640A MP Preparation

Quality MeetingDate :Place :

Purpose Bracket Compressor Mounting

Model640A

Part JK246260-6610JK246260-6591JK246260-5222

Content : 1. Master Schedule

2. Child Part / Material Availability3. Supply Chain

4. Line Preparation

13. Delivery System

9. Part Quality Status

10. Past Problem

15. Production Capacity

7. SOP Preparation

8. Quality Document Preparation

14. Lot Control & ID Information

5. Flow Process & Quality System

6. Man Power Preparation

11. Internal Audit Result

12. Packaging Standard & Storage

JK246260-6610 JK246260-6591

JK246260-5222

1.Master Schedule

Conclusion : Current condition progress to HVPT phase

2.Child Part /Material Availability

3.Supply Chain

Conclusion : Need to discuss about supply mechanism for HVPT & Mass pro

Raw Material Receiving Inspection (Ingot)

Incoming Check

Stock Inner Part : 500 pcs

Mechanism supply : current supply by DNIA

4

21

5

3

4.Line Preparation

4.1 Line Condition

Conclusion : Line Casting & Finishing all readyLine Machining ready (need discuss about 100% check thread & jig)

4.Line Preparation

4.1 Line Condition

Line Machining BCM 6611 Line Machining BCM 6592Line Casting BCM Denso

Line Deburing Cutting Line Deburing Sender belt Line Deburing mini belt

4.2. Tool & Equipment Preparation

Conclusion : Tool & Equipment Preparation all ready in Nusa Metal

Dies Ready at Nusametal

BCM 6592 BCM 6610 BCM 5222

Jig Machining Ready at Nusametal

JK246260-5222JK246260-6592

JK246260-6610

Conclusion : QA system refer to QAPC & Insp. standard

5.Flow Process & Quality System

Incoming Material Melting

Assembling Machining

Gravity Die Casting

Washing

Finishing

Final CheckDelivery

AppearanceCompositionImpurities

CompositionImpuritiesGas ContentFluidity

AppearanceJob SetupQ-TimePatrol

Appearance

AppearanceJob SetupQ-TimePatrol

AppearanceChild Part Check

Appearance Appearance

Note :Allowed to use molten only after Quality Approval

Note :Initial 100% check by Quality

Conclusion : BCM 5222 on progress, Quality document need approval

6.Man Power Preparation 7.SOP Preparation

8.Quality Document Preparation

MP

Casting

MP

Finishing

MP

Machining SectionPart Name

BCM 6611 BCM 6592 BCM 5222

Casting

IK Proses O O ∆

Inspection Standard O O ∆

Cheak sheat job set up & patrol O O ∆

Q-Time O O ∆

IK 100% O O ∆

Finishing

IK Proses O O ∆


IK 100% O O ∆

Machining

IK Proses O O ∆


Cheak sheat job set up & patrol O O ∆

Q-Time O O ∆

IK 100% O O ∆

Final Inspection

Location sheat O O ∆

IK 100% O O ∆

Pre Delivery Inspection

IK PDI O O ∆

Check sheat O O ∆

DocumentPart Name

BCM 6611 BCM 6592 BCM 5222

PIS O O O

QAPC O O O

PFMEA O O O

QAN O O O

MSA ∆ ∆ ∆

ISIR O O ∆

Mill Sheat O O O

Cp-Cpk O O ∆

Packaging Std. ∆ ∆ ∆

Lab scope ∆ ∆ ∆

Lot Control O O OWI Final inspection O O ∆

ESC schedule ∆ ∆ ∆

Incoming insp. Ingot O O O

Incoming insp. Inner part O O N/A

MP Quality

Inspection

9.Part Quality Status

Conclusion : BCM 5222 need discussion with DNIA regarding N1 data

9.1. Measuring n=1 result 9.2. Capability (Cp&Cpk) result

Conclusion : Need discuss with DNIA about Cycle time problem

10.Kakotora (Past problem) 11. Internal Audit Result

Capacity problem : CT Check thread 100% = 155 sec

0.00%

10.00%

20.00%

30.00%

40.00%

50.00%

60.00%

70.00%

80.00%

90.00%

100.00%

TOOLINGREADINESS

QUALITYREADINESS

PROCESSREADINESS

INTERNAL AUDIT BCM DENSO

ITEM CHECK STD

Note :Internal audit result for LVPT phase

Conclusion : Need approval packaging standard with DNIANeed discuss with DNIA about delivery mechanism

12.Packaging Standard & Storage 13. Delivery System

14. Lot Control & ID part Information

Packaging standard Concept ready. - Nusametal Applies to method, directdelivery and milk run delivery system.

15. Production Capacity

Conclusion : Current Cycle Time not yet achieved, NM will improve to achieve capacity

0

200000

400000

600000

800000

1000000

1200000

1400000

1600000

1800000

Sep'15 Okt'15 Nov'15

Tim

e

Month

Data Capacity Machining Bracket Compressor Mounting

Dandori

BCM 6111

BCM 6592

BCM 5222

Total Shift 1 / Month



Time Working Time / monthAcc. Time /Month

Total Hour /Month 1568700 1568700

Total Shift 1 / Month 478800 478800



Target

C/T pcs /Month Safety ( 10% )Time / Month

BCM 5222 105 5,500 6600 658350

BCM 6592 105 2,224 2668.8 266213

BCM 6111 120 4,000 4800 547200

Dandori 43200 43200

Total Time 1514963

16. Image

BCM 6592

BCM 6611

BCM 5222

Thank You

640A MP Preparation

Documents

Transcript of 640A MP Preparation