7 CFT MOM 29 10 14 - With Comments_1

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Member present SPD/AL/JKS/PC/NSD SN Field Concern Action concluded Further Actions planed Resp Trgt date Remarks Hyd malfunctioninng -control valve/Release & releif valve Magnetic stainer to be put at Suction line Sample procured, new design under development R&D 10.12.14 Proto will be ready by 17.11.14 Release& release valve quality To study setup and implement the same, either on vendor end or QA QA 17.11.14 IT was concluded that testing facility at vendor end and at QA shall be same CRE 1200 kg to be implemented UNDER IMPLEMENTATION Matl/QA 2W Feb'14 NG Models are being made with CRE only 2 CA guide seal leak-post modified Design needs improvement in SC tractors ECN Implementation Matl/QA 10-12/11.14 Only Modified CA Guide to be assemble with immediate effect 3 Diff hsg breather leak / ineffective breathing action Integrated breather to be used - existing breather is in effective New breather under trails, prelimnary trial is OK R&D 2w Dec'14 3dec 10 pcs Pre loading process to be standarized To ensure the pre loading process as per SOP QA contineous process Cutt off no - QAD-5518648 Wheel thrown away after brg breakage- spacer size to be increased Dim 53 changed to dim 40 mm to protect wheel comes out - to be revisited - to be implemented Matl/QA 20.11.14 implemented after consumption of stock 125 tractor 5 RV assy - control valve mtg stud leak Control valve mtg face Sq ness / O ring dim & material / groove depth/widh to be checked Analysis of failure was studied, porousity problem apeared QA/R&D New design concept drawn, trial by 2w Dec'14 6 Hyd pump adopter leak from O ring CFT to study the problem at assy line Hyd Adopter design modified Mat/QA 18.11.14 Action taken details with cutt off nos awaited Tendom pump with 10.9 CC to be explored Mat/R&D 4w Nov'14 Comprehensive action by Nov 14 Failed sample with proposed action sent to Xinchai on 14.8.14 - corrective action awaited PC 3.9.14 Modifed sample expected in Nov 14 from Xinchai Spare parts stock to be purchased from Allena only Spareparts 3.9.14 Drawing already approved Radiator to be protected by providing net gril till improvement from Xinchai in water pump get implemented Proposal along with proto photo re sent to RD by PC- trial to be done RD 6.9.14 Coolant bottle mtg location to be changed New location drg & proto ready by month end- trial by RD 5.11.14 5 saples received, but not approved yet, pending with R&D NRB failure understodd due to procurement from unauthorised source To ensure procurement of NRB 2016 from quality source Matl NA Action already taken by quality source of bearing NRB 2016 to replaced with Sintred bush NRB to replace with cintred bush - further study to be done RD NA Dropped yet as action taken as above Failed items to be analysed metallurgically - report to share & spectroscopic analysis to be done QA 3.9.14 Ok Radiator( high value) - conseq failure a) water pump shaft broken b) coolant resorvoir mtg at radiator breakage CFT observation is shaft of water pump breakage subsequent to bearing failure - brg is of inadequate strength 9 Plannet carrier (NRB 2016 fails & conseq teeth damage ) Spider kit strengthening to be explored -CFT analysed the failure 1 8 7 Power steering hard < 1000 rpm with tendom pump Tendom pump flow 8.5 cc / rev & AX series pump flow 9.0cc/rev - Drawing of M/s Bosch approved 4 Hub brg - power steering - 30206 breakage PDF created with pdfFactory trial version www.pdffactory.com

Transcript of 7 CFT MOM 29 10 14 - With Comments_1

  • Member present SPD/AL/JKS/PC/NSD

    SN Field Concern Action concluded Further Actions planed Resp Trgt date Remarks

    Hyd malfunctioninng -control valve/Release & releif valve

    Magnetic stainer to be put at Suction line

    Sample procured, new design under development R&D 10.12.14 Proto will be ready by 17.11.14

    Release& release valve qualityTo study setup and implement the same, either on vendor end or QA

    QA 17.11.14 IT was concluded that testing facility at vendor end and at QA shall be same

    CRE 1200 kg to be implemented UNDER IMPLEMENTATION Matl/QA 2W Feb'14 NG Models are being made with CRE only

    2CA guide seal leak-post modified

    Design needs improvement in SC tractors

    ECN Implementation Matl/QA 10-12/11.14 Only Modified CA Guide to be assemble with immediate effect

    3Diff hsg breather leak / ineffective breathing action

    Integrated breather to be used - existing breather is in effective

    New breather under trails, prelimnary trial is OK R&D 2w Dec'14 3dec 10 pcs

    Pre loading process to be standarized

    To ensure the pre loading process as per SOP QAcontineous

    processCutt off no - QAD-5518648

    Wheel thrown away after brg breakage- spacer size to be increased

    Dim 53 changed to dim 40 mm to protect wheel comes out - to be revisited - to be implemented

    Matl/QA 20.11.14implemented after consumption of stock 125 tractor

    5RV assy - control valve mtg stud leak

    Control valve mtg face Sq ness / O ring dim & material / groove depth/widh to be checked

    Analysis of failure was studied, porousity problem apeared

    QA/R&D New design concept drawn, trial by 2w Dec'14

    6Hyd pump adopter leak from O ring

    CFT to study the problem at assy line

    Hyd Adopter design modified Mat/QA 18.11.14 Action taken details with cutt off nos awaited

    Tendom pump with 10.9 CC to be explored Mat/R&D 4w Nov'14 Comprehensive action by Nov 14

    Failed sample with proposed action sent to Xinchai on 14.8.14 - corrective action awaited

    PC 3.9.14Modifed sample expected in Nov 14 from Xinchai

    Spare parts stock to be purchased from Allena only Spareparts 3.9.14 Drawing already approved

    Radiator to be protected by providing net gril till improvement from Xinchai in water pump get implemented

    Proposal along with proto photo re sent to RD by PC- trial to be done

    RD 6.9.14

    Coolant bottle mtg location to be changed

    New location drg & proto ready by month end- trial by RD 5.11.14

    5 saples received, but not approved yet, pending with R&D

    NRB failure understodd due to procurement from unauthorised source

    To ensure procurement of NRB 2016 from quality source Matl NAAction already taken by quality source of bearing

    NRB 2016 to replaced with Sintred bush

    NRB to replace with cintred bush - further study to be done

    RD NA Dropped yet as action taken as above

    Failed items to be analysed metallurgically - report to share & spectroscopic analysis to be done

    QA 3.9.14 Ok

    Radiator( high value) - conseq failure a) water pump shaft

    broken b) coolant resorvoir mtg at radiator breakage

    CFT observation is shaft of water pump breakage subsequent to

    bearing failure - brg is of inadequate strength

    9Plannet carrier (NRB 2016 fails & conseq teeth damage )

    Spider kit strengthening to be explored -CFT analysed the failure

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    7Power steering hard < 1000 rpm with tendom pump

    Tendom pump flow 8.5 cc / rev & AX series pump flow 9.0cc/rev - Drawing of M/s Bosch approved

    4Hub brg - power steering - 30206 breakage

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  • SN Field Concern Action concluded Further Actions planed Resp Trgt date Remarks

    Oil starvation observed - Scoop to be added for better lubrication of Spider kit -ECN to be released

    RD 17.11.14

    Surface finish & cylindericity of BP shaft to be improved

    ECN released - QA to submit report QA 3.9.14

    11 Brake pedal Misaligned Brake pedal being received in pair paired brake pedal to be painted & fitment in set Done

    12 Sealing screw ( drain plug - Gb) ERN -209 /31.7.13 released Sealing tape to be used Matl

    13Battery Side shifting in AX series

    K- series & NG series already have side batterry

    Battery Side shifting in AX series to be done -ECN to release by 18th Aug -Implementation

    Done Implemented

    14Power steering tank leakfrom breather

    In effective breathing OK , if oil level is upto bottom marks - either marks to be changed or bottle to be changed

    QA 10.12.14 Intermediate action with low oil level

    15Trumpet hsg - break from Flange

    Low flange thickness & weaker strengthening ribbs wrt to compititors

    Wall thickness increased from 20mm to 23+1 mm - sample received

    Mal/QA 21.11.14 Price increase by 2kg per piece

    16 Oil pressure switch Not working - post modified failure

    Data for post modifed failure given - to be analysed QA

    1Trcebility of major items wrt chassis no

    To elliminate possibility of items mix up or claims agaisnt differrnt chassis no

    List of major 20 items provided - traceability to be work out

    R&D /QA

    2Sticker on tractors how to operate tractor on different implement

    to facilitate the customer to use appropiate gear & engine rpm - our eng rpm range is from 1800- 2300 rpm

    mktg given the sample to R&D - to be work upon R&D /QA 1W Dec'14

    NSD / 31.10.14

    Other issues

    explored -CFT analysed the failure on 6.8.1410

    Spider kit failures - pre mature wearing of shaft

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