650cc (XF650X AX121 1997-2001)

Suzuki Worldwide Motorcycle-ATV Page: 1 of 82XF650Y (XF650Y E2)Catalogue Title:

FIG1 CYLINDER HEADBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11234567891011121314151617181920202020212223242526272829303132

Part No

11100-04F0011100-04F1011115-32E7009381-1000409206-0800109103-0610211141-32E0004211-1318901550-0625301550-0630309108-0814209103-0616709103-1017809168-0602309103-1017909103-1018008316-1008309168-1001709248-1400509168-1400209482-0046009482-0046109482-0045809482-0045911175-44B0011177-44B0101550-0620309241-2500713100-04F0009280-4001009120-0601009402-4820809103-0821708319-3108311151-32E0011401-04822

Description

Head Assy, CylinderHead Assy, Cylinder• . Guide, Valve• . Ring, Valve Guide• . Pin• . Bolt (6x55)Gasket, Cylinder HeadPinBolt (6x25)Bolt (6x30)Stud Bolt (8x30)Bolt (6x115)Bolt (10x180)WasherBolt (10x190)Bolt (10x200)NutGasket (10.5x22x2.3)Plug, Head CoverGasket (13.8x18.8x0.4)Spark Plug (ngk,cr10e)Spark Plug (denso,u31esr-n)Spark Plug (ngk,cr9e)Spark Plug (denso,u27esr-n)Cap, InspectionO RingBoltPlug, HeadPipe Assy, Intake• . O Ring (d:2.4,id:39.7)Screw (6x16)ClampBolt (8x60)NutPad, RubberGasket Set


FIG2 CYLINDERBlock No. Block Title.


Ref No

12345

Part No

11211-32E02-0F001421-0620808316-1006311241-04F1004211-13189

Description

CylinderStud Bolt (l:20)(white)NutGasket, CylinderPin


FIG3 CRANKCASEBlock No. Block Title.


Ref No

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Part No

11300-3286109202-1000601547-0660701547-0640701547-0680311180-4341011390-04F0009106-0607511323-32E0002112-0612309280-0400409168-1400209248-1400509168-1400209247-1402611317-32E0002112-0612309103-1011009103-1023709103-1023911610-4541011610-20C0009159-1005811318-32E0001547-06123

Description

Crankcase Set• . Pin• . Bolt (6x60)• . Bolt (6x40)• . Bolt (6x80)• . Jet, Oil GalleryJet, Piston CoolingBolt (6x12)Separator, Oil BreatherScrewO Ring (d:1.2,id:4.0)Gasket, Oil Gallery PlugPlug, Oil GalleryGasket, Oil Drain PlugPlug, Oil DrainCover, BreatherScrew, Breather CoverBolt (10x100)Bolt (10x130)Bolt (10x235)Spacer (l:65)Spacer (l:27)NutPlate, BreatherBolt


FIG4 CRANKCASE COVERBlock No. Block Title.


Ref No

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Part No

11340-32E0011971-3321011482-32E0004211-0914901547-0645701547-0635701547-0630701547-0625709168-0602309259-2001909280-1700311351-32E0111483-32E0004211-0914901547-0630709248-1400509168-1400209259-36016-20H09280-3300411361-32E0001547-0635711371-12D3011485-12D0104211-0912901547-0635301547-0630301547-0620309262-1200108331-41286

Description

Cover, Clutch• . Lens, Oil LevelGasket, Clutch CoverPinBolt (6x45)Bolt (6x35)Bolt (6x30)Bolt (6x25)Gasket (5.8x13x1.2)Plug, Oil FillerO Ring (d:3.1,id:16.8)Cover, MagnetoGasketPinBolt (6x30)Plug, T,d,cGasket (13.8x18.8x0.4)PlugO Ring (d:3.1,id:32.7)Cover, Engine SprocketBolt (6x35)Cover, Gear ShiftGasketPinBolt (6x35)Bolt (6x30)Bolt (6x20)Bearing, Starter Pinion ShaftCirclip


FIG5 CRANKSHAFTBlock No. Block Title.


Ref No

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Part No

12000-0482012161-04F0012211-32E0009263-3700609160-3700612221-3281012261-32E0009262-4000809262-4501109282-1600212548-3740002112-0508309140-2000809164-2000321111-32E0012664-04F0009420-0500712111-04F00-0F012140-32E1012151-14A0109381-23003

Description

Crankshaft Set• . Rod, Connecting• . Pin, Crank• . Bearing (37x47x25)• . Washer (37x55x1)• . Crankshaft Set, Rh• . Crankshaft, LhBearing, Rh (40x80x18)Bearing, Lh (45x85x19)Oil Seal, Rh (16x30x6)Plate, RhScrewNutLock WasherGear, Primary Drive (nt:28)NutKey, GearPistonRing Set, PistonPin, PistonCirclip


FIG6 STARTER CLUTCHBlock No. Block Title.


Ref No

12345678

Part No

12600-12D0012612-12D0112618-31D0109202-1200208211-1022112600-0986009263-3100907130-08203

Description

Limiter Assy, Starter Idle GearGear, Starter Idle No.2 (nt:27)Bush, Limiter ShaftPin, Idle Gear No.2WasherClutch Set, Starter• . Bearing (31x39x17.8)Bolt


FIG7 CRANK BALANCERBlock No. Block Title.


Ref No

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Part No

12651-32E0009262-2202909262-2012112666-04F0012667-04F0009164-3800408211-3858209440-0602009420-0400808331-31383

Description

Balancer, CrankBearing, Rh (22x56x16)Bearing, Lh (20x47x14)Gear, Balancer Driven No.1 (nt:43)Gear, Balancer Driven No.2 (nt:43)Washer (38x56x0.5)Washer, Driven GearSpringKeyCirclip


FIG8 CAM SHAFT - VALVEBlock No. Block Title.


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Part No

12710-32E0112741-32E0009261-0500512747-44B0009111-0603209390-2200212840-32E0012842-38A0012843-3240012850-32E0012842-38A0012843-3240012861-14D5012871-14D5009164-1201812911-04F0012912-04F0012920-32E0012931-3320012932-2440012933-8140009289-05015

Description

Cam ShaftSprocket (nt:38)PinWasherBolt (6x10.5)C RingArm, Valve Rocker Intake• . Screw• . NutArm, Valve Rocker Exhaust• . Screw• . NutShaft, Rocker Arm InShaft, Rocker Arm ExWasherValve, IntakeValve, ExhaustSpring Set, ValveRetainerCotter, ValveSeat, ValveOil Seal (5.5x11x8.2)


FIG9 CAM CHAINBlock No. Block Title.


Ref No

12345678

Part No

12760-32E0012771-32E0012811-32E0012812-3241009168-0800812830-32E0012837-24A1007130-06253

Description

Chain, Cam Shaft DriveGuide, Cam ChainTensioner, Cam ChainBoltWasher (8.2x14x1)Adjuster Assy, TensionerGasket, AdjusterBolt


FIG10 CARBURETORBlock No. Block Title.


Ref No

1344556789101112131414151617181920212223242425252627282929303031313233343536373839

Part No

13201-04F4113202-04F4113573-04F0013507-04F0013502-04F0013502-04F1009492-3001309492-3100113411-04F0013417-26D0013278-4709013418-4408013682-3121009494-0090713385-04F0013246-4301009491-2301209491-2402313250-04F0002112-0408313602-05A1002112-0512713418-33E0009280-0500413481-04F0013394-17E6013382-4403013387-4403013387-13F0013383-04F0013383-04F4013295-2990013291-2990013268-4870013279-33E0013279-33E0009492-2002409492-2201413370-04F0013370-04F4013254-0101002112-0410713274-8400009401-0610102112-0408313247-0234013258-04F0013281-05A00

Description

Carburetor Assy, RhCarburetor Assy, Lh• . Spring• . Diaphragm• . Cover Assy, Diaphragm,lh• . Cover Assy, Diaphragm,rh• . Jet, Pilot Air (150)• . Jet, Pilot Air (155)• . Plunger Assy• . Spring• . O Ring• . Holder, Guide• . Cap• . Jet, Needle (p-0)• . Holder, Jet• . O Ring• . Jet, Main (115)• . Jet, Main (122.5)• . Float Assy• . Screw• . Screw• . Screw• . Holder• . O Ring• . Spring• . E Ring• . Washer• . Ring• . Ring• . Needle, Jet (5dh23-53-3)• . Needle, Jet (5dh34-53-3)• . O Ring• . Washer• . Spring• . Screw, Pilot (3.0)• . Screw, Pilot (3,3/8)• . Jet, Pilot (20)• . Jet, Pilot (22.5)• . Valve Assy, Needle• . Valve Assy, Needle• . Pin• . Screw• . Cap• . Clip• . Screw• . Screw, Drain• . Gasket• . Plug


FIG10A CARBURETOR FITTINGSBlock No. Block Title.


Ref No

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Part No

13267-04F0013271-33C0013236-12C0013683-04F0013683-04F3013683-04F4013685-04F1095569-7804013683-33E5009367-0400713683-04F5018115-70G1013685-04F0013685-3438013683-04F1009352-70121-60013683-34C0013683-04F2013671-04F0009408-0003309125-0600313413-04F0002142-0408313557-33E0013550-13D6013602-55A0013715-04F0001547-0612309355-50105-60009355-35755-60013683-04F6013683-04F7009367-04007

Description

AdjusterSpringFilterHose (3.2x7.4x45)Hose (3.2x7.4x230)Hose (3.2x7.4x50)NippleCheck Valve AssyHose (3.2x7.4x60)NippleHose (3.2x7.4x200)Valve Assy, SolenoidPipePipe AssyHoseHose (7x12.1x600)HoseHoseClipClipScrewLeverScrewPackingSensor AssyScrewChamber, VacuumBoltHose, Fuel Cock VacuumHose, Control Air No.1Hose Hose Nipple


FIG11 AIR CLEANERBlock No. Block Title.


Ref No

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Part No

13700-04F0113780-04F0013791-04F0013792-13A0109119-0606213740-04F0002142-0516313881-04F0009402-5820813859-41B1009401-1430113859-41B1009401-1430113870-1145809401-1110109401-1340913877-38A0013850-04F0009401-1430109404-0643201550-06123

Description

Cleaner Assy, Air• . Filter• . Holder• . Washer• . Bolt, Wing• . Cap• . Bolt• . Tube, Outlet• . Clamp• . Plug, Breather• . Clip• . Plug, 2nd Air• . Clip• . Tube Assy, Drain•• .. Clip•• .. Clip•• .. Plug• . Tube, Breather•• .. ClipClamp, Air Cleaner DrainBolt


FIG12 MUFFLERBlock No. Block Title.


Ref No

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Part No

14150-04F0014181-22D0107130-0825314180-04F0009139-0607809160-0608209168-0612214310-04F0014780-04F0009160-0608209139-0607814771-32E0007120-0840309106-0813109180-0815109320-1204309160-08135

Description

Pipe, ExhaustGasket, Exhaust PipeBoltCover, Exhaust PipeBolt (6x10)Washer (6.5x13x1)Gasket (6x16x1.4)Body, MufflerCover, MufflerWasher (6.5x13x1)Bolt (6x10)ConnectorBoltBolt (8x22)Spacer (8.6x12x17.5)CushionWasher (8.5x28x1.6)


FIG13 OIL PUMPBlock No. Block Title.


Ref No

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Part No

16400-32E0016331-32E0009261-0400909181-1018608331-3110602112-0625316321-32E0016322-32E0008331-3110616520-32E0016523-32E0009103-0608316510-3745009280-1500716512-14D0009280-7200109440-2100601547-06167

Description

Pump, Engine OilGear, DrivenPinWasher (10x20x0.5)CirclipScrewGear, Oil Pump Drive (nt:30)ShaftCirclipStrainer, Engine OilCapBolt (6x12)Filter, Engine OilO Ring (d:2.4,id:15.8)Cap, Oil FilterO Ring (d:2.4,id:73)SpringBolt


FIG14 OIL COOLERBlock No. Block Title.


Ref No

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Part No

16600-04F0009116-0612909180-0631009180-0631909320-1001516460-04F0016470-04F0007130-0616309280-12008

Description

Cooler Assy, OilBolt (6x30)Spacer (6.5x10x10)Spacer, Lower (6.5x10x11.6)Cushion, Oil CoolerHose, Oil Cooler,rhHose, Oil Cooler,lhBolt, Oil HoseO Ring (d:2.4,id:12.3)


FIG15 OIL PIPEBlock No. Block Title.


Ref No

12345

Part No

16480-04F0009360-1201009168-1201709360-1003209168-10007

Description

Pipe, T/m & Shaft OilBolt, Union (12x27)Gasket (12x17x1)Bolt, Union (10x24)Gasket


FIG16 2ND AIR (E18)Block No. Block Title.


Ref No

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Part No

18410-32E0018441-45C0018450-14D0018460-04F0018711-02F0009359-40701-60009401-1341709401-1540409401-2240407120-0616307120-06203

Description

Pipe, 2nd AirGasketValve Assy,2nd Air ReedHose Assy, 2nd AirHose, 2nd Air InletHose, 2nd Air VacuumClipClipClipBoltBolt


FIG17 CLUTCHBlock No. Block Title.


Ref No

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Part No

21200-44B2109160-2203221251-32E0021410-44B0009140-2000109164-2000209169-2000509160-2206821441-31D1021451-44B0021471-4910021481-4510009164-0000321451-4920021462-31D0009440-2001609116-0616823165-31D0008150-6200723261-32E0009285-1000423271-31D0001500-0616309263-12024

Description

Gear, Primary DrivenWasher (22x32x3)SpacerHub, SleeveNutWave WasherWasher, LockWasher (22x44x2)Plate, Drive (t:3)Plate, Driven,no.1Seat, Wave WasherRing, Wave Washer StopperWasher, Clutch Plate WavePlate, Driven,no.2Disk, PressureSpringBolt (6x16)Rack, ReleaseBearingPinion, ReleaseOil Seal (10x17x5)Arm, ReleaseBoltBearing (12x16x10)


FIG18 TRANSMISSIONBlock No. Block Title.


Ref No

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Part No

24120-1481024221-14A1024231-12D2024241-14A1024252-19F0024251-14A1009167-2501209181-2516709380-2500309262-2202809262-1702724741-14A0001500-0816324130-14A1024311-14A0109300-2003209181-2019524321-14A1009301-2500209380-2500324331-14A2024332-2451009169-2500109167-2501309167-2501624341-14A1024351-14A1009262-2005909262-2508309283-2509627511-31D0027512-44B0027517-3740009111-0603927600-32C10-110

Description

Countershaft (nt:12)Gear, 2nd Drive (nt:16)Gear, 3rd Drive (nt:21)Gear, 4th Drive (nt:21)Bush, 5th DriveGear, 5th Drive (nt:23)WasherWasher (25x34x1.0)CirclipBearing, Rh (22x56x16)Bearing, Lh (17x40x12) Holder, BearingBoltDriveshaftGear, 1st Driven (nt:29)BushWasher (20x30x1.0)Gear, 2nd Driven (nt:26)BushCirclipGear, 3rd Driven (nt:26)Bush, 3rd DrivenWasherWasher (25.1x41x1.5)Washer (25.5x35x1.0)Gear, 4th Driven (nt:21)Gear, 5th Driven (nt:19)Bearing, Rh (20x42x12)Bearing, Lh (25x62x17)Oil Seal, Lh (25x44x7)Sprocket (nt:15)PlateDamperBolt (6x13)Chain, Drive (did525v9x110le)


FIG19 GEAR SHIFTINGBlock No. Block Title.


Ref No

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Part No

25211-3740125221-3740125231-14A0125411-20A1125421-14A0225310-3740025322-3131025323-3420125324-3420109261-0500309440-0400325331-14A0002122-0612325341-4000102122-0612325350-3740009111-0605408211-0614109443-0802009223-0400125381-3740104221-0406925510-32E0009444-2602325671-0100009285-1200208212-1220108331-3112625600-32E1025652-03D0001500-0620337720-32E0002112-0516309209-0501109440-04010

Description

Fork, Gear Shifting No.1Fork, Gear Shifting No.2Fork, Gear Shifting No.3Shaft, Fork No.1Shaft, Fork No.2Cam, Gear ShiftingGear, Cam DrivenPawl, No.1Pawl, No.2PinSpringLifter, PawlScrewGuide, CamScrewStopperBoltWasherSpringHookPlate, StopperPinShaft, Gear ShiftingSpringStopper, ArmOil Seal (12x22x9)WasherCirclipLever Assy, Gear Shifting• . RubberBoltBase Assy, Gear Shift TermScrewContactSpring


FIG20 STARTING MOTORBlock No. Block Title.


Ref No

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Part No

31100-32E0131130-38B0031143-4904031132-38B0031135-38B0031156-48B0031170-32E0031264-32E0031280-26D0008361-3506801547-06303

Description

Motor Assy, Starting• . Terminal Set, Brush• . O Ring• . Holder Set, Brush• . Spring, Brush• . O Ring• . Washer Set• . O Ring• . BoltNutBolt


FIG21 MAGNETOBlock No. Block Title.


Ref No

1234567

Part No

32101-32E0032102-32E0002112-0510309103-1400107130-0630309420-0500732371-32E00

Description

Stator AssyRotorBoltBolt (14x43)BoltKeyClamp


FIG22 BATTERYBlock No. Block Title.


Ref No

123456

Part No

33610-32C1033820-04F0033624-05A0033860-04F0033651-3700033652-28000

Description

Battery (ytx9-bs,12v,8ah)Lead Wire, Battery (+)• . Cap, Battery Plus TerminalWire, Battery MinusCushion, Battery (170x95x3.0) Protector (45x20x6)


FIG23 ELECTRICALBlock No. Block Title.


Ref No

123455a67891011121314151617181920

Part No

31800-26E0031861-26E0009481-3010109128-0601333810-21E0031861-48B1033410-04F0002142-0640309180-0607933510-4301033541-47D0033542-38B0032900-04F0003542-0620309148-0600632800-32E0002142-0620332831-04F0009320-0903609180-0625801560-06163

Description

Relay Assy, Starting Motor• . Cover, Starter Relay• . Fuse, 30aBolt (6x8)Lead Wire, Starting Motor• . Cap, StarterCoil Assy, IgnitionScrew, Ignition CoilSpacer, Ignition CoilCap, Spark Plug OuterSeal, PlugSeal, Hightension CordCdi UnitScrewNut, Cdi UnitRectifier AssyScrewBracket, Elec PartsCushionSpacer (6.5x9x6.7)Bolt


FIG24 SPEEDOMETERBlock No. Block Title.


Ref No

11234567a788a910111213141516171818a1920212223

Part No

34120-04F1034120-04F0034123-33E0034124-33E0034150-04F0034153-04F0034172-33E0034111-04F0034188-04F0034198-33E0034198-04F0009132-0300509471-1210803541-0420334955-33E0037910-04F0009160-0503702162-0508334938-04F0034990-04F0109283-4300234983-04F0009404-0643209407-1440709403-0740101550-0516302142-06103

Description

Speed & Tacho Assy (mile/kilo)Speed & Tacho Assy (kilo) Attachment, SwitchSwitch, GumVisor AssyPackingSocket, T6.5CasePackingCap, Blind No.1Cap, BlindScrewBulb (12v,1.7w)ScrewCushion, MeterSwitch Assy, SpeedometerWasher (5.5x16x1.20)BoltGuide, Sensor LeadSensor, Speed• . Seal, Sensor (43x58x7.0)• . Rotor, SpeedometerClamp (l:80)Clamp (l:145)ClampScrew, Sensor LeadScrew


FIG25 HEADLAMP (MODEL V/W/X E2,E24)Block No. Block Title.


Ref No

112345678

Part No

35100-04F20-99935100-04F30-99935173-42E0036118-04F2009471-1218509471-1208109160-0504509320-0805103512-05163

Description

Headlamp AssyHeadlamp Assy• . Cover• . Cord AssyBulb (12v,60/55w)Bulb (12v,5w)Washer (5.5x18x1)CushionScrew


FIG25A HEADLAMP (MODEL Y/K1 E2,E24)Block No. Block Title.


Ref No

1123456789101112

Part No

35100-04F70-99935100-04F80-99935175-24F0035125-24F1035125-24F0036118-04F9009471-1218809471-1215109471-1208109160-0608809180-0626709320-0901008316-10063

Description

Headlamp AssyHeadlamp Assy• . Adaptor Assy• . Socket, Cover• . Socket, Cover• . Cord AssyBulb (12v,55w,h7,px26d, Philips)Bulb (12v,60w,hb3,p20d)Bulb (12v,5w)Washer (6.5x20x1.6)Spacer (6.5x9x12.5)CushionNut


FIG25B HEADLAMP (MODEL V/W/X E4,E17,E18,E22,E25,E34,P9,P37)Block No. Block Title.


Ref No

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Part No

35100-04F50-99935173-42E0036118-04F2009471-1218509471-1208109160-0504509320-0805103512-0516335950-14A1035956-04F0003512-0516308316-10053

Description

Headlamp Assy• . Cover• . Cord AssyBulb (12v,60/55w)Bulb (12v,5w)Washer (5.5x18x1)CushionScrewReflector Assy, Fr SideBracket, Front Side RearScrew, Front Side RearNut


FIG25C HEADLAMP (MODEL Y/K1 E4,E17,E18,E22,E25,E34,E54,P9,P37)Block No. Block Title.


Ref No

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Part No

35100-04F90-99935175-24F0035125-24F1035125-24F0036118-04F9009471-1218809471-1215109471-1208109160-0608809180-0626709320-0901008316-1006335950-14A1035956-04F0003512-0516308316-10053

Description

Headlamp Assy• . Adaptor Assy• . Socket, Cover• . Socket, Cover• . Cord AssyBulb (12v,55w,h7,px26d,phlips)Bulb (12v,60w,hb3,p20d)Bulb (12v,5w)Washer (6.5x20x1.6)Spacer (6.5x9x12.5)CushionNutReflector Assy, Fr SideBracket, Front Side RearScrew, Front Side RearNut


FIG26 TURNSIGNAL LAMPBlock No. Block Title.


Ref No

112345677891011121314

Part No

35601-33E3035602-33E3035610-33E0003242-0412309471-1204535629-33E0003511-0510335603-33E3035604-33E3035610-33E0003242-0412309471-1204535695-17C0009160-1050108310-0010338610-26E00

Description

Lamp Assy, Front Turnsignal RhLamp Assy, Front Turnsignal Lh• . Lamp Unit• . Screw• . Bulb (12v,21w)Plate, FrontScrew, FrontLamp Assy, Rear Turnsignal RhLamp Assy, Rear Turnsignal Lh• . Lamp Unit• . Screw• . Bulb (12v,21w)Spacer, Rear Turnsignal LampWasher (10.5x30x2.30)NutRelay Assy, Turnsignal Lamp


FIG27 REAR COMBINATION LAMPBlock No. Block Title.


Ref No

1234567891011121213141516171819202122

Part No

35710-42E1135716-48B2135718-42E1035736-48B2135740-42E1135765-48B2109471-1208303211-0412309160-0550109320-1001503541-0512335927-04F0035927-04F1009160-0608802142-0612308310-0006335950-14A1008310-0005335970-24D6008310-0005335974-33E0009160-0811409122-66004

Description

Lamp Assy, Rear Combination• . Plate, No.1• . Socket & Cord• . Plate• . Lamp Unit• . Cushion• . Bulb (12v,21/5w)• . ScrewWasher (5.5x20x1.20)Cushion, Rear CombinationScrewBracket, License PlateBracket, License PlateWasher (6.5x20x1.60)ScrewNutRerlex Reflector AssyNutReflex Reflector AssyNutBracket, Rear RearWasher (8.5x18x1.6)Screw (6x14)


FIG28 WIRING HARNESS (MODEL V/W/X)Block No. Block Title.


Ref No

11a1b23455578991011121314a1516171819

Part No

36610-04F0009481-1010109481-1510109404-0643209407-0340109407-1240209407-1440309407-1840209407-2540109148-0600603542-0620337100-04F0037100-04F1009139-0801637740-32E0009443-0605837840-44X5001550-0616338740-24X5038500-12D0101550-0616337146-46E0037146-33E00

Description

Harness Wiring• . Fuse (10a)• . Fuse (15a)Clamp (l:80)ClampClamp (l:120)Clamp (l:125)Clamp (l:165)Clamp (l:235)Nut, FuseScrew, FuseLock Assy, SteeringLock Assy, SteeringBolt, Steering (8x20)Switch Assy, Stop LampSpringSwitch Assy, Side StandBoltRelay Assy, Side StandHorn AssyBoltKey, BlankKey, Blank


FIG28A WIRING HARNESS (MODEL Y/K1)Block No. Block Title.


Ref No

122334566678991010111213141516171819

Part No

36610-04F2009481-1010109481-1510109404-0643209404-0643109407-0340109407-1240209407-1440309407-1840209407-2540109148-0600603542-0620337000-0484037000-0485037100-04F0037100-04F1009139-0801637740-32E0009443-0605837840-44X5001550-0616338740-24X5038500-04F0001550-0616337146-33E00

Description

Harness Wiring• . Fuse (10a)• . Fuse (15a)Clamp (l:80,t:1.0)Clamp (l:80,t:0.7)ClampClamp (l:120)Clamp (l:125)Clamp (l:165)Clamp (l:235)Nut, FuseScrew, FuseLock SetLock Set• . Lock Assy, Steering• . Lock Assy, SteeringBolt, Steering (8x20)Switch Assy, Stop LampSpringSwitch Assy, Side StandBoltRelay Assy, Side StandHorn AssyBoltKey, Blank


FIG29 HANDLE SWITCHBlock No. Block Title.


Ref No

11a234

Part No

37200-04F0037200-04F1009125-0506637400-04F0002112-05305

Description

Switch Assy, Handle,rhSwitch Assy, Handle,rh• . Screw (5x25)Switch Assy, Handle,lh• . Screw


FIG30 FRAMEBlock No. Block Title.


Ref No

1123456789101112131415161718192021

Part No

41100-04F00-24K41100-04F10-24K41911-04F0009103-0813908319-3108341991-04F0009103-0817008319-3108341930-04F0009103-0825409250-2001243251-32E0002162-0616342510-04F0009116-0600609180-0625909320-0802141560-04F0001550-0616343585-04F0043595-04F0043586-32E00

Description

Frame (charcoal)Frame (charcoal)Plate, FrontBolt, FrontNutPlate, UpperBolt, UpperNutPlate, Rear RhBolt, RearCapBracket, Stop SwitchBoltProtector, EngineBoltSpacerCushionPlate, Battery FittingBoltPlug, Frame Pivot RhPlug, Frame Pivot LhPlug, Frame Boss


FIG31 CARRIERBlock No. Block Title.


Ref No

12345

Part No

41200-04F00-Y2D07120-0816346311-04F00-Y2D07120-0830307120-08203

Description

Frame, Rear (silver)BoltCarrier, Sport (silver)Bolt, FrontBolt, Rear


FIG32 STANDBlock No. Block Title.


Ref No

12345678910111213141515161718192020212223232425

Part No

42310-04F0042300-0482168380-04F0062184-32E0009248-1000609443-1202509443-1900609111-1004709159-1009743110-04F0025652-4930009443-1103009160-1504904111-3030842100-0482042100-0483009103-1012609180-1011309443-1405909443-2201342260-04F0042260-04F1009321-1000101550-0616368380-04F0068380-04F1062184-32E0009248-10006

Description

Stand, Prop (high)Stand Set, Prop (low)• . Label Set• . Plate, Rear Shock Lower (low)• . PlugSpring, InnerSpring, OuterBoltNutPedal, BrakeRubber, Brake PedalSpring, ReturnWasherCotter PinStand, Center (high)Stand, Center (low)• . Bolt• . Spacer• . Spring, Inner• . Spring, Outer• . Plate, Stand Cushion (high)• . Plate, Stand Cushion (low)• . Cushion• . Bolt, Plate• . Label Set• . Label Set• . Plate, Rear Shock Lower (low)• . Plug


FIG33 FOOTRESTBlock No. Block Title.


Ref No

1234567891011121314151617

Part No

43510-04F0043520-04F0009103-1021843550-04F0043560-04F0043570-04F0043631-34A0109208-0600508332-1104343600-04F0043700-04F0009160-1902443610-0300143612-3320009200-0604104111-2015807130-08203

Description

Bracket, Footrest RhBracket, Footrest LhBoltRubber, Front RhRubber, Front LhCushion, Front FootrestWasher, RubberPinE RingBracket, Pillion RhBracket, Pillion Lh• . Washer• . Bar• . Rubber• . Pin• . Cotter PinBolt


FIG34 FUEL TANKBlock No. Block Title.


Ref No

11a2345677a899a101112131415161718192021222324252627282930

Part No

44100-0482044194-04F0044200-3387044244-04F0044190-0482044194-04F0009117-0500344400-04F0044348-04F0002112-7616344420-0482044194-04F0009401-1040944423-04F0044541-04F0009407-2540244121-04F0009116-0617244512-42E0009180-0627109320-1002001550-0610344130-04F0009116-0614744512-04F0009180-0626801550-0610344140-04F0009116-0614744512-04F0009180-0626801550-0610344515-04F00

Description

Tank Set, Fuel• . Gasket, InletCap Set, Fuel TankBolt, CapInlet Set, Fuel Tank• . Gasket, InletScrewJoint, Water Drain Hose• . O RingScrewHose Set, Inner• . Gasket, InletClipHose, OutCushion, UpperClampBracket, Front UpperBolt, BracketCushion, UpperSpacerCushion, LowerBoltBracket, SideBolt, SideCushionSpacerBoltBracket, RearBoltCushionSpacerBoltCushion, Side Inner


FIG35 FUEL TANK COVER (MODEL V)Block No. Block Title.


Ref No

11122233345678910101112131415161718

Part No

44171-04F00-Y9844171-04F00-33J44171-04F00-Y2D44181-04F00-Y9844181-04F00-33J44181-04F00-Y2D68111-04F00-Z1A68111-04F00-Z1B68111-04F00-Z1C44175-04F0001550-0610309136-0608509180-0630709320-0902694484-32B0044191-04F00-35W44191-04F00-28C94483-12C0109229-0301909139-0505494484-32B0002142-0616309180-0630709320-0902609160-06056

Description

Cover, Fuel Tank Rh (green)Cover, Fuel Tank Rh (black)Cover, Fuel Tank Rh (silver)Cover, Fuel Tank Lh (green)Cover, Fuel Tank Lh (black)Cover, Fuel Tank Lh (silver)Emblem (orange)Emblem (gray)Emblem (blue)Bracket, Side CoverBolt, BracketScrewSpacerCushionNutCover, Tank Upper (charcoal)Cover, Tank Upper (gray)Plate, FrontRivetScrew, Upper & SideNutScrewSpacerCushionWasher


FIG35A FUEL TANK COVER (MODEL W)Block No. Block Title.


Ref No

111222333456789101011121314151617

Part No

44171-04F00-22U44171-04F00-33J44171-04F00-Y2D44181-04F00-22U44181-04F00-33J44181-04F00-Y2D68111-04F00-Y3F68111-04F00-Y3J68111-04F00-Y3M44175-04F0001550-0610309136-0608509180-0630709320-0902694484-32B0044191-04F00-35W44191-04F00-24K94483-12C0109229-0301909139-0505494484-32B0009136-0608509180-0630709320-09026

Description

Cover, Fuel Tank Rh (maroon)Cover, Fuel Tank Rh (black)Cover, Fuel Tank Rh (silver)Cover, Fuel Tank Lh (maroon)Cover, Fuel Tank Lh (black)Cover, Fuel Tank Lh (silver)Emblem (silver)Emblem (red)EmblemBracket, Side CoverBolt, BracketScrewSpacerCushionNutCover, Tank Upper (charcoal)Cover, Tank Upper (charcoal)Plate, FrontRivetScrew, Upper & SideNutScrewSpacerCushion


FIG35B FUEL TANK COVER (MODEL X)Block No. Block Title.


Ref No

1112223334567891011121314151617

Part No

44171-04F00-33J44171-04F00-Y0W44171-04F00-Y7H44181-04F00-33J44181-04F00-Y0W44181-04F00-Y7H68111-04F00-YA568111-04F00-Y3J68111-04F00-YA644175-04F0001550-0610309136-0608509180-0630709320-0902694484-32B0044191-04F00-24K94483-12C0109229-0301909139-0505494484-32B0009136-0608509180-0630709320-09026

Description

Cover, Fuel Tank Rh (black)Cover, Fuel Tank Rh (orange)Cover, Fuel Tank Rh (blue)Cover, Fuel Tank Lh (black)Cover, Fuel Tank Lh (orange)Cover, Fuel Tank Lh (blue)Emblem (gray)Emblem (red)Emblem (blue)Bracket, Side CoverBolt, BracketScrewSpacerCushionNutCover, Tank Upper (charcoal)Plate, FrontRivetScrew, Upper & SideNutScrewSpacerCushion


FIG35C FUEL TANK COVER (MODEL Y)Block No. Block Title.


Ref No

111222333444555678910111213141516171819

Part No

44171-04F00-Y7H44171-04F00-Y7M44171-04F00-YC744181-04F00-Y7H44181-04F00-Y7M44181-04F00-YC768111-04F10-YH968111-04F10-YH868111-04F10-YH768115-04F00-CH368115-04F00-CH468115-04F00-CH568116-04F00-CH368116-04F00-CH468116-04F00-CH544175-04F0001550-0610309136-0608509180-0630709320-0902694484-24F0044191-04F00-24K94483-12C0109229-0301909139-0505494484-24F0009136-0608509180-0630709320-09026

Description

Cover, Fuel Tank Rh (blue)Cover, Fuel Tank Rh (red)Cover, Fuel Tank Rh (gold)Cover, Fuel Tank Lh (blue)Cover, Fuel Tank Lh (red)Cover, Fuel Tank Lh (gold)Emblem (blue)Emblem (red)Emblem (gold)Tape, RhTape, RhTape, RhTape, LhTape, LhTape, LhBracket, Side CoverBolt, BracketScrewSpacerCushionNutCover, Tank Upper (charcoal)Plate, FrontRivetScrew, Upper & SideNutScrewSpacerCushion


FIG35D FUEL TANK COVER (MODEL K1)Block No. Block Title.


Ref No

1122334455678910111213141516171819

Part No

44171-04F00-YC244171-04F00-YD744181-04F00-YC244181-04F00-YD768111-04F10-YP768111-04F10-YP868115-04F00-EL768115-04F00-EL868116-04F00-EL768116-04F00-EL844175-04F0001550-0610309136-0608509180-0630709320-0902694484-24F0044191-04F00-24K94483-12C0109229-0301909139-0505494484-24F0009136-0608509180-0630709320-09026

Description

Cover, Fuel Tank Rh (blue)Cover, Fuel Tank Rh (silver)Cover, Fuel Tank Lh (blue)Cover, Fuel Tank Lh (silver)Emblem (blue)Emblem (blue)Tape, RhTape, RhTape, LhTape, LhBracket, Side CoverBolt, BracketScrewSpacerCushionNutCover, Tank Upper (charcoal)Plate, FrontRivetScrew, Upper & SideNutScrewSpacerCushion


FIG36 FUEL COCKBlock No. Block Title.


Ref No

12345678

Part No

44300-04F0102112-3616309355-70125-60009401-1140709440-1404834810-04F0034825-04F0009117-05003

Description

Cock Assy, FuelScrewHose, Fuel (l:600->60)ClipSpringGauge Assy, Fuel Level• . GasketScrew


FIG37 FRAME COVER (MODEL V)Block No. Block Title.


Ref No

111233344456789101112131415161718192021

Part No

47111-04F00-Y0W47111-04F00-Y2D47111-04F00-Y0P47168-04F0047211-04F00-Y0W47211-04F00-Y2D47211-04F00-Y0P68131-04F00-H4G68131-04F00-H4H68131-04F00-H4J53145-48B0009136-0610509320-1004509180-0628609320-0901609180-0626309320-0801809321-1001847511-04F00-29147166-04F0047167-04F0047611-04F00-29109139-0604209320-0901609180-0626309160-0608409320-08028

Description

Cover, Frame Rh (orange)Cover, Frame Rh (silver)Cover, Frame Rh (blue)Shield, RhCover, Frame Lh (orange)Cover, Frame Lh (silver)Cover, Frame Lh (blue)EmblemEmblemEmblemProtectorScrew, UpperCushionSpacerCushion, Front UpperSpacerCushion, FrontCushion, MufflerCover, Front Rh (black)Shield, Front Rh UpperShield, Front Rh LowerCover, Front Lh (black)Screw, FrontCushionSpacerWasherCushion


FIG37A FRAME COVER (MODEL W)Block No. Block Title.


Ref No

112334456789101112131415161718192021

Part No

47111-04F01-Y2D47111-04F01-Z9447168-04F0047211-04F01-Y2D47211-04F01-Z9468131-04F00-K1B68131-04F00-J3Y53145-48B0009136-0610509320-1004509180-0628609320-0901609180-0626309320-0801809321-1001847511-04F00-29147166-04F0047167-04F0047611-04F00-29109139-0604209320-0901609180-0626309160-0608409320-08028

Description

Cover, Frame Rh (silver)Cover, Frame Rh (orange)Shield, RhCover, Frame Lh (silver)Cover, Frame Lh (orange)EmblemEmblemProtectorScrew, UpperCushionSpacerCushion, Front UpperSpacerCushion, FrontCushion, MufflerCover, Front Rh (black)Shield, Front Rh UpperShield, Front Rh LowerCover, Front Lh (black)Screw, FrontCushionSpacerWasherCushion


FIG37B FRAME COVER (MODEL X)Block No. Block Title.


Ref No

111233344456789101112131415161718192021

Part No

47111-04F01-33J47111-04F01-Y0W47111-04F01-Y7H47168-04F0047211-04F01-33J47211-04F01-Y0W47211-04F01-Y7H68131-04F10-M2R68131-04F10-G8V68131-04F10-M2S53145-48B0009136-0610509320-1004509180-0628609320-0901609180-0626309320-0801809321-1001847511-04F00-29147166-04F0047167-04F0047611-04F00-29109139-0604209320-0901609180-0626309160-0608409320-08028

Description

Cover, Frame Rh (black)Cover, Frame Rh (orange)Cover, Frame Rh (blue)Shield, RhCover, Frame Lh (black)Cover, Frame Lh (orange)Cover, Frame Lh (blue)EmblemEmblemEmblemProtectorScrew, UpperCushionSpacerCushion, Front UpperSpacerCushion, FrontCushion, MufflerCover, Front Rh (black)Shield, Front Rh UpperShield, Front Rh LowerCover, Front Lh (black)Screw, FrontCushionSpacerWasherCushion


FIG37C FRAME COVER (MODEL Y)Block No. Block Title.


Ref No

12344444456789101112131415161718192021

Part No

47111-04F01-Y7L47168-04F0047211-04F01-Y7L68131-04F00-M4R68131-04F00-M4L68131-04F00-CH768131-04F10-M4R68131-04F10-M4L68131-04F10-CH753145-48B0009136-0610509320-1004509180-0628609320-0901609180-0626309320-0801809321-1001847511-04F00-29147166-04F0047167-04F0047611-04F00-29109139-0604209320-0901609180-0626309160-0608409320-08028

Description

Cover, Frame Rh (black)Shield, RhCover, Frame Lh (black)EmblemEmblemEmblemEmblemEmblemEmblemProtectorScrew, UpperCushionSpacerCushion, Front UpperSpacerCushion, FrontCushion, MufflerCover, Front Rh (black)Shield, Front Rh UpperShield, Front Rh LowerCover, Front Lh (black)Screw, FrontCushionSpacerWasherCushion


FIG37D FRAME COVER (MODEL K1)Block No. Block Title.


Ref No

1234456789101112131415161718192021

Part No

47111-04F01-Y7L47168-04F0047211-04F01-Y7L68131-04F00-EL968131-04F00-EM153145-48B0009136-0610509320-1004509180-0628609320-0901609180-0626309320-0801809321-1001847511-04F00-29147166-04F0047167-04F0047611-04F00-29109139-0604209320-0901609180-0626309160-0608409320-08028

Description

Cover, Frame Rh (black)Shield, RhCover, Frame Lh (black)EmblemEmblemProtectorScrew, UpperCushionSpacerCushion, Front UpperSpacerCushion, FrontCushion, MufflerCover, Front Rh (black)Shield, Front Rh UpperShield, Front Rh LowerCover, Front Lh (black)Screw, FrontCushionSpacerWasherCushion


FIG38 FRONT FENDER (MODEL V)Block No. Block Title.


Ref No

11123456789101111111212121314151617

Part No

53111-04F00-Y0W53111-04F00-Y2D53111-04F00-Y0P02142-0645709160-0608409169-0604508319-3106309139-0504209169-0501008316-1005353114-04F0053117-04F0094211-04F00-Y0W94211-04F00-Y2D94211-04F00-Y0P94221-04F00-Y0W94221-04F00-Y2D94221-04F00-Y0P09116-0616501550-0675394231-04F0009160-0610909180-06247

Description

Fender, Front (orange)Fender, Front (silver)Fender, Front (blue)Screw, FrontWasher, OuterWasher, InnerNutScrew, FenderWasherNutBrace, Front FenderBolt, BraceBar, Exterior Rh (orange)Bar, Exterior Rh (silver)Bar, Exterior Rh (blue)Bar, Exterior Lh (orange)Bar, Exterior Lh (sliver)Bar, Exterior Lh (blue)BoltBolt, LhSpacer, LhWasherSpacer


FIG38A FRONT FENDER (MODEL W)Block No. Block Title.


Ref No

112345678910111112121314151617

Part No

53111-04F00-Y2D53111-04F00-Z9402142-0645709160-0608409169-0604508319-3106309139-0504209169-0501008316-1005353114-04F0053117-04F0094211-04F00-Y2D94211-04F00-Z9494221-04F00-Y2D94221-04F00-Z9409116-0616501550-0675394231-04F0009160-0610909180-06247

Description

Fender, Front (silver)Fender, Front (orange)Screw, FrontWasher, OuterWasher, InnerNutScrew, FenderWasherNutBrace, Front FenderBolt, BraceBar, Exterior Rh (silver)Bar, Exterior Rh (orange)Bar, Exterior Lh (sliver)Bar, Exterior Lh (orange)BoltBolt, LhSpacer, LhWasherSpacer


FIG38B FRONT FENDER (MODEL X)Block No. Block Title.


Ref No

11123456789101111111212121314151617

Part No

53111-04F00-33J53111-04F00-Y0W53111-04F00-Y7H02142-0645709160-0608409169-0604508319-3106309139-0504209169-0501008316-1005353114-04F0053117-04F0094211-04F00-33J94211-04F00-Y0W94211-04F00-Y7H94221-04F00-33J94221-04F00-Y0W94221-04F00-Y7H09116-0616501550-0675394231-04F0009160-0610909180-06247

Description

Fender, Front (black)Fender, Front (orange)Fender, Front (blue)Screw, FrontWasher, OuterWasher, InnerNutScrew, FenderWasherNutBrace, Front FenderBolt, BraceBar, Exterior Rh (black)Bar, Exterior Rh (orange)Bar, Exterior Rh (blue)Bar, Exterior Lh (black)Bar, Exterior Lh (orange)Bar, Exterior Lh (blue)BoltBolt, LhSpacer, LhWasherSpacer


FIG38C FRONT FENDER (MODEL Y)Block No. Block Title.


Ref No

11123456789101111111212121314151617

Part No

53111-04F00-Y7H53111-04F00-Y7M53111-04F00-YC702142-0645709160-0608409169-0604508319-3106309139-0504209169-0501008316-1005353114-04F0053117-04F0094211-04F00-Y7H94211-04F00-Y7M94211-04F00-YC794221-04F00-Y7H94221-04F00-Y7M94221-04F00-YC709116-0616501550-0675394231-04F0009160-0610909180-06247

Description

Fender, Front (blue)Fender, Front (red)Fender, Front (gold)Screw, FrontWasher, OuterWasher, InnerNutScrew, FenderWasherNutBrace, Front FenderBolt, BraceBar, Exterior Rh (blue)Bar, Exterior Rh (red)Bar, Exterior Rh (gold)Bar, Exterior Lh (blue)Bar, Exterior Lh (red)Bar, Exterior Lh (gold)BoltBolt, LhSpacer, LhWasherSpacer


FIG38D FRONT FENDER (MODEL K1)Block No. Block Title.


Ref No

112345678910111112121314151617

Part No

53111-04F00-YC253111-04F00-YD702142-0645709160-0608409169-0604508319-3106309139-0504209169-0501008316-1005353114-04F0053117-04F0094211-04F00-YC294211-04F00-YD794221-04F00-YC294221-04F00-YD709116-0616501550-0675394231-04F0009160-0610909180-06247

Description

Fender, Front (blue)Fender, Front (silver)Screw, FrontWasher, OuterWasher, InnerNutScrew, FenderWasherNutBrace, Front FenderBolt, BraceBar, Exterior Rh (blue)Bar, Exterior Rh (silver)Bar, Exterior Lh (blue)Bar, Exterior Lh (silver)BoltBolt, LhSpacer, LhWasherSpacer


FIG39 HANDLEBARBlock No. Block Title.


Ref No

1234566778910111213141516

Part No

56110-04F00-29156171-04F0009139-0602756200-0482102122-0660356500-04F0056500-04F1056600-04F0056600-04F1058200-04F0009403-1030758634-32E0009403-0930758300-04F0001550-0612358400-04F0058490-04F0001547-06163

Description

Handlebar (black)Cover, Steering HeadScrewBalancer Set• . ScrewMirror Assy, Rear View RhMirror Assy, Rear View RhMirror Assy, Rear View LhMirror Assy, Rear View LhCable Assy, ClutchClampStopper, CableClampCable Assy, ThrottleBolt, ClampCable Assy, StarterBracketBolt


FIG40 HANDLE LEVERBlock No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

57110-45D0257100-14D0009125-0506602112-0520357421-39D1057431-04F0057433-09F0057460-17C0057465-17C0057211-22D0157500-04F0057620-20A0257531-14A0008322-0106357433-09F0057441-4440057442-4440001204-0620408322-0106357465-1860157481-3301057464-3711057661-45C00

Description

Grip, ThrottleCase Assy, Throttle• . Screw, Upper• . ScrewLeverBoltNutSwitch Assy, Stop• . ScrewGrip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt• . Washer• . Nut• . Adjuster, Cable• . Nut• . Bolt• . Washer• . Contact, Switch• . Cover• . Tapping ScrewCover, Clutch Lever


FIG41 REAR FENDERBlock No. Block Title.


Ref No

12345678910111213141516161718192021222324

Part No

63110-04F0063116-04F0063191-48E0009116-0615109250-2100363466-02F0053145-19C0009229-0402008322-0104363111-04F0003541-0416363117-04F0003541-0516363411-32E0009111-0606663112-04F0063112-04F1063114-04F0063163-04F0003541-0516309800-2103409816-0010309816-0005009816-0010009462-00072

Description

Body, Rear Fender• . Shield, Rear Fender UpperCap, BodyBoltPlug, AdjustHolder, ToolCushionRivetWasherCover, Rear Fender UpperScrewCover, Rear Fender RearScrewMudguard, Rear FenderBolt, Mud GuardFender, Rear Lower CenterFender, Rear Lower CenterFender, Rear Lower RhBolt, SwingarmScrewTool AssyHexagon Spanner, 4Hexagon Spanner, 6Box, Spanner, 16Band, Tool


FIG42 COWLING (MODEL V)Block No. Block Title.


Ref No

1122345677891011121314151617

Part No

94411-04F00-35W94411-04F00-28C94421-04F00-35W94421-04F00-28C94412-04F0094422-04F0003541-0510351553-15D4094431-04F00-35W94431-04F00-28C94451-12D0009160-0610994610-04F00-24G68280-04F00-24G09139-0502508322-0105309159-0501994640-04F0009139-0503309139-05021

Description

Cowling, Side Rh (charcoal)Cowling, Side Rh (gray)Cowling, Side Lh (charcoal)Cowling, Side Lh (gray)Cover, Side Cowl Inner, RhCover, Side Cowl Inner, LhScrewCushionCowling, Center (charcoal)Cowling, Center (gray)Cover, Cowl Front LowerWasherScreen, Window (gold)• . Emblem (gold)ScrewWasherNutPanel, MeterScrew, RearScrew, Front


FIG42A COWLING (MODEL W)Block No. Block Title.


Ref No

1122345677891011121314151617

Part No

94411-04F00-35W94411-04F00-24K94421-04F00-35W94421-04F00-24K94412-04F0094422-04F0003541-0510351553-15D4094431-04F00-35W94431-04F00-24K94451-12D0009160-0610994610-04F00-13L68280-04F00-13L09139-0502508322-0105309159-0501994640-04F0009139-0503309139-05021

Description

Cowling, Side Rh (charcoal)Cowling, Side Rh (charcoal)Cowling, Side Lh (charcoal)Cowling, Side Lh (charcoal)Cover, Side Cowl Inner, RhCover, Side Cowl Inner, LhScrewCushionCowling, Center (charcoal)Cowling, Center (charcoal)Cover, Cowl Front LowerWasherScreen, Window (silver)• . Emblem (silver)ScrewWasherNutPanel, MeterScrew, RearScrew, Front


FIG42B COWLING (MODEL X)Block No. Block Title.


Ref No

1234567891011121314151617

Part No

94411-04F00-24K94421-04F00-24K94412-04F0094422-04F0003541-0510394476-17E0094431-04F00-24K94451-12D0009160-0610994610-04F00-13L68280-04F00-13L09139-0502508322-0105309159-0501994640-04F0009139-0503309139-05021

Description

Cowling, Side Rh (charcoal)Cowling, Side Lh (charcoal)Cover, Side Cowl Inner, RhCover, Side Cowl Inner, LhScrewCushionCowling, Center (charcoal)Cover, Cowl Front LowerWasherScreen, Window (silver)• . Emblem (silver)ScrewWasherNutPanel, MeterScrew, RearScrew, Front


FIG42C COWLING (MODEL Y)Block No. Block Title.


Ref No

11122234567891010101112131415

Part No

94410-04F10-Y7H94410-04F10-Y7M94410-04F10-YC794420-04F10-Y7H94420-04F10-Y7M94420-04F10-YC794610-04F10-13L68280-04F00-13L09139-0502508322-0105309159-0501994640-04F1009139-0505494431-04F10-Y7H94431-04F10-Y7M94431-04F10-YC794451-04F0009160-0610994412-04F1094422-04F1003541-05103

Description

Cowling, Side Rh (blue)Cowling, Side Rh (red)Cowling, Side Rh (gold)Cowling, Side Lh (blue)Cowling, Side Lh (red)Cowling, Side Lh (gold)Screw, Window (silver)• . EmblemScrewWasherNutPanel, MeterScrewCowling, Center (blue)Cowling, Center (red)Cowling, Center (gold)Cover, Front LowerWasherCover, Inner RhCover, Inner RhScrew


FIG42D COWLING (MODEL K1)Block No. Block Title.


Ref No

1122345678910101112131415

Part No

94410-04F10-YC294410-04F10-YD794420-04F10-YC294420-04F10-YD794610-04F10-13L68280-04F00-13L09139-0502508322-0105309159-0501994640-04F1009139-0505494431-04F10-YC294431-04F10-YD794451-04F0009160-0610994412-04F1094422-04F1003541-05103

Description

Cowling, Side Rh (blue)Cowling, Side Rh (silver)Cowling, Side Lh (blue)Cowling, Side Lh (silver)Screw, Window (silver)• . EmblemScrewWasherNutPanel, MeterScrewCowling, Center (blue)Cowling, Center (silver)Cover, Front LowerWasherCover, Inner RhCover, Inner RhScrew


FIG43 COWLING INSTALLATION PARTS (MODEL V/W/X)Block No. Block Title.


Ref No

123456789101112131415

Part No

94510-04F0009103-0806809164-0802008313-2008309136-0608509180-0625809320-0900994520-04F0009139-0505494484-32B0002142-0512303241-1512309148-0503803541-0512309139-05055

Description

Brace, CawlingBoltWasherNutScrewSpacerCushionBracket, UpperScrew, Side & PanelNut, Panel & SideScrew, BracketScrew, Side & LowerNutScrewScrew, Side Upper


FIG43A COWLING INSTALLATION PARTS (MODEL Y/K1)Block No. Block Title.


Ref No

1234567891011121314

Part No

94510-04F1009103-0806809164-0802008313-2008309136-0608509180-0625809320-0900994520-04F0009139-0505494484-24F0002142-0512303241-1512309148-0503809139-05055

Description

Brace, CawlingBoltWasherNutScrewSpacerCushionBracket, UpperScrew, Side & PanelNut, Panel & SideScrew, BracketScrew, Side & LowerNutScrew, Side Upper


FIG44 LABEL (MODEL V/W/X/Y)Block No. Block Title.


Ref No

11111111111122344

Part No

68319-33E0168319-33E2168319-33E3168319-33E4168319-33E5168319-33E7168319-33E8168319-33E9168319-33EA168319-33EB168319-33EC168319-29F0068623-17D0086932-7306068332-04F2099011-04F52-04299011-04F52-057

Description

Label, Safety (english)Label, Safety (german)Label, Safety (french)Label, Safety (italian)Label, Safety (spanish)Label, Safety (dutch)Label, Safety (potugese)Label, Safety (swedish)Label, Safety (finnish)Label, Safety (norwegian)Label, Safety (danish)Label, Safety (english)Label, Caution FuelLabel, Caution FuelLabel, Tire InformationManual, Owner'sManual, Owner's


FIG44A LABEL (MODEL K1)Block No. Block Title.


Ref No

111111111111122344

Part No

68319-29F0068319-30F2068319-30F3068319-30F4068319-30F5068319-30F7068319-30F8068319-30F0068319-30F9068319-30FA068319-30FB068319-30FC068319-29F8068623-17D0086932-7306068332-04F2099011-04F54-04299011-04F54-057

Description

Label, Warning (english)Label, Warning (german)Label, Warning (franch)Label, Warning (italian)Label, Warning (spanish)Label, Warning (dotch)Label, Warning (potuguese)Label, Warning (english)Label, Warning (swedish)Label, Warning (finnish)Label, Warning (norwegian)Label, Warning (danish)Label, Warning (potuguese)Label, FuelLabel, FuelLabel, Tire InformationManual, Owner'sManual, Owner's


FIG45 KNUCKLE COVER (OPTION)Block No. Block Title.


Ref No

12345678910111213141516

Part No

57300-31831-01957341-05D00-01957431-05D0002142-0510309160-0504309160-0613008319-2106857541-31D00-01957531-44B0108313-1006309160-0608809160-0601909169-0605508319-2106858273-3100057532-44B00

Description

Cover Set, Knuckle (black)• . Cover, Knuckle Rh (black)• . Bolt• . Screw• . Washer (5.5x16x1.2)• . Washer (6.5x16x1.6)• . Nut• . Cover, Knuckle Lh (black)• . Bolt• . Nut• . Washer (6.5x20x1.6)• . Washer (6.5x16x1.2)• . Washer• . Nut• . Boot, Clutch Cable• . Spacer, Lh


FIG46 SEATBlock No. Block Title.


Ref No

1234567891011

Part No

45100-04F00-J9Z45148-36C0045149-3130045220-1360102112-0630345280-04F0045289-04F0095700-1083409139-0609209407-1840244281-29C00

Description

Seat Set (black/chacoal) • . Cushion• . CushionBracket, Seat StrikerScrewCable, Seat LockGuard, Seat LockLock Set, SeatScrew (6x14)ClampCushion, Guard


FIG47 FRONT DAMPERBlock No. Block Title.


Ref No

12345678910111213141516171819202122

Part No

51103-04F0051104-04F0051130-04F0051140-04F0051195-06C0051167-40C0051158-1420051153-04F0051173-04F0051156-1420051110-04F0051121-40C0051190-04F0051177-1433051196-31D0051171-04F0051172-32E0051175-04F0051176-04F0051117-1420051351-31D0051147-1651051148-4131051138-44B00

Description

Damper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Piece, Oil Lock• . Metal, Slide• . Washer• . Seal, Oil• . Seal, Dust• . Ring, Snap• . Tube, Inner• . Piston• . Cylinder• . Spring• . Ring• . Spring• . Washer• . Spacer, Lower• . Spacer, Upper• . O Ring• . Cap• . Bolt• . Gasket• . Bolt, Lh


FIG48 STEERING STEMBlock No. Block Title.


Ref No

1234567891011121314151617171819

Part No

51410-04F0009265-3001409265-3001451631-28E0001550-0840751311-04F0001550-1040751353-04F0051356-27C0056221-12E0056321-28C0056241-1420056242-1420009160-1003508319-3110756211-04F0107130-0830751321-24B4009250-0600909250-12006

Description

Stem, Steering• . Bearing (30x52x16)Bearing, Upper (30x52x16)Nut, Steering StemBolt, LowerHead, Steering StemBoltNutWasherHolder, Handle LowerBoltRubber, UpperRubber, LowerWasherNutHolder, Handle UpperBoltBoltCap, BoltCap, Stem


FIG49 FRONT WHEELBlock No. Block Title.


Ref No

12345678910111212131414

Part No

54111-31D0154731-32E0008123-6003709284-2300154711-05D0154751-05D0059210-04F0059421-03A1055110-04F0055200-04F0055261-04F0055311-04F1055311-04F0055320-04F0055412-38A0055413-38A00

Description

Hub, Front WheelSpacer, Front HubBearingSeal, Hub Rh (23x35x6)Axle, FrontSpacer, Axle, RhDisc, Front BrakeBolt (8x20)Tire, Front (pirelli) (100/90-19 57h Mt80 Front)Tube Assy, Wheel Inner (pirelli)Protector, Inner Tube (pirelli)Rim, Front Wheel (mt2.50x19) (silver)Rim, Front Wheel (mt2.50x19) (black)Spoke Set, Front WheelBalancer, Wheel (20g)Balancer, Wheel (30g)


FIG50 FRONT CALIPERBlock No. Block Title.


Ref No

123456789101112

Part No

59100-33D4059300-3383059300-3384059100-3388059115-33D0059112-44B0059313-3650059116-33D0059121-1841055156-6631059141-44B0169142-4500001550-10253

Description

Caliper Assy, Front Rh• . Piston Set•• .. Seal Set, Piston• . Pad Set• . Spring• . Boot• . Insulator• . Guide• . Bleeder• . Cap• . Pin• . ClipBolt


FIG51 FRONT MASTER CYLINDER (MODEL V/W/X)Block No. Block Title.


Ref No

1234567891011121314151617

Part No

59600-31D0059600-0481059667-44B0069669-24A0169689-4930059671-3650059675-19C0059748-1540059749-1540059480-04F0009360-1004209161-1000959266-04F0001550-0612359270-04F0001550-0616359540-04F00

Description

Cylinder Assy, Front Master• . Piston/cup Set• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . Separator• . PlateHose, Front BrakeBolt (10x1.25x22)Washer (10x15x1.5)Clamp, Brake Hose UpperBolt (6x12)Clamp, Brake Hose LowerBolt (6x16)Guide, Brake Hose


FIG51A FRONT MASTER CYLINDER (MODEL Y/K1)Block No. Block Title.


Ref No

123456789101112131415161718

Part No

59600-31D0059600-0481059667-44B0069669-24A0169689-4930059671-3650059675-19C0059748-1540059749-1540059480-04F1009360-1004209161-1000959266-04F1001550-0612359270-04F0001550-0616359540-04F0059550-04F00

Description

Cylinder Assy, Front Master• . Piston/cup Set• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . Separator• . PlateHose, Front BrakeBolt (10x1.25x22)Washer (10x15x1.5)Clamp, Brake Hose UpperBolt (6x12)Clamp, Brake Hose LowerBolt (6x16)Guide, Brake HoseGuide, Brake Hose Lower


FIG52 REAR SWINGING ARMBlock No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

61000-04F0061282-32E0009263-2007109263-2201761124-17E1002142-0616309283-2003109285-2200161251-14D0008211-1734161262-28C1064711-08D0008322-0116309159-1600761273-13E0102142-0612309169-0605761311-04F0063163-04F0061446-17E1061446-27C2009100-0828708316-10083

Description

Swinging Arm Assy, Rear• . Spacer, Pivot• . Bearing (20x27x23.5)• . Bearing, Pivot (22x29x30)Plate, Arm BracketScrewSeal, Oil (20x27x5)Seal, Pivot Oil (22x29x4)Spacer, Pivot BearingWasherCover, Pivot DustShaft, PivotWasherNutBuffer, Chain Touch DefenseScrewWasherCase, ChainBolt (6x12)Washer, Chain Adjuster RhWasher, Chain Adjuster LhBolt (8x50)Nut


FIG53 REAR CUSHION LEVERBlock No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

62600-0486009263-2007309263-2101209263-1702762317-27C1062162-28E0062658-01C6008319-3112862626-13E0062682-13E0062621-27C2008319-3114862684-40A1062624-13E0062641-04F0062626-14D0008211-1432162621-17C0008319-3114862100-04F0162648-1450009402-5051109407-14403

Description

Lever Set, Rear Cushion• . Bearing, Front (20x27x30)• . Bearing (21x27x20)• . Bearing, Rear (17x24x20)Spacer, Front (12x20x34)Seal, Front DustBolt, Front (12x65)NutSpacer, Center (15x21x74)Seal, Center DustBolt, Center (14x109)NutSpacer, Rear (10x17x30)Seal, Rear DustRod, Rear Cushion LeverSpacer, Rod (14x20x74)WasherBolt, Rod (14x112)NutAbsorber Assy, Rear ShockBolt (10x48)Clamp, TankClamp, Hose


FIG54 REAR WHEELBlock No. Block Title.


Ref No

1234567891011121314151617181920212122232425

Part No

64111-15D1064731-15D0008123-6204709283-2601969211-32E0159421-03A1064711-04F0064741-05D0064751-15D0009160-1902208319-2118864511-32E2009120-0801008322-0108308319-3108764611-15D0164651-04F0064733-15D0009262-2506109283-3400365311-04F1065311-04F0065320-04F0065110-04F0065200-04F0065261-04F00

Description

Hub, Rear WheelSpacer, Hub BearingBearingSeal, Hub Rh (26x47x5)Disc, Rear BrakeBolt, Disc (8x20)Axle, RearSpacer, RhSpacer, LhWasherNutSprocket, Rear (nt:43)Bolt (8x30.5)WasherNutDrum, Rear SprocketAbsorber, Rear Hub ShockRetainer, Sprocket DrumBearing (25x52x15)Seal, Dust (34x52x6)Rim, Rear Wheel (mt3.00x17) (silver)Rim, Rear Wheel (mt3.00x17) (black)Spoke Set, Rear WheelTire, Rear (pirelli) (130/80 R17 65h Mt80rs)Tube Assy, Wheel Inner (pirelli)Protector, Inner Tube (pirelli)


FIG55 REAR CALIPER (MODEL V/W)Block No. Block Title.


Ref No Part No Description


FIG55A REAR CALIPER (MODEL X/Y/K1)Block No. Block Title.


Ref No

123456789101112131415

Part No

69100-04F0169100-0481069100-0482069100-0483069132-04F0069115-04F0069105-04F0059303-1450059145-21E1059146-21E1069182-04F0069185-04F0069186-04F0059121-01A0059122-01A0069150-04F00

Description

Caliper Assy, Rear• . Piston Set•• .. Seal Set, Piston• . Pad Set• . Shim• . Pad, Spring• . Bolt• . Boot• . Pin• . Plug• . Bolt• . Sleeve• . Boot• . Bleeder• . Cap• . Bracket


FIG56 REAR MASTER CYLINDERBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728

Part No

69600-14A5169600-3482069691-00A0069692-27A3069670-00B2169693-05A0069672-00B2069686-3420069674-00B2009139-0606709200-0603708322-0106304111-2015869740-01D0259667-0470059669-05D0069689-04A0001550-0612369730-04F0069732-04F0009401-1341709401-1240469480-04F0009360-1004109360-1004209161-1000961196-27C3002142-05103

Description

Cylinder Assy, Rear Master• . Piston/cup Set•• .. Boot• . Yoke• . Rod, Push• . Nut• . Connector• . O Ring• . CirclipBolt (6x16)PinWasherCotter PinTank Assy, Rear Reservoir• . Diaphragm• . Cap• . ScrewBoltHose, Reservoir TankShield, Hose HeatClip, UpperClip, LowerHose, Rear BrakeBolt, Cylinder (10x1.00x22)Bolt, Caliper (10x1.25x22)Washer (10x15x1.5)Guide, Brake HoseScrew


FIG57 OPTIONALBlock No. Block Title.


Ref No

111112334567777777777777

Part No

99000-3202099000-3203099000-3205099000-3210099000-3213099000-3204099000-3114099000-3111099000-2503099000-2514099000-2511099000-10209-24K99000-10209-Y0P99000-10209-Y0W99000-10209-Y2D99000-10209-Y9899000-10209-13L99000-10209-33J99000-10209-Z9499000-10209-22U99000-10209-35W99000-10209-Y7H99000-10209-YC799000-10209-Y7L

Description

Thread Lock Super (1333b)Thread Lock Super (1303b)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1207b) BlackSuzuki Bond (1215)Suzuki Super GreaseSuzuki Moly PasteGrease, Brake Pad (pbc)Paint (light Charcoal Metallic)Paint (candy Moon Shadow Blue)Paint (candy Koran Orange)Paint (flash Silver Metallic)Paint (candy Forest Green)Paint (bright Silver Metallic)Paint (pearl Novelty Black)Paint (mable Axteca Orange)Paint (candy Academy Maroon)Paint (charcoal Gray Metallic)Paint (dark Space Blue Metallic)Paint (light Greenish Gold Metallic)Paint (saturn Black Metallic)

650cc (XF650X AX121 1997-2001)

Documents

Transcript of 650cc (XF650X AX121 1997-2001)