6623 - UNT Digital Library

S

6623 14 ........ . ... . . . . . . .... . . . . . . . . . .... . . . h l . ECN

2 P.0.1 of - ENGINEERING CHANGE NOTICE

3. Originator's Name, Organization, MSIN, and Telephone No.

T. Nuxall, CVDF, R3-86, 3 72-3 739 6. Project Title~o.lWorkOrderNo.

SNFIW-441

Cold Vacuum Drying Spent Nuclear Fuel ,

9. Document Numbers Changed by this ECN (includes sheet no. and rev.)

Scc block 13a

2. ECN Category (mark one)

Supplemental I1 Direct Revision 1x1 Change ECN I1 Temporary [I Standby 11 Supersedure 11 CancellVoid I1

4. USQ Required? 5 . Date

[] Yes [XI No 912100

7. Bldg./Syr.lFae. No. 8. Approval Designator

CVDF Q 142-K

11. Related PONo. 10. Related ECN No(s).

NIA NIA 12a. Modification Work

I] Yes (fill out Blk.

12b. Work Packago NO.

NIA

12c. Modification Work Complete 1Zd. Restored to Original Condi- tion (Temp. or Standby ECN only)

NIA NIA

1x1 No (NABlks. IZb, 12c. 1Zd)

3NF-3876, Rev. 2, SNF-3877, Rev. 2, SNF-3878, Rev 1, SNF-3879, Rev. 3, SNF-3880, Rev. 1, SNF-3881, lev. 2, SNF-3882, Rev. 2, SNF-3883, Rev 3, SNF-3884, Rev. 2, -M Rev. 5LIF-yr(,9, 1, SNF-4418, R+J. Rev. , ~

L, SNF-3933, Rev. 1, SNF-3936, Rev. 2, SNF-5964, Rev. 0, SNF-5970, Rev. 1 rryoo

I Design AuthorityiCog. Engineer

Signature Br Date Design AulhoritylCog. Engineer

Signature & Date

Jpdated document numbers and deleted revision numbers

JSQ Approval: CX B . l from AP-NS-4-001-15

48. Justification (mark one)

:riteria Change[] ~ e s i g n ~mprovement[~] ~nvirunmenta~[] Facility Deactivation[]

is-Found[] Facilitate Const[] Const. Error/Omission[] Design Enor/Omission[] 4b. Justification Details

Sditorial changes for configuration control.

The design verification method for SSISC components is by independent review in accordance with EN-6- 127-01. Documentation of this review is accomplished by the independent review approval signature

A-7WC-0131

ENGINEERING CHANGE NOTICE 1. ECN (use no. from pg. I )

1662314 18. Schedule Impact (days) 6. Design

Verification Required

2 N" %I@

NA

Improvement 11 [I Delay

17. Cost Impact NA

ENGINEERING CONSTRUCTION

[I $ [I $

Additional

Savings [I $

Savings [I $ Additional

[I [I

component Index

ASME Coded it-

Human Fsotor Corniderstion

[I [I

[I [I [I [I

1nrpcction P h

liiv~nlury Adwhnolt Rcwurst [I [I

:nnronmentd KPpm

:"mrame",d Pernit

!O. other Affected Documents: (NOTE: Documents listed below will not be revised by this ECN.) Signatures below

indicate that the signing organization has been notified of other affected documents listed below Document NumberiRevision Document NumbdRevision

NA

Document Number Revision

!I. Approvals Date

h i g n Aulhority C. Miska 9-z-0 Signature

Design Agent

PE

YA

safety

Design

Cnviron.

Other

ADDITIONAL

DEPARTMENT OF ENERGY

Signature or a Control Number that tracks the Approval Signature

A-7900-013-3 (05196) GEF096

DISTRIBUTION SHEET

D. Whitehurst

G . Singh

CVD Library

R. Ramsgate

Page 1 of 1 To Distribution Project Titlework Order

7

x 3 - 7 8 X

x 3 - 7 8 X

x 3 - 7 8 X

x 3 - 7 8 X

Name

P. Beaudet

P. Morrell (AVS)

C. Miska

Attach" EDT/ECN 1 Onlv I Only 1 Text 1 Attach. 1 I MSlN With All Text Only Appendix

5 8 - 0 7 X

G1-50 X

x 3 - 7 8 X

SNF Project Files

SNF Satelite Library

C. Van Katwijk

1 J. Brehm I x3-79 I x I I I I

R 3 - 1 1 X

X3-25 X

R 3 - 4 7 X

J L . Price 1 R3-26 I x 1 I I I I S N F StartuD 1 B2-64 I x I I I I

ID. Whitworth I R 3 - 1 1 I x I I I I I T. Nuxall I x 3 - 7 8 I x I I I I

I

A-6000.1 35 (10197)

SNF-3933 Revision 2

Nupro Process VentlMCO Check / Relief Valve- Prevent Back Flow From Process Vent Into MCO

Prepared for the U.S. Department of Energy Assistant Secretary for Environmental Management

Protect Hanford Manaaemenl Contractor for the U i Department of Energy under Contract DE-AC06-96RL13200

P.O. Box 1000 Fluor Hanford Richland, Washington

Approved for public release: further dissemination unlimited

.--

SNF-3933 Revision 2

ECN 662314

Nupro Process Vent/MCO Check / Relief Valve- Prevent Back Flow From Process Vent Into MCO

Project No: W-441

C Miska

Document Type: RPT

FH

Date Published September 2000

Prepared for the US. Department of Energy Assistant Secretary for Environmental Management Project Hanford Management Contractor for the U S Department of Energy under Contract DE-AC06-96RL13200

P.O. Box 1000 Richland, Washington

Fluor H anford

Division: SNF

I I Release Stamp

Approved for public release: further dissemination unl imited

SNF-3933 Revision 2

TRADEMARK DISCLAIMER Reference nere n lo an, spec f c COmmerC a P I O O ~ C I pfocess

~ .- . .. .. . - - . . . . . .-

or sewice by trade name, irademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof or its contractors or subcontractors.

This report has been reproduced from the best available copy.

Total Pages: 1 . 1

TRADEMARKS

rn NUPRO is a Registered Trademark of Nuclear Products Co., Cleveland Ohio

RECORD OF REVISION 1 Page -

(2) Title

Nupro Process Vent/MCO Check/Relief Valve-Prevent Back Flow From Process Vent Into MCO

Change Control Record

(1) Document Number

SNF-3933

(3) Revision

0

1

Authorized for Release

(5) Cog. Engr. I (6) Cog. Mgr. Date (4) Description of Change - Replace, Add, and Delete Pages

I I

, ,

A-7320-005 (1 0/97)

Commercial Grade Item Upgrade Dedication Form I I FCNNo. NA CCil No. CGI-SNF-D-07-P4-040 1 Page I o f13

SNF-19.13. Rev 2

I IIIC I 'KEVENI HACK FI.OW FROM PROCESS \ 'EN1 INTO MC'O

Yl'PHO I'KOC'ESS \'EI\T .%IC0 C'IIECK / KF.LIEI; VAl~ \ '# : -

. - . . . -. . . . .. .. . ..

Afg. ParVModel No.: plA Supplier's PIN: $A

%d Use Description: plA

'rocurement andlor Model 40.: SS-RL4M8F8

!quipment No.: VPS - ZKV-* 1 12 SNF-5303

Specification No.:

IW-441-P4)

Equipment Supplier (if different from manufacturer): TBD Equip. Supplier's Part No.: NA

Manufacturer: Nupro Valve Mfg. Company

Past P.O. No.: NA

~~~~~ .~ ...

3 . Recommended Procurement Strategy (coordinate with project CGI interface Engineer or BTR):

NA .- ~ _ _ _ Section 2c CGI Determination

1. Question #1: Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities?

[ ] YES (the Item is not commercial grade)

.. ~~ [ X ] NO . .. (continue) - .. 2. Question #2: Is the Item used in applications other than nuclear facilities or activities?

[ ] NO (the item is not commercial grade)

[ X I YES(continue) .. ~

Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No CGI-SNF-D-07-P4-040 Title NUPRO PROCESS VENTiMCO CHECK I RELIEF VALVE - PREVENT BACK FLOW FROM PROCESS VENT INTO MCO

I. Question #3: Is the Item ordered from manufacturerlsupplier on the basis or specifications set forth in the Published product information (e.g., manufacturers catalog)?

[ ] NO (the Item is not commercial grade)

I .X~ l .YES (continue) . ~~~ ~~ ~~~~~ ~~~~~~~~ ~~ ~ .~ ~~~ . ~ . .

X I All three criteria have been satisfied. The Item meets the definition of commercial grade. .. .. ~

Section 2d Reason for Dedication The above described Item is being Dedicated for USI? in the application cited for the fdlowing reason(s):

X 1 Item is being purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class

5Nl-1933 RLY 2

P a g L 2 o t I 3

] Item is being purchased from a non ELS manufacturer supplier as commercial grade to be used in a Safety Significant application.

] Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class ~ ~~ ~~ ~

] Item was purchased from anon ESL manufacturer supplier as commercial grade to be used in a Safety Significant ~~ ~ ~~ application. ~~~ . .~~ ~

Other ('like-for-like', similar, substitution, replacement evaluation) 1 Section 3 Failure Effects Evaluation

4. ParVComponent Safety Function: I. Check va lve closure prevents a i r b a c k leakage from the process vent to the M C O to

prevent h y d r o g e n explosion.

C o n f i n e m e n t - P reven ts air l eakage into the M C O during v a c u u m opera t i on or a f t e r rupture ?.

~~~~~~~~ ~~ .~ .. .~ . ~ ~ . . ~ ~ ~~ ~~ ~~~~ ~~~ ~~~~~~~~~

~ ~ . . disc . . .. burst. ~.

3, Check valve T e n s ~~ ~ . w h e n . r-ired to prov ide overpressure relief p a t h .

1. M a i n t a i n cr i t ica l function before and a f te r Seismic event . 3. ParVComponent Functional Mode:

Safety Function #I:

[ X ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety

[ ] Passive - Change of state is not required for the component to perform its safety function

[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety

[ X ] Passive - Change of state is not required for the component to perform its safety function

function

Safety Function #2:

function.

Safety Function #3:

[ X ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety

[ ] Passive - Change of state is not required for the component to perform its safety function Safety Function #4:

[ ] Active -Mechanical or Electrical change of state is required to occur for the component to perform its safety

[ X ] Passive - Change of state is not required for the component to perform its safety function

function.

function.

09/02/00

Commercial Grade Item Upgrade Dedication Form

C. Host Component Safety Function (if applicable): NA

SNF-3933. Kcv. 2

D. Failure Mechanisms(s) and the effects on component or system safety function (see worksheet 1): 1. Seizure - failure of the check valve to close as required, resulting in air leakage into the MCO.

2. Fracture of the valve body or piping attachment, resulting in air leakage into the MCO.

3. Seizure -- failure of the checkhelief valve to open as required, resulting in functional impairment of the pressure safety element, VPS-PSE-l*33.

Section 4 Environmental & Natural Phenomena Hazard Design Environmental Qualification Required: If yes: Environmental Qualification Requirements

Yes[ 1 Limiting Environmental Conditions: No [ X I Required Safety Functions:

Environmental Condition B Qualification Period:

Natural Phenomena Hazard (NPH) Design Required: If yes: NPH Design Requirements Yes [ X I Performance Category: PC-3

No [ 1 NPH Design Req'ts.: Seismic Condition A

HNF-PRO-97 SNF-5303

Required Safety Functions: Check Valve Closure t o Provide Isolation Between the Process Vent and the MCO; Confinement; open when required to provide overpressure telief path.

Section 5 Component Functional Classification [ X ] Safety Class (SC) [ ]General Service [ ] Safety Significant (SS)

If partlcomponent classification is different from host componentlsystem, document basis.

ECNNu. NA CCil No. CGI-SNF-D-07-P4-040

Section 6 [reserved] Section 7 [reserved]

Sect on 8 References (for Functional Classification)

Pagc 3 nf I3

National Codes/Standards: ASME B31.3

Safety Analysis Report (SAR): HNF-SD-SNF-SAR-002

Drawings: H-1-82161; HNF-SD-SNF- SEL-002, + ECN 652269: CVDF-SSD-003

Vendor ManualslManufacturerlSupplier Information: Nupro Company - "HL4" Series Low Pressure Proportional Relief Valves.

Other: f lA

09/02/00


Verification Document: Vendor Specifications,

HNF-SD-SNF-SEL-002, ECN 652269

SNF3933, RCY 2

safety function@))

Confinement

CCNNo. NA CCil No. CGI-SNF-D-07-P4-040

Internal Pressure

Cracking Pressure Setting

P a g c 4 o r l 3

Release Pressure

Seat Leakage, Reverse Flow After Cracking

No leakage at test pressure of 165 psig. Note 3. 150 psig and full vacuum

Nominal 30 psig (not t o exceed 31 psig). Lockwire t o be in place t o maintain pressure relief setting after test.

Reseal must occur > 20 psig

Pressure test t o design pressure I150 psig) (bubble

Environmental

Seismic .~ . Condition A ~~~~~~

Flow Rate

1 ,T

1 .T

1 ,T

1 .T

1 .T

Note 2 ~ 1 .T Nominal 10 std cft/min at 30

I psig.

X

X


1. Notes and Legend: 1 Acceptance Method:

SNF-3933. IKcv 2

1. The check / relief valve bonnet seal, stem seal, and bonded poppet seal (VITON) is not subject to degradation at ambient conditions of 40°F and 60% RH or 11 5'F and 22% RH and is suitable for Environmental Condition B application.

2. Maintain critical function before and after Seismic event. SNF- 5303, Appendix L, page L-18 provides a seismic testing plan for this safety class, Seismic Condition A component at a Seismic Spectra SNF-4896. Equipment that has been shaker-table tested should not be installed in a plant (Ref. IEEE Standard 344-1984, Section 71. Consequently, the seismic test constitutes a destructive test. The industry sampling practice for destructive test is t o test only one item.

Pressure test at 110% of design accident condition pressure of 150 psig.

3.

CCNNu. NA CGl No CGI-SNF-D-07-P4-040

1. Special Test and Inspection 1,IN for Inspection 1 ,T for Test

2. Commercial Grade Survey 3. Source Verification 4. Vendoriltem Wistory

rags 5 ,>f 13

4. Material verification acceptance method may be by either I

I inspection or test. I

Rev. 2: Updated reference documentation. .. .. .. ~.~ ~~

10 Initial Reviews and Approvals

09102100

Commercial Grade Item Uograde Dedication Form 1 SNF-3933. Rev. 2

LCNNo. NA [GI No. CGI-SNF-D-07-P4-040 rltie PREVENT BACK FLOW FROM PROCESS VENT INTO MCO

NUPRO PROCESS VENTIMCO CHECK I RELIEF VALVE - Page 6 or 13

WORKSHEET 1 DETERMINATION OF FAILURE MECHANlSMSlMODES .-.-.._li_~-~.-.-.-.... ""I_____._ I_______

SECTION 1 Typical Failure Definition

.. .. .. .... .. .. .. .. Mechanisms Fracture

~ . . . .. . . . . . .. ... .... .. ....... .. .. .. ... . .. .. ...

Corrosion

Erosion

Open Circuit

Short Circuit

Blockage

Seizure

Unacceptable Vibration

Loss of Properties

Excess Strain

Mechanical Creep

Ductile Fracture

~~ .................................... .................................................... ~ . . ~ . . Separation of a solid accompanied by little or no macroscopic plastic deformation.

The gradual deterioration of a material due to chemical or electrochemical reactions, such as oxidation, between the material and its environment. Destruction of materials by the abrasive action of moving fluids, usually accelerated by the presence of solid particles carried with the fluid. An electrical circuit that is unintentionally broken so that there is no complete path for current flow.

An abnormal connection by which an electrical current is connected to ground, or to some conducting body, resulting in excessive current flow. Clogging of a filtering medium resulting in the inability to perform its purification function or blockage of flow. Binding of a normally moving item through excessive pressure, temperature, friction, jamming.

Mechanical oscillations produced are beyond the defined permissible limits due to unbalancing, poor support, or rotation at critical speeds. A loss of mechanical and physical properties of a material due to exposure to high temperatures, radiation exposure. Under the action of excessive external forces the material of the part has been deformed or distorted.

From prolonged exposure to high temperature and stress, the object will show a slow change in its physical (shape and dimension) and mechanical characteristics. Fracture characterized by tearing of metal accompanied by appreciable gross plastic

Applicable to Component ....................... under ~~ ...................... Evaluation ~ .~ .................

Yes [ ] Mode.

Yes [ ] Mode.

Yes [ ] Mode.

Yes [ ] Mode.

No [XI ; If Yes, indicate failure

No [XI; If Yes, indicate failure

No [X 1; If Yes, indicate failure


Yes [ ] Mode.


Yes [ ] Mode.


Yes [ ] Mode.

Yes [ ] Mode.

Yes [ ] Mode.

Yes [ ] Mode.

Yes [ ] Mode.






Yes [ ] Mode.


deformation - Section 2 Additional Failure Modes Applicable to the Component Under Evaluation

- 1. Failure of check valve to seat and prevent reverse flowlfailure of check valve to open and

provide flow path for pressure safety element VPS -PSE- I *33.

2. Process connectionlbodv break.

09/02/00

Commercial Grade Item Upgrade Dedication Form 6CNNo. NA ('GI Nu CGI-SNF-D-07-P4-040 I ,tie NUPRO PROCESS VENTlMCO CHECK / RELIEF VALVE - PREVENT BACK FLOW FROM PROCESS VENT INTO MCO

SNF-3933. Kcv. 2

Ihgc 7 , , I I3

CHECKLIST I ACCEPTANCE METHOD I

SPECIAL TESTiINSPECTION VERIFICATION

SECTION 1

Item Description: Nupro Process VentlMCO Check I Relief Valve

System #: 07

Manufacturer (Addredphone):

Nupro Valve Mfg. Company

P.O. #

SECTION 2 CRITICAL CHARAC?

Equip #: VPS-CKV-* 1 1 2

Procurement and/or Model #: SS-RL4M8F8

Supplier (AddresdPhone):

,RISTlCS TO BE VERIFIED BY METHOD 1.

I I I I

I 1 I I 1 1 I I I 1

~

T", port-

I I I I I I

I I

I I I I I

I

I I I I I I

1 1 -

1. Nameplate - Manufacturer

2. Component Number-Procurement and/or Model Number

3. Process Connection

4. "A" Dimension

5. Material, Body (Verification may be by either inspection or test)

6. Material, Process Connection (Verification may be by either inspection or

7. Confinement

8. Internal Pressure

9. Cracking Pressure Setting

IO. Reseal Pressure

11. Seat Leakage, Reverse Flow After Cracking

12. Seismic Condition A

13. Flow Rate

SECTION 3 VERIFY BY INSPECTION P

* See Attachment G of Desk Instruction for Sampling Size - - Characteristic: Nameplate - Manufacturer

Sample Sire*: All Items

Acceptance Criteria: NUPRO Company

Receipt Inspection Plan / Report #.

References (see Section 7):


l it le NUPRO PROCESS VENT/MCO CHECK / RELIEF VALVE - PREVENT BACK FLOW FROM PROCESS VENT INTO MCO

SNI'-3933. Rev. 2

Characteristic: Component Number-Procurement and/or Model Number

Sample Size*: All Items

Acceptance Criteria: SS-RL4M8F8 , (Per SNF-5303. Section H, Design Data Sheet)

Receipt Inspection Plan I Report #:

References (see Section 7): Nupro Company - "HL4" Series Low pressure Proportional Relief Valves.

Characteristic: Process Connection, Inlet / Outlet

Sample Size*: All Items

Acceptance Criteria: 1/2" Male NPT X 1/2" FNPT

Receipt Inspection I'lan / Report #:


IiCNNo. NA CGI Nu. CCI-SNF-D-07-P4-040

Characteristic: Material, Body

Sample Size*: Normal Sample Size

Acceptance Crileria: Stainless Steel

Receipt Inspection Plan / Report #:

l'age X 01 13

References (see Section 7): ~ -

Characteristic: Material, Process Connection

Sample Size*: Normal Sample Size

Acceptance Criteria: Stainless Steel



Characteristic: "A" Dimension

Samplc Size*: Normal Sample Size

Acceptance Criteria: Nominal 5.43 inch



~ ~ -

Commercial Grade Item Upgrade Dedication Form FCNNo. S A C'GI N". C G I - S N F - D - ~ ~ - P ~ - ~ ~ ~

SECTION 4 VERIFY BY SPECIAL TEST

* See Attachment G of Desk Instruction for Sampling Sire

[ ]Purchaser

[ ] Supplier/Manufacturer** Testllnspection Location:

[ ]Other I Characteristic for Test: Confinement

Acceptance Criteria: No Leakage at Test Pressure of 165 psig

Sample Size*: Normal Sampling Size

Actual Test Value:

Test Plan and Report #: References (see Section 7):

Characteristic for Test: Internal Pressure

Acceptance Criteria: 150 psig and full vacuum


Actual Test Value:

Test Plan and Report #: ~ _ _ ~ References (see Section 7):-

Characteristic for Test: Cracking Pressure Setting

Acceptance Criteria: Nominal 30 psig (must not exceed 31 psig). Lockwire t o be in place t o maintain pressure relief setting after test.

Sample Sire*: Normal Sampling Size

Actual Test Value:

Test Plan and Report #: References (see Section 7):- - Characteristic for Test: Real Pressure

Acceptance Criteria: Reseal must occur > 20 psig.


Actual Test Value:

Test Plan and Report #: ~ References (see Section 7):

Characteristic for Test: Seat Leakage, Reverse Flow After Cracking

Acceptance Criteria: Pressure test t o design pressure 1150 psigl (bubble tight standards< 10-3 ml Hekec.1


Actual Test Value:

Test Plan and Report #: References (see Section 7):-

Commercial Grade Item Upgrade Dedication Form llCN No. NA C(il No. CCI-SNF-D-07-P4-040 'TXIC: NUPRO PROCESS VENTlMCO CHECK / RELIEF VALVE - PREVENT BACK FLOW FROM PROCESS VENT INTO MCO

Acccptance Criteria: Maintain Critical Function Before and After Seismic Event

Sample Size*: Destructively Test Only One Item

Actual Test Value:

SNF-3933. Rev. 2

I'agc lOoI13

Characteristic for Test: Flow Rate

Acccptance Criteria: Nominal 10 std cft/min at 30 psig.


Actual rest Value:

Test Plan and Report #: References (see Section 7): -.

E 5

Fr,

E e, c-'

x

c2 3 N 3 h 0

, ..


I I.< SL11'1W I'KOCXSS \ ' F M W ' O C'HFC'K RELIEF \ 'Al . \ 'E PREVEST BACK FLOW FKORl I'KOCEW \'ENT I N T O R1( 0 . .. . . . . . -. . . . . . . - . . ~.

I

I ' l h l l l L ~

SNI:-3[933. Rev. 2

I Design Authority 0 1

CCNNo. NA Ctil No. CGI-SNF-D-07-P4-040

I [ ] Drawings: I I

I ' ~ ~ ~ ~ 13 ,,i 13

I [ ] Manuals (specify type & number): I I I f 1 Design Calculations I 1 I [ 1 installation Instructions 1 I I [ 1 Operation ~nstructions I I 1 [ ] Calibration Instructions I I 1 [ 1 Manufacturer's Recommended Spare Parts List I I

[ ] Other.

Procurement Documents

I [ 1 Certificate ofConformance/Compliance I I I 1 Seismic Qualification Certificate I I

[ ] Environmental Qualificalion Certificate

[ ] Test Report (s):

[ ] Inspection Keport (s):

I [ ] CMTKs for ASME Pressure Ketainiiig Malcrials 1 I 1 1 Valve Seat Leakage Keport I I

09/02/00

6623 - UNT Digital Library

Documents

Transcript of 6623 - UNT Digital Library