6a-flow-control-devices-equalizer-tm-for-promoting-conformance-in-sagd-well-pairs.pdf

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EQUALIZER™ Applications in a Steam Assisted Gravity Drainage Environment Petroleum Technology Alliance of Canada (PTAC) Oilsands Forum: Increasing Production, Reducing Costs, and Improving Market Access Sudiptya Banerjee Gonzalo Garcia Tarik Abdelfattah Baker Hughes Reservoir & Fluid Optimization Group Calgary, AB, Canada November 20 th , 2012

Transcript of 6a-flow-control-devices-equalizer-tm-for-promoting-conformance-in-sagd-well-pairs.pdf

Page 1: 6a-flow-control-devices-equalizer-tm-for-promoting-conformance-in-sagd-well-pairs.pdf

EQUALIZER™ Applications in a Steam

Assisted Gravity Drainage Environment

Petroleum Technology Alliance of Canada (PTAC)

Oilsands Forum: Increasing Production, Reducing Costs, and Improving Market Access

Sudiptya Banerjee

Gonzalo Garcia

Tarik Abdelfattah

Baker Hughes

Reservoir & Fluid Optimization Group

Calgary, AB, Canada

November 20th, 2012

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The Cost of Uneven Production Profiles

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• Before ICD, each permeability zone provides

a different pressure drop to reservoir fluid

• Each segment of the well has a different

frictional pressure drop

• Production profile is not even

The Resistor Analogy:

How ICDs Work in the Well

• A new source of pressure drop is added to

each possible pathway

• Now, fluid sees the same resistance

regardless of path (35,000)

14840 15040 710 5722

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Influx Equalization Technique

• Evenly production

• Downhole Water and Gas Control

• Optimum pressure drop distribution

• Well completion fit to the reservoir need

•Improve well performance

•Improve reservoir performance

•Understand reservoir behavior

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Passive Inflow Control Device: Market Overview

• Helical Type (BAKER EQUALIZER HELIX ™): big flow area, low velocity, strongly viscosity dependent above 10 cp. Not Adjustable

• Tube Type (HAL): small flow area, high velocity, partially viscosity insensitive. Adjustable

• Orifice Type (WFT, SLB, FLOTECH): small flow area, high velocity, viscosity insensitive up to 20-25 cp. Adjustable

• Hybrid Type (BAKER EQUALIZER™ MAZE™): big flow area, low velocity, highly viscosity insensitive up to 60 cp. Not Adjustable

• New Hybrid Type (BAKER EQUALIZER™ Select ™): big flow area, low velocity, highly viscosity insensitive up to at least 300 cp. Adjustable

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Gas, Oil & Water Flow Performance Characteristic

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1

10

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1 10 100 1000 10000 100000 1000000 10000000

Pre

ssu

re L

oss C

oeff

icie

nt

-K

Reynolds Number

K vs. Reynolds NumberBaker EQ Helix 1.6FRR Tests, Pi = 100 bar, Ti = 62 °C

O&G, 12cpsOil, GVF=0-1, DP=3bar

O&G, 12cpsOil, GVF=0-1, DP=5bar

O&G, 12cpsOil, GVF=0-1, DP=10bar

O&W, 12cpsOil, WC=0-1, DP=3bar

O&W, 12cpsOil, WC=0-1, DP=5bar

O&W, 12cpsOil, WC=0-1, DP=10bar

12cps Oil

Gas, 0.58 SG

Water, 1.01SG

50cps Oil

14421

1

1442

1442

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2

2

2

2

c

lliq

liq

c

liq

lliq

c

liq

lliq

gAq

pK

Ag

qKp

g

vKp

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Steam Flashing in Producer PICD

m ° m ° m ° m °

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© 2009 Baker Hughes Incorporated. All Rights Reserved.

EQUALIZERTM Case Study

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Reservoir Sector Model:

Porosity and Permeability Distribution

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Influx Equalization Applied to SAGD

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Steam Injection

Bitumen Production

109,000

109,000

5,507

12,000

Slotted Liner

Equalizers

Date

Date Date

Date

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tive

Ste

am

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jectio

n (

Sm

3)

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ula

tive

Oil

pro

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ctio

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Sm

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C

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tive

Oil

pro

du

ctio

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Sm

3)

Cu

mu

lative

Ste

am

In

jectio

n (

Sm

3)

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0

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6/18/2011 8/7/2011 9/26/2011 11/15/2011 1/4/2012 2/23/2012 4/13/2012 6/2/2012 7/22/2012

Cu

m O

il P

rod

uce

d (

Sm3

)

Date

SAGD Well Completion Effects on the Reservoir Behavior

Prod (Scr) - Inj (ESel0.8_every80fT)

Prod (Scr) - Inj (Scr_every80fT)

Prod (Sel6.4) - Inj (ESel0.8_every80fT)

Slotted liner completion

Injector with Equalizer

Equalizers in Injector and

Producer

Well Completion Effects on Reservoir Behavior

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Case Study – SPE 153706

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Bitumen Production

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Cumulative Steam-Oil-Ratio (CSOR)

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EQUALIZER for SAGD

• Benefits for using EQUALIZER for steam injectors

– Smaller diameter wellbore required

– Promotes uniform steam chamber growth

– By diverting steam, less steam needs to be injected

– No monitoring costs?

• Benefits for using EQUALIZER for oil producers

– Smaller diameter wellbore

– Helps prevent and manage steam breakthrough

– Prevents water production in the presence of an aquifer

– Superior sand control compared to slotted liner

– Increased oil production/ultimate recovery

• Field Benefits for using EQUALIZER in a SAGD pair

– Longer wells mean fewer wells per field! 15

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Questions?

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