7. Parts & Assembly Table of contents · 2013. 2. 15. · flatliner 500 45 operating instructions...
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33 Flatliner 500 Operating Instructions 7. Parts & Assembly 7. Parts & Assembly Table of contents General Assembly ................... 34 3m Machine ......................................... 34 3.5m Machine ...................................... 36 3.8m Machine ...................................... 38 4.2m Machine ...................................... 40 3m Mainframe Assembly ...................... 42 3.5m Mainframe Assembly ................... 44 3.8m Mainframe Assembly ................... 46 4.2m Mainframe Assembly ................... 48 4.2m Mainframe Assembly (Heavy Duty) .. 50 Tines ........................................ 52 Pro-Lift Tine Assembly ......................... 52 Extra Penetration Tine Assembly .......... 54 Additional Tine Kit ................................ 56 Trailing Kit ............................... 58 Trailing Kit Assembly ............................ 58 6 Stud Hub Assembly (Trailing Kit only) ...... 60 Depth Wheel Kit ....................... 62 Depth Wheel Kit Assembly ................... 62 6 Stud Hub Assembly (Depth Wheel only) .. 64 Scraped Crumbler ................... 66 3m Scraped Crumbler Assembly ............ 66 3.5m Scraped Crumbler Assembly ......... 68 3.8m Scraped Crumbler Assembly ......... 70 4.2m Scraped Crumbler Assembly ......... 72 Double Disc Roll ....................... 74 3m Double Disc Roll Assembly ............. 74 3.5m Double Disc Roll Assembly .......... 76 3.8m Double Disc Roll Assembly .......... 78 4.2m Double Disc Roll Assembly .......... 80 Double Disc Pillar Assembly ................ 82 Double Disc Axle Assembly 5 Rings .... 84 Double Disc Axle Assembly 6 Rings .... 86 Double Disc Axle Assembly 7 Rings .... 88 Double Disc Axle Assembly 8 Rings .... 90 Double Disc Axle Assembly 9 Rings .... 92 Double Disc Axle Assembly 10 Rings .. 94 DD Light Roll ............................ 96 3m DD Light Roll Unit Assembly ........... 96 3.5m DD Light Roll Unit Assembly ........ 98 3.8m DD Light Roll Unit Assembly ...... 100 4.2m DD Light Roll Unit Assembly ...... 102 DD Light Roll Assembly 3m ............... 104 DD Light Roll Assembly 3.5m ............ 106 DD Light Roll Assembly 3.8m ............ 108 DD Light Roll Assembly 4.2m ............ 110 Aqueel Roll ............................. 112 3m Aqueel Roll Assembly ................... 112 3.5m Aqueel Roll Assembly ................ 114 3.8m Aqueel Roll Assembly ................ 116 4.2m Aqueel Roll Assembly ................ 118 Hydraulics .............................. 120 Wheel Cyl. Synchronising Kit .............. 120
Transcript of 7. Parts & Assembly Table of contents · 2013. 2. 15. · flatliner 500 45 operating instructions...
33Flatliner 500Operating Instructions
7. Parts & Assembly
7. Parts & AssemblyTable of contentsGeneral Assembly ................... 343m Machine ......................................... 343.5m Machine ...................................... 363.8m Machine ...................................... 384.2m Machine ...................................... 403m Mainframe Assembly ...................... 423.5m Mainframe Assembly ................... 443.8m Mainframe Assembly ................... 464.2m Mainframe Assembly ................... 484.2m Mainframe Assembly (Heavy Duty) .. 50Tines ........................................ 52Pro-Lift Tine Assembly ......................... 52Extra Penetration Tine Assembly .......... 54Additional Tine Kit ................................ 56Trailing Kit ............................... 58Trailing Kit Assembly ............................ 586 Stud Hub Assembly (Trailing Kit only) ...... 60Depth Wheel Kit ....................... 62Depth Wheel Kit Assembly ................... 626 Stud Hub Assembly (Depth Wheel only) .. 64Scraped Crumbler ................... 663m Scraped Crumbler Assembly ............ 663.5m Scraped Crumbler Assembly ......... 683.8m Scraped Crumbler Assembly ......... 704.2m Scraped Crumbler Assembly ......... 72Double Disc Roll ....................... 743m Double Disc Roll Assembly............. 743.5m Double Disc Roll Assembly .......... 763.8m Double Disc Roll Assembly .......... 784.2m Double Disc Roll Assembly .......... 80Double Disc Pillar Assembly ................ 82Double Disc Axle Assembly 5 Rings .... 84Double Disc Axle Assembly 6 Rings .... 86Double Disc Axle Assembly 7 Rings .... 88Double Disc Axle Assembly 8 Rings .... 90Double Disc Axle Assembly 9 Rings .... 92Double Disc Axle Assembly 10 Rings .. 94
DD Light Roll ............................ 963m DD Light Roll Unit Assembly ........... 963.5m DD Light Roll Unit Assembly ........ 983.8m DD Light Roll Unit Assembly ...... 1004.2m DD Light Roll Unit Assembly ...... 102DD Light Roll Assembly 3m ............... 104DD Light Roll Assembly 3.5m ............ 106DD Light Roll Assembly 3.8m ............ 108DD Light Roll Assembly 4.2m ............ 110Aqueel Roll ............................. 1123m Aqueel Roll Assembly ................... 1123.5m Aqueel Roll Assembly ................ 1143.8m Aqueel Roll Assembly ................ 1164.2m Aqueel Roll Assembly ................ 118Hydraulics.............................. 120Wheel Cyl. Synchronising Kit .............. 120
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BA
S12
50FL
ATLI
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500
AS
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BLY
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ARH
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AS1250 FLAT LINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1254 MAINFRAME ASSEMBLY 3m 12 AS1262 DD600 ROLL ASSEMBLY 3.0m 13 P14975 MANUAL - FLATLINER 500 2006 14 P13013 MANUAL CASE Ø100 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
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S125
1FL
ATL
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R 5
00 A
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EMB
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AS1251 FLAT LINER 500 ASSEMBLY3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1255 MAINFRAME ASSEMBLY 3.5m 12 AS1263 DD600 ROLL ASSEMBLY 3.5m 13 P14975 MANUAL - FLATLINER 500 2006 14 P13013 MANUAL CASE Ø100 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
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BA
S12
52FL
ATL
INE
R 5
00 A
SSE
MB
LY -
3.8m
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AS1252 FLAT LINER 500 ASSEMBLY3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1256 MAINFRAME ASSEMBLY 3.8m 12 AS1264 DD600 ROLL ASSEMBLY 3.8m 13 P14975 MANUAL - FLATLINER 500 2006 14 P13013 MANUAL CASE Ø100 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
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BAS
1253
FLA
TLIN
ER
500
AS
SE
MBL
Y -
4.2m
ARH
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AS1253 FLAT LINER 500 ASSEMBLY4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1257 MAINFRAME ASSEMBLY 4.2m 12 AS1265 DD600 ROLL ASSEMBLY 4.2m 13 P14975 MANUAL - FLATLINER 500 2006 14 P13013 MANUAL CASE Ø100 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
BA
S12
54M
AIN
FRAM
E A
SSEM
BLY
3m
AR
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AS1254 MAINFRAME ASSEMBLYFLAT LINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03271 MAINFRAME - 3.0m 12 P02484 LYNCH PIN CAT 2 43 P04675 RETAINING PLATE 44 P05763 PIN LOWER LINK CAT 3 25 P03218 PIN UPPER LINK CAT 3 16 AS1266 TINE ASSEMBLY PROLIFT 37 P12643 STAND - FLATLINER 28 P12644 STAND MOUNTING 29 P12645 RETAINING PLATE 220x60 210 P02834 PIN - Ø25x170 211 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 1213 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 316 P02010 NUT LOCK M24 317 P04536 BOLT M24x130 GR. 8.8 318 P02318 BOLT M16x120 GR. 8.8 319 P02038 WASHER SPRING M16 320 P01358 NUT PLAIN M16 321 P02598 WASHER SPRING M30 822 P00896 NUT PLAIN M30 823 P00983 BOLT M30x150 GR. 8.8 824 P02486 R CLIP Ø7x170 325 P02008 NUT LOCK M16 426 P02602 WASHER FLAT M16 427 P06511 CLAMP - LONG 228 P06510 CLAMP - SHORT 229303132333435363738394041424344454647484950
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55M
AIN
FRA
ME
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SE
MB
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.5m
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AS1255 MAINFRAME ASSEMBLY FLAT LINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03272 MAINFRAME - 3.5m 12 P02484 LYNCH PIN CAT 2 43 P05763 PIN LOWER LINK CAT 3 24 P03218 PIN UPPER LINK CAT 3 15 AS1266 TINE ASSEMBLY PROLIFT 56 P12643 STAND - FLATLINER 27 P12644 STAND MOUNTING 28 P12645 RETAINING PLATE 220x60 29 P02834 PIN - Ø25x170 210 P04675 RETAINING PLATE 811 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 2013 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 516 P02010 NUT LOCK M24 517 P04536 BOLT M24x130 GR. 8.8 518 P02318 BOLT M16x120 GR. 8.8 519 P02038 WASHER SPRING M16 520 P01358 NUT PLAIN M16 521 P02486 R CLIP Ø7x170 322 P02008 NUT LOCK M16 423 P02602 WASHER FLAT M16 424 P00896 NUT PLAIN M30 1625 P06511 CLAMP - LONG 426 P06510 CLAMP - SHORT 427 P00983 BOLT M30x150 GR. 8.8 1628 P02598 WASHER SPRING M30 1629303132333435363738394041424344454647484950
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7. Parts & Assembly
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S125
6M
AIN
FRA
ME
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SE
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AS1256 MAINFRAME ASSEMBLYFLAT LINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03273 MAINFRAME - 3.8m 12 P02484 LYNCH PIN CAT 2 43 P05763 PIN LOWER LINK CAT 3 24 P03218 PIN UPPER LINK CAT 3 15 AS1266 TINE ASSEMBLY PROLIFT 56 P12643 STAND - FLATLINER 27 P12644 STAND MOUNTING 28 P12645 RETAINING PLATE 220x60 29 P02834 PIN - Ø25x170 210 P04675 RETAINING PLATE 811 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 2013 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 516 P02010 NUT LOCK M24 517 P04536 BOLT M24x130 GR. 8.8 518 P02318 BOLT M16x120 GR. 8.8 519 P02038 WASHER SPRING M16 520 P01358 NUT PLAIN M16 521 P02486 R CLIP Ø7x170 322 P02008 NUT LOCK M16 423 P02602 WASHER FLAT M16 424 P06510 CLAMP - SHORT 425 P00896 NUT PLAIN M30 1626 P00983 BOLT M30x150 GR. 8.8 1627 P02598 WASHER SPRING M30 1628 P06511 CLAMP - LONG 429303132333435363738394041424344454647484950
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57M
AIN
FRA
ME
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AS1257 MAINFRAME ASSEMBLYFLAT LINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03274 MAINFRAME - 4.2m 12 P02484 LYNCH PIN CAT 2 43 P05763 PIN LOWER LINK CAT 3 24 P03218 PIN UPPER LINK CAT 3 15 AS1266 TINE ASSEMBLY PROLIFT 76 P12643 STAND - FLATLINER 27 P12644 STAND MOUNTING 28 P12645 RETAINING PLATE 220x60 29 P02834 PIN - Ø25x170 210 P04675 RETAINING PLATE 1211 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 2813 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 716 P02010 NUT LOCK M24 717 P04536 BOLT M24x130 GR. 8.8 718 P02318 BOLT M16x120 GR. 8.8 719 P02038 WASHER SPRING M16 720 P01358 NUT PLAIN M16 721 P02486 R CLIP Ø7x170 322 P02008 NUT LOCK M16 423 P02602 WASHER FLAT M16 424 P06511 CLAMP - LONG 625 P06510 CLAMP - SHORT 626 P02598 WASHER SPRING M30 2427 P00896 NUT PLAIN M30 2428 P00983 BOLT M30x150 GR. 8.8 2429303132333435363738394041424344454647484950
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7. Parts & Assembly
BA
S21
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AIN
FRA
ME
AS
SEM
BLY
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m H
DP
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AS2127 FLAT LINER 500MAINFRAME ASSEMBLY 4.2m HD
ITEM PART NO DESCRIPTION QTY COMMENTS1 P12816 MAINFRAME - 4.2m HEAVY DUTY 12 P02484 LYNCH PIN CAT 2 43 P13130 PIN Ø50x235 CAT 4 LOW 24 P13129 PIN Ø45x190 CAT 4 UP 15 AS1266 TINE ASSEMBLY PROLIFT 76 P12643 STAND - FLATLINER 27 P12644 STAND MOUNTING 28 P12645 RETAINING PLATE 220x60 29 P02834 PIN - Ø25x170 210 P04675 RETAINING PLATE 1211 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 2813 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 716 P02010 NUT LOCK M24 717 P04536 BOLT M24x130 GR. 8.8 718 P02318 BOLT M16x120 GR. 8.8 719 P02038 WASHER SPRING M16 720 P01358 NUT PLAIN M16 721 P02486 R CLIP Ø7x170 322 P02008 NUT LOCK M16 423 P02602 WASHER FLAT M16 424 P06511 CLAMP - LONG 625 P06510 CLAMP - SHORT 626 P02598 WASHER SPRING M30 2427 P00896 NUT PLAIN M30 2428 P00983 BOLT M30x150 GR. 8.8 1629 P00034 BOLT M30x160 GR. 8.8 8303132333435363738394041424344454647484950
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7. Parts & Assembly
AA
S12
66TI
NE
AS
SEM
BLY
PR
OLI
FTA
RH
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4/20
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AS1266 T INE ASSEMBLYFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10486 PROLIFT TINE - FLATLINER 500 12 P11181 WEAR SHROUD 13 P09060 WING - PROLIFT LOW 14 P09148 POINT - PROLIFT CrFe 15 P10391 WEARSHIN NON REVERSIBLE 16 P10392 WING - PROLIFT 250mm 17 P10411 WING - PROLIFT 350mm 18 P00007 BOLT M16x40 GR. 8.8 19 P02008 NUT LOCK M16 110 P02481 ROLL PIN Ø16x40 211121314151617181920212223242526272829303132333435363738394041424344454647484950
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AA
S12
67TI
NE
AS
SEM
BLY
PR
OLI
FT E
XTR
A P
ENE
TRA
TIO
NA
RH
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4/20
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AS1267 T INE ASSEMBLYPROLIFT EXT RA PENET RAT ION
ITEM PART NO DESCRIPTION QTY COMMENTS1 P12551 PROLIFT TINE EXTRA PENETRATION 12 P11181 WEAR SHROUD 13 P09060 WING - PROLIFT LOW 14 P09148 POINT - PROLIFT CrFe 15 P10391 WEARSHIN NON REVERSIBLE 16 P00007 BOLT M16x40 GR. 8.8 17 P02008 NUT LOCK M16 18 P02481 ROLL PIN Ø16x40 29 P10392 WING - PROLIFT 250mm 110 P10411 WING - PROLIFT 350mm 111121314151617181920212223242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
BA
S12
70AD
DIT
ION
AL T
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KIT
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AS1270 ADDIT IONAL T INE KITFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P06511 CLAMP - LONG 12 P06510 CLAMP - SHORT 13 P04675 RETAINING PLATE 24 P00983 BOLT M30x150 GR. 8.8 45 P02608 WASHER FLAT M30 46 P02598 WASHER SPRING M30 47 P00896 NUT PLAIN M30 48 P02318 BOLT M16x120 GR. 8.8 19 P02038 WASHER SPRING M16 110 P01358 NUT PLAIN M16 111 P04536 BOLT M24x130 GR. 8.8 112 P02604 WASHER FLAT M24 Ø50 113 P02010 NUT LOCK M24 114 P10486 PROLIFT TINE - FLATLINER 500 115 P09148 POINT - PROLIFT CrFe 116 P10391 WEARSHIN NON REVERSIBLE 117 P02481 ROLL PIN Ø16x40 218 P00007 BOLT M16x40 GR. 8.8 119 P02008 NUT LOCK M16 120 P09060 WING - PROLIFT LOW 121 P10392 WING - PROLIFT 250mm 122 P10411 WING - PROLIFT 350mm 123 P11181 WEAR SHROUD 1242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
AA
S126
8TR
AILI
NG
KIT
ASS
EM
BLY
AR
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AS1268 T RAILING KIT ASSEMBLYFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00305 HOSE MAST - 150RHS 12 P00871 ADJUSTER POST 23 P03503 WHEEL LEG RH 14 P00641 6 STUD HUB ASSEMBLY 25 P00164 CYLINDER - Ø3¾"x400 - 45 26 P00161 SEAL KIT Ø3 3/4" 17 P01871 BOLT M60x330 28 P00159 TOPLINK CAT 3 19" 39 P02484 LYNCH PIN CAT 2 910 P03550 ADJUSTER MOUNT LH 111 P03549 AXLE PIVOT LH 112 P06504 AXLE PIVOT RH 113 P06503 ADJUSTER MOUNT RH 114 P03502 WHEEL LEG LH 115 P02503 TIE BAR 216 P01148 TRANSPORT PIN Ø25x127 217 P01149 BUSH Ø30xØ24x23 218 P04128 WHEEL ASSY 400/60x15.5 6 STUD 219 P00865 DRAWBAR - TRAILING KIT 120 P02466 SHACKLE TYPE B 121 P02505 CAMBER PLATE 3mm 222 P01564 TRANSPORT LOCK 100x400 223 P02483 LYNCH PIN CAT 1 424 P00538 PIN Ø31.75x150 325 P01274 PIN Ø25x115 326 P00071 NIPPLE - GREASE 227 P02890 BUSH SPRUNG - Ø72xØ62x60 428 P01645 BUSH SPRUNG - Ø32xØ26x32 429 P00056 BOLT M30x240 GR. 8.8 830 P02608 WASHER FLAT M30 2431 P02011 NUT LOCK M30 1032 P02604 WASHER FLAT M24 Ø50 1333 P02593 WASHER SPRING M24 134 P00717 NUT PLAIN M24 135 P10857 PIN Ø31.75x180 236 P04010 WASHER FLAT M60x10 237 P00036 BOLT M30x180 GR. 8.8 238 P00043 BOLT M36x160 GR. 8.8 139 P02541 WASHER FLAT M36 240 P02012 NUT LOCK M36 141 P01647 BUSH SPRUNG - Ø45xØ36x40 242 P01697 NUT PLAIN M60 HALF 443 P09112 CLAMP ½" BSP PAIR 144 P09113 CLAMP - TOP PLATE 145 P10096 BOLT M8x35 GR. 8.8 14647484950
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BA
S074
3H
UB
ASS
EMBL
Y - 6
STU
D
ARH
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0064
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AS0743 HUB ASSEMBLY6 ST UD
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00462 HUB - 6 STUD 12 P00366 BEARING - INNER 13 P00367 BEARING - OUTER 14 P00370 DUST CAP - 6 STUD 15 P00739 GASKET Ø119xØ92x1 16 P00071 NIPPLE - GREASE 17 P00365 SEAL - GREASE 18 P00369 NUT CASTLE 1¾" BSW 19 P00469 SCREW M6x16 310 P00709 STUD - WHEEL M18 611 P00471 NUT WHEEL M18 612 P02488 PIN SPLIT Ø5x75 113 P00641 HUB 6 STUD COMPLETE 114151617181920212223242526272829303132333435363738394041424344454647484950
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10
AA
S12
97D
EPTH
WH
EEL
KIT
ASS
EMBL
YA
RH
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2/20
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ATL
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AS1297 DEPT H WHEEL KITFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P13251 WHEEL ARM CLAMP RH 12 P13252 WHEEL ARM CLAMP LH 13 P13242 WHEEL ARM RH 14 P13243 WHEEL ARM LH 15 P13033 HUB ASSEMBLY 6 STUD COMPLETE 26 P00157 TOPLINK CAT 2 27 P02484 LYNCH PIN CAT 2 48 P02020 WHEEL 11.5/80-15.3 C/W 6 STUD RIM 29 P04675 RETAINING PLATE 410 P01274 PIN Ø25x115 211 P05047 BOLT M30x160 GR. 8.8 STR 212 P02608 WASHER FLAT M30 1813 P02011 NUT LOCK M30 214 P00537 PIN Ø25x150 215 P03120 BOLT M30x110 GR. 8.8 816 P00896 NUT PLAIN M30 817 P02598 WASHER SPRING M30 8181920212223242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
CA
S15
77H
UB
ASS
EM
BLY
6 S
TUD
CO
MP
LETE
AR
H04
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AS1577 HUB ASSEMBLY6 ST UD COMPLET E
ITEM PART NO DESCRIPTION QTY COMMENTS1 P13034 HUB 6 STUD 12 P13037 GREASE SEAL Ø120xØ67 13 P13041 NUT CASTLE M39x1.5 1 KIT PART ONLY SEE ITEM 124 P13044 WHEEL NUT M18x1.5 65 P13043 WHEEL STUD M18x1.5x50 10.9 66 P13040 SPRING CLIP Ø4x67 1 KIT PART ONLY SEE ITEM 127 P13042 DUST CAP 6 STUD 18 P13036 BEARING 30213 Ø120xØ65 19 P13039 BEARING 32210 Ø90xØ50 110 P12900 GREASE NIPPLE M8 111 P13033 HUB ASSEMBLY 6 STUD COMPLETE 1 ITEM 1 - 1012 P13189 HUB NUT AND LOCK CLIP 1 KIT ITEMS 3 + 613 P13325 SEAL SHIELD Ø150xØ67 114151617181920212223242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
AA
S12
58S
CR
AP
ED
CR
UM
BLE
R A
SS
EM
BLY
3m
ARH
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AS1258 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03276 SCRAPED CRUMBLER 2.61m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06023 SCRAPER RAIL 2.8m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 1414 P04179 WASHER FLAT M12 Ø38 6015 P02007 NUT LOCK M12 6016 P01360 BOLT U M12 GR8.8 120x64 3017 P03436 SCRAPER 1/2 2181920212223242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
AA
S125
9SC
RAP
ED C
RU
MBL
ER A
SSE
MB
LY 3
.5m
ARH
19/0
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AS1259 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03277 SCRAPED CRUMBLER 3.15m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06204 SCRAPER RAIL 3.3m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 1814 P04179 WASHER FLAT M12 Ø38 7215 P02007 NUT LOCK M12 7216 P01360 BOLT U M12 GR8.8 120x64 3617181920212223242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
AA
S126
0SC
RAP
ED C
RU
MBL
ER A
SSE
MB
LY 3
.8m
ARH
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AS1260 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03278 SCRAPED CRUMBLER 3.615m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06025 SCRAPER RAIL 3.8m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 2014 P04179 WASHER FLAT M12 Ø38 8415 P02007 NUT LOCK M12 8416 P01360 BOLT U M12 GR8.8 120x64 4217 P03436 SCRAPER 1/2 2181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
72
7. Parts & Assembly
AA
S126
1SC
RAP
ED C
RU
MBL
ER A
SSE
MB
LY 4
.2m
ARH
19/0
4/20
04
73Flatliner 500Operating Instructions
7. Parts & Assembly
AS1261 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03279 SCRAPED CRUMBLER 3.93m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06026 SCRAPER RAIL 4.1m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 2214 P04179 WASHER FLAT M12 Ø38 8815 P02007 NUT LOCK M12 8816 P01360 BOLT U M12 GR8.8 120x64 4417181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
74
7. Parts & Assembly
BA
S12
62D
D60
0 R
OLL
AS
SEM
BLY
3.0
mAR
H03
/08/
2006
75Flatliner 500Operating Instructions
7. Parts & Assembly
AS1262
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09283 ROLL FRAME 3.0m 12 P09287 BOLT ON CLEVIS 23 P01274 PIN Ø25x115 24 P04959 TOPLINK CAT 2 9" 2 360-580 CTRS5 P02604 WASHER FLAT M24 Ø50 86 P02010 NUT LOCK M24 47 P00017 BOLT M24x100 GR. 8.8 48 AS0665 AXLE ASSEMBLY - DD600 6 RINGS 29 P06802 BOLT U M16 GR8.8 190x117 410 P02602 WASHER FLAT M16 5211 P02008 NUT LOCK M16 5212 P08601 SCRAPER PLATE DD RING LONG 713 P08607 SCRAPER PLATE DD RING SHORT 414 P01613 BOLT U M16 GR8.8 100x78 2215 P00003 BOLT M12x40 GR. 8.8 2216 P04179 WASHER FLAT M12 Ø38 2217 P02007 NUT LOCK M12 2218 P07545 PLASTIC END CAP 60x60 219 P02484 LYNCH PIN CAT 2 220 P07736 SCRAPER STEM 1121 P01646 BUSH SPRUNG - Ø40xØ32x32 422 P14903 SCRAPER RAIL 2570mm 123242526272829303132333435363738394041424344454647484950
DD 600 ROLL ASSEMBLY - 3.0m
Flatliner 500Operating Instructions
76
7. Parts & Assembly
AA
S126
3D
D60
0 R
OLL
AS
SEM
BLY
3.5
mAR
H10
/04/
2004
77Flatliner 500Operating Instructions
7. Parts & Assembly
AS1263 ROLL ASSEMBLY DD600FLAT LINER 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09284 ROLL FRAME 3.5m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 24 AS0642 AXLE ASSEMBLY - DD600 7 RINGS 25 P09289 SCRAPER RAIL 3.09m 16 P02484 LYNCH PIN CAT 2 27 P01274 PIN Ø25x115 28 P02604 WASHER FLAT M24 Ø50 89 P02010 NUT LOCK M24 410 P00017 BOLT M24x100 GR. 8.8 411 P06802 BOLT U M16 GR8.8 190x117 412 P08601 SCRAPER PLATE DD RING LONG 913 P07545 PLASTIC END CAP 60x60 214 P02602 WASHER FLAT M16 6015 P02008 NUT LOCK M16 6016 P07736 SCRAPER STEM 1317 P01613 BOLT U M16 GR8.8 100x78 2618 P02007 NUT LOCK M12 2619 P04179 WASHER FLAT M12 Ø38 2620 P00003 BOLT M12x40 GR. 8.8 2621 P08607 SCRAPER PLATE DD RING SHORT 42223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
78
7. Parts & Assembly
AA
S126
4D
D60
0 R
OLL
AS
SEM
BLY
3.8
mAR
H10
/04/
2004
79Flatliner 500Operating Instructions
7. Parts & Assembly
AS1264 ROLL ASSEMBLY DD600FLAT LINER 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09285 ROLL FRAME 3.8m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 24 AS0684 AXLE ASSEMBLY - DD600 8 RINGS 25 P09290 SCRAPER RAIL 3.55m 16 P02484 LYNCH PIN CAT 2 27 P01274 PIN Ø25x115 28 P02604 WASHER FLAT M24 Ø50 89 P02010 NUT LOCK M24 410 P00017 BOLT M24x100 GR. 8.8 411 P02602 WASHER FLAT M16 7612 P02008 NUT LOCK M16 7613 P06802 BOLT U M16 GR8.8 190x117 814 P07736 SCRAPER STEM 1515 P01613 BOLT U M16 GR8.8 100x78 3016 P02007 NUT LOCK M12 3017 P04179 WASHER FLAT M12 Ø38 3018 P00003 BOLT M12x40 GR. 8.8 3019 P08607 SCRAPER PLATE DD RING SHORT 420 P08601 SCRAPER PLATE DD RING LONG 1121 P07545 PLASTIC END CAP 60x60 22223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
80
7. Parts & Assembly
BAS
1265
DD
600
RO
LL A
SS
EM
BLY
4.2
mA
RH
03/0
8/20
06
81Flatliner 500Operating Instructions
7. Parts & Assembly
AS1265 DD600 ROLL ASSEMBLY 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09286 ROLL FRAME 4.2m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 2 360-580 CTRS4 AS0773 AXLE ASSEMBLY - DD600 9 RINGS 25 P02484 LYNCH PIN CAT 2 26 P01274 PIN Ø25x115 27 P02604 WASHER FLAT M24 Ø50 88 P02010 NUT LOCK M24 49 P00017 BOLT M24x100 GR. 8.8 410 P02008 NUT LOCK M16 8411 P02602 WASHER FLAT M16 8412 P07736 SCRAPER STEM 1713 P01613 BOLT U M16 GR8.8 100x78 3414 P02007 NUT LOCK M12 215 P04179 WASHER FLAT M12 Ø38 3416 P00003 BOLT M12x40 GR. 8.8 3417 P08601 SCRAPER PLATE DD RING LONG 1318 P08607 SCRAPER PLATE DD RING SHORT 419 P07545 PLASTIC END CAP 60x60 220 P06802 BOLT U M16 GR8.8 190x117 821 P14904 SCRAPER RAIL 3980mm 122 P01646 BUSH SPRUNG - Ø40xØ32x32 423242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
82
7. Parts & Assembly
CA
S065
8PI
LLA
R A
SSE
MB
LY D
D60
0AR
H23
/04/
2004
83Flatliner 500Operating Instructions
7. Parts & Assembly
AS0658 PILLAR ASSEMBLYDD600 + 700
ITEM PART NO DESCRIPTION QTY COMMENTS1 P07696 PRESS ROLL PILLAR 12 P05431 BEARING - PRESSED STEEL 13 P08276 GREASE PIPE 14 P08450 BEARING GUARD 15 P08298 SPACER 10mm 26 P00057 BOLT M16x60 GR. 8.8 27 P02602 WASHER FLAT M16 48 P02008 NUT LOCK M16 49 P01704 BOLT M16x50 GR. 8.8 210 P02603 WASHER FLAT M20 411 P02009 NUT LOCK M20 412 P01619 BOLT U M20 GR8.8 145x172 21314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
84
7. Parts & Assembly
BA
S066
4AX
LE A
SSE
MB
LY -
DD
600
5 R
ING
SAR
H19
/09/
2000
85Flatliner 500Operating Instructions
7. Parts & Assembly
AS0664 AXLE ASSEMBLY DD6005 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07727 AXLE Ø60x1135 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 105 P08191 DD 600 - INTERNAL SPACER 56 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 28 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
86
7. Parts & Assembly
BA
S066
5AX
LE A
SSE
MB
LY -
DD
600
6 R
ING
SAR
H26
/04/
2004
87Flatliner 500Operating Instructions
7. Parts & Assembly
AS0665 AXLE ASSEMBLY DD6006 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07728 AXLE Ø60x1369 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 125 P08191 DD 600 - INTERNAL SPACER 66 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 38 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
88
7. Parts & Assembly
BA
S064
2AX
LE A
SSE
MB
LY -
DD
600
7 R
ING
SAR
H26
/04/
2004
89Flatliner 500Operating Instructions
7. Parts & Assembly
AS0642 AXLE ASSEMBLY DD6007 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07729 AXLE Ø60x1623 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 145 P08191 DD 600 - INTERNAL SPACER 76 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 48 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
90
7. Parts & Assembly
BA
S068
4AX
LE A
SSE
MB
LY -
DD
600
8 R
ING
SAR
H26
/04/
2004
91Flatliner 500Operating Instructions
7. Parts & Assembly
AS0684 AXLE ASSEMBLY DD6008 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07730 AXLE Ø60x1837 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 165 P08191 DD 600 - INTERNAL SPACER 86 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 58 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
92
7. Parts & Assembly
BA
S07
73A
XLE
AS
SE
MB
LY -
DD
600
9 R
ING
SAR
H26
/04/
2004
93Flatliner 500Operating Instructions
7. Parts & Assembly
AS0773 AXLE ASSEMBLY DD6009 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07731 AXLE Ø60x2071 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 185 P08191 DD 600 - INTERNAL SPACER 96 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 68 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
94
7. Parts & Assembly
AA
S094
9AX
LE A
SSE
MB
LY -
DD
600
10 R
ING
SAR
H05
/04/
2004
95Flatliner 500Operating Instructions
7. Parts & Assembly
AS0949 AXLE ASSEMBLY DD60010 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P10349 AXLE Ø60x2325 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 205 P08191 DD 600 - INTERNAL SPACER 106 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 78 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
96
7. Parts & Assembly
AA
S13
84D
DLI
GH
T R
OLL
KIT
- 2.
8mA
RH
14/0
3/20
05FL
ATL
INE
R 5
00 -
3.0m
97Flatliner 500Operating Instructions
7. Parts & Assembly
AS1384 DDLIGHT ROLL KIT - 2.8mFLAT LINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1388 DDLIGHT ROLL - 2.8m 12 P01834 BEARING SCJ 50 23 P00157 TOPLINK CAT 2 24 P02484 LYNCH PIN CAT 2 25 P13294 SIDE ARM RH 16 P12758 STUB AXLE END WASHER Ø50 27 P13295 SIDE ARM LH 18 P13300 SCRAPER RAIL - 2800mm 19 P13031 SCRAPER XPRESS 3PL STD 1910 P01071 PIN Ø25x130 211 P03088 BOLT M12x60 GR. 8.8 812 P02601 WASHER FLAT M12 6213 P02007 NUT LOCK M12 4614 P12950 BOLT M12x35 SOCKET CAP 415 P02037 WASHER SPRING M12 816 P00003 BOLT M12x40 GR. 8.8 817 P13045 BOLT U M12 GR8.8 115x94 19181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
98
7. Parts & Assembly
AA
S13
85D
DLI
GH
T R
OLL
KIT
- 3.
3mA
RH
14/0
3/20
05FL
ATL
INE
R 5
00 -
3.5m
8
99Flatliner 500Operating Instructions
7. Parts & Assembly
AS1385 DDLIGHT ROLL KIT 3.3mFLAT LINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1389 DDLIGHT ROLL - 3.3m 12 P01834 BEARING SCJ 50 23 P00157 TOPLINK CAT 2 24 P02484 LYNCH PIN CAT 2 25 P13294 SIDE ARM RH 16 P12758 STUB AXLE END WASHER Ø50 27 P13295 SIDE ARM LH 18 P13301 SCRAPER RAIL - 3340mm 19 P13031 SCRAPER XPRESS 3PL STD 2210 P01071 PIN Ø25x130 211 P03088 BOLT M12x60 GR. 8.8 812 P02601 WASHER FLAT M12 6813 P02007 NUT LOCK M12 5214 P12950 BOLT M12x35 SOCKET CAP 415 P02037 WASHER SPRING M12 816 P00003 BOLT M12x40 GR. 8.8 817 P13045 BOLT U M12 GR8.8 115x94 22181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
100
7. Parts & Assembly
AA
S13
86D
DLI
GH
T R
OLL
KIT
- 3.
765m
AR
H14
/03/
2005
FLA
TLIN
ER
500
- 3.
8m
8
101Flatliner 500Operating Instructions
7. Parts & Assembly
AS1386 DDLIGHT ROLL KIT - 3.7mFLAT LINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1390 DDLIGHT ROLL - 3.76m 12 P01834 BEARING SCJ 50 23 P00157 TOPLINK CAT 2 24 P02484 LYNCH PIN CAT 2 25 P13294 SIDE ARM RH 16 P12758 STUB AXLE END WASHER Ø50 27 P13295 SIDE ARM LH 18 P13302 SCRAPER RAIL - 3805mm 19 P13031 SCRAPER XPRESS 3PL STD 2510 P01071 PIN Ø25x130 211 P03088 BOLT M12x60 GR. 8.8 812 P02601 WASHER FLAT M12 7413 P02007 NUT LOCK M12 5814 P12950 BOLT M12x35 SOCKET CAP 415 P02037 WASHER SPRING M12 816 P00003 BOLT M12x40 GR. 8.8 817 P13045 BOLT U M12 GR8.8 115x94 25181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
102
7. Parts & Assembly
AA
S13
87D
DLI
GH
T R
OLL
KIT
- 40
80m
mA
RH
14/0
3/20
05FL
ATL
INER
500
- 4.
2m
8
103Flatliner 500Operating Instructions
7. Parts & Assembly
AS1387 DDLIGHT ROLL KIT - 4.0mFLAT LINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1391 DDLIGHT ROLL - 4080mm 12 P01834 BEARING SCJ 50 23 P00157 TOPLINK CAT 2 24 P02484 LYNCH PIN CAT 2 25 P13294 SIDE ARM RH 16 P12758 STUB AXLE END WASHER Ø50 27 P13295 SIDE ARM LH 18 P13303 SCRAPER RAIL - 4120mm 19 P13031 SCRAPER XPRESS 3PL STD 2610 P01071 PIN Ø25x130 211 P03088 BOLT M12x60 GR. 8.8 812 P02601 WASHER FLAT M12 7613 P02007 NUT LOCK M12 6014 P12950 BOLT M12x35 SOCKET CAP 415 P02037 WASHER SPRING M12 816 P00003 BOLT M12x40 GR. 8.8 817 P13045 BOLT U M12 GR8.8 115x94 26181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
104
7. Parts & Assembly
AA
S13
88D
DLI
GH
T R
OLL
- 2.
8mA
RH
29/0
3/20
05FL
ATL
INE
R 5
00 -
3.0m
105Flatliner 500Operating Instructions
7. Parts & Assembly
AS1388 DDLIGHT ROLL - 2.8mFLAT LINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P13296 ROLL TUBE 2760mm 12 P13026 RING - RETAINING 23 P10944 SCREW M12x50 GR10.9 CSK 84 P12959 DD550 RING - Ø358 365 P13200 SPACER RUBBER 46mm 26 P13072 SPACER RUBBER 57mm 177891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
106
7. Parts & Assembly
AA
S13
89D
DLI
GH
T R
OLL
- 3.
3mA
RH
29/0
3/20
05FL
ATL
INE
R 5
00 -
3.5m
107Flatliner 500Operating Instructions
7. Parts & Assembly
AS1389 DDLIGHT ROLL - 3.3mFLAT LINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P13297 ROLL TUBE - 3300mm 12 P13026 RING - RETAINING 23 P10944 SCREW M12x50 GR10.9 CSK 84 P12959 DD550 RING - Ø358 425 P13072 SPACER RUBBER 57mm 2267891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
108
7. Parts & Assembly
AA
S13
90D
DLI
GH
T R
OLL
- 3.
76m
AR
H29
/03/
2005
FLA
TLIN
ER
500
- 3.
8m
109Flatliner 500Operating Instructions
7. Parts & Assembly
AS1390 DDLIGHT ROLL - 3.7mFLAT LINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P13298 ROLL TUBE - 3765mm 12 P13026 RING - RETAINING 23 P10944 SCREW M12x50 GR10.9 CSK 84 P12959 DD550 RING - Ø358 485 P13072 SPACER RUBBER 57mm 2567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
110
7. Parts & Assembly
AA
S13
91D
DLI
GH
T R
OLL
- 40
80m
mA
RH
29/0
3/20
05FL
ATL
INE
R 5
00 -
4.2m
111Flatliner 500Operating Instructions
7. Parts & Assembly
AS1391 DDLIGHT ROLL - 4.0mFLAT LINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P13299 ROLL TUBE - 4080mm 12 P13026 RING - RETAINING 23 P10944 SCREW M12x50 GR10.9 CSK 84 P12959 DD550 RING - Ø358 545 P13072 SPACER RUBBER 57mm 2667891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
112
7. Parts & Assembly
AA
S127
1AQ
UEE
L R
OLL
ASS
EMBL
Y 3.
0mAR
H05
/05/
2004
113Flatliner 500Operating Instructions
7. Parts & Assembly
AS1271 AQUEEL ROLL ASSEMBLY3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10728 SIDE PLATE LH 12 P10729 SIDEPLATE RH 13 P01834 BEARING SCJ 50 24 P11546 STUB AXLE Ø50 25 P10678 ROLL TUBE 2655mm 16 P01619 BOLT U M20 GR8.8 145x172 47 P02603 WASHER FLAT M20 88 P02009 NUT LOCK M20 89 P02007 NUT LOCK M12 810 P02601 WASHER FLAT M12 1411 P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 812 P00003 BOLT M12x40 GR. 8.8 613 P02037 WASHER SPRING M12 614 P10635 AQUEEL TYRE 25151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
114
7. Parts & Assembly
AA
S127
2AQ
UEE
L R
OLL
ASS
EMBL
Y 3.
5mAR
H05
/05/
2004
115Flatliner 500Operating Instructions
7. Parts & Assembly
AS1272 AQUEEL ROLL ASSEMBLY3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10728 SIDE PLATE LH 12 P10729 SIDEPLATE RH 13 P01834 BEARING SCJ 50 24 P11546 STUB AXLE Ø50 25 P10680 ROLL TUBE 3195mm 16 P01619 BOLT U M20 GR8.8 145x172 47 P02603 WASHER FLAT M20 88 P02009 NUT LOCK M20 89 P02007 NUT LOCK M12 810 P02601 WASHER FLAT M12 1411 P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 812 P00003 BOLT M12x40 GR. 8.8 613 P02037 WASHER SPRING M12 614 P10635 AQUEEL TYRE 30151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
116
7. Parts & Assembly
AA
S127
3AQ
UEE
L R
OLL
ASS
EMBL
Y 3.
8mAR
H05
/05/
2004
117Flatliner 500Operating Instructions
7. Parts & Assembly
AS1273 AQUEEL ROLL ASSEMBLY3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10728 SIDE PLATE LH 12 P10729 SIDEPLATE RH 13 P01834 BEARING SCJ 50 24 P11546 STUB AXLE Ø50 25 P10681 ROLL TUBE 3660mm 16 P01619 BOLT U M20 GR8.8 145x172 47 P02603 WASHER FLAT M20 88 P02009 NUT LOCK M20 89 P02007 NUT LOCK M12 810 P02601 WASHER FLAT M12 1411 P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 812 P00003 BOLT M12x40 GR. 8.8 613 P02037 WASHER SPRING M12 614 P10635 AQUEEL TYRE 34151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
118
7. Parts & Assembly
AA
S127
4AQ
UEE
L R
OLL
ASS
EMBL
Y 4.
2mAR
H05
/05/
2004
119Flatliner 500Operating Instructions
7. Parts & Assembly
AS1274 AQUEEL ROLL ASSEMBLY4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10728 SIDE PLATE LH 12 P10729 SIDEPLATE RH 13 P01834 BEARING SCJ 50 24 P11546 STUB AXLE Ø50 25 P10682 ROLL TUBE 3975mm 16 P01619 BOLT U M20 GR8.8 145x172 47 P02603 WASHER FLAT M20 88 P02009 NUT LOCK M20 89 P02007 NUT LOCK M12 810 P02601 WASHER FLAT M12 1411 P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 812 P00003 BOLT M12x40 GR. 8.8 613 P02037 WASHER SPRING M12 614 P10635 AQUEEL TYRE 37151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
120
7. Parts & Assembly
DR
AW
ING
NO
.
AS
1269
AIS
SUE
TO S
ER
IAL
NO
.FR
OM
SER
IAL
NO
.
UP
DA
TED
:-24
/04/
04FL
AT L
INER
500
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121Flatliner 500Operating Instructions
7. Parts & Assembly
AS1269 FLAT LINER 500 W HEEL CYLINDER SYNCHRONISING KIT
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00201 BANJO BOLT 1/2" BSP 42 P02263 DOWTY SEAL 1/2" BSP 163 P00200 BANJO BLOCK 1/2" BSP 44 P00203 M-M1/2" 75 P00184 HA 1/2"x3050 26 P02883 CHECK VALVE PILOT OP 27 P00206 M-F1/2" 28 P02734 ELBOW M-F1/2" 90° COM 49 P02741 DOWTY SEAL 1/4" BSP 210 P02881 M-M 1/4" 211 P12010 HA 1/4"x300 90° 212 P00185 HA 1/2"x3350 213 P02742 T 1/4" BSP MALE 114 P02882 F1/4"-F1/2 115 P00209 CROSS 1/2" 116 P00191 HA 1/2"x5180 217 P00205 QRC 1/2" BSP MALE 218 P00872 FLOW DIVIDER 119 P00164 CYL - Ø3 3/4"x400 D/A 220 P00167 SEAL KIT - Ø3" BORE 1212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
122
7. Parts & Assembly
