautionsandfollowthegivenlegislation.
References:CHIP3:Chemicals(HazardInformationandPackagingforSupply),Regulations2002(SI2002/1689)andaccompanyingdocumentation.EH40/2005OccupationalExposureLimits.COSHH:TheControlofSubstancesHazardoustoHealthRegulations2992
andsubsequentamendments.ECRegulationno.1907/2006.REACH.HSEINDG38810/03C650(Workingwith2-packisocyanatepaints).
Drawn up by:pbbtrottersaps
QAah01-2008Updatedby:pbb
16.
SAFETYDATASHEETP rod uc tnam eF OAM PAC KV er sio nn o. :1 Pag e4/5C r ea t ed : 1 0- 0 1- 2 00 8 D at e o f re v is i on : 1 0- 0 1- 2 00 8 D a te o f p ri n ti n g: 1 0 -0 1- 2 00 8
Accumulation:
NotKnown.
Generalinformation:Preventmaterialfromenteringdrains,streams,lakesetc.
DISPOSALCONSIDERATIONS:
Disposalconsiderations:Deliveredtodisposablecentreaccordingtothelocalregulations.
Wastecode: 070213wasteplastic
080501wasteisocyanates
Generalinformation:EAK070213shouldbeusewhenit isinamixtureorthe wastefromtidingupinsection6.
TRANSPORTINFORMATION:
ADR/RID UNno. 1866Class: 3Packaginggroup: IIHazardIdentification: 33ProperShippingName: RESIN SOLUTION
IMDG-CODE UNno. 1866Class: 3Packaginggroup: IIEmS: F-E, S-EProperShippingName: RESIN SOLUTION
IATA UNno. 1866Class: 3Packaginggroup: IIProperShippingName: RESIN SOLUTION
Generalinformation:ThisTransportinformationisonlyrelevantforPolyol(componentB).Isocyanate(componentA)isnotcomprisedbytransportregulationsofdangerousgoods.
REGULATORY INFORMATION:
Speciallabelling:Containsisocyanates.
C on ta in s: I soc yan at e( co mp one nt A):Diphenylmethane-4,4´-diisocyanate,isomersandhomologuePolyol(componentB): Polyolwithcontainsofcyclopentane
Labelling: Isocyanat(componentA): Diphenylmethane-4,4´-diisocyanate,isomersandhomologue
R 20 H ar mf ul by in ha la ti on .R3 6 /3 7 /38 Ir r i ta ti n g to eye s,re sp i r ato r ysyste ma n d skin .
R4 2 /4 3 Ma yca use se n si ti sati o n b yinh a lati o n a nd skin co nta ct.S 23 D o no t br ea th e va po ur /s pr ay .
S 4 5 In ca se o fa ccid en to r i fyo u fee lu n wel l ,se e kmed icala d vi ce imme dia tel y( sh ow
thelabelwherepossible).
Xn
HarmfulS 3 6/ 3 7 W e ar s u it a bl e p ro t ec t iv e c lo t hi n g an d g lo v es .
Polyol(componentB):R1 1 H ig hl yf la mm ab le.
S 9 K e ep c o nt a in e ri n a w el l -v e nt i la t ed p l ac e .S 16 K e ep a w ay f r om s o ur c es o f i gn i ti o n - N o s mo k in g.
F
Highlyflammable
S 3 3 T a ke p r ec a ut i on a ry m e as u re s ag a in s t st a ti c d is c ha r ge s .
14.
13.
15.
SAFETYDATASHEETPr odu ct nam eFO AM PAC KV er sio nn o. :1 Page 3/5
C r ea t ed : 1 0- 0 1- 2 00 8 D at e o f re v is i on : 1 0- 0 1- 2 00 8 D a te o f p ri n ti n g: 1 0 -0 1- 2 00 8
PHYSICAL AND CHEMICAL PROPERTIES:Is oc ya na te (c om pone nt A) P oly ol ( c om pone nt B)
Form: Liquid Liquid
Colour: Brown Clear, yellowing
Odour: Weak Weak
Density: 1,23 g/cm³ 1,04 g/cm³
Explosion limits: - 1,1-8,7 % (Cyclo pentane)
Boiling point: - > 48°C (Cyclo pentane)
Flash point: > 200°C 8°C
Melting point < 0°C <-10° C
Ignition temperature: > 4 00 °C 3 80 ° C ( Cy clo pe nt ane )
Vapour pressure 1 hP a ( 20 °C ) 3 45 h Pa (2 0° C) (C y cl o p en ta ne )
Viscosity: 2 00 mP a( 20 °C ) 6 90 mP a( 23 °C )
Water solubility: No No
STABILITYANDREACTIVITY:
Stability:
Isocyanate(componentA):Polymerisationoccursby200°C.ThepolymerisationwilldevelopCO2.Polyol(componentB):Theproductisstableifitis handledandstoredaccordingtosection7.
Conditionstoavoid:Temperatureabove40°C.
Substancestoavoid:
Oxidizingagentsandacids.Bases.Alcohols.Amines.Isocyanate(componentA):Isocyanatesreactsstronglywithwaterunderaheatingdevelopment.
HazardousDecompositionProducts:Whenheatedtohightemperatures,orincaseoffire,theproductcanliberatetoxicgases/vapoursof:Carbonoxides,nitrogenoxides,isocyanate,compoundofcyanides.
HardeningtimeforIsocyanates.5minutesat20°C
TOXICOLOGICALINFORMATION:
Inhalation:Isocyanate(componentA):Mayirritaterespiratorytractandmaycausecoughing,asthmaticbreathinganddifficultyinbreathing.Polyol(componentB):Vapoursmaycausebluntnessanddizziness.
Contact with skin:Irritatingtoskin.
Contact with eyes:Irritatingtoeyes.
Ingestion:
Ingestionmaycausenauseaandqueasy.
Chronic effects:
Isocyanate(componentA):Maycausesensitisationbyinhalationandskincontact.Polyol(componentB)Inhalationofvapoursmaycausedrowsiness,dizzinessandcancausedamagetothecentralnervoussystembyproloungedexposure.
ECOLOGICALINFORMATION:
Ecotoxicity:Noneknown.
Mobility:Isocyanate(componenetA),Polyol(componenetB)andthemixturearenotsolubleinwater.Thereforethereisnomobilityin water.
Degradability:Isocyanate(componentA):Bio-degradation:Difficult.Polyol(componentB):Bio-degradation:Difficult.
9.
10.
11.
12.
SAFETYDATASHEETPr odu ct name FOA MP AC KVe rs ion no .: 1 Page 2/5
C r ea t ed : 1 0- 0 1- 2 00 8 Da t e of r e vi s io n : 10 - 01 - 20 0 8 D a te o f p ri n ti n g: 1 0 -0 1- 2 00 8
Special protective equipment:
Wear self-contained breathing apparatus and full protective gear when extinguishing fire.
General information:
If it is wit hout risk containers should be removed from the area where there is a risk of fire.
6.ACCIDENTAL RELEASE MEASURES:
Personal precautions:
Remove all ignition sources and ensure sufficient ventilation. Avoid inhalation of vapours/aerosols and contact with skin and
eyes. Unauthorized persons are forbidden to enter. Regarding personal protection- see section 8.
Prevent material from entering drains, streams, lakes etc.
Environmental precautions:
Absorb spill with non flammable, absorbing material, e.g. sand, soil, vermiculit, and place in suitable disposable container (section 13). The container should not be closed caused by the developing of CO2 from the waste. The container should be
under observation. Keep it in the open container outside. The total time of reaction: 7-14 days. Dispose according to section
13.
Methods for cleaning up:
7 . HANDLING AND S TORAG E :
Handling:
Avoid inhalation of and contact with product. Eating, drinking, smoking or storage of food, drinks and tobacco must not take
place where there is a risk of contamination of the product. Wash hands before any breaks and after working hours. Ensureadequate ventilation. Local mechanical exhaustion could be necessary. Take measures to prevent static electricity. Ensure
access in the working area to "rinse the eye" f acility. Ensureaccess to ample water, shower facility and changing-room.
Personal protective equipment: Refer to section 8.
Storage:
Store securely, away from children, away from food, animal foodstuffs, medicaments or the like. Stored in temperatures
between 10 and 40°C. Keep the product away from ignition sources, oxidizing agents and strong acidic and basic substances.
Follow the HSG51 "The storage of flammable liquids in containers."
8. EXPOSURE CONTROLS/PERSONAL PROTECTION:
Engineering Control Measures:
All work must be planned with a view to limit the breathing of fumes and the exposure to the skin. Ensure adequate ventilation.
There must be access to ample supplies of water and eye wash bottles.
Respiratory Protection:
In poor ventilated areas use fresh air equipment.
Hand Protection:
Use protective gloves of nitril rubber, butyl or any suitable material. Break through time > 480 min. Follow the glove
manufacturer's recommendations on use and replacement.
Eye protection:
Use protective goggles or face shield.
Skin Protection:
Use special working clothes.
General information:
The employer has a duty to ensure that pregnant women are not exposed to any influences, which may be a risqué to the
unborn child.
Occupational Exposure Limits:
The general exposure limits of all isocyanates are 0,02 mg/m³. EH40/2005 Workplace exposure limits.
SAFETYDATASHEETPr odu ct nam eF OAM PAC KV er sio nn o. :1 Pag e1/5C r ea t ed : 1 0- 0 1- 2 00 8 D at e o f re v is i on : 1 0- 0 1- 2 00 8 D a te o f p ri n ti n g: 1 0 -0 1- 2 00 8
enFOAMPACK1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING:
Product Name: FOAM PACK
Emergency telephone number :
Dial 999 in case of a emergency, or NHS Direct for advice 0845 4647 (GB).
Both services are available 24 hours.
Supplier:LOGSTOR A/S
Danmarksvej 11
DK-9670 Loegstoer
Telephone no.: 0045 99 66 10 00
Responsible for the Safty Data Sheet
E - ma i l: t i t@ l og s t or . c om
Uses:
Insulation for district heating joints
2. HAZARDS IDENTIFICATION:
Main Toxicological and Ecological hazards:
Isocyanate (component A): Harmful by inhalation. Irritating to eyes, respiratory system and skin. May cause sensitisation by
inhalation and skin contact.
Polyol (component B): Highly flammable.
3. COMPOSITION/INFORMATION ON INGREDIENTS:
Isocyanate (component A) CAS no: 9016-87-9
Polyol (Component B) contains CAS no: 287-92-3
Contains:
CAS number: %: Note:C h em i ca l N a m e : C l as s if i ca t io n :EC-no.:
diphenylmethane-4,4'-di-
isocyanate, isomers and
homologue
Xn,Xi R20, R36/37/38,
R42/439016-87-9 100%
c yc lo p en ta ne F R 11, R52 ,R 532 8 7- 9 2- 3 2 0 6- 0 16 - 6 < 1 0 %
4. FIRST AID MEASURES:
General information:
In case of doubt or if the symptoms are continuous, seek medical advice.
Inhalation:
Move the injured person into fresh air, if symptoms are continuously seek medical aid. If the patient is conscious examine if
patient is breathing. If the unconscious person is breathing, lay person in recovery position and keep warm with blankets or the
like. If breathing has stopped, apply artificial respiration. Seek medical attention.
Contact with eyes:
Open your eye wide. Make sure to remove any contact lenses. Immediately flush eyes with water for at least 10 minutes. Seek
medical attention.
Contact with skin:
Remove contaminated clothes immediately, and wash skin thoroughly with soap and water. Always end cleansing with
applying moisturising cream to degreased skin. Obtain medical attention if irritation continues.
Ingestion:
Rinse mouth with water. Drink afterwards plenty of water. Seek medical attention.
Burns:
Polyol (component B): Flush with plenty of water until pain ceases. Whilst flushing with water, remove all loose clothing from
area of burns. If medical treatment is necessary, continue flushing until medical trained staff takes over treatment.
5. FIRE-FIGHTING MEASURES:
Suitable extinguishing media:
Fire is extinguished with water fog, foam, powder or carbon dioxide.
Do not use full jet of water. The fire will spread.
Extinguishing media that must not be used:
If heated or in case of fire t oxic fumes are formed.
Special hazards:
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7.3.0.1
Overview
Liquid tempera-
ture/Storage
Liquid tempera-
ture in insulation
box
Liquid tempera-
ture in carton
Insulating joints
Storing and handling foam pack
Besides the correct dosing o oam liquids which is ensured through the illing in the actory
and through the numbering o oam pack sizes on joints and cartons, there are 4 actors
which are important or a correct oaming process:· Liquid temperature
· Job-site temperature
· Dry joints
· Mixing
It is very important to keep the temperature
o the oam liquids within certain limits to
obtain a homogeneous oam quality.
As the reaction time o the oam liquids
depends on the storage temperature (1), the
mixing (2) and illing times (3) vary.
They appear rom the oam pack carton.
It is best to keep oam liquids in storage
rooms at a temperature o 16-22°C.
On condition that the cover o the insulation
box is always replaced immediately ater tak-
ing a carton rom it, the insulation box can
keep the oam liquids hot or cold throughout
an ordinary working day, i.e. eight hours.
When the carton is removed rom the insula-
tion box a correct temperature o application
can be kept or approx. two hours.
Symbol key to the shown igures:
tree = job-site temperature
house = storage temperature
The shown igures are ound on every insu-
lation box and carton.
˚C ˚C81132x1323.96
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°C°C
0 7 0 0 0 0
0 0 0 0 8 1 5
4 8 0 9
5
t°C
10 25
30 20
70
20
20
3 4 9 5
5
1
2
3
15 30
25 15
60 50 45 40
sec.
sec.
°C
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7.3.0.2
Reheating and
cooling
Diagrams of
heating and cool-
ing times
Job-site tempera-
ture
Dry joints
Insulating joints
Storing and handling foam pack
I the actual liquid temperature nears or exceeds the allowable working temperature limits, the
liquids must be reheated/cooled by storing them in a storage room at a temperature o
16-22° C.
Note that reheating and cooling take a long time because o the insulation box.
From the ollowing diagrams the necessary heating/cooling time appears.
Moisture in a joint gives a poor oam quality.
Thereore, always see to it that
- the joint area is dry, beore the joint is installed
- avoid oaming during rainy weather. I necessary use a tent.
- oam the joint the same day it has been installed.
Heating/cooling time o oam liquids in insu-
lation box
I the job-site temperature is down to +10°
C, then insulation is carried out as described
on the carton, the label o the itting or in this
manual.
I the temperature is below +10° C, then
the itting/joint parts - particularly the lower
halves - must be preheated with a sot gas
lame to 30-40° C.
I hot water is circulating in the pipeline, it
suices that the itting parts have reached a
temperature o approx. +20° C.
Heating/cooling time o oam liquids in car-
ton
house = room temperature 20° C
clock = heating/cooling time in hours
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1 5 4
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Mixing
Heated service
pipes
Insulation o joints on heated service pipes results in a quicker oaming process and a higher
oam pressure, especially i the insulation is carried out on a hot summer day.
Under these working conditions the ollowing precautions should be taken:
- when using the oam, the liquid temperature must not exceed 15° C.
The liquid temperature is controlled through storing at a suitable room temperature or the
necessary time beore application o the liquids.
- the mixed oam liquids are quickly pressed into the joint, as the oam has a shorter reaction
time in a heated joint.
- to prevent the development o condensed water on the inside o the single ittings, the joints
must be oamed one hour ater installation at the latest.
Moisture in a joint will increase the oam pressure urther and result in a poorer oam quality.
- the installation site is shielded against sun heating, especially in the summer.
t°C
10 25
30 20
70
20
20
3 4 9 5
5
1
2
3
15 30
25 15
60 50 45 40
sec.
sec.
°CCareul mixing ensures a homogeneous
oam quality and thereore a correctly illed
joint.
Dependent on the liquid temperature (the
lower the liquid temperature, the longer the
mixing time) the two liquids are careully
shaken and mixed togehter or 15-30 sec-
onds until the mixture has a homogeneous
light brown colour.
The insulation process is described as a
strip on the carton and on the label o the
itting.
7.3.0.3
Insulating joints
Storing and handling foam pack
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7.4.0.1
Application
Requirements to
the foaming area
Tools
Insulating joints
Using foam packs for SteelJoints
Foam packs are used or correct insulation o joints, bends, branches etc. ater joint installa-
tion has been completed.
The joint installation must be inished and leakage tested.
The installation area must be clean and dry. Consequently, insulation must be carried out as
soon as possible ater the joint has been installed and no later than the same day.
When insulating the ollowing tools should be used:
Tools: Used for: Illustration:
Hammer (1.5 kg) Dual plugs
Tightening tool Dual plugs
(Alternatively use
a 17 mm ring spanner
and a screw driver).
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Bend
Position of
foaming holes
Taper lock joint
It is important that the oaming holes always ace upwards (12 o'clock position). The oam
liquid should always be illed into the lower illing hole o the joint to ensure an optimum
venting.
45° branch
90° branch
Branch saddle
7.4.0.2
Insulating joints
Using foam packs for SteelJoints
Straight taper lock branch
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7.4.0.3
Venting plugs
Correct foam
number
Opening carton
Insulating joints
Using foam packs for SteelJoints
Fit the dual plugs into the other oaming
holes o the joint.
The dual plug consists o:a. a venting part and
b. an expansion part.
The holes in the venting part ensure that the
air can escape quickly and easily during the
oaming process.
1. In most cases the oam pack number to
use appears rom the label on the joint.
The carton must be marked with the cor-responding oam pack number.
Otherwise, see section 7.9 in this manual.
I oaming requires more than one oam
pack, the contents o the packs are poured
into both holes simultaneously.
The cartons with oam packs must be stored
in the insulating box until use.
Remember to replace the cover o the box to
maintain the correct liquid temperature.
2. Open the carton by pulling the perorated
lap in the direction o the arrow.
3. Open up the carton by pulling in the two
holes.
The expansion part is used or tightening
ater oaming has been completed and the
oam has hardened.
a)
b)
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7.4.0.4
Mixing foam
liquids
Filling in foam
liquid
Insulating joints
Using foam packs for SteelJoints
2
1
4. Pull at both sides o the bag and remove
the clip barrier, so the two liquids mix.
6. Place the nozzle in the open illing hole -
the lower hole o the joint.
7. Press the mixing stick into the nozzle
which is supported by one hand.
8. Twist the mixing stick back and orth
several times until the plastic membrane
breaks.
It is important that the penetration is thor-
ough, so that the liquids can easily run down
into the joint.
5. Mix the liquids by shaking the bag vigor-
ously and stirring the two liquids with the
built-in mixing stick at the same time.
Mix the oam liquids careully or the
number o seconds, appearing rom the
table on the carton, until the liquid mixture
is homogeneous light brown.
Hold the mixing stick, not the nozzle.
9. Squeeze the oam liquid into the joint
and latten/wring the bag during illing,so that no air pockets appear behind the
liquid in the bag.
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Venting and
hardening
Sealing with
expansion plugs
!
min. 30 min.
10. Fit the venting part o the dual plug into
the illing hole.
Proceed with the next joint. The oam liquid
expands in the joint, orcing the air through
the venting part.
When the ventilation is complete, a little oam
will be orced through the venting holes.
The insulation o the joint is complete, when
the oam appearing at the holes is hard.
11. Turn the plugs and drive in the expansion
part later the same day, however at the
earliest 30 minutes ater the hardening o
the oam.
When turning the plug, tools which may
damage the edge o the hole must not be
used.
12. Press the plug against the edge o the
oaming hole to break any back pressurerom the oam insulation.
13. Tighten the nut using the astening tool.
Note! The red plastic part must not be turned
during tightening.
Always turn the dual plug the same day
oaming has been carried out.
It is recommended to use the plug spanner
(see Tools) which combines screwdriver and
ratchet spanner.
7.4.0.5
Insulating joints
Using foam packs for SteelJoints
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Inspection 1. Tightness o the joint
During oaming, oam must only be orced
through the holes o the venting part. I
oam appears at the suraces o the joint,
then the joint is untight and must be reit-
ted.
Untight joints can be avoided by leakage
testing them beore oaming. Use the leak-
age testing equipment.
2. Correct oaming
Foam remnants in the venting hal o the
dual plug ensure that suicient oam liquidhas been used and, consequently, that the
joint is completely illed with oam.
3. Sealing
The plug is properly tightened, when the
bottom o the screw slot on the expan-
sion plug is lush with the ace o the nut.
With these inspection possibilities the itter
and the supervisor can with certainty check,
i the work has been carried out correctly.
By means o the empty oam packs the
supervisor can also check i the right
number has been used, and i the entire
quantity o oam liquid has been illed into
the joint.
7.4.0.6
Insulating joints
Using foam packs for SteelJoints
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7.5.0.1
Application
Tools
Insulating joints
Using foam packs for joints with welding plug
This section describes the correct insulation with oam pack o joints, sealed with welding
plugs: BandJoints, EWJoints and BSJoints.
When oaming and sealing the joints, the ollowing tools should be used:
Tool: Used for: Illustration:
BandJoint
Plug box with Venting plugs and
complete tool set conical welding
plugs
Venting holes/ plugs
a b
12It is important that the illing holes always
ace upwards (12 o'clock position).
The oam liquid should always be illed into
the lower illing hole o the joint to ensure an
optimum venting.
The holes in the venting plug ensure that theair in the joint can escape quickly and easily
during the oaming process.
a. BandJoint
b. EW- and BSJoint
(ø 25 mm holes must be drilled prior to
oaming)
EW- and BSJoints
- Drilling machine Drilling venting/illing
with 25 mm cup bit and plug holes
- Plug welding tools Installing welding
plugs
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7.5.0.2
Correct foam
pack number
Opening carton
Insulating joints
Using foam packs for joints with welding plug
1. Find the relevant oam pack number on
the label o the joint or in section 7.9 in
this manual. The cartons must be marked with the cor-
responding oam pack number.
I oaming requires more than one oam
pack, the contents o the packs are poured
into both holes simultaneously.
To acilitate the illing an additional hole (ø
17.5 mm drill) is made, so the air in the joint
can escape quicklier.
The edge o the hole is bevelled.
The cartons with oam packs must be stored
in the insulating box until use. Remember to
replace the cover o the box to maintain the
correct liquid temperature.
2. Open the carton by pulling the perorated
lap in the direction o the arrow.
3. Open up the carton by pulling in the two
holes.
Mixing foam
liquids4. Pull at both sides o the bag and remove
the clip barrier, so the two liquids mix.
5. Mix the liquids by shaking the bag vigor-
ously and stirring the two liquids with the
built-in mixing stick at the same time.
Mix the oam liquids careully or the
number o seconds, appearing rom the
table on the carton, until the liquid mixture
is homogeneous light brown.
Hold the mixing stick, not the nozzle.
11
LOGSTORA/S· Tel. +45 99 66 10 00 ProductCatalogue · 2009.05
15.2.6.1
Series 1 pipes
ø225-800 mm
Straight joints
Series 2 pipes
ø225-800 mm
Straight joints
Foam pack
Foam pack numbersforband joint, medium
Series 1 pipes
ø225-315 mm
Band joint
branch
The listbelow detailsw hichfoam pack numbersto use forthe different Series1 pipes.
The listbelow detailsw hichfoam pack numbersto use forthe different Series2 pipes.
DimensionJointtype outercasing, ø mm
225 250 315 400 450 500 520 560 630 780 800
Band joint 7 8 9 11 2x 9 12 2x 9 12 10+11 12+ 13 10+ 13
Bandjoint, long 8 9 10 12 12 13 10+11 10+11 10+12 2x13 12+13
Band joint , E 9 10 11 10+ 11 13 10+ 12 13 10+ 12 10+ 13 2x 12+ 13 2x 13
Bandjoint, Elong 10 10 2x9 13 10+12
Thislistdetails whichfoam pack numbersto
use forthe differentSeries1 pipes.
DimensionJointtype outercasing, ø mm
225 250 280 355 450 500 520 560 630 710 800
Band joint 8 9 9 11 12 10+ 11 10+ 11 10+ 11 10+ 12 12+ 13 12+ 13
Bandjoint, long 9 10 10 2x9 13 10+12 10+12 10+12 12+13 2x13 2x12+13
Band joint , E 10 11 11 12 10+ 13 10+ 13 10+ 13 10+ 13 12+ 13 2x 12+ 13 2x 12+13
Bandjoint, Elong 11 11 2x9 10+11 10+13
590/77 8 9 10
590/90 9 9 10
590/110 9 9 10
590/125 10 10 11
590/140 10 10 11
Repairjoint:
720/77 9 10 11
720/90 10 10 11720/110 10 10 11
720/125 10 11 2x9
720/140 11 11 2x9
Lengt hof D imension, ma inp ipe
mainpipe casing outercasing ø mm
Lmm/ø branchmm 225 250 315
0700000000815 4809 11
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7.5.0.3
Filling in foam
liquid
Venting and hard-ening
Removing vent-
ing plug
Insulating joints
Using foam packs for joints with welding plug
1
2
30 min.a b
6. Now place the nozzle in the open illing
hole - the lower hole o the joint.
7. Press the mixing stick into the nozzle
which is supported by one hand.
8. Twist the mixing stick back and orth
several times until the plastic membrane
breaks.
It is important that the penetration is
thorough, so that the liquids can run down
into the joint.
10. Fit the venting plugs into the illing holesater illing is completed.
Proceed with the next joint. The oam liquid
expands in the joint, orcing the air through
the venting plug.
When the ventilation is complete, a little oam
will be orced through the venting holes.
The insulation o the joint is complete when
the oam appearing at the holes is hard.
11. Remove the plug later the same day,
however at the earliest 30 minutes ater
the hardening o the oam.
a. BandJoint
b. EW- and BSJoint
2
1
9. Squeeze the oam liquid into the joint and
latten/wringthe bag during illing, so thatno air pockets appear behind the liquid in
the bag.
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7.5.0.4
Insulating joints
Using foam packs for joints with welding plug
Installing welding
plugs12. Install welding plugs as described under
the individual joints.
The joint is now complete.
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7.6.0.1
Application
Tools
Insulating joints
Using foam packs for shrink joints with patches
This section describes the correct insulation with oam pack o joints, sealed with expansion
plugs and patches: SX, SXB, SXT, B2S, (partly) T2S and ittings or oaming.
When oaming and sealing these joints, use the ollowing tools:
Tools: Used for: Illustration:
Drilling machine Venting and illing
with 25 mm cup bit holes
Gas burner - Surace activation
- Patch heating
Hammer Installing wedge
plug
Combination tool, 3P - Dismounting vent-
ing plug
- Heating, plac-ing and securing
patch
Venting holes/
plugs
a b
12It is important that the illing holes always
ace upwards (12 o'clock position).
The oam liquid should always be illed into
the lower illing hole o the joint to ensure an
optimum venting.
The holes in the venting plug ensure that the
air in the joint can escape quickly and easily
during the oaming process.
a. SX-, SXB- and SXTJoint
b. B2S, T2S and end ittings
(ø 25 mm holes must be drilled prior to
oaming)
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7.6.0.2
Insulating joints
Using foam packs for shrink joints with patches
Correct foam
pack number
Opening carton
1. Find the relevant oam pack number on
the label o the joint or in section 7.9 in
this manual. The cartons must be marked with the cor-
responding oam pack number.
I oaming requires more than one oam
pack, the contents o the packs are poured
into both holes simultaneously.
To acilitate the illing an additional hole (ø
17.5 mm drill) is made, so the air in the joint
can escape quicklier.
The edge o the hole is bevelled.
The cartons with oam packs must be stored
in the insulating box until use. Remember to
replace the cover o the box to maintain the
correct liquid temperature.
2. Open the carton by pulling the perorated
lap in the direction o the arrow.
3. Open up the carton by pulling in the two
holes.
Mixing foam
liquids4. Pull at both sides o the bag and remove
the clip barrier, so the two liquids mix.
5. Mix the liquids by shaking the bag vigor-
ously and stirring the two liquids with the
built-in mixing stick at the same time.
Mix the oam liquids careully or the
number o seconds, appearing rom the
table on the carton, until the liquid mixture
is homogeneous light brown.
Hold the mixing stick, not the nozzle.
11
LOGSTORA/S· Tel. +45 99 66 10 00 ProductCatalogue · 2009.05
15.2.6.1
Series 1 pipes
ø225-800 mm
Straight joints
Series 2 pipes
ø225-800 mm
Straight joints
Foam pack
Foam pack numbersforband joint, medium
Series 1 pipes
ø225-315 mm
Band joint
branch
The listbelow detailsw hichfoam pack numbersto use forthe different Series1 pipes.
The listbelow detailsw hichfoam pack numbersto use forthe different Series2 pipes.
DimensionJointtype outercasing, ø mm
225 250 315 400 450 500 520 560 630 780 800
Band joint 7 8 9 11 2x 9 12 2x 9 12 10+11 12+ 13 10+ 13
Bandjoint, long 8 9 10 12 12 13 10+11 10+11 10+12 2x13 12+13
Band joint , E 9 10 11 10+ 11 13 10+ 12 13 10+ 12 10+ 13 2x 12+ 13 2x 13
Bandjoint, Elong 10 10 2x9 13 10+12
Thislistdetails whichfoam pack numbersto
use forthe differentSeries1 pipes.
DimensionJointtype outercasing, ø mm
225 250 280 355 450 500 520 560 630 710 800
Band joint 8 9 9 11 12 10+ 11 10+ 11 10+ 11 10+ 12 12+ 13 12+ 13
Bandjoint, long 9 10 10 2x9 13 10+12 10+12 10+12 12+13 2x13 2x12+13
Band joint , E 10 11 11 12 10+ 13 10+ 13 10+ 13 10+ 13 12+ 13 2x 12+ 13 2x 12+13
Bandjoint, Elong 11 11 2x9 10+11 10+13
590/77 8 9 10
590/90 9 9 10
590/110 9 9 10
590/125 10 10 11
590/140 10 10 11
Repairjoint:
720/77 9 10 11
720/90 10 10 11720/110 10 10 11
720/125 10 11 2x9
720/140 11 11 2x9
Lengt hof D imension, ma inp ipe
mainpipe casing outercasing ø mm
Lmm/ø branchmm 225 250 315
0700000000815 4809 11
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7.6.0.3
Venting and hard-
ening
Insulating joints
Using foam packs for shrink joints with patches
10. Fit the venting plug into the illing holes
ater illing is complete.Proceed with the next joint. The oam
liquid expands in the joint, orcing air
through the venting plug.
When the ventilation is complete, a little
oam will be orced through the venting
holes.
The insulation o the joint is complete,
when the oam, appearing at the holes is
hard.
Filling in foam
liquid 2
1
6. Now place the nozzle in the open illing
hole - the lower hole o the joint.
7. Press the mixing stick into the nozzle,
which is supported by one hand.
8. Twist the mixing stick back and orth
several times, until the plastic membrane
breaks.
It is important that the penetration is
thorough, so that the liquids can run down
into the joint.
9. Squeeze the oam liquid into the joint and
latten/wring the bag during illing, so that
no air pockets appear behind the liquid inthe bag.
Removing vent-
ing plug
1
2
30 min.11. Wait min. 30 min. or degassing to
complete. Remove the venting plugs by
turning and liting them. Remove excess
oam or spillage, i any.
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7.6.0.4
Insulating joints
Using foam packs for shrink joints with patches
Installing expan-
sion/wedge plugs
and patches1
1-2 sec.
2
20 sec.
12. Install expansion/wedge plugs and patch
as described under the individual joints.
The joint is now complete.
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7.7.0.1
Insulating joints
Foam packs for foaming in alu wrap
Application
Tools
This section describes the correct use o
oam packs in connection with alu-wrap,
which is primarily used or BXJoints, but alsoor EWJoints.
The wrap also acts as a diusion barrier.
When oaming in alu-wrap use the ollowing tools:
Tools: Used for: Illustration:Rivet tongs Installing pop rivets
Straps Fixing the alu-wrap
Screwdriver Removing ventingplug
1. Clean all suraces in the mounting area.
2. Apply tape around the casing pipe, so it isush with the pipe end.
1
2
Applying tape
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7.7.0.2
Insulating joints
Foam packs for foaming in alu wrap
Covering casing
pipe ends
Installing wrap
3. Cover the casing pipe ends with the pro-tective plastic flm o the sleeve and fx it
with tape.
4. Install the wrap with the oaming hole tur-
ning upwards by means o rivets.Fix it with straps or flament tape.
Venting and
foaming
5. Foam the joint and install the venting plug.Wait at least 30 min., until degassing hastaken place.Remove the venting plug by turning andliting it.
6. Remove the plastic flm and excess oamrom the casing.Finish the joint installation according to theinstructions or the actual joint type.
1
2
30 min.
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Application The oam pack size stated on the joint or in the tables on the ollowing pages can be replaced
by a combination o some other oam packs, i required.
Foam packs for
replacement
From the table the alternative possibilities or
the use o oam packs appear.
Note! Two oam packs replacing one oam
pack must be illed in at the same time, using
both illing holes.
7.8.0.1
Insulating joints
Possible combinations of foam packs
Foam
pack
No
Replaceable by foam pack No
1
2
3
4 1+1
5 1+2 2+2
6 2+3 3+3 1+4
2x6 5+7
7 3+4 1+5 2+5
8 4+5 2+6 3+6 1+7
9 5+6 3+7 4+7 1+8 2+8
2x9 8+10 5+11 6+11
10 6+7 5+8 2+9 3+9
11 6+9 3+10 4+10 8+8
12 8+11
13 11+11 8+12
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7.9.0.1
Introduction
Contents
Insulating joints
Foam pack numbers for joints - Overview
Joints in the pipe system are best insulated with our oam packs. It is an easy-to-apply meth-
od according to which a two-component oam liquid, ater mixing and illing, orms an eective
insulation with the same properties as in the rest o the pipe system.
Foam pack Nos., alternative use 7.9.0
Foam pack Nos., Single pipe system
- SteelJoints, insulation series 1 7.9.1
- SteelJoints, insulation series 2 7.9.2
- SteelJoints, insulation series 3 7.9.3
- SteelJoints, hot tapping 7.9.4
- BandJoint, small *) 7.9.5
- BandJoint, medium *) 7.9.6
- BandJoint, large 7.9.7- EWJoint 7.9.8
- SX shrink sleeve 7.9.9
- B2S and BS shrink sleeve 7.9.10
-T2S shrink sleeve, connecting branch 7.9.11
Foam pack Nos., TwinPipe system 7.10
- steel ittings, insulation series 1 and 2 7.10.1
- BandJoint *), insulation series 1 and 2 7.10.2
- SX system, insulation series 1 and 2 7.10.3
- EW- and B2SJoints, insulation series 1 and 2 7.10.4
- TX branch tee coupling, insulation series 1 and 2 7.10.5
- T-joint, straight, 2 connecting pieces, insulation series 1 and 2 7.10.6- End ittings, series 1 and 2 7.10.7
Foam pack Nos., Copper pipe system 7.11
Foam pack Nos., Foaming in alu wrap-round 7.12
*) Including branch band joints
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Series 1 pipes
ø 400-780 mm
Dimension, main pipe, outer casing ø mm
Joint type 400 450 500 520 560 630 780
Branch saddle
outer casing ø mm*):
77 5 5 6 5 5 5 6
90 6 6 6 5 5 6 7
110 6 6 6 6 6 6 7
125 6 6 7 6 6 7 7
140 8 8 9 8 8 8 9
160 9 9 9 9 8 9 10
200 10 10 10 10 10 10 11225 11 10 11 10 10 11 11
250 2x9 2x9 11 11 2x9 2x9
315 12 12 12 10+11
* The quantity o oam liquids has been calculated or the insulation o both the branch tee
coupling and the branch bend.
7.9.1.1
Series 1 pipes
ø 77-315 mm
Foam pack
Foam pack numbers for the SteelJoints system
The lists below detail which oam pack numbers to use or the dierent Serie 1 pipes.
Dimension, main pipe, outer casing ø mm
Joint type 77 90 110 125 140 160 200 225 250 315
Taper lock joint 0.5 1 2 2 3 4 6 7 8 9
Joint or E-Comp 3 3 4 5 7 8 9 11
90° bend 1 3 4 5 6 8 10 11
45° bend 1 2 3 4 5 7 8 9 11
15° bend 1 2 3 3 5 7 7 8 10
7.5° bend 3 5 6 7 8 10
Straight branch
outer casing ø mm:
77 1 2 3 3 4 5 7 7 8 10
90 2 3 4 5 5 7 8 8 10
110 4 4 5 6 7 8 8 10
125 5 5 6 7 8 8 10
140 5 6 7 8 9 10
160 6 8 8 9 10
200 9 9 10
225 9 10
250 10
45° and 90° branch
outer casing ø mm*):
77 2 3 3 4 5 5 7 8 8 10
90 3 4 5 5 6 7 8 8 10
110 5 5 6 6 8 8 9 10
125 6 6 7 8 9 9 10
140 7 7 9 9 9 10
160 8 9 10 10 11
200 10 10 11 11
225 11 11 2x9
250 2x9 2x9
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7.9.2.1
Series 2 pipes
ø 77-280 mm
Foam pack
Foam pack numbers for SteelJoints system
The lists below detail which oam pack numbers to use or the dierent Series 2 pipes.
Dimension, main pipe, outer casing ø mm
Joint type 90 110 125 140 160 180 200 225 250 280
*1) The quantity o oam liquids has been calculated or the insulation o both the branch tee
coupling and the branch bend.
*2) Straight branches are not available or ø 180 mm, the quantity o oam liquids is or ø 200 mm
Series 2 pipes
ø 355-800 mm
Dimension, main pipe, outer casing ø mm
Joint type 355 450 500 520 560 630 710
Taper lock joint 1 2 3 4 5 6 8 9 9
Joint or E-Comp 4 5 6 7 9 10 11
90° bend 3 4 5 6 7 10 11
45° bend 2 3 5 6 7 9 10 11
15° bend 2 3 4 5 6 8 9 10
7.5° bend 4 5 6 8 9 10
Straight branch
outer casing ø mm:
90 3 4 4 5 6 7 8 9 10
110 4 5 5 6 7 9 9 10
125 5 6 6 7 9 9 10
140 6 7 7 9 10 10
160 7 8 9 10 10
180 9*2) 9 10 10
225 10 11
250 11
45° and 90°
branch
outer casing
ø mm *1):
90 3 4 5 6 6 7 9 9 10
110 5 6 6 7 8 9 10 10
125 6 7 7 8 9 10 10
140 7 8 8 10 10 11
160 9 9 10 10 11
180 10 10 11 11
225 2x9 2x9 2x9
250 2x9 12
Branch saddle
outer casing
ø mm *1):
90 6 7 7 6 6 7 7
110 6 7 7 7 7 7 8
125 7 8 8 7 7 8 8
140 9 9 9 9 9 9 10
160 9 10 10 10 10 10 10
180 10 10 10 10 10 10 11225 11 11 11 11 11 11 2x9
250 12 12 2x9 2x9 12 12
280 12 12 12 12 12 12
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7.9.3.1
Foam pack
Foam pack numbers for SteelJoints system
Series 3 pipes
ø 400-780 mm
Series 3 pipes
ø 90-315 mm
The lists below detail which oam pack numbers to use or the dierent Series 3 pipes.
*1) The quantity o oam liquids has been calculated or the insulation o both the branch teecoupling and the branch bend.
Taper lock joint 3 4 5 6 7 9 10 11
Joint for E-Comp 6 7 8 8 11 11 2x9
90° bend 4 5 6 7 9 11
45° bend 4 5 6 7 8 10 11 2x9
15° bend 3 4 6 6 7 10 10 11
7.5° bend 4 5 6 7 9 10 11
Straight branch
outer csing ø mm:
110 5 6 7 7 8 10 10 11
125 6 6 7 8 8 10 10 11
140 6 7 8 8 10 11 11
160 7 8 9 10 11 11
180 9 10 11 11200 10 11 11
250 11 2x9
45° and 90° branch
outer casing ø mm*1):
110 5 6 7 7 8 8 10 11 11
125 7 7 8 8 9 10 11 11
140 8 8 9 9 11 11 11
160 9 9 10 11 11 2x9
180 10 10 11 2x9 2x9
200 11 2x9 2x9 2x9
250 12 12 10+11
Dimension, main pipe, outer casing ø mm
Joint type 110 125 140 160 180 200 250 280 315
Dimension, main pipe, outer casing ø mm
Joint type 400 500 520 560 630 710 780
Branch saddle
outer casing ø mm *1):
110 7 8 8 8 8 9 9
125 8 8 8 8 8 9 9
140 10 10 10 10 10 11 11
160 10 11 10 10 11 11 11
180 10 11 11 11 11 11 11
200 11 11 11 11 11 2x9 2x9
250 12 12 12 12 10+11 10+11
280 10+11 10+11 10+11 10+11 10+11 13
315 13 13 13 10+12 10+12
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The igures in ( ) state the actual dimension o the connecting branch/branch bend.
General
Series 1 pipes
Foam pack
Foam pack numbers for SteelJoints, hot tapping
With a ew exceptions the branch tee coupling or steel-in-plastic is always delivered with an
outsize connecting branch and matching 90° branch bend.
This is done owing to the dimension o the hot tapping valve and wiring the surveillancesystem.
Another oam pack size than the usual or the pipe dimensions in question must thereore be
applied.
The igures in ( ) state the actual dimension o the connecting branch/branch bend.
In connection with the dimensions, marked with *), a special branch tee coupling with built-in
reduction rom ø 200 to ø 160 mm is used.
Series 2 pipes
In connection with the dimensions, marked with *), a special branch tee coupling with built-inreduction rom ø 200 to ø 160 mm is used.
125 6
140 7 8
160 7 8 9180 8 9 9 11
225 9 10 10 11 11
250 10 10 11 11 11 2x9
280 10 11 11 2x9 2x9 2x9
355 7 9 9 10 10 11
450 8 10 10 11 11 2x9
500 8 10 10 11 11 2x9
520 8 9 10 11 11 2x9
560 7 9 10 11 11 11
630 8 10 10 11 11 2x9
710 8 10 10 11 11 2x9
780 9 10 11 11 11 2x9
Branch ø mm
Main pipe 110 125 140 *160 180 225
ø out. mm (125) (140) (160) (200/160) (200)
110 6
125 6 8
140 7 7 9
160 7 8 9 11
200 8 9 9 11 10
225 9 9 10 11 11 2x9
250 9 10 10 11 11 2x9
315 10 11 11 2x9 2x9 2x9
400 7 9 9 10 10 11
450 7 9 9 10 10 11
500 7 9 10 11 10 11
520 7 8 9 10 10 11
560 6 8 9 10 10 11
630 7 9 9 10 10 11
710 7 9 10 11 11 11
780 8 10 10 11 11 2x9
Branch ø out. mm
Main pipe 90 110 125 *140 *160 200
ø out. mm (125) (140) (160) (200/160) (200/160) (225)
7.9.4.1
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Series 3 pipes The igures in ( ) state the actual dimension o the connecting branch/branch bend.
125 7
140 7
160 8 8
180 8 9 9
200 9 9 10 11
250 10 11 11 2x9 2x9
280 11 11 11 2x9 2x9
315 11 11 2x9 2x9 2x9
400 8 10 10 11 11
500 8 10 11 11 11
520 8 10 10 11 11
560 8 10 10 11 11630 8 10 11 11 11
710 9 11 11 2x9 2x9
780 9 11 11 2x9 2x9
Main pipe Branch ø mm
ø out. mm 125 140 160 180 200
(200)
7.9.4.2
Foam pack
Foam pack numbers for SteelJoints, hot tapping
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Series 2 pipes
ø 110-180 mm
Straight joints
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
Dimension
Joint type outer casing, ø mm
110 125 140 160 180
BandJoint 2 3 4 5 6
BandJoint, long 3 4 5 6 7
BandJoint, E 5 6 7 8
BandJoint, E long 6 7 8 9
The list below details which oam pack numbers to use or the dierent Series 1 pipes.Series 1 pipes
ø 90-200 mm
Band joint branch
7.9.5.1
Series 1 pipes
ø 90-200 mm
Straight joints
Foam pack
Foam pack numbers for BandJoint, small
BandJoint 1 2 2 3 4 6
BandJoint, long 1 3 4 4 6 7
BandJoint, E 4 5 5 7 8
BandJoint, E long 5 6 6 7 9
Dimension
Joint type outer casing, ø mm
90 110 125 140 160 200
The list below details which oam pack numbers to use or the dierent Series 1 pipes.
570/77 4 5 5 6 6 8
570/90 5 6 6 6 7 8
570/110 6 7 7 8 9
570/125 8 8 8 9
570/140 8 9 10
Repair joint:
700/77 5 6 6 7 7 9
700/90 6 7 7 7 8 9
700/110 7 7 8 8 10
700/125 9 9 9 10
700/140 9 10 10
Length o Dimension, main pipe
main pipe casing outer casing ø mm
L mm/ø branch mm 90 110 125 140 160 200
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7.9.5.2
Foam pack
Foam pack numbers for BandJoint, small
Series 3 pipes
ø 125-200 mm
BandJoint 3 4 5 6 7
BandJoint, long 5 6 7 7 8
BandJoint, E 6 7 8 8 9
BandJoint, E long 6 7 8 9 10
Dimension
Joint type outer casing ø mm
125 140 160 180 200
The list below details which oam pack numbers to use or the dierent Series 3 pipes.
Series 3 pipes
ø 125-180 mm
BandJoint branch
The list below details which oam pack numbers to use or the dierent Series 3 pipes.
Series 2 pipes
ø 110-180 mm
Bandjoint branch
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
570/90 6 6 7 7 8
570/110 7 7 8 8 8
570/125 8 8 8 9
570/140 9 9 10
Repair joint:
700/90 7 7 8 8 9
700/110 8 8 8 9 9
700/125 9 9 9 10
700/140 10 10 10
Length o Dimension, main pipe
main pipe casing outer casing ø mm
L mm/ø branch mm 110 125 140 160 180
570/90 7 7 8 8
570/110 7 8 8 9
570/125 8 8 9 9
570/140 9 9 10
Repair joint:
700/90 8 8 9 9
700/110 8 9 9 10
700/125 9 9 10 10
700/140 10 10 10
Length o Dimension, main pipe
main pipe casing outer casing ø mm
L mm/ø branch mm 125 140 160 180
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7.9.6.1
Series 1 pipes
ø 225-800 mm
Straight joints
Series 2 pipes
ø 225-800 mm
Straight joints
Foam pack
Foam pack numbers for BandJoint, medium
Series 1 pipes
ø 225-315 mm
BandJoint branch
The list below details which oam pack numbers to use or the dierent Series 1 pipes.
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
Dimension
Joint type outer casing, ø mm
225 250 315 400 450 500 520 560 630 780 800
BandJoint 7 8 9 11 2x9 12 2x9 12 10+11 12+13 10+13
BandJoint, long 8 9 10 12 12 13 10+11 10+11 10+12 2x13 12+13
BandJoint, E 9 10 11 10+11 13 10+12 13 10+12 10+13 2x12+13 2x13
BandJoint, E long 10 10 2x9 13 10+12
This list details which oam pack numbers to
use or the dierent Series 1 pipes.
Dimension
Joint type outer casing, ø mm
225 250 280 355 450 500 520 560 630 710 800
BandJoint 8 9 9 11 12 10+11 10+11 10+11 10+12 12+13 12+13
BandJoint, long 9 10 10 2x9 13 10+12 10+12 10+12 12+13 2x13 2x12+13
BandJoint, E 10 11 11 12 10+13 10+13 10+13 10+13 12+13 2x12+13 2x12+13
BandJoint, E long 11 11 2x9 10+11 10+13
590/77 8 9 10
590/90 9 9 10
590/110 9 9 10
590/125 10 10 11
590/140 10 10 11
Repair joint:
720/77 9 10 11
720/90 10 10 11
720/110 10 10 11
720/125 10 11 2x9
720/140 11 11 2x9
Length o Dimension, main pipe
main pipe casing outer casing ø mm
L mm/ø branch mm 225 250 315
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7.9.6.2
Foam pack
Foam pack numbers for BandJoint, medium
Series 3 pipeø 250-780 mm
Straight joints
The list below details which oam pack numbers to use or the dierent Series 3 pipes.
Dimension
Joint type outer casing ø mm
250 280 315 400 500 520 560 630 710 780
Series 3 pipesø 250-315 mm
BandJoint
branches
The table details which oam pack numbersto use or the dierent Series 3 pipes.
BandJoint 9 10 11 12 13 13 10+12 10+13 12+13 2x13
BandJoint, long 10 11 2x9 10+11 10+13 10+13 10+13 12+13 2x12+13 3x13
BandJoint, E 11 2x9 2x9 10+12
BandJoint, E long 2x9 2x9 12 10+13 2x13 2x13 2x12+13 3x13 2x13+2x12 4x13
Series 2 pipes
ø 225-355 mm
BandJoint branch
This list details which oam pack numbers to
use or the dierent Series 2 pipes.
590/90 9 10 10
590/110 10 10 11
590/125 10 10 11
590/140 11 11 11
Repair joint:
720/90 10 11 11
720/110 11 11 11
720/125 11 11 2x9
720/140 11 2x9 2x9
Length o Dimension, main pipe
main pipe casing outer casing ø mm
L mm/ø branch mm 225 250 280
590/90 10 11 11
590/110 11 11 11
590/125 11 11 2x9
590/140 11 11 2x9
Repair joint:
720/90 11 2x9 2x9
720/110 11 2x9 2x9
720/125 2x9 2x9 12
720/140 2x9 2x9 12
Length o Dimension, main pipemain pipe casing outer casing ø mm
L mm/ø branch mm 250 280 315
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7.9.7.1
Series 2 pipes
Foam pack
Foam pack numbers for BandJoint, large
Series 1 pipes
ø 900-1200 mm
(2-part)
Series 2 or 3 pipes are not as such available in these dimensions as they are oten made
especially or a customer in accordance with project descriptions.
Please contact LOGSTOR in these cases regarding the correct dosage o oam.
Dimension main pipe
Outer casing ø mm 900 1000 1100 1200
(at steel pipe ø mm) (700) (800) (900) (1000)
Foam pack nos. 2+13 2x12+13 2x12+13 3x13
This list details which oam pack numbers to
use or the dierent Series 1 pipes.
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EWJoints for
E-Comps
EWJoints
Series 1 Series 2 Series 3
Dim. outer casing
ø mm
Foam pack No. Dim. outer casing
ø mm
Foam pack No. Dim. outer casing
ø mm
Foam pack No.
90 1
110 3 110 3
125 4 125 4 125 4
140 4 140 5 140 5
160 5 160 6 160 6
200 7 180 7 180 7
225 8 225 9 200 8
250 9 250 9 250 10
315 10 280 10 280 10
400 2x9 355 2x9 315 11
450 12 450 10+11 400 12
500 13 500 10+12 500 10+13
520 12 520 13 520 10+12
560 12 560 13 560 10+13
630 13 630 10+13 630 12+13
710 10+13 710 12+13 710 2x13
780 12+13 780 2x12+13
800 10+13 800 12+13
900 2x13
1000 2x12+13
The list below details which oam pack numbers to use or the EWJoint or the dierent Series
1, 2, and 3 pipes. In case o larger dimensions, please contact LOGSTOR.
Series 1 Series 2 Series 3
Dim. outer casing
ø mm
Foam pack No. Dim. outer casing
ø mm
Foam pack No. Dim. outer casing
ø mm
Foam pack No.
110 4
125 5 125 5
140 5 140 6 140 6
160 7 160 7 160 8
200 9 180 8 180 8
225 9 225 10 200 9
250 10 250 11 250 11
315 2x9 280 11 280 2x9
400 10+11 355 10+11 315 12
450 13 450 10+13 400 10+12
500 12+13 500 12+13
520 10+13 520 12+13
560 10+13
630 12+13
7.9.8.1
Foam pack
Foam pack numbers for EWJoint
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7.9.9.1
Foam pack
Foam pack numbers for SX shrink sleeve
Series 1 pipes
Joint type
Dimension, main pipe
outer casing ø mm
90 110 125 140 160 200 225 250 315 400 450
Straight joint 1 3 3 4 5 7 8 9 10 2x9 12
Reduction joint*) ← 1 2 3 4 6 7 7 10 11 2x9
SXB bend joint 4 5 5 6 7 11 11 10 12
SXT branch,
outer casing ø mm:
90 5 5 6 7 7 8 9 9 10
110 6 7 8 8 9 2x6 2x6 11
125 7 8 8 9 2x6 2x6 11
140 8 9 2x6 10 10 11
160 10 11 11 11
200 2x9 2x9 2x9
Joint type
Dimension, main pipe
outer casing ø mm
110 125 140 160 180 225 250 280 355 450
Straight joint 3 4 5 6 7 9 9 10 2x9 10+11
Reduction joint*) ← 3 4 5 6 8 8 9 11 12
SXB bend joint 5 6 7 8 11 2x9 11 13
SXT branch,
outer casing ø mm:
110 7 8 8 9 9 10 10 10
125 8 8 9 9 10 10 10
140 9 9 2x6 11 11 11
160 10 11 11 11
180 2x9 2x9 12
Series 2 pipes
Joint type
Dimension, main pipe
outer casing ø mm
125 140 160 180 200 250 280 315 400
Straight joint 4 5 6 7 8 10 11 11 12
Reduction joint*) ← 4 5 6 7 9 10 10 2x9
SXB -bend joint 6 7 8 11 11 2x9 10+12 13
SXT-branch,
outer casing ø mm:
125 8 8 9 9 2x6 11 11 11
140 9 9 2x6 2x6 11 11 2x9
160 10 11 11 2x9 2x9
180 2x9 12 12 10+11
200 12 12 10+11
Series 3 pipes
*) From stated dimension to the next smaller dimension.
Foam pack numbers or SXT also apply to hot tapping.
*) From stated dimension to the next smaller dimension.
Foam pack numbers or SXT also apply to hot tapping.
*) From stated dimension to the next smaller dimension.
Foam pack numbers or SXT also apply to hot tapping.
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7.9.10.1
Foam pack
Foam pack numbers for B2S and BS shrink sleeve
B2S and BS
shrink sleeves
B2S shrink joints take over dimensionally, when the dimensions o SX shrink joints stop, i.e.
rom ø 500 mm and larger.
BS shrink joints range rom ø 90 to 560 mm.
B2S and BS
shrink sleeves for
E-Comp
Series 1 Series 2 Series 3
Dim. outer casing
ø mm
Foam pack No. Dim. outer casing
ø mm
Foam pack No. Dim. outer casing
ø mm
Foam pack No.
90 1
110 3 110 3
125 4 125 4 125 4
140 4 140 5 140 5
160 5 160 6 160 6
200 7 180 7 180 7
225 8 225 9 200 8
250 9 250 9 250 10
315 10 280 10 280 10
400 2x9 355 2x9 315 11
450 12 450 10+11 400 12
500 13 500 10+12 500 10+13
520 12 520 13 520 10+12
560 12 560 13 560 10+13
630 13 630 10+13 630 12+13
710 10+13 710 12+13 710 2x13
780 12+13 780 2x12+13
800 10+13 800 12+13
900 2x13
1000 2x12+13
Series 1 Series 2 Series 3
Dim. outer casing
ø mm
Foam pack No. Dim. outer casing
ø mm
Foam pack No. Dim. outer casing
ø mm
Foam pack No.
110 4 110 5 110
125 5 125 6 125
140 5 140 7 140 6
160 7 160 8 160 8
200 9 200 10 180 8
225 9 225 11 200 9
250 10 250 11 250 11
315 2x9 315 11 280 2x9
400 10+11 400 10+13 315 12
450 13 450 12+13 400 10+12
500 12+13 500 12+13
520 10+13
560 10+13
630 12+13
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7.9.11.1
Foam pack
Foam pack numbers for T2SJoint
T2SJoint T2S shrink sleeves or branching require
insulation shells on the main pipe, but oam
packs on the lexible connecting branchpiece.
The oam quantities in the table are valid or
the connecting branch piece.
Connecting branch
pc.
ø mm
Dimension main pipe,
outer casing,
ø mm
110-315
Foam pack
No.
140-315
Foam pack
No.
77-90 3 -
110-125 - 5
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Series 1 pipes
ø 125-315 mm
7.10.1.1
Foam pack, TwinPipe system
Foam pack numbers for the SteelJoints system
The list below details which oam pack numbers to use or the dierent Series 1 pipes.
Joint type Main pipe, outer casing ø mm
125 140 160 200 225 250 315
Taper lock joint (incl. reduction) 3 4 5 7 8 9 11
90° bend 4 6 7 9 10 11
Straight branch or outer casing, ø mm
110 5 6 6 8 9 10 11
125 5 6 7 8 9 10 11
140 6 7 8 9 10 11
160 7 9 9 10 11
200 10 10 11
225 10 2x9
250 2x9
Hot tapping. Branch or outer casing ø mm
110 (FlexPipe) 6 7 8 9 10 11
125 6 7 8 9 10 11
140 7 8 9 10 11
160 9 10 10 2x9
200 11 11 2x9
Branch tee coupling with 2 connecting pieces or outer
casing ø 110 mm
(77, 90, 110) 7 8 9 10 10 11 2x9
Series 2 pipes
ø 140-280 mm
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
Joint typeMain pipe, outer casing ø mm
140 160 180 225 250 280
Taper lock joint (incl. reduction) 4 6 6 8 9 10
90° bend 6 7 8 10 11
Straight branch or outer casing ø mm
110 6 7 7 9 10 10
140 7 7 8 10 10 11
160 8 8 10 10 11
180 10 10 11
225 11 11
Hot tapping. Branch or outer casing ø mm
110 (FlexPipe) 7 8 9 10 11
140 7 8 10 10 11
160 8 10 10 11
180 10 10 11
225 11 11
Branch tee coupling 2 connecting pieces or outer casing
ø 110 mm
(77, 90, 110) 8 9 9 11 11 2x9
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Series 1 pipes
ø 125-560 mm
7.10.2.1
Foam pack, TwinPipe system
Foam pack numbers for BandJoints
The list below details which oam pack numbers to use or the dierent Series 1 pipes.
Series 2 pipesø 140-630 mm
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
Joint typeMain pipe, outer casing ø mm
125 140 160 200 225 250 315 400 450 560
BandJoint 3 4 5 7 8 9 11 12 10+11 10+13
BandJoint, long 4 5 7 8 9 10 2x9 10+11 10+12 12+13
Straight branch Band-
Joint Twin-Twin
90 5 5 6 8 9 10 11 12 10+11 10+13
110 5 6 7 8 9 10 11 12 10+11 10+13
125 6 7 8 9 10 11 12 10+11 10+13
140 7 9 9 10 11 12 10+11 10+13
160 9 9 10 11 10+11 13 10+13
200 10 10 2x9 10+11 13 10+13
225 11 2x9 10+11 13 10+13
Straight branch Band-
Joint with two connecting
pieces. Twin-single
77 7 7 8 10 10 11 2x9 13 10+12 12+13
90 7 7 8 9 10 11 2x9 13 10+12 12+13
110 7 8 9 10 10 11 2x9 13 10+13 12+13
Joint typeMain pipe, outer casing ø mm
140 160 180 225 250 280 355 450 500 630
BandJoint 4 6 6 8 9 10 2x9 13 10+12 12+13
BandJoint, long 6 7 8 10 10 11 12 10+13 10+13 2x12+13
Straight branch Band-
Joint. Twin-Twin
110 6 7 8 9 10 11 2x9 13 10+12 12+13
125 6 7 8 9 10 11 2x9 13 10+12 12+13
140 8 8 10 10 11 12 13 10+13 2x13
160 9 10 10 11 12 13 10+13 2x13
180 10 11 11 12 10+12 10+13 2x13
225 11 11 12 10+12 10+13 2x13
Straight branch
BandJoint with two
connecting pieces.
Twin-single
90 8 8 9 10 11 2x9 10+11 10+13 12+13 2x12+13
110 8 9 9 11 11 2x9 10+11 10+13 12+13 2x12+13
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Series 1 pipes
ø 125-560 mm
7.10.3.1
Foam pack, TwinPipe system
Foam pack numbers for the SX shrink sleeve system
The list below details which oam pack numbers to use or the dierent Series 1 pipes.
Joint typeMain pipe, outer casing ø mm
125 140 160 200 225 250 315 400 450 560
SX straight joint 4 5 6 8 9 10 11 10+11 13
Reduction joint *) ← 4 5 7 8 9 11 2x9 12
SXB bend joint 6 7 8 11 2x9 11 13
SXT straight branch tee
coupling or outer casing,
ø mm
110 8 9 9 2x6 10 11 2x9
125 8 9 9 2x6 10 11 2x9
140 9 2x6 10 11 11 2x9
160 11 11 11 2x9
200 12 12 10+11
Series 2 pipes
ø 140-630 mm
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
Dimension
main pipe
Main pipe, outer casing ø mm
140 160 180 225 250 280 355 450 500 630
SX straight joint 5 6 7 9 10 11 2x9 13
Reduction joint *) ← 5 6 8 9 10 11 10+11
SXB bend joints 7 8 11 2x9 2x9 10+12
SXT straight branch tee
coupling or outer casing,
ø mm
110 9 9 2x6 11 11 11
125 9 9 2x6 11 11 11
140 9 2x6 10 11 11 2x9
160 11 11 2x9 2x9
180 12 12 10+11
*) From stated dimension to the next smaller dimension.
Foam pack numbers or SXT also apply to hot tapping.
*) From stated dimension to the next smaller dimension.Foam pack numbers or SXT also apply to hot tapping.
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Series 1 pipes
ø 125-560 mm
7.10.4.1
Foam pack, TwinPipe system
Foam pack numbers for EW- and B2SJoints
The list below details which oam pack numbers to use or the dierent Series 1 pipes.
Joint typeMain pipe, outer casing ø mm
125 140 160 200 225 250 315 400 450 560
EW weld joint 8 9 10 11 10+11 13 10+13
B2S shrink sleeve 4 5 6 8 9 10 11 10+11 13 10+13
Series 2 pipes
ø 140-630 mm
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
Joint typeMain pipe, outer casing ø mm
140 160 180 225 250 280 355 450 500 630
EW weld joint 9 10 11 2x9 13 10+13 2x13
B2S shrink sleeve 5 6 7 9 10 11 2x9 13 10+13 2x13
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Series 1 pipes
ø 125-560 mm
7.10.5.1
Foam pack, TwinPipe system
Foam pack numbers for TX branch tee couplings
The list below details which oam pack numbers to use or the dierent Series 1 pipes.
Branch pipe,
ø out. mm
Main pipe, outer casing ø mm
125 140 160 200 225 250 315 400 450 560
110 4 5 6 7 8 9 11 12 10+11 10+13
125 4 5 6 8 8 9 11 12 10+11 10+13
140 5 6 8 8 9 11 12 10+11 10+13
160 6 8 9 9 11 12 10+11 10+13
200 8 9 10 11 12 13 10+13
225 9 10 11 10+11 13 10+13
250 10 2x9 10+11 13 10+13
315 2x9 10+11 13 10+13
400 13 10+12 12+13450 10+12 12+13
560 12+13
Series 2 pipes
ø 140-630 mm
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
Branch pipe,
ø out. mm
Main pipe, outer casing ø mm
140 160 180 225 250 280 355 450 500 630
125 5 6 7 9 9 10 2x9 13 10+12 12+13
140 5 6 7 9 10 11 2x9 13 10+12 12+13160 7 7 9 10 11 2x9 13 10+12/13 2x13
180 8 9 10 11 2x9 13 10+13 2x13
225 10 10 11 12 13 10+13 2x13
250 10 11 12 10+12 10+13 2x13
280 11 12 10+12 10+13 2x13
355 12 10+12 10+13 2x13
450 10+13 10+13 2x13
500 10+13 2x13
630 2x13
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7.10.6.1
Foam pack, TwinPipe system
Foam pack numbers for T-joints with 2 connecting pieces
Series 1 pipes
ø 140-450 mm
The list below details which oam pack numbers to use or the dierent Series 1 pipes.
Branch, ø mmMain pipe, outer casing ø mm
125 140 160 200 225 250 315 400 450
77 6 7 8 9 9 10 11 10+11 13
90 7 7 8 9 10 10 2x9 10+11 13
110 8 8 9 10 10 11 2x9 10+11 13
Series 2 pipes
ø 140-450 mm
The list below details which oam pack numbers to use or the dierent Series 2 pipes.
Branch, ø mmMain pipe, outer casing ø mm
125 140 160 180 225 250 280 355 45077 6 7 8 8 10 10 11 12 13
90 7 8 8 9 10 11 11 12 10+12
110 8 8 9 9 10 11 11 12 10+12
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7.10.7.1
Foam pack, TwinPipe system
Foam pack numbers for end fittings
Series 1 pipes
ø 125-560 mm
The list below details which oam pack numbers to use or the dierent Series 1 end ittings.
TwinPipe, ø. out mm 125 140 160 200 225 250 315 400 450 560
Foam pack No. 1 2 3 6 7 8 10 2x9 12 10+12
Series 2 pipes
ø 140-630 mm
The list below details which oam pack numbers to use or the dierent Series 2 end ittings.
TwinPipe, ø. out mm 140 160 180 225 250 280 355 450 500 630
Foam pack No. 2 4 5 7 8 9 11 12 10+11 10+13
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7.11.0.1
Copper pipe system
Foam pack
Application Foam packs are used or all types o copper pipe joints.
Whether the joints is on single pipes, TwinPipes or double pipes, oam quantities or insulation
series 1 corresponding to the respective joint and pipe type are used.
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7.12.0.1
Foam pack
Foam pack numbers for foaming in alu wrap
Application When oaming in alu wrap prior to joint installation oam pack numbers, corresponding to
straight casing joints o steel ittings (section 7.9.1-3) or BandJoints (sections 7.9.5-7).
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7.13.0.1
Application
Installing insula-
tion shells
Insulating joints
Insulation shells
Insulation shells are used in connection with: BXJoints, C2L repair joints, and partly T2S
branch joint.
They may also be used as an alternative to direct oaming. Contact LOGSTOR.
Fit the insulation shells tightly between the casingpipes, using adhesive tape i required. All suracesmust be CLEAN and DRY.
See section 23.4.4 or installation with alarm wires.
Shorten the insulation shells to make them ft tightlybetween the casing pipes.
Reductions with
insulation shells
Examples o adapting insulation shells in connec-tion with reduction with shrink joints.
a. 1 dimensional osetb. 2-3 dimensional osets
Use 2 dierent sets o shells, ftting the actualcasing diameters.
a
b
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7.14.0.1
Overview
Liquid
temperature
Storage
temperature
Job-site
temperature
Insulating joints
Can foam
Correct dosing o the oam liquids is ensured by measuring out the 2 liquids according to the
liter speciication on page 7.14.0.2, based upon corresponding oam pack Nos.. The ollowing
actors are important or a correct oaming process:- Liquid temperature
- Job-site temperature
- Dry joints
- Mixing
Pay attention to whether it is legal or not to openly mix oam liquids in your country.
10 15 25 30
40 30 20 15
70 60 50 45 40
20
25
20°
°C
15-50sec
A+B
)
2)
3)
20°
°C
L OGSTOR Fre dericia A / S
Trel deve j 191 DK-700 0 Frederici a Phone + 45 7 6 23 30 00
U N 1 8 6 6
10˚C 10˚C
It is very important to keep the tempera-
ture o the oam liquids within certain limits
to obtain a homogeneous oam quality,
because the reaction time o the oam liquidsdepends on the output temperature (1), the
mixing (2) and illing times (3) dier.
The oam liquids are stored in storage rooms
at a temperature o 16-22°C.
Outside the storage room the liquidtemperature will quickly rise/all, so do not
bring the oam liquids to the site beore the
joint is ready to be oamed.
I the job-site temperature is down to +10°C,
then carry out the insulation as described
on the label o the joint. I the temperature isbelow +10°C, then preheat the itting parts
- especially the lower part - with a sot gas
lame to 30-40°C.
I hot water is circulating in the pipeline, it
suices that the joint parts have reached a
temperature o approx. +20°C.
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Dry joints Moisture in a joint results in a poor oam
quality.
Thereore, always see to it that:
- the joint area is dry, beore the joint is
installed
- oaming during rainy weather is avoided. I
necessary use a tent
- oaming takes place the same day as the
joint is installed.
I oaming cannot be carried out immediately
ater the installation o the joint, then it the
venting plug temporarily into the illing holes
and cover them with tape.
7.14.0.2
Insulating joints
Can foam
Pre-mixing Shake the cans beore measuring out the
liquids.
To ind the correct mixture ratio between
component A and component B:
- First ind the relevant oam pack No. in the
previous tables o this section.
- Then ind the oam pack No. in this table.
I other oam liquids than LOGSTOR's are
used, the supplier must inorm you o the
correct mixture ratio.
L O G S T ORF r e d er i c i aA / S
T r el d ev e j 1 9 1 DK -7 0 0 0 F r e d er i c i aP h on e+4 5 7 6 2 3 3 0 0 0
U N 1 8 6 6
Liquid quantity
Foam pack No.
Component A,
Isocyanate
litre
Component B,
Polyol
litre
00 0.08 0.06
01 0.18 0.14
02 0.22 0.16
03 0.27 0.20
04 0.34 0.25
05 0.41 0.30
06 0.50 0.37
07 0.62 0.46
08 0.75 0.56
09 0.92 0.68
10 1.14 0.84
11 1.42 1.06
12 2.13 1.58
13 2.84 2.11
14 0.13 0.10
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7.14.0.3
Insulating joints
Can foam
Seal the cans ater use in order to avoid
evaporation o gases.
LOGSTOR Fred ericia A / S
Treldeve j 19 1 DK- 7000 Fr eder icia Phon e + 45 76 23 30 00
UN 1866
Sealing can
Mixing
Filling
15-50 sec
A+B
Careul mixing ensures a homogeneous oam
quality and thereore a correctly illed joint.Dependent on the liquid temperature care-
ully mix the 2 liquids with the supllied mixing
stick or beater on the drilling machine or
15-50 seconds.
The mixture must have a homogeneous light
brown colour without streaks o the A-liquid.
It is important that the illing holes alwaysace upward (12 o'clock position).
Always ill the oam liquid into the lower illing
hole o the joint.
Ater illing it venting plugs into the illing
holes.
B
B
A
˚C
22˚
10˚+
Measuring out On the inside o the plastic cup there is a
level mark or correct measuring.
First measure out oam liquid B and thenoam liquid A.
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7.14.0.4
Insulating joints
Can foam
Heated service
pipes
Insulation o joints on heated service pipes results in a quicker oaming process and a higher
oam pressure, especially i the insulation is carried out on a hot summer day.
Under such working conditions the ollowing measures are taken:
1. When used the liquid temperature must not exceed 15°C.
The liquid temperature is controlled by storage at a suitable room temperature or a required
time beore using the liquids.
2. The mixing oam liquids are quickly pressed down into the joint, as the oam has a shorter
reaction time in a heated joint.
3. Joints must be oamed 1 hour ater installation at the latest in order to prevent the ormation
o condensed water on the inside o the ittings.
Moisture in a joint will increase the oam pressure additionally and result in a poor oam
quality.
4. The installation area is shielded against sun heating, especially in the summer.
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7.15.0.1
General
Job-site tem-
perature
Dry joints
Insulating joints
Machine foam
I machine oam is used or additional insulation o the joints the liquids/machine must be
approved by LOGSTOR.
The operator must be acquainted with our products in order to ensure a homogeneous insu-lation with correct oam quality and density.
10˚C 10˚C
I the job-site temperature is down to +10°C,
then carry out the insulation as described on
the label o the joint.
I the temperature is below +10°C, then
preheat the joint parts - especially the lower
part - with a sot gas lame to 30-40°C.
I hot water is circulating in the pipeline, itsuices that the joint parts have reached a
temperature o approx. +20°C.
Moisture in a joint results in a poor oam
quality.
Thereore, always see to it that:
- the joint area is dry, beore the joint is
installed
- oaming during rainy weather is avoided.
I necessary use a tent
- oaming takes place the same day as the
joint is installed
I oaming cannot be carried out immediately
ater the installation o the joint,then it the
venting part o the dual plug temporarily into
the illing holes.
To ind the correct mixture ratio between
component A and component B:
- First ind the relevant oam pack No. in the
previous tables o this section.
- Then ind the oam pack No. in this table.
I other oam liquids than LOGSTOR's are
used, the supplier must inorm you o the
correct mixture ratio.
Liquid quantity
Foam pack No.
Component A,
Isocyanate
litre
Component B,
Polyol
litre
00 0.08 0.06
01 0.18 0.14
02 0.22 0.16
03 0.27 0.20
04 0.34 0.25
05 0.41 0.30
06 0.50 0.37
07 0.62 0.46
08 0.75 0.56
09 0.92 0.68
10 1.14 0.84
11 1.42 1.06
12 2.13 1.5813 2.84 2.11
14 0.13 0.10
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7.15.0.2
Filling
Heated service
pipes
Insulating joints
Machine foam
Insulation o joints on heated service pipes results in a quicker oaming process and a higher
oam pressure, especially i the insulation is carried out on a hot summer day.
Under such working conditions the ollowing measures are taken:
1. When used the liquid temperature must not exceed 15°C.
2. The mixing oam liquids are quickly pressed down into the joint, as the oam has a shorter
reaction time in a heated joint.
3. Joints must be oamed 1 hour ater installation at the latest in order to prevent the orma-
tion o condensed water on the inside o the ittings.
Moisture in a joint will increase the oam pressure additionally and result in a poor oam
quality.
4. The installation area is shielded against sun heating, especially in the summer.
Always inject the oam liquid into the lower
illing hole o the joint.
Make sure that the oam liquid does notget in touch with the service pipe when it is
injected, in order to ensure a correct, homo-
geneous oaming.
Fit the venting plugs into the illing holes ater
illing.