621148 Bin Peak Support Manual Short

8/13/2019 621148 Bin Peak Support Manual Short

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We Engineer Relatio

SHORT BIN PEAK SUPPORT

SYSTEM

INSTALLA

TIONMANU

AL

P/N6

21148

Rev0


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SHORT BIN PEAK SUPPORT SYSTEM P/N 621148 Rev 0

C H I E F I N D U S T R I E S , I N C . A G R I / I N D U S T R I A L D I V I S I O N

Installation Manual

Chief Industries, Inc.4400 East 39thStreet !" #o$ %4%

&earne', (E )%%4*!hone %00.3+9.*)00


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SHORT BIN PEAK SUPPORT SYSTEM P/N 621148 Rev 0

Table of ontents

Int!o"u#tion......................................................................... 1

Stan"a!" Li$ite" %a!!ant&............................................. 2

'ene!al Safet& State$ent............................................... 5

%o!( A!ea Safet& State$ent................................................ 5

Au)ilia!& *+ui,$ent Safet&................................................... 6

Pa#(a-in- an" olo! o"in- Info!$ation................... 6

.ia-!a$ of in Pea( Su,,o!t o$,onents................ 7

In"ivi"ual in Pea( Su,,o!t o$,onents........................ 8

Su,,o!t/Loa" ea$s......................................................................... 8

Pea( Su,,o!t Post ............................................................................. 8

efo!e 0ou e-in............................................................... 9

Unloa"in-1................................................................................... 9

Sto!a-e of Mate!ials1............................................................... 9

lai$s fo! S2o!ta-es o! .a$a-e" Pa!ts1.......................... 9

Man,o3e! Re+ui!e$ent *sti$ate1.................................... 10

Tool an" *+ui,$ent Re+ui!e$ent *sti$ate1................. 10

Ti,s an" S2o!t#uts1................................................................ 10

in Pea( Su,,o!t Se#tions........................................... 10

at3al( Installation........................................................ 14

Su$$a!&............................................................................. 15


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S 4 O R T I N P * A 5 S U P P O R T S 0 S T * M

Chief Ind!"#ie!$ In%& 800'()*'+600 Page 1

Int!o"u#tion

han- 'ou for purchasing a Short #in !ea- Support S'ste. his s'ste is designed for ountingheights /eteen /in pea- and catal- of 1%23). he attached guidelines hae /een deried frocontractors ith 'ears of e$perience ith installations of Short #in !ea- Support S'stes. heseguidelines present an eas', safe and effectie ethod of installation, although alternate installationethods a' /e used.

his proprietar' inforation is loaned ith the e$pressed agreeent that the draings andinforation therein contained are the propert' of Chief Industries, Inc. and ill not /e reproduced,copied, or otherise disposed of, directl' or indirectl', and ill not /e used in hole or in part toassist in a-ing or to furnish an' inforation for the a-ing of draings, prints or otherreproduction hereof, or for the a-ing of additional products or euipent e$cept upon rittenperission of Chief Industries, Inc. first o/tained and specific as to each case. he acceptance of

this aterial ill /e construed as an acceptance of the foregoing agreeent.

he technical data contained herein is the ost recent aaila/le at the tie of pu/lication and issu/5ect to odification ithout notice. Chief Industries, Inc. reseres the right to odif' theconstruction and ethod of operation of their products at an' tie ithout an' o/ligation on theirpart to odif' an' euipent preiousl' sold and deliered.


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Chief Industries, Inc. 800-359-7600 Page 2

Stan"a!" Li$ite" %a!!ant&

1. What is covered by this standard limited warranty?

If you are the original retail purchaser of Chief Manufactured Short Bin ea! Support System" Chief Industries" Inc.

e#pressly warrants to you that the components manufactured by Chief Industries" Inc. were" on the date of

delivery to you" free from defects in the composition of material" Chief wor!manship" and design.

$. %uration of this standard limited warranty and notice re&uirements.

'his standard limited warranty is applicable under normal use and service to defects which become evident within

a period of one (1) year from the date of delivery of your Short Bin ea! Support System to you and which are

reported in writing to Chief Industries" Inc. within thirty (*+) days of discovery of the defect. In any event" Chief,s

obligations under this standard limited warranty shall e#pire thirteen (1*) months from the invoice date.

In order to obtain warranty service" simply contact Chief Industries" Inc. in writing with the following information-

our name

/ocation of the product

%ealer name

%escription of problem 0ny pertinent information

%ate of purchase

o claim will be processes until all of this information has been received in writing by Chief Industries" Inc. 2or

warranty service" contact-

Chief Industries" Inc.

0gri 3 Industrial %ivision 4 Customer Service %epartment

.5. Bo# 676

8earney" 9 :6676

*. Chief,s 5bligations

By purchasing your Chief Short Bin ea! Support System sub;ect to this standard limited warranty" you and Chief

Industries" Inc. e#pressly agree to an allocation of the ris!s of product failure between you and Chief Industries"

Inc. 'his allocation is recogni


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not be liable for the costs of dismantling defect parts or installing replacement parts" including labor costs" after

the first year" and Chief Industries" Inc. will not be liable for any special" incidental or conse&uential damages based

upon breach of warranty" breach of contract negligence" strict tort" or any other legal theory.

:. What is ot Covered by this Standard /imited Warranty

a) Chief manufactured product not sold as part of the Short Bin ea! Support System.

b) roducts" components" e&uipment accessories" or parts manufactured by someone other thanChief Industries" Inc.

c) 0ccessories" 'emporary grain storage bins" or bins designed for storage of products other than

whole grain storage.

d) %amage or loss during shipment of the Chief Short Bin ea! Support Systems.

e) %amage or loss caused by the acts or omissions of the erector or his agents.

f) %amage or loss caused" in whole or in part" by inade&uate or improper site selection" inade&uate

or improper site preparation" inade&uate or improper foundation" or any other failure to provide

a suitable installation or installation environment for a suitable installation or installation of the

Chief Short Bin ea! Support System" or any product" component" e&uipment" accessories" parts

used in con;unction with the Chief Short Bin ea! Support System.

g) %amage or loss caused" in whole or in part" by the use of the Chief Short Bin ea! SupportSystem for purposes other than those for which it was designed.

h) %amage or loss caused" in whole or in part by unauthori


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By-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

%ate-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

urchaser,s Signature-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

%ate Signed-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

urchaser,s ame-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

urchaser,s 0ddress-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

Invoice %ate-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

Invoice umber-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

%ealer-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

Customer-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

Customer 0ddress-AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA




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'ene!al Safet& State$ent

6our safet' and the safet' of others is a priar' concern to Chief Industries, Inc. his anual asritten to assist in the safe installation of the Short #in !ea- Support S'ste.

It is 'our responsi/ilit' as the oner, /uilder, operator, or superisor to -no hat specificreuireents, precautions and ha7ards e$ist and to a-e these -non to all personnel or-ing itheuipent or on the 5o/site so that the' can ta-e an' necessar' safet' precautions.

8ll personnel, including the installation cre, ust read and understand the inforation containedin this anual /efore starting construction. Chief Industries, Inc. is not responsi/le or lia/le for theisuse of euipent or operation of personnel or euipent in an unsafe anner.

Chief Industries, Inc. assues no lia/ilit' ith respect to proper construction and inspection,asse/l', or use of its products esta/lished under applica/le las, all of hich is the soleresponsi/ilit' of the purchaser and those authori7ed for the installation.

ollo all local and federal safet' las and regulations. :a-e certain that all euipent andpersonnel confor to an' applica/le "S;8 regulations.

%o!( A!ea Safet& State$ent

o ensure the safet' of all indiiduals in the or- area, onl' authori7ed and trained persons shallinstall, aintain and use the Short #in !ea- Support S'ste.


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Au)ilia!& *+ui,$ent Safet&

6ou a' decide to purchase and install au$iliar' euipent ade /' other anufacturers. ChiefIndustries, Inc. has no control oer the design and anufacture of this euipent. In ie of this,at a iniu, e suggest 'ou do the folloing>

1. "/tain, read and understand the instructions and cautions of the au$iliar' euipentanufacturer. #e certain that all euipent is installed in agreeent ith those instructions.

?. Chec- ith Chief Industries, Inc. to a-e sure that 'our /in s'ste is designed to support

an' additional loads supplied /' the au$iliar' euipent.

3. "/tain an' applica/le safet' decals fro the anufacturer and a-e certain the' are

displa'ed in a isi/le location.

4. :a-e certain that all electrical euipent is properl' installed and grounded /' a ualified

electrician.

+. Chec- aaila/ilit' and operation of electrical loc- out and eergenc' stop s'stes.

). #e certain that all guards and shields are securel' in place.

*. Store all operation = aintenance anuals in a safe place for future use.

Pa#(a-in- an" olo! o"in- Info!$ation

or 'our conenience in storing part and installation of the Short #in !ea- Support S'ste, all pac-agesill /e color coded, indiidual ites la/eled ith an appropriate part nu/er, and pac-ages la/eled.

E$aple @a/el for Shipents>

;ardare, including /olts, nuts, scres and other sall clips=/rac-ets a' /e diided into sallerpac-ages for ease of use and identification.

Where applica/le coponent parts ill /e ar-ed ith the folloing color codes>

% Aage Red9 Aage @ight Areen10 Aage #lac-11 Aage !in-1? Aage Bar- #lue13 Aage #ron14 Aage 6ello1) Aage Areen

!ro5ect (u/er ?%+99D

Betail @ist of uantities and !art (u/ers>

t' Chief !art (u/er

?0 9)?1019?0 9)?101010 9)?100*


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.ia-!a$ of in Pea( Su,,o!t o$,onents

o sae tie and assist as a uic- reference guide, the ain coponent parts and the ain asse/liescreated fro these specific coponents ill /e shon on the folloing pages. a-e note of theorientation of these parts in the top leel asse/lies to help reduce tie and errors during the installation

process.

Support !ost

104 Support=@oad #ea

)0 Support=@oad #ea

104 Support=@oad #ea


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In"ivi"ual in Pea( Su,,o!t o$,onents

Su,,o!t / Loa" ea$s

93%0019 )0 @ength93%00?1 104 @ength

Pea( Su,,o!t Post

93%00?0 1% @ength


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efo!e 0ou e-in

Read the entire installation anual and stud' the standard detail draings supplied ithshipent.

Chec- the pac-ing list for parts receied and a-e sure 'ou hae eer'thing listed /efore signing off onthe pac-ing list or /ill of lading. Chief Industries, Inc. must be contacted within (7) seven days after delivery if there is ashortage of parts.

Unloa"in-1 When unloading the truc-, la'out arious coponents according to the nu/eridentification and accessi/ilit' to the construction site. he folloing descri/es the /asic order in hichthe coponents ill /e asse/led.

1. !ea- Support !ost?. Support = @oad #eas

Sto!a-e of Mate!ials18ll galani7ed ites should /e protected fro eather and oisturecondensation to preent the foration of hite rust. Sall parts, such as /olts, nuts, ashers, etc.,are 5ust as iportant to an installation as the large ones. :a-e certain these are located and chec-ed/efore disposing of containers or pac-ing. Ideall', these ites should /e stored in their shippingcontainers until read' for use on the pro5ect. he' hae /een pac-aged to protect against oistureand each container is identified as to its content. Sheet steel should /e stored ith one end lo topreent oisture condensation. Chief Industries, Inc. shall not /e held responsi/le for aterialsthat are not protected or stored properl' after delier'.

lai$s fo! S2o!ta-es o! .a$a-e" Pa!ts18ll clais for shortages or daaged parts ust /eindicated at the tie of delier'. 8n authori7ed representatie of the contractor ust /e responsi/lefor chec-ing the aterial as it is unloaded fro the truc-. If aterial is unloaded at the /uilding site,and the installation is su/contracted, e recoend that the contractor /e infored of hisresponsi/ilities. Signing the pac-ing list is 'our confiration of coplete shipent. If delier' isincoplete or daaged 'ou should proptl' file a clai ith the deliering carrier. or shortagesdeterined upon receipt of shipent, a /ac- order ill /e iediatel' issued and priorit' gien forearliest possi/le delier'. Shortages deterined after acceptance of aterials ill /e handled as aspecial house order and ill /e gien priorit' for earliest possi/le delier'. he custoer ill /echarged for these aterials. If he receies an alloance fro Chief Industries, Inc., his account ill/e credited. Chief Industries, Inc. lia/ilit' in regard to shortages is liited to suppl'ing the issingaterials including freight charges /' a coercial carrier. Clais for lost tie or copletionpenalties ill not /e honored.


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Man,o3e! Re+ui!e$ent *sti$ate1 !lease note that the si7e of cre ill ar' depending upon the si7eand cople$it' of the pro5ect and failiarit' ith installation procedures. When appropriate 'our creshould consist of the folloing to ensure the pro5ect is copleted in the tie frae alloed.

1 or-er failiar ith coponents and draings, op @eel

1 superisor

Tool an" *+ui,$ent Re+ui!e$ent *sti$ate1 !lease note that this is a partial list of the tools andeuipent needed for installation. Indiidual installations a' ar'.

Electric ;oist, iniu ? ton

Welding Euipent

Ti,s an" S2o!t#uts1 he parts are pac-aged to reduce cost. or the ost efficient construction of thecoplete pro5ect please consider the folloing>

1.


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1. !lace )0 support /eas on /in pea-. Ferif' correct position underneath pea- support

posts as reuired. Weld /eas to pea- coer using G fillet eld at all contact points.

?. !lace pea- support posts on the )0 support /eas. Ferif' correct height position

underneath catal- as reuired. Cut pea- support posts as needed. Weld pea- support

posts to )0 support /eas using G fillet eld at all contact points.

!ea- Support !ostCut as neededD

)0 Support=@oad #ea


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a. Install first set of 104 support /eas on top of the pea- support posts. Ferif'

correct height position underneath catal- as reuired. irst set of 104

support /eas ill run perpendicular to the installed catal-. Weld support

/eas using G fillet eld at all contact points.

/. (e$t, install second set of 104 support spreaderD /eas on top of the first set

of 104 /eas. he second set of 104 support /eas ill run parallel to the

installed catal- and ust contact the catal- cross e/ers onl'. Weld

support /eas using G fillet eld at all contact points.

104 Support #eas

104 Support #eas


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Incorrect Support #ea :ounting

Correct Support #ea :ountingdirectl' /eneath catal- truss sidesD

Incorrect:ounting

Correct:ounting


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at3al( Installation

8ll catal- s'stes ust /e adeuatel' supported /efore installation on a /in pea-. 8fter the /inpea- structure has /een asse/led and secured in place the catal- can /e installed.

1. !osition catal- cross e/ers perpendicular to second set of 104 support /eas. ull' eld at all

contact points ith 1=4 fillet eld.

a. #in !ea- Support /eas ust span to catal- cross /races iniu.

/. #in !ea- Support /eas ust /e located directl' /eneath catal- truss sides and ust

contact the catal- cross /races onl' and cannot /e supported /' or /e elded to the ind

diagonal /racing.

(ote> ailure to support the Short #in !ea- Support /o$ as shon a/oe a' result in structural failure.

#in !ea-Support!ost

#in !ea-

Support /'cross e/ersonl'

Support#eas


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Su$$a!&

While e do not intend to suggest that the preceding asse/l' instructions are the onl' a' toinstall Short #in !ea- Support S'stes, e$perienced contractors indicate that e hae descri/ed theuic-est, safest, and ost cost2effectie ethod.

Separate asse/l' instructions and installation inforation is proided hen reuired for accessor'ites.

621148 Bin Peak Support Manual Short

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Transcript of 621148 Bin Peak Support Manual Short