#656 - Hands-On Operations Training Skid
2
656 Hands-On Operations Training Skid Product Dimensions (L x W x H) 10ft x 24ft x 7ft 6in (3048 x 7315 x 2286 mm) 15,000 lbs (6804 kg) Shipping Dimensions (L x W x H) 10ft x 24ft x 7ft 6in (3048 x 7315 x 2286 mm) 12,000 lbs (5443 kg) FEATURES AND SPECIFICATIONS Overall size of 10' x 24' x 7' 6" H (Requires operating area of 18' x 30' x 10' H) Welded, structural steel baseplate assembly with positioning skids, lifting eyes and industrial grating working surface (Self-draining). Welded-s teel pu mp pede stals and ta nk mou nting p ads. Welded and flanged process piping system fabricated to ANSI standards. (3), 1.5 HP primary centrifugal circulation pumps (1 x 1.25 x 5) with flow rates to 25 - 30 gpm. Includes spared pumps with both series and parallel piping configurations. (1) Simulated chemical injection (diaphragm type), 44 GPD, and quill. (1) Shell and tube heat exchanger with removable tube bundle and incorporating piping bypass (allows for flushing and draining). (1) Air -cooled, fan-type air-cover with 300,000 BTU/HR capacity (on-off control). 1/4-Turn vent and drain valves throughout allowing for decommissioning, winterization where necessary, and component isolation/removal. (1) 300,000 BTU/HR electric heater tank with thermocouple control capability and fail-safe safety trip. (3) Primary process tanks; (1) 300 gallon feed tank, (1) 300 gallon product tank and (1) chemical feed tank, 20 gallons (all polyethylene). GENERAL DESCRIPTION This large-scale, reali stic, industrial process system facilitates training and practice in field activities regularly undertaken by process operators within the refining, petrochemical and oil & gas industries. Designed to support process technology (PTEC), process operations programs in US technical college programs, the device can also be applied to similar process operations programs in colleges and universities as well as within industry, directly. Activities focus on common tasks and formal procedures undertaken on a daily basis by operators in many industries. Examples include; chemical injection, product sampling, strainer maintenance, piping line-up changes, taking equipment in and out of service, pump change-over, routine process parameter checks, normal start-up and shutdown. Fabricated to ASME standards, and incorporating durable state-of-the-art industrial components, the system will provide years of trouble-free service, whether installed in the training laboratory or in outdoor environments. With multiple installations completed to date, this proven tool will help make training more memorable, effective, and realistic. OPTIONS #656-001 - Emerson, DeltaV DCS Control System Upgrade #656-001E - Emerson, DeltaV DCS Control System Upgrade, Educational #656-002 - Expanded Instrumentation Package #656-003 - Supplemental Third Control Loop #656-004 - Optional ESD (Emergency Shut Down System) #656-657 - Glycol Fractionation Tower with Boiler and Cooling Tower RELATED ITEMS #603 - Process Trainer, Advanced #606 - Continuous Distillation Operations Demonstrator #657 - Distillation Process Operations Trainer STANDARD ACCESSORIES • Use and start-up guide • Exercise package • Complete engineering and design documentation package • Commissioning and start-up support
-
Upload
derrick-henson -
Category
Documents
-
view
10 -
download
0
description
Hands-On Operations Training Skid
Transcript of #656 - Hands-On Operations Training Skid
-
656Hands-On Operations TrainingSkid
Product Dimensions(L x W x H)10ft x 24ft x 7ft 6in (3048 x 7315 x 2286 mm)15,000 lbs (6804 kg)
Shipping Dimensions(L x W x H)10ft x 24ft x 7ft 6in (3048 x 7315 x 2286 mm)12,000 lbs (5443 kg)
FEATURES AND SPECIFICATIONS
Overall size of 10' x 24' x 7' 6" H (Requires operatingarea of 18' x 30' x 10' H)
Welded, structural steel baseplate assembly withpositioning skids, lifting eyes and industrial gratingworking surface (Self-draining).
Welded-steel pump pedestals and tank mounting pads.
Welded and flanged process piping system fabricated toANSI standards.
(3), 1.5 HP primary centrifugal circulation pumps (1 x1.25 x 5) with flow rates to 25 - 30 gpm.
Includes spared pumps with both series and parallelpiping configurations.
(1) Simulated chemical injection (diaphragm type), 44GPD, and quill.
(1) Shell and tube heat exchanger with removable tubebundle and incorporating piping bypass (allows forflushing and draining).
(1) Air -cooled, fan-type air-cover with 300,000 BTU/HRcapacity (on-off control).
1/4-Turn vent and drain valves throughout allowing fordecommissioning, winterization where necessary, andcomponent isolation/removal.
(1) 300,000 BTU/HR electric heater tank withthermocouple control capability and fail-safe safety trip.
(3) Primary process tanks; (1) 300 gallon feed tank, (1)300 gallon product tank and (1) chemical feed tank, 20gallons (all polyethylene).
GENERAL DESCRIPTION
This large-scale, realistic, industrial process system facilitatestraining and practice in field activities regularly undertakenby process operators within the refining, petrochemical andoil & gas industries.
Designed to support process technology (PTEC), processoperations programs in US technical college programs, thedevice can also be applied to similar process operationsprograms in colleges and universities as well as withinindustry, directly.
Activities focus on common tasks and formal proceduresundertaken on a daily basis by operators in many industries.Examples include; chemical injection, product sampling,strainer maintenance, piping line-up changes, takingequipment in and out of service, pump change-over, routineprocess parameter checks, normal start-up and shutdown.
Fabricated to ASME standards, and incorporating durablestate-of-the-art industrial components, the system willprovide years of trouble-free service, whether installed in thetraining laboratory or in outdoor environments.
With multiple installations completed to date, this proven toolwill help make training more memorable, effective, andrealistic.
OPTIONS#656-001 - Emerson, DeltaV DCS Control System Upgrade#656-001E - Emerson, DeltaV DCS Control SystemUpgrade, Educational#656-002 - Expanded Instrumentation Package#656-003 - Supplemental Third Control Loop#656-004 - Optional ESD (Emergency Shut Down System)#656-657 - Glycol Fractionation Tower with Boiler andCooling Tower
RELATED ITEMS#603 - Process Trainer, Advanced#606 - Continuous Distillation Operations Demonstrator#657 - Distillation Process Operations TrainerSTANDARD ACCESSORIES
Use and start-up guide Exercise package Complete engineering and design documentation package Commissioning and start-up support
-
Industrial-quality level gauges, including; (1) gaugecolumn sight glass and (1) magnetic column sight glass.
Two hard-piped control stations with Fisherdiaphragm-type control valves (300 lb) with positioners,as well as valve by-pass and block valves.
PLC control system with operator control panel interface(other control systems, including DCS, possible). PLC control software package.
Multiple control loops including temperature control,level control, and multiple flow control loops (allows forcascade control).
5 Supplemental local thermowells with localtemperature indicators.
Rosemount brand differential pressure and temperaturetransmitters throughout. (2) Duprex pump suction strainers. (2) Orifice flow assemblies. Provision for optional DCS control. (8) Locally-mounted pressure gauges. System pressure relief valve.
Provision for lock-out / tag-out, at all serviceconnections.
Includes gate, globe, swing-check, safety relief, and ballcheck, valves. Safety shower and eye-wash station.
System stabilization and preparation for shipping viaspecialized carrier.
SERVICE REQUIREMENTS
Water source, instrument air source, 480 VAC 3-phase100A, primary service, 240 VAC, 50A, single phase supplies.Alternate voltage requirements can be accommodated.
COURSE CONTENT
Includes over 120 hands-on exercises/procedures
DeltaV and Rosemount are registered trademarks of Emerson Process Management.Working process systems and related equipment, have inherent dangers.This device has been designed for professionals for use under controlled circumstances for training only. DAC assumes no liability for injuryresulting in the use or misuse of this product.In accordance with DACs established policy of continuous improvement, these specifications and product descriptions are subject to changewithout notice. This information is the latest technical information as of the time of viewing or printing.
