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    DEPARTMENT MANUFACTURING / PRODUCT DESIGN /MOULD / TOOL AND DIE

    SEMESTER 4

    COURSE MECHANICS OF MATERIALS DURATION 8 hrs

    COURSE CODE DMV 4343 / DMV 5343 REF. NO.

    VTOS NAME MISS AFZAN BINTI ROZALIMR RIDHWAN BIN RAMELI

    PAGE 13

    TOPICCOMBINED LOADINGS

    SUB TOPIC7.1 Stress Elements for Axially Loaded Bar, Shaft in Torsion, and Beam in Bending7.2 Combined Loadings and Complex Stresses

    Chapter 7 COMBINED LOADINGS p1

    INFORMATION SHEET

    REF NO. :PAGE :

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    Chapter 7 COMBINED LOADINGS p2

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    7.1 Stress Elements for Axially Loaded Bar, Shaft in Torsion, and Beam in Bending

    In previous chapters we developed methods for determining the stress distributions in a

    member subjected to either an internal axial force, a shear force, a bending moment, or a

    torsional moment. Most often, however, the cross section of a member is subjected to

    several of these types of loadings simultaneously, and as a result, the method of

    superposition, if it applies, can be used to determine the resultantstress distribution caused

    by the loads. For application, the stress distribution due to each loading is first determined,

    and then these distributions are superimposed to determine the resultant stress distribution.

    The principle of superposition can be used for this purpose provided a linear relationship

    exists between the stress and the loads. Also, the geometry of the member should not

    undergo significant change when the loads are applied. This is necessary in order to ensure

    that the stress produced by one load is not related to the stress produced by any other load.

    The discussion will be confined to meet these two criteria.

    FIGURE 7.1 This chimney is subjected

    to the combined loading of wind and

    weight. It is important in investigate the

    tensile stress in the chimney since

    masonry it weak in tension

    PROCEDURE FOR ANALYSIS

    The following procedure provides a general means for establishing the normal and shear

    stress components at a point in a member when the member is subjected to several different

    types of loadings simultaneously. It is assumed that the material is homogeneous and

    behaves in a linear-elastic manner. Also, Saint-Venant's principles require that the point

    where the stress is to be determined is far removed from any discontinuities in the cross

    section or points of applied load.

    Chapter 7 COMBINED LOADINGS p3

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    Internal Resultants.

    Section the member perpendicular to its axis at the point where the stress is to be

    determined and obtain the resultant internal normal and shear force components and

    the bending and torsional moment components.

    The force components should act through the centroidof the cross section, and the

    moment components should be computed about centroidal axes, which represent the

    principal axes of inertia for the cross section.

    This,of course, involves drawing free-body diagrams and writing equilibrium

    equations.

    Average Normal Stress

    1. Compute the stress component associated with eachinternal loading. For each case,represent the effect either as a distribution of stress acting over the entire cross-

    sectional area, or show the stress on an element of the material located at a

    specified point on the cross section.

    TABLE 7.1 FORMULA FOR STRESSES

    FORCE, LOADINGS FORMULA

    NORMAL FORCEThe internal normal force is developed by a uniform

    normal-stress distribution

    = P I A.

    SHEAR FORCEThe internal shear force in a member that is subjected to

    bending is developed by a shear-stress distribution

    = VQ/It

    BENDING

    MOMENT

    For straight members the internal bending moment is

    developed by a normal-stress distribution that varies

    linearly from zero at the neutral axis to a maximum at the

    outer boundary of the member

    = - My/I

    TORSIONAL

    MOMENT

    For circular shafts and tubes the internal torsional

    moment is developed by a shear-stress distribution that

    varies linearly from the central axis of the shaft to a

    maximum at the shaft's outer boundary

    = Tp/J

    If the member is a closed thin-walled tube = T/2Amt

    THIN-WALLED

    PRESSURE

    VESSELS

    If the vessel is a thin-walled cylinder, the internal

    pressure p will cause a biaxial state of stress in the

    material

    2 = pr/2t

    If the vessel is a thin-walled sphere, then the biaxial state

    of stress is represented by two equivalent components

    2 = pr/2t

    Chapter 7 COMBINED LOADINGS p4

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    EXAMPLE 7.1

    An axial compressive load of 800 kN is applied eccentrically to a short rectangular

    compression member, as shown below.

    An eccentrically loaded short compression member.

    Determine

    (a) Individual normal stress for the axially loaded member, and

    (b) Sketch the stress distribution of each individual normal stress.

    Plan the Solution

    The eccentric load Pproduces axial deformation plus bending

    about the y and z axes. Therefore, this problem involves asuperposition of the stresses due to F, My, and Mz.Solution

    Stress Resultants: Figure 2 shows the stress resultants on

    cross section ABCD. Applying equilibrium to a free-body

    diagram of the member above section ABCD we get the

    following expressions for the stress resultants:

    F = - PMy = - P dz

    Mz = - P dy

    Chapter 7 COMBINED LOADINGS p5

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    Individual Normal Stresses: Combining all the above equations for the normal stress due to

    the axial force F, for the normal stress due to the bending-moment components, we have:

    x =F

    +Myz

    -Mzy

    A Iy Iz

    Substitute individual stress into the previous resultant

    stress equation, we obtain the following:

    (x)F =

    - P

    =

    - 800 kN

    = -1000 PaA

    (40m)

    (20m)

    The stress contributions as in Figure (a) (a)

    (x)My =(-Pdz)z

    =(-800 kN)(5m)z

    = -150 z kN/m3Iy (1/12)(40m)(20m)

    3

    Maximum stress occurs at the farthest point along y-axis

    that is at z = 10;

    Hence

    (x)My = -150 z kN/m3 = 1500 kN/m3

    The stress contributions as in Figure (b) (b)

    (x)Mz =(-Pdy)y

    =(-800 kN)(10m)z

    = -75 y kN/m3Iy (1/12)(20m)(40m)

    3

    Maximum stress occurs at the farthest point along z-axis

    that is at y = 20;

    Hence

    (x)My = -75 y kN/m3 = 1500 kN/m3

    The stress contributions as in Figure (c)

    (c)

    Chapter 7 COMBINED LOADINGS p6

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    EXAMPLE 7.2 (Continuation of Example 7.1)

    Refer Example 7.1.

    Determine

    (a) The distribution of normal stress on a cross section, say ABCD, that is far enough

    from the point of load application that concentration effects may be neglected.

    (b) Sketch the stress distribution, and

    (c) Identify the location of the neutral axis in cross sectionABCD

    Superposition of Stresses:

    (a) Using Figure (a) through (c) from solution of Example 7.1, we can combine, algebraically,

    the individual stress contributions at four corners to get

    (x)A = - 1000 + 1500 - 1500 = - 1000 N/m2

    (x)B = - 1000 - 1500 - 1500 = - 4000 N/m2

    (x)C = - 1000 - 1500 + 1500 = - 1000 N/m2

    (x)D = - 1000 + 1500 + 1500 = + 2000 N/m2

    (b)

    + +

    (a) (b) (c)

    =

    Chapter 7 COMBINED LOADINGS p8

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    (c) The location of point R and S can be determined from

    x (y,z) = - 1000 - 75y - 150z = 0

    To find R (we know y = -20)x (y,z) = - 1000 - 75(-20) - 150z = 0

    z =-500

    = 3.33-150

    To find S (we know z = -10)

    x (y,z) = - 1000 - 75y- 150(-

    10)= 0

    y =-500

    = 6.67-75

    So;

    R (-20m, 3.33m)

    S (6.67m, -10m)

    Chapter 7 COMBINED LOADINGS p9

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    7.2.2 Combined Axial Loading and Torsion.

    The next example problem illustrates the superposition of stresses due to combined axial

    and torsional loading. The solution involves application of Mohrs circle. Following is the

    procedure for constructing and using Mohrs circle of stress

    Draw Mohr's Circle

    1. Establish a set of (, ) axes, with the same scale on both axes. Remember, the

    + axis points downward. It is good idea to use paper that has a grid, like graph

    paper or '"engineering paper." Use a scale that will result in a circle of reasonable

    size.

    2. Assuming that x, y, and xy are given (or can be determined from a given stress

    element), locate point X at (x, xy) and point Y at (y, -xy),

    3. Connect points X and Y with a straight line, and locate the center of the circle

    where this line crosses the axis at (avg, 0).

    4. Draw a circle with center at (avg, 0) and passing through points X and Y. It is best

    to use a compass to draw the circle.

    Compute the required information

    5. Form the triangle with sides xy and (x - y)/2, and compute

    R = (x - y)2

    + xy226. If the stresses on a particular face, call it face n, are required, locate point N on

    the circle by turning an angle 2 counterclockwise (or clockwise) on the circle,

    corresponding to rotating an angle counterclockwise (clockwise) from some

    reference face on the stress element. Using trigonometry, calculate n and nt

    7. If the principal stresses and the orientation of the principal planes are required,

    use to calculate the principal stresses, and use trigonometry to determine some

    angle, such as 2xp1 that can be used to locate a principal plane, say p 1, with

    respect to some known face, say the x face.

    8. Use a procedure similar to Step 7 if the maximum in-plane shear stress and the

    planes of maximum shear stress are required.

    Chapter 7 COMBINED LOADINGS p10

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    In this section we will discussed an example which combined more than two types of

    loadings. Following example combined normal stress, bending stress and torsional stress on

    a member.

    EXAMPLE 7.4

    Wind blowing on a sign produces a pressure whose resultant,

    P, acts in the -y direction at point C, as shown. The weight of

    the sign, Ws, acts vertically through point C, and the thin-wall

    pipe that supports the sign has a weight Wp.

    Determine the principal stresses at points A and B, where the

    pipe column is attached to its base. Use the following

    numerical data.

    Pipe OD = 3.5 m, A = 2.23 m2, Iy = Iz = 3.02m4, Ip = 6.03m

    4

    Ws = 125 N, Wp = 160 N, P = 75 N, b = 40 m L = 220 m

    Plan the Solution

    It will be a good idea to tabulate the stress resultants, stress

    formulas, and so forth, so that no stress contribution will be

    missed. The weight Wscontributes to the axial force, and it also

    produces a moment about the y axis. The wind force P

    produces a transverse shear force in the ydirection, and it alsocauses a torque about the xaxis and a moment about the z

    axis. A correct free-body diagram is essential.

    Figure (a)

    Solution

    Stress Resultants: All six stress resultants on the cross section at the base of the pipe are

    shown in Figure (a). The upper portion of Figure (a) can serve as a free-body diagram for

    determining these six stress resultants. Let us tabulate the equilibrium equations and indicate

    what stress is produced by each stress resultant and label each individual stress.

    Individual Stresses: Using the formulas from Table 7.1, we can compute the numerical value of

    each of the nonzero stresses listed in Table 1.

    A1 = B1 =F

    =

    - (125N)

    (160N) = -128 Pa (1)

    A 2.23 m2

    Chapter 7 COMBINED LOADINGS p12

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    In summary, the principal stresses at points A and B, rounded to three significant figures are:

    (1)A =9510

    Pa; (2)A = 0 ; (3)A = - 80 Pa

    (1)B = 267 Pa ; (2)B = 0 ; (3)B = -3290 Pa

    Review the Solution

    By showing all six possible internal resultants at the cross section where stresses are to be

    calculated, by writing down and solving all six possible equilibrium equations, and by

    carefully considering what stress(es) is (are) produced by each stress resultant, we have

    accounted for the effects of all loads on the structure. As noted earlier, we have been careful

    to make sure that each stress component acts in the direction that "makes sense." For

    example, the force Pbends the pipe in the direction that produces tension at pointA, and soforth.

    The maximum flexural stress at the base occurs at neitherA norB.

    Chapter 7 COMBINED LOADINGS p15