600-50S-0002 Rev5 (Recovered)

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 2 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    Record of Revisions

    Revision no. Date Description

    0 27-AUG-07 Issued for Review

    1 21-DEC-07 Re-issued for Review – inclusion of Licensor comment

    Appendix-III Valve Number and Specification List updated as per licensor

    Requirements

    Appendix-V Service Index updated as per licensor and PMT comments

    Appendix – VI  -BBT Replaced by 1CA1B01

    -BBE Replaced by 1SA1B07

    -CB3/CBM Replaced by 3CA1B02

    -CE2 Replaced by 3SA1B09

    -CE3 Replaced by 3SA1B10

    -DE1 Replaced by 6SA1B03

    -Added -12CG0T01U(Drinking Water-U/G Piping)

    -Added -12CG0T04(Fire Water – For downstream of deluge valve)

    -Added –3CB1B91H(Hydrogen – For U&O tie-in)

    -Added –6SA0S87(EO – For ethyoxylates reactor loop line)

    -1FE0F01 for FW(U/G) Replaced by 12CB1S02U as per client

    Confirmation (Transmittal No. AM-L-PS-SS-0030)

    -Sch10s for 2 inch to 4 inch changed to Sch40s as per Balchem comment

    (1SD0S03, 3SD0S03)

    -Ball valve added for EO service

    spec(1CB1S86,1SA0S86,3SA0S86,6SA0S96)

    2 30-MAY-08 Issued for Construction-1

     According to project scope changes, the following classes are deleted.-1CA1B01,1CB1B01H,1CB1B04,1CB1S05,1SA0B07,3CA1B02,

    3CB1S01, 3CB1S03, 3CB1S05,3CJ1B04, 3CJ1S01,3SA0B09,

    3SA0B10,3SA0S01, 3DS0S03,6SA0B03,9CB1S01

    3 21-MAY-10Hand over from Samsung & convert to CTCI code system as per commentfrom PMT

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     PIPING MATERIALS

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    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 3 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    Record of Revisions

    Revision no. Date Description

    4 06-AUG-10Issued for Construction, included modified the comment from PMT and

    remarked

     Appendix-II: Branch table modify as per PMT comments

    (1LT0F01, 1SA0S01, 1SA0S03, 1SA0S85, 1SA0S86, 1SD0S01, 1SD0S03,

    3SA0S86, 3SD0S01, 3SD0S02, 6SA0S01, 6SA0S86,6SA0S87, 6SD0S01)

    - Appendix-VI: note 37 added for gate, globe, needle and ball valve

    (1CB1S86, 1SA0S86, 1SD0S01, 1SD0S03, 3CA1S01, 3SA0S86, 3SD0S01,6SA0S86,6SA0S87)

     Appendix – VII

    -Add Nipple PBE

    (12CB1S01, 12CB1S03, 1CB1S01, 1CB1S02, 1CB1S92, 1CB2B01C,

    1CB2S91, 1SA0S01, 1SA0S03, 1SD0S01, 1SD0S02, 3CB1B04, 3CB1S02,

    3CB1S92, 3SD0S01, 9CB1S91 )

    -Welded changed to SMLS as per ITB

    (1CB2B01C, 3CB1B04)

    -Add Tube and Tubing Connector as per ITB

    (1SD0S01, 1SD0S03)

    4

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 4 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    CONTENTS

    Page

    1. GENERAL ---------------------------------------------------------------------------------------------- 6

    1.1 Intent ------------------------------------------------------------------------------------------- 6

    1.2 Scope------------------------------------------------------------------------------------------- 6

    1.3 Codes and Standards ---------------------------------------------------------------------- 6

    1.4 Units -------------------------------------------------------------------------------------------- 6

    1.5 Abbreviations --------------------------------------------------------------------------------- 6

    1.6 Related Specifications ---------------------------------------------------------------------- 7

    2. MATERIALS ------------------------------------------------------------------------------------------- 7

    2.1 Standard Materials -------------------------------------------------------------------------- 7

    2.2 Copper and Copper Alloys ---------------------------------------------------------------- 7

    2.3 Material Classification ---------------------------------------------------------------------- 7

    2.4 Carbon Content ------------------------------------------------------------------------------ 8

    2.5 Hot Dip Galvanizing ------------------------------------------------------------------------- 8

    2.6 Materials for Oxygen Service ------------------------------------------------------------- 8

    2.7 Sour Service ---------------------------------------------------------------------------------- 8

    2.8 Positive Material Identification ----------------------------------------------------------- 8

    2.9 Heat Treatment ------------------------------------------------------------------------------ 82.10 Non-destructive Examination(NDE) --------------------------------------------------- 9

    2.11 Environmental Evaluation --------------------------------------------------------------- 10

    3. REQUIRMENTS -------------------------------------------------------------------------------------- 10

    3.1 Pipes --------------------------------------------------------------------------------------------- 10

    3.2 Valves -------------------------------------------------------------------------------------------- 11

    3.3 Flanges ------------------------------------------------------------------------------------------ 13

    3.4 Fittings ------------------------------------------------------------------------------------------- 14

    3.5 Gaskets ------------------------------------------------------------------------------------------ 15

    3.6 Bolts and Nuts for Flange ------------------------------------------------------------------- 15

    3.7 Threads ------------------------------------------------------------------------------------------ 153.8 Seal Welding and Thread Sealant --------------------------------------------------------- 16

    4. COLOR CODING CERTIFICATION FOR PIPING --------------------------------------------- 16

    5. SPECIFICATION FOR VENDOR INSPECTION AND CERTIFICATION OF BULK PIPING

    COMPONENTS --------------------------------------------------------------------------------------- 16

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 5 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    Page

     APPENDICES

    I. Abbreviations------------------------------------------------------------------- 17

    II. Branch Table------------------------------------------------------------------- 20

    III. Service Index for Piping Material Classes------------------------------- 30

    IV. Option Table-------------------------------------------------------------------- 40

    V. General Notes------------------------------------------------------------------ 41

    VI. Piping Material Classes------------------------------------------------------ 43

    VII. P-T Rating Diagram----------------------------------------------------------- 148

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     PIPING MATERIALS

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    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 6 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    1. GENERAL1.1 Intent

    This specification defines qualities of the piping materials which shall be included in theplant designed by CTCI OVERSEAS CORP., LTD. (hereinafter referred to as CTCI)

    1.2 Scope1.2.1 This specification shall be applied to piping materials indicated on the Piping and

    instrument Diagram (hereinafter referred to as P& ID).However, piping systems furnished as a regular part of equipment or package,shall be in accordance with project specification 000-50S-0033.

    1.2.2 When the piping is connected to the equipment, this specification shall beapplied to the extent as indicated below:

    (1) Companion flanges, gaskets, bolts and nuts at equipment nozzle.(2) First block valve(*) with companion flanges, gaskets, bolts and nuts in the

    instrument line.(3) Companion flanges, gaskets, bolts and nuts for pressure relief valves.(4) Companion flanges, gaskets, bolts and nuts at the matching point between

    the piping furnished as part of equipment by its manufactures and thatprovided by CTCI.(*) “First block valve“ in the instrument connecting line as used herein shallmean the nearest valve to a line to which the instrument is connected.

    1.2.3 This specification shall not be applied to specially designed companion flanges,gaskets, bolts and nuts at the equipment nozzle.

    1.3 Codes and Standards1.3.1 This specification is based on the ASME Code for Pressure Piping, ASME B31.3

    “Process Piping” 2008 edition.

    1.3.2 Unless otherwise specified, the latest edition of listing codes in ASME B31.3 shallbe used.

    1.4 Units

    Unless otherwise specified, metric, Celsius and kilogram units shall be applied as themeasurement system for the all drawings and documents. However, nominal sizes ofpiping components shall be in accordance with inch system, which abbreviation is (B).(refer to Z01-G04 and SK-Z01-G04)

    1.5 Abbreviations Abbreviations used in this specification are defined in Appendix I ”Abbreviations”.

    4

    4

    4

    4

    4

    4

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 7 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    1.6 Related Specifications:(1) 600-50S-0007 Rev.3 : Colour Coding Certification for Piping(2) 000-50S-0026 Rev.10: Piping Line Class index(3) 000-50S-0033 Rev.3 : Specification for Packaged Equipment Piping(4) 000-50S-0062 Rev.4 : Specification for Vendor Inspection and Certification of Bulk

    Piping Components(5) 000-50S-0063 Rev.5 : Piping Commodity Catalogue(6) 000-85S-0001 Rev.4 : Materials Selection(7) 000-85S-0004 Rev.4 : Welding and NDE of Pipelines(8) SK-Q01-T07 Rev.2 : Positive Materials Identification(9) Q01-T07 Rev.1 : Positive Materials Identification(10) 000-50S-0041 Rev.4 : Specification for Coating of Underground Piping Systems

    (11) 000-50S-0036 Rev.3 : Specification for Hot Dip Galvanizing of Equipment, Pipingand Structural Steel(12) 000-85S-0005 Rev.8 : Welding, PWHT & NDE of Plant Piping(13) SK-Z01-G04 Rev.2 : Measurement Units for Use in SABIC Projects(14) Z01-G04 Rev.1 : Measurement Units for Use in SABIC Projects(15) Line class in ITB \ITB Part II Technical Document\ Part VI- Specifications\

    Subpart1- Specifications\7.Piping

    2. MATERIALS2.1 Standard Materials

    Materials shall be generally in accordance with 000-85S-0001 “Materials Selection” andwelding shall be in accordance with ASME II and ASME IX respectively. Materials for

    pressure component shall be per ASME B31.3 materials.2.2 Copper and Copper Alloys

    Copper-based alloys shall not be used in ammonia service. Alloys with a coppercontent greater than 50% shall not be used in service where acetylene in a wetenvironment is present.

    2.3 Material Classification2.3.1 Appendix VI “Piping Material Classes” contains piping material specifications

    which is classified in accordance with the pressure and temperatures for eachline, and medium in the line.

    2.3.2 Material classes are identified by a coding system (Refer to 000-50S-0027)Example :

    )1(

    1  

    )2(

    CA  

    )3(

    1  

    )4(

    S   

    )5(

    01  

    (1): Pressure Rating(2): Line Material(3): Corrosion/ Erosion Allowance(4): Joint Construction/ Construction type(5): Serial Number

    4

    4

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 8 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    2.4 Carbon ContentCarbon steel containing carbon content of more than 0.23% shall not be used inwelded construction, or in piping materials to be shaped by oxygen cutting or thermalcutting process.

    2.5 Hot dip galvanized process shall be done for galvanized piping components. (Refer to000-50S-0036)

    2.6 Materials for Oxygen Service All materials for oxygen service require special consideration and are governed byspecific material classes.

    2.7 Sour ServiceDissimilar welding shall not be applied between carbon and stainless steel. The specialrequirements shall be kept and referred to NACE MR0175 in design and construction.The requirements for material in amine service shall be as per 000-85S-0001,“Appendix A”.

    2.8 Positive Material Identification (Refer to SK-Q01-T07 and Q01-T07)For alloy piping components, PMI tests shall be performed at the manufacture’s shop.

     Alloy metal means low alloy steel containing more than 0.5% total alloy elements (ex.Cr-Mo, C-Ni), intermediate and high alloy steels, nickel based alloys, copper basedalloys, other non-ferrous metals.Manufacturer is responsible for preparing detailed procedure subject to CTCI’s/ Ownerapproval. PMI specification shall be issued to Vendor/ Manufacturer, all requirementsfor PMI tests shall be governed by PMI specification.

    2.9 Heat Treatment (refer to 000-85S-0005)

    2.9.1 In addition to the requirements of ASME B31.3 post weld heat treatment (PWHT)is required for the following service:

    (1) Chrome-Moly piping for all services(2) Monel piping in HF acid service(3) Carbon steel piping containing amines at a concentration greater than

    2.0wt%

    (4) Any other service as shown in P&ID’s

    2.9.2 The weld metal tensile strength for killed carbon steel pipe in hydrogen sulphideservice shall be essentially the same as the pipe being welded and all weldsexcept socket welds shall have a maximum weld hardness 200 Brinell. At leastone hardness reading shall be taken near the center of the weld. Readings shallbe taken with a Telebrineller or equal instrument calibrated at 200 Brinell. Whereweld hardness exceed 200 Brinell, the welds shall be postweld heat treated.

    4

    4

    4

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 9 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    2.9.3 When Charpy V-notch impact testing is required for a component that will be heattreated, the testing specimens shall be supplied in the same heat treatedcondition as new pipe.

    2.9.4 Large diameter piping shall be supported and stiffened to prevent conditionduring heat treatment.

    2.9.5 Flange facings shall be protected against oxidation during heat treatment.

    2.9.6 Flame impingement is prohibited at all times.

    2.9.7 Piping requiring post weld heat treatment shall have all welded-on non-pressureattachments installed by the shop fabrication prior to heat treatment.

    2.9.8 Delete

    2.10 Non-destructive Examination (NDE) (refer to 000-85S-0005)

    2.10.1 General

    (1) Examination shall be in accordance with ASME B31.3 and projectspecification.

    (2) Weld between dissimilar materials shall be examined by the method and tothe extent required for the material requiring the more stringent examination.

    (3) Welds jointing non-pressure retaining components to pressure retainingcomponents shall be fully dye penetrant or magnetic examined.

    (4) ASME Class 900 and greater cast valves assemblies and integral flangesshall have a casting quality factor 100 percent. The examination shall beperformed by radiography in accordance with ASME Section VIII, Division 1,

     Appendix 7 and project specification.For 2 inch and smaller forged valves Class 900 and over, if radiography innot possible, a helium mass spectrometer test (probe technique) inaccordance with ASME Section V, Subsection A, Article 10, Appendix V isacceptable. Casting repairs and identification shall meet the requirements ofparagraph 7-4 and 7-5 of Appendix 7 of ASME Section VIII, Division 1 andproject specification.

    2.10.2 Socket WeldsMinimum welding dimensions for socket welding components shall be inaccordance with ASME B31.3, Fig.328.5.2.C. (ex. 1.5mm approx. gap beforewelding)

    4

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 10 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    2.11 Environmental EvaluationEnvironmental pollution, disruption and sanitation shall be considered in selectingpiping materials.

    3. REQUIRMENTS3.1 Pipes

    3.1.1 Pipe dimensions shall be in accordance with ASME B36.10M for welded andseamless wrought steel pipe and with ASME B36.19M for stainless steel pipe,unless otherwise specified.

    3.1.2 Pipe made by acid Bessemer process shall not be acceptable. Steel pipe shall bemade by open hearth, electric furnace or basic oxygen processes.

    3.1.3 Butt-welding end preparation shall be in accordance with ASME B16.25.

    3.1.4 The thickness of threaded nipples shall be calculated in accordance with ASMEB31.3.

    3.1.5 Pipe tolerances shall be in accordance with applicable material code.

    3.1.6 Pipe thickness shall be calculated in accordance with ASME B31.3. Thecalculation sheets shall be submitted to owner for approval.

    3.1.7 Polyethylene coated pipes shall be manufactured in accordance with

    Specification 000-50S-0041.Polypropylene coated pipes shall be manufactured in accordance withSpecification 000-50S-0041.

    3.1.8 Line Class “1FE0D01” conditions are as follows :(1) Material : GRE(Epoxy Resin) : ASTM D2996 TYPE I

    - End Conn. : Bondstrand Quick-Lock Adhesive Straight Spigot and Taperedbell

    (2) Fluid- Gravity drains(U/G), Oily water and Process sewers(U/G)

    (3) Design Press. /Temp. : 2.24bar.G / 120

    (4) Pipe Wall Thickness shall be determined by vendor as per given lineconditions.

    (5) Inside Diameter of GRP Piping shall be in accordance with AWWA C-950,Table-2.(6) UV stabilizer protection for sunlight to be required.(7) Surge Analysis to be performed by vendor if required.(8) Specification "P01-E28-01(Qualification of FRP Pipe and Components) and

    P01-E28-03(Design Requirements for Underground FRP Piping System)shall be incorporated by manufacturers and detail designer.

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     PIPING MATERIALS

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    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 11 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    3.1.9 Mercury, aluminium, cooper, cooper alloys, galvanised metals, zinc or zinc alloysshall not be used for materials that come in contact with the process fluid.

    3.2 Valves3.2.1 Gate, globe and check valves

    (1) Forged steel valves (socket welding or threaded ends) shall be inaccordance with API 602 for class 600 and lower, and ASME B16.34 forclass 900 and higher, unless otherwise specified.

    (2) Cast steel valves (flanged or butt-welding ends) shall be in accordance with API 600, unless otherwise specified.

    (3) Pressure seal shall be in accordance with ASME B16.34, if required.

    3.2.2 Ball valves shall conform to ASME B16.34 or API 608 or BS EN ISO 17292, plugvalves shall conform to API 599.

    3.2.3 Butterfly valves shall conform to API 609, wafer type check valves shall conformto API 594.

    3.2.4 Corrosion resistant valves (normally austenitic stainless steel) in class 150 shallbe in accordance with API 603, unless otherwise specified.

    3.2.5 Bronze valves shall conform to MSS SP-80, “Gate, Globe, Angle and Check

    valves”.

    3.2.6 Face-to-face and end-to-end dimensions of steel valves shall conform to ASMEB16.10 to the extent covered. Valve supplier shall furnish certified dimensiondrawings for all valves.

    3.2.7 Butt-welding end valves shall be furnished with ends to match pipe schedule.

    3.2.8 End preparation shall be in accordance with ASME B16.25.

    3.2.9 End connection of threaded valves shall be in accordance with ASME B1.20.1.End connection of socket welding valves shall be in accordance with ASME

    B16.11.

    3.2.10 Bonnet gasket materials shall be compatible with the gasket materials specifiedin the individual material class, unless otherwise specified.

    3.2.11 Features not covered by the valve descriptions shall be in accordance withmanufacturer’s standard suitable for the intended application, subject to ownerapproval.

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     PIPING MATERIALS

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    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 12 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    3.2.12 Where used carbon steel bonnet, cap bolts are normally furnished with ASTM A193 grade B7, they shall be furnished in the liquid quenched and temperedcondition.

    3.2.13 Bonnet, cap bolts shall not furnished with ASTM A307.

    3.2.14 Unless otherwise specified in the individual material class, manual gearoperators shall be supplied for the following size and larger.

     ASME Class Gate Globe Ball Plug Butterfly150 14B 14B 8B 4B 8B300 12B 10B 8B 4B 6B

    600 8B 8B 4B 4B 6B900 8B 6B 4B 4B -

    3.2.15 The gate valves with 2-piece or split wedge shall not be used, unless specificapproval is obtained. The 2-piece or split wedge type shall not be used in steamservice.

    3.2.16 Swing check valves shall be provided with a boss at location ”G” when the wallthickness is insufficient to permit a drain tap(3/4 for valve size 2B and larger).Bosses and taps shall comply with the requirements of para. 6.3 of ASMEB16.34. Valves shall not be tapped, unless otherwise specified on the purchaseorder.

    3.2.17 Swing check valves shall be provided with limit stops to prevent disc fromremaining in the open position and also suitable for horizontal as well as verticalinstallation with flow upward.

    3.2.18 The operating levers or handles on ball valves and plug valves shall indicate, bytheir position, whether the valve is open or closed.The open position shall be indicated when the lever or handle points in adirection parallel to the flow through the valves. In addition, it shall be impossibleto reverse the indicating position inadvertently during reassemble of the valve.

    3.2.19 Ball valves are not permitted as drain or bleed valves in hydrocarbon service.

    3.2.20 Lubricated plug valves shall not be used, unless otherwise specified.

    3.2.21 Fire-safe ball valves design shall be in accordance with API 607, where fire-safedesign specified in the individual class.

    3.2.22 Valves in no-flow connections (such as vents and pressure gauges) may beinstalled at an angle up to 90 degrees from vertical (i.e. may be installed invertical pipe) in service below minus(-)50 .

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 13 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    3.2.23 Unless otherwise specified, valve stem packing shall be flexible graphite(Grafoil) with braided graphite filament end rings in accordance with themanufacturer’s standard. The packing material shall be fully described invendor’s quotation and shall be approved by piping material engineer.

    3.2.24 For all valves the fugitive emissions shall be below 500 ppm and supplier shallcertify all valves and packing to limit the fugitive emission.

    3.2.25 Valve numbering system shall be followed in accordance with specification”000-50S-0063”

    Example :)1(

    G  )2(

     A  )3(

    1  )4(

     A  )5(

    01  )6(

     B  

    (1): Valve type (2): Valve Rating(3): Valve Connection type (4): Valve Body Material(5): Serial Number (6): Special Requirements

    3.2.26 The upstream side of the LTCS valve shall be provided with a 3 mm bleed holefor relieving the pressure in the valve cavity for gate and ball valves.High pressure side (balance hole opening side) shall be marked on the outside

    of the valve body.

    3.2.27 Valve size over 36B shall be fitted with adapter drive and bracket for air wrench-2" hexagon nut.

    3.2.28 Rubber seat butterfly valves shall be limited up to temperature 100

    3.2.29 Teflon seated valves are limited to maximum temperature 400 (204 ).

    3.3 Flanges 

    3.3.1 Flanges shall be as follows:

    (1) ASME class 25,125,250,800 cast iron (all sizes): ASME B16.1

    (2) ASME class 150~1500 (1/2B~24B): ASME B16.5(3) ASME class 2500 (1/2B~12B): ASME B16.5(4) ASME class 150~900 (26B~60B): ASME B16.47 Series A

    3.3.2 Unless otherwise specified, flange facing finish shall be in accordance with ASMEB16.5.

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 14 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    3.3.3 Flanges of unlisted materials and flanges not covered by the above standards shallbe designed in accordance with ASME Section VIII Div 1, Appendix 2 and for blindflanges, in accordance with ASME Section VII Div 1, Section UG-34.

    3.3.4 Size for reducing or blind flanges are indicated by nominal pipe sizes.

    3.3.5 Flat face flanges with full-face gaskets shall be used against flat face cast ironequipment and valve flanges and FRP with flat face.

    3.3.6 End preparation of welding neck flanges shall be in accordance with ASME B16.25.The bore of welding neck flanges shall correspond to the inside diameter of theconnecting pipe or fitting, permitting a thickness difference up to 1.6mm.When the

    difference in wall thickness between the two components being joined exceeds1.6mm, taper boring shall be performed on the component having the heavier wallper ASME B16.25.

    3.3.7 Ring type joint flanges shall have groove conforming to ASME B16.20.

    3.3.8 Steel line blanks shall conform to ASME B16.48.

    3.4 Fittings

    3.4.1 All fittings shall be as follows:

    (1) Forged steel socket welding and threaded fittings

    (2) Malleable cast iron threaded fittings(Class 150,300)(3) Butt-welding fittings and stub ends(4) Butt-welding short radius elbows and returns(5) Steel flanged fittings(6) Cast iron flanged fittings(7) Swaged nipples and Bull plug(8) Forged branch outlet fitting

    3.4.2 End preparation of butt-welding fittings shall be in accordance with ASME B16.25.When butt-welding fittings are specified with a wall thickness larger than that of thepipe and this results in misalignment greater than 1.6mm between the insidesurfaces of the parts to be jointed, the fitting shall be taper bored per ASME B16.25.

    3.4.3 All lines which connect to another line or header, including instrument connections,vents and drains are considered as branch connections. The basis for design ofbranch connection shall be in accordance with the applicable ASME Code.Reinforcement requirements shall be determined by ASME B31.3 Para.304.3.Branches shall be made with un-reinforced or reinforced stub-ons with the followingexceptions.

    : ASME B16.11

    : ASME B16.3: ASME B16.9: ASME B16.28: ASME B16.5: ASME B16.1: MSS SP-95: MSS SP-97 

    Page 14 of 189

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     PIPING MATERIALS

    (Piping Classes) 

    Doc. No 600-50S-0002

    Revision No 4

    Revision Date 06-AUG-10

    Sheet No. 15 of 189

    THIS DOCUMENT CONTAINS CTCI CORPORATION CONFIDENTAL INFORMATION OF A PROPRIETARY NATURE.THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN QHPLE OR IN PART TO OUTSIDE PARTIES NOR

    USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.

    CTCI OVERSEAS CORP., LTD

    (1) Full size tees shall be used in all pressure ratings.(2) Reducing tees shall be used where specified in the job specification.(3) Branches 1-1/2B and smaller shall be made with integrally reinforced fittings.

    3.4.4 Special consideration shall be taken for branch connection in cyclic service such astemperature cycling.

    3.4.5 Minus(-) wall thickness tolerance of wrought fittings shall be per applicable code.

    3.4.6 Delete

    3.5 Gaskets

    3.5.1 All gaskets shall be as follows:

    (1) Spiral wound gaskets : ASME B16.20(2) Non-metallic gaskets : ASME B16.21(3) Ring-joint gaskets : ASME B16.20(4) Gasket dimensions for flanges 26B and larger : Applicable flange codes(5) Gaskets not conforming above codes shall be specified on drawings.(6) As per project specification and piping classes

    3.6 Bolts and Nuts for Flange 3.6.1 Bolts and nuts shall be as follows:

    (1) Bolts and nuts shall be heavy hexagon bolts and nuts, and shall conform to ASME B18.2.1 and B18.2.2 respectively.(2) Threads shall conform to coarse thread series, ASME B1.1. Number of threads

    shall be 8 per one inch for bolt size U1-1/8” and larger.(3) Accuracy of threads and fineness of finish in accordance with ASME B1.1.

    Item Accuracy of thread Fineness of finish

    Bolt 2A Semi-finishedor betterNut 2B

    3.6.2 Stub bolts shall be threaded in their full length.

    3.6.3 Stub bolt with two nuts shall be used rather than bolt with one nut.

    3.6.4 Number, diameter and length of bolts for flange connection shall be in accordancewith applicable flange codes.

    3.7 ThreadsThreads for pipes, flanges, valves and fittings shall be specified in ASME B1.20.1 pipethreads, unless otherwise specified.

    4

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    Sheet No. : 1 of 3

     APPENDIX : I

    CTCI OVERSEAS CORP., LTD.Document Title : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

     ABBREVIATION LIST

     Abbreviation Descr ip tion Abbreviation Descr iption

    -AL ALLOY CONC CONCENTRIC

    -B BORE CONDEN CONDENSATE

    -C COATED CONI CONICAL

    -D DISC CONN CONNECTOR or CONNECTING

    -E END CPH HALF COUPLING

    -E ERW CPLG COUPLING

    -F EFW CS CARBON STEEL

    -IN INSERT CTRL CONTROL

    -OLET xxxOLET

    -R RESIST or RESISTANCE D-SHT DATA SHEET

    -RT RADIOGARPHIC TESTING D&S DISC & STEM

    -S SEAT(S) or SEATED DEG DEGREE

    DI DUCTILE IRON

     A/W ASSEMBLY WITH DIM DIMENSION

     ADAPT ADAPTER DN DOWN

     AL ALUMINUM DRN DRAIN

     ANN ANNEALED DWG DRAWING

     ANSI AMERICAN NATIONAL STANDARDS INSTITUTE

     API AMERICAN PETROLEUM INSTITUTE E-OLET ELBOLET

     AS ALLOY STEEL EXTEN-S EXTENDED SPINDLE or STEM

     

     ASME AMERICAN SOCIETY OF MECHANICAL EFW ELECTRIC FUSION WELDEDENGINEERS EL ELBOW

     ASTM AMERICAN SOCIETY FOR TESTING ELE-P ELECTRO or ELECTROPOLISHED

     AWWA AMERICAN WATER WORKS ASSOCIATION EMIS EMISSION

    EN EUROPEAN STANDARDS

    BAL BALL ENT ENTRY

    BB BOLTED BONNET ENVE ENVELOPED

    BC BOLTED CAP EQ OR EQUAL

    BE BEVEL END EXP EXPANSION

    BHN BRINELL HARDNESS EXT EXTERNAL

    BLE BEVEL LARGE END

    BLD BLIND F-BORE FULL BORE

    BLK BLANK F-FERR FEMALE FERRULES

    BLT BOLT or BOLTING F-PORT FULL PORT

    BRAN BRANCH F.S FIRE SAFE

    BRZ BRONZE FACE FACING

    BS BRITISH STANDARDS FBE FUSION BODDED EPOXY

    BU-FLY BUTTERFLY FERR FERRUL

    BULKHD BULKHEAD FF FLAT FACE

    BW BUTT WELDING FEP FLUORINATED ETHYLENEPROPYLENE

    FIL FILLED or FILLER

    CS CARBON FILA FILAMENT

    C&W COATING & WRAPPING FL FLAT

    CALC CALCULATE FLEX FLEXIBLE

    CENT CENTER or CENTERING FLEX-WG FLEXBLE WEDGE

    CHAR CHARPY FLG FLANGE

    CHK CHECK FLOA FLOAT(ING)

    CHROM CHROMATE FN FINISH(ED)

    CI CAST IRON FNPT FEMALE NATIONAL TAPER PIPE THREAD

    CL CLASS FR MADE FROM

    COMP COMPRESSED FRP FIBER GLASS REINFORCED POLYESTER

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    Sheet No. : 2 of 3

     APPENDIX : I

    CTCI OVERSEAS CORP., LTD.Document Title : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

     ABBREVIATION LIST

     Abbreviation Description Abbreviation Descr iption

    GA GALVANIZED M/C MACHINE or MECHANICAL

    GAT GATE MAX MAXIMUM

    GL GLASS MFR MANUFACTURE

    GLO GLOBE MI MALLEABLE IRON

    GR GRADE or GEAR MJ MECHANICAL JOINT

    GRAPH GRAPHITE(D) MNPT MALE NATIONAL TAPER PIPE THREAD

    GRE GLASS REINFORCED EPOXY MSS MANUFACTURERS STANDARDIZATION

    GRP GLASS REINFORCED PLASTIC SOCIETYGSK GASKET

    N-OLET NIPOLET

    H.T. HEAT TREATED or HEAT TREATMENT NACE NATIONAL ASSOCIATION OF

    H.T. HIGH TEMPERATURE CORROSION ENG'RS

    HASTE- HASTELLOY NI NICKEL

    HD HEAD NIP NIPPLE

    HEX HEXAGONAL NON-ASB NON-ASBESTOS

    HF HARD FACING NORM NORMALIZED

    HI HIGH NOZZ NOZZLE

    HNDL HANDLE NWN NOZZLE WELD (W/O REINFORCING PAD)

    HOR HORIZONTAL NWP NOZZLE WELD (W/ REINFORCING PAD)

    HVY HEAVY

     .

    I.R INNER RING O.R OUTER RING

    I.O.R INNER AND OUTER RING OCT-R OCT. RING

    IMP IMPACT OP OPERATOR

    IN INNER or INSIDE or INCH ORG ORGANIC

    INCO INCOLOY ORI ORIFICE

    INSTRU INSTRUMENT ORIF ORIFICE

    INSU INSULATION OS&Y OUTSIDE SCREW AND YOKE

    INT INTERIOR or INTERNAL OUT OUTER

    INTEG INTEGRAL OVAL-R OVAL RING

    ISNRS INSIDE SCREW NON-RISING STEM

    ISO INTERNATIONAL ORGANIZATION FOR PAT PATTERN

    STANDARDIZATION PBE PLAIN BOTH END

    ISRS INSIDE SCREW RISING STEM PC PIECE(S)

    ITERM INTERMITTENT PCKG PACKINGPE PLAIN END or POLYETHYLENE

    JACK JACKET PERF PERFORATE(D) or PERFORATION

    JT JOING PFA POLYFLUOROALKOXY

    PL PLATE

    L LENGTH PLAS PLASTIC

    L-OLET LETROLET PLD PLATED

    L& FIX-E LOOSE AND ONE FIXED PLE PLAIN LARGE END

    LT&G LARGE TONGUE AND GROOVE PLG PLUG

    LG LENGTH or LONG POE PLAIN ONE END

    LJ LAP JOINT POLYE PPLYESTER

    LND LINED PP POLYPROPYLENE

    LNR LINER PR PORT or POOR

    LR LONG RADIUS PSB PRESSURE SEAL BONNET

    LT LARGE TONGUE PSC PRESSURE SEAL CAP

    LTCS LOW TEMPERATURE CARBON STEEL PSE PLAIN SMALL END

    LTRL LATERAL PTFE POLY TETRAFLUOROETHYLENE

    LUB LUBRICATED PVC POLY VINYL CHLORIDE

    LVR LEVER PWHT POST WELD HEAT TREATMENT

    LYR LAYER(S)Page 18 of 189

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    Sheet No. : 3 of 3

     APPENDIX : I

    CTCI OVERSEAS CORP., LTD.Document Title : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

     ABBREVIATION LIST

     Abbreviation Description Abbreviation Descr iption

    R RADIUS T-OLET THDOLET

    RA-FN ROUGHNESS AVERAGE Ra FINISH T&C THREADED AND COUPLING

    RBR RUBBER TBE THREAD BOTH ENDS

    RD ROUND TE THREAD END

    RED REDUCING TEE STRAIGHT TEE

    REDU REDUCING or REDUCED TEMP TEMPORATY

    REINF REINFORCED TFE TEFLON

    REGU REGULAR THCK THICKNESS

    REQU REQUIRE THRD THREAD

    RF RAISED FACE TOL THREDOLET

    RJ RING JOINT TR TRIM

    RTFE REINFORCED TEFLON TRE REDUCING TEE

    TRUNN TRUNNION

    S SCHEDULE TS TAPER SOCKET

    S- SUPPLEMENTARY TSE THREAD SMALL END

    S-OLET SCKOLET TUB TUBE or TUBING

    S&D SEAT & DISC TUBE-E TUBE END

    S&S SEATS & SEALS TY TYPE

    ST&G SMALL TONGUE AND GROOVE

    S.R. STRESS RELIEVED U/G UNDER GROUND

    SB SCREW BONNET UB UNION BONNET

     SC SCREW CAP  

    SCRN SCREEN UNC UNIFIED COARSE THREAD

    SEAL SEALING UNI UNION

    SERI SERIES

    SERR SERRATED VA VALVE

    SH SHORT VER VERTICAL

    SHT SHEET

    SHWR SHOWER W-OLET WELDOLET

    SLD-WG SOLID WEDGE W/ WITH

    SLVE SLEEVE(S) W/O WITHOUT

    SMLS SEAMLESS WASHR WASHER(S)

    SMPL SAMPLE WB WELDED BONNET

    SMTH SMOOTH WC WELDED CAP

    SO SLIP ON WD WOUND

    SOL SOCKOLET WG WEDGE

    SOLU SOLUTION WN WELDING NECK

    SP SPECIAL WOL WELDOLET

    SP-WD SPIRAL WOUND WR WRENCH

    SPEC SPECIFICATION WROU WROUGHT

    SPECT SPECTACLE WT WEIGHT

    SPRG SPRING

    SS STAINLESS STEEL XS EXTRA STRONG

    ST SMALL TONGUE XXS DOUBLE EXTRA STRONG

    STAT STATIC

    STD STANDARD WEIGHT

    STD-FN STANDARD FINISH

    STL STEEL

    STM STEAM

    STR STRAINER

    STRG STRENGTH or STRONG

    SUPP SUPPLEMENTARY or SUPPORT(ING)

    SURF SURFACE

    SW SOCKET WELD

    SW/MNPT S.W.(1ST SIZE) X MALE NPT(2ND SIZE)

    SW-STUB SOCKET WELD W/NIPPLE

    SWA SWAGE

    -

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    Sheet No. : 1 of 10

     APPENDIX : II

    CTCI OVERSEAS CORP., LTD.Document Tit le : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    T E : BW REDUCING TEE

    E T   Lateral TEE (45 Deg.)

    E E T   SW REDUCING TEE (1.1/2" and Below)

    E E E T P : NOZZLE WELD WITH REINFORCING PAD

    S S E E T S : SOCKETOLET

    S S S E E T   THREDOLET

    S S S S E E T T : BW EQUAL TEE

    S S S S P E E T   Lateral TEE (45 Deg.)

    S S S S P P E E T   SW EQUAL TEE (1.1/2" and Below)

    S S S S P P P E E T

    S S S S P P P E E E T

    S S S S P P P P E E E T

    S S S S P P P P E E E E T

     1SA0S01, 1SA0S03, 1SA0S85, 1SA0S86, 1SD0S01, 1SD0S02, 1SD0S03, 3SA0S86, 3SD0S01, 3SD0S02, 6SA0S01, 6SA0S86,6SA0S87,

    6SD0S01

     APPLICATION PIPING CLASS

    M

     A

    I

    N

     

    S

    I

    Z

    14

    16

    10

    12

    1/2

    3/4

    1

    1.1/2

    2

    3

    4

    6

    8

    S S S S P P P P P E E E E T

    S S S S P P P P P E E E E E T

    S S S S P P P P P P E E E E E T

    BR ANCHSIZE

    E

    24

    18

    20

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    Sheet No. : 2 of 10

     APPENDIX : II

    CTCI OVERSEAS CORP., LTD.Document Tit le : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    T E : BW REDUCING TEE

    E T   Lateral TEE (45 Deg.)

    E E T   SW REDUCING TEE (1.1/2" and Below)

    E E E T P : NOZZLE WELD WITH REINFORCING PADS S E E T S : SOCKETOLET

    S S S E E T   THREDOLET

    S S S S E E T T : BW EQUAL TEE

    S S S S P E E T   Lateral TEE (45 Deg.)

    S S S S P P E E T   SW EQUAL TEE (1.1/2" and Below)

    S S S S P P P E E T

    S S S S P P P E E E T

    S S S S P P P P E E E T

    S S S S P P P P E E E E T

    1SD0S02

    M

     A

    I

    N

     

    S

    I

    1/2

    3/4

    12

    14

    16

     APPLICATION PIPING CLASS

    1

    1.1/22

    3

    4

    6

    8

    10

    S S S S P P P P P E E E E E T

    S S S S P P P P P P E E E E E T

    S S S S P P P P P P P E E E E E T

    S S S S P P P P P P P E E E E E E T

    S S S S P P P P P P P P E E E E E E T

    Z

    E20

    24

    26

    28

    30

    BR ANCHSIZE

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    Sheet No. : 3 of 10

     APPENDIX : II

    CTCI OVERSEAS CORP., LTD.Document Tit le : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    T B : NOZZLE WELD WITHOUT REINFORCING PAD

    E T E : BW REDUCING TEE

    E E T   Lateral TEE (45 Deg.)

    E E E T   SW REDUCING TEE (1.1/2" and Below)

    S S E E T P : NOZZLE WELD WITH REINFORCING PAD

    S S S E E T S : SOCKETOLET

    S S S E E E T   THREDOLET

    S S S S E E E T T : BW EQUAL TEE

    S S S S B B E E T   Lateral TEE (45 Deg.)

    S S S S B B B E E T   SW EQUAL TEE (1.1/2" and Below)

    S S S S B B B B E E T W : WELDOLET

    S S S S B B B B E E E T

    S S S S B B B B B E E E T

    S S S S B B B B B E E E E T

    S S S S B B B B B B E E E E T

    S S S S W W W W W W E E E E E T

    S S S S W W W W W W W E E E E E T

    S S S S W W W W W W W P E E E E E T

    S S S S W W W W W W W P E E E E E E T

    S S S S W W W W W W W P P E E E E E E T

    M

     A

    I

    N

     

    S

    I

    Z

    E

    1/2

    3/4

    28

    30

    14

    16

    18

    20

    24

    26

    10

    12

    1.1/2

    2

    2.1/2

    3

    4

    6

    8

    12CB1S01,12CB1S01U, 12CB1S02, 12CB1S02U, 12CB1S03, 1CA1S01, 1CB1S01, 1CB1S02, 1CB1S85, 1CB1S86, 1CB1S92, 1CB2S01, 1CB2S91

     APPLICATION PIPING CLASS

    1

    S S S S W W W W W W W P P E E E E E E E T

    S S S S W W W W W W W P P P E E E E E E E T

    S S S S W W W W W W W P P P E E E E E E E E T

    S S S S W W W W W W W P P P P E E E E E E E E T

    S S S S W W W W W W W P P P P P E E E E E E E E T

    S S S S W W W W W W W P P P P P E E E E E E E E E T

    1. Where additional reinforcement is required due to the deficiency of mechanical strength

      in the nozzle weld area of branch connection, use the reinforcement pad as indicated on

      the Isometric drawing after evaluating the availability as per ASME B31.3, Para. 304.3.

    BR ANCHSIZE

    44

    48

    32

    34

    36

    40

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    Sheet No. : 5 of 10

     APPENDIX : II

    CTCI OVERSEAS CORP., LTD.Document Tit le : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    E : BW REDUCING TEE

    T   SW REDUCING TEE (1.1/2" and Below)

    E T S : SOCKETOLET

    E E T   THREDOLET

    E E E T T : BW EQUAL TEE

    S S E E T   SW EQUAL TEE (1.1/2" and Below)

    S S S E E T W : WELDOLET

    S S S S E E T

    S S S S W E E T

    S S S S W W E E T

    S S S S W W W E E T

    S S S S W W W E E E T

    M

     A

    I

    N

     

    S 12

    8

    10

    4

    6

     APPLICATION PIPING CLASS

    3CA1S01, 3CB1S02, 3CB1S91, 3CB1S92, 3CB2S91

    1/2

    3/4

    1

    3

    1.1/2

    2

    S S S S W W W W E E E T

    S S S S W W W W E E E E T

    S S S S W W W W W E E E E T

    S S S S W W W W W E E E E E T

    S S S S W W W W W W E E E E E T

    BR ANCHSIZE

    20

    24

    I

    Z

    E

    14

    16

    18

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    Sheet No. : 6 of 10

     APPENDIX : II

    CTCI OVERSEAS CORP., LTD.Document Tit le : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    T B : NOZZLE WELD WITHOUT REINFORCING PAD

    E T E : BW REDUCING TEE

    E E T T : BW EQUAL TEE

    E E E T W : WELDOLET

    W W E E T

    W W W E E TW W W W E E T

    W W W W B E E T

    W W W W B B E E T

    W W W W B B B E E T

    W W W W B B B E E E T

    W W W W B B B B E E E T

    W W W W B B B B E E E E T

    W W W W B B B B B E E E E T

    W W W W W W W W W E E E E E T20

    12

    14

    16

    18

    M A

    I

    N

     

    S

    I

    Z

    E

    8

    10

     APPLICATION PIPING CLASS

    1CB2B01C

    1/2

    3/4

    1

    1.1/2

    2

    34

    6

    1. Where additional reinforcement is required due to the deficiency of mechanical strength

      in the nozzle weld area of branch connection, use the reinforcement pad as indicated on

      the Isometric drawing after evaluating the availability as per ASME B31.3, Para. 304.3.

    BR ANCHSIZE

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    Sheet No. : 7 of 10

     APPENDIX : II

    CTCI OVERSEAS CORP., LTD.Document Tit le : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    T E : BW REDUCING TEE

    E T T : BW EQUAL TEE

    E E T W : WELDOLET

    E E E T

    W W E E T

    W W W E E T

    W W W W E E T

    W W W W W E E T

    W W W W W W E E T

    W W W W W W W E E T

    W W W W W W W E E E T

    6

    8

    1

    10

    12

    1.1/2

    M

     A

    I

    N

     

    S

    2

    3

    4

     APPLICATION PIPING CLASS

    1/2

    3/4

    3CB1B04, 3CB1B91H

    W W W W W W W W E E E T

    W W W W W W W W E E E E T

    W W W W W W W W W E E E E T

    W W W W W W W W W E E E E E T

    W W W W W W W W W W E E E E E T24

    14

    16

    18

    20

    I

    Z

    E

    BR ANCHSIZE

    Page 26 of 189

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    28/189

    Sheet No. : 9 of 10

     APPENDIX : II

    CTCI OVERSEAS CORP., LTD.Document Tit le : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    * * : Free Branch* * * *

    * * * *

    * * * * *

    * * * * * *

    * * * * * * *

    * * * * * * * *

    * * * * * * * * *

    3

    4

    1/2

    1

    1.1/2

    2

    6

    8

    1FE0D01

     APPLICATION PIPING CLASS

    * * * * * * * * * *

    * * * * * * * * * * *

    * * * * * * * * * * * *

    * * * * * * * * * * * * ** * * * * * * * * * * * * *

    * * * * * * * * * * * * * * *

    * * * * * * * * * * * * * * * *

    * * * * * * * * * * * * * * * * *

    * * * * * * * * * * * * * * * * * *

    * * * * * * * * * * * * * * * * * * *

    * * * * * * * * * * * * * * * * * * * *

    * * * * * * * * * * * * * * * * * * * * *

    * * * * * * * * * * * * * * * * * * * * * *

    1. In principle the class having special connection is branched in accordance with Manufacturer's standard.

    16

    18

    30

    36

    14

    32

    10

    12

    20

    24

    26

    28

    34

     A

    I

    N

     

    S

    I

    Z

    E

    BR ANCHSIZE

    Page 28 of 189

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    Sheet No. : 10 of 10

     APPENDIX : II

    CTCI OVERSEAS CORP., LTD.Document Tit le : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    E : FLANGED REDUCING TEE

      FLANGED TEE W/ REDUCER(S)

    (Utilize manufacture's standard fittings as required)

    I : INSTRUMENT TEET : BW EQUAL TEE

    T   SCRD EQUAL TEE (2" and Below)E T

    E E T

    E E E T

    I I I E T

    I I I E E T

    I I I E E E T

    I I I E E E E T

    I I I E E E E E T

    1LT0F01

    1

    1.1/2

    2

     APPLICATION PIPING CLASS

    3

    M

     A

    I

    N

     

    S

    I

    8

    10

    4

    6

    E

    BR ANCHSIZE

    Page 29 of 189

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    Sheet No. : 1 of 10

    PIPING LINE CLASS INDEX FOR ETHANOLAMINES(660 OXITENO) APPENDIX : III

    SAUDI KAYAN PETROCHEMICAL COMPLEX A2AD

    TE MP P RRE SS

     barg

    TYPE TRIM

     12CB1S01 2 1.5 150 RF CARBON STEEL

     A106 Gr.B

    0

    90

    10.0

    10.0

    COOLING WATER (AG)

    DESIGN: 10 barg @ 90 ° C

     CWR, CWS GATE

    B'FLY

    13CR+ HFS

     AL.BRZ

    FLAT,SPWD

    GRA,304/GRA,NE

    1/2/- 48 > 19 mm

    WALL

    Y

    SPEC

    BY PMC

    REMARKSERVICE SERVICE CODE BLOCK VALVE GSK TYPE &

    MATERIAL

    NPS

    in

    PWHTBASIC MATERIAL DESIGN

    CONDITIONS

    L INE CL ASS REV CORR

     ALLOW

     mm

    FLANGE

    RATING &

    TYPE

      .

     A671 Gr.CC60 Cl.12

    . I : . , ,

    O 12CB1S02 2 1.5 150 RF CARBON STEEL

     A106 Gr.B

     A671 Gr.CC60 Cl.12

    0

    90

    12.1

    12.1

    FIREWATER (AG)

    DESIGN: 12.1 barg @ 90°C

     FW GATE

    B'FLY

     AL.BRZ

     AL.BRZ

    FLAT,SPWD

    GRA,304SS/GRA

    1/2/- 24 No Y

     12CB1S03 2 1.5 150 RF CARBON STEEL A106 Gr.B A671

    Gr.CC60 Cl.12

    0

    100

    200

    19.6

    17.7

    13.8

    GENERAL UTILITIES(AG)

    DESIGN: ASME B16.5 MG

    1.1

     CA, LN, N, PA, RW,

    SW ,HN

    GATE

    BALL

    B'FLY

    13CR + HFS

    316 SS + RTFE

     AL BRZ

     FLAT,SPWD

    GRA,304 SS / GRA

    1/2/- 24 No Y Srevice HN to be added

     12CG0T01 2 0.0 150 RF CARBON STEEL (Galv) A53 Gr.B 0 9.0 DRINKING WATER (AG) DW GATE 13CR + HFS FLAT,FULL 1/2/- 24 No Y  .

    FF

      .

    Galvanised 90

    .

    9.0

    I I

    DESIGN: 9 barg @ 90°C

     

    B'FLY

     

     AL.BRZ

    ,

    NEOPRENE

     

    12CG0T02 2 0.0 150 RF

     FF

     CARBON STEEL (Galv) A53 Gr.B

    Galvanised

    0

    90

    10.3

    10.3

    INSTRUMENT AIR (AG)

    DESIGN: 10.3barg @ 90°C

     IA GATE

    BALL

    13CR + HFS

    316 SS + RTFE

    FLAT,FULL

    NEOPRENE

    1/2/- 24 No Y

     1CB1S02 2 1.5 150 RF CARBON STEEL A106 Gr.B

     A671 Gr.CC60 Cl.12

     -29100

    200

    300

     19.617.7

    13.8

    10.2

    STEAM / CONDENSATEDESIGN: ASME B16.5 MG

    1.1

     AV, BFW, BO, HEV,HW, LLS, LSC, SCS GATE 13CR + HFS FLAT,SPWDGRA,304 SS /

    GRA,

    W 304SS IR

    1/2/- 24 No Y

    400 6.5

     1CB2S01 2 3.0 150 RF CARBON STEEL

     A106 Gr.B/ A333 Gr.6

     A671 Gr.CC60 Cl.12 /CI.12 S2

     -29

    100

    200

    300

    400

    19.6

    17.7

    13.8

    10.2

    6.5

    GENERAL PROCESS (AG)

    DESIGN: ASME B16.5 MG

    1.1

     AMS, AWS, BS,

    BZW, CC, CO, GS,

    IL, IWW, LF, N,

    NWW, OWS, P, PC,

    PCS, PS, SCS, SS,

    XO, WF, WS, WW

    GATE

    BALL &

    B'FLY

    13CR + HFS 316

    SS + RTFE

    FLAT,SPWD

    GRA, 304 SS /

    GRA

    1/2/- 24 > 19 mm

    WALL

    Y

    1SA0S01 2 0.0 150 RF STAINLESS STEEL -29 19.0 CORROSIVE PROCESS AE, AN, ANTF, AW, GATE 316 SS FLAT,SPWD 1/2/- 24 No Y. I

     A312 Gr.TP304/304L

     A358 Gr.304/304L Cl.1

     

    100

    200

    300

    400

    .

    15.7

    13.2

    10.2

    6.5

    I

    DESIGN: ASME B16.5 MG

    2.1

      , , , ,

    BPA, CAT, DEG,

    DMF, DMW, FC, FG,

    GCD, GLR, GLS,

    HGR, HN, IN, IV, KP,

    NPE, MEG, MPC, P,

    PC, PCW, PEGE,

    PPH, SC, SUB, TEG,

    WO, WW, XE, XEG

    BALL

     

    316 SS + RTFE

    ,

    GRA, 304 SS /

    GRA

     

    1SA0S86 2 0.0 150 RF STAINLESS STEEL A312

    Gr.TP304/304L A358 Gr.304/304L

    Cl.1

     -29

    100

    200

    19.0

    15.7

    13.2

    EO CONTENT 5 WT% &

    HIGHER

    DESIGN: ASME B16.5 MG

    2.1

     EO, P PLUG 316 SS + PTFE SPWD

    304 SS / GRA

    W 304 SS IR

    1/2 - 24 No Y Service P to be added

     1SD0S01 2 0.0 150 RF STAINLESS STEEL

     A312 Gr.TP316/316L

     A358 Gr.316/316L Cl.1

     -29

    100

    200300

    400

    19.0

    15.7

    13.210.2

    6.5

    CORROSIVE PROCESS

    DESIGN: ASME B16.5 MG

    2.2

     AV, CBS, DEA,

    DMEA, HAA, MDEA,

    MEA, P, PEA, SODB,TEA

    GATE

    BALL

    316 SS

    316 SS + RTFE

     FLAT, SPWD

    GRA, 316 SS /

    GRA

    1/ 2 - 24 N o Y 1S D0B 03 i s rep la ce d by

    1SD0S01 and 1SD0S03 as per 

    punch list of 600-25M-0004-1No.16

    .

     1SD0S02 2 0.0 150 RTJ STAINLESS STEEL

     A312 Gr.TP316/316L

     A358 Gr.316/316L Cl.1

     -29

    100

    200

    300

    400

    19.0

    15.7

    13.2

    10.2

    6.5

    CORROSIVE PROCESS

    DESIGN: ASME B16.5 MG

    2.2

    P, PEA BALL 316 SS + PTFE OCT RING

    316 SS

    1/2 - 30 No Y Service PEA to be added

    Page 30 of 189

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    Sheet No. : 2 of 10

    PIPING LINE CLASS INDEX FOR ETHANOLAMINES(660 OXITENO) APPENDIX : III

    SAUDI KAYAN PETROCHEMICAL COMPLEX A2AD

    TE MP P RRE SS

     barg

    TYPE TRIM

    SPEC

    BY PMC

    REMARKSERVICE SERVICE CODE BLOCK VALVE GSK TYPE &

    MATERIAL

    NPS

    in

    PWHTBASIC MATERIAL DESIGN

    CONDITIONS

    L INE CL ASS REV CORR

     ALLOW

     mm

    FLANGE

    RATING &

    TYPE

     1SD0S03 2 0.0 150 RF STAINLESS STEEL

     A312 Gr.TP316/316L

     -29

    100

    19.0

    16.2

    CORROSIVE PROCESS

    DESIGN: ASME B16.5 MG

     AV, AWS, CHCL, P,

    WW

    GATE

    BALL

    316 SS

    316 SS + RTFE

    FLAT

    REINF TEFLON

    1/2 - 24 Y 1SD0B03 is replaced by

    1SD0S01 and 1SD0S03 as per .

     A358 Gr.316/316L Cl.1 200

    .

    13.7

    I : .

    2.2

      I

    punch list of 600-25M-0004-1

    . 3CB1S02 2 1.5 300 RF CARBON STEEL

     A106 Gr.B / A333 Gr. 6

     A671 Gr.CC60 Cl.12 / Cl.12 S2

     -29

    100

    200

    300

    400

    51.1

    46.6

    43.8

    39.8

    34.7

     STEAM / CONDENSATE

    DESIGN: ASME B16.5 MG

    1.1

     BFW, BO, HEV,

    HSC, HW, LS, MRS,

    MSC, MS, RSC

     GATE 13CR + HFS FLAT, SPW D

    304 SS / GRA

    W 304 SS IR

    1/2 - 24 > 19 mm

    WALL

    Y

    3SA0S86 2 0.0 300 RF STAINLESS STEEL

     A312 Gr.TP304/304L

     -29

    100

    49.6

    40.9

     EO CONTENT 5 WT% &

    HIGHER

     EO PLUG 316 SS + PTFE SPWD

    304 SS / GRA

    1/2 - 14 No Y WBS 600 - Balchem. FV WT

      .

     A358 Gr.304/304L Cl.1 200

    .

    34.5

    I

    DESIGN: ASME B16.5 MG

    2.1

     

    W 304 SS IR

     3SD0S01 2 0.0 300 RF STAINLESS STEEL

     A312 Gr.TP316/316L

     A358 Gr.316/316L Cl.1

     -29

    100

    200

    300

    400

    49.6

    42.2

    35.7

    31.6

    29.4

     CORROSIVE PROCESS

    DESIGN: ASME B16.5 MG

    2.2

    DEA, DMEA, MDEA,

    MEA, P, TEA, NH

    GATE

    BALL

    316 SS

    316 SS + RTFE

    FLAT

    GRAPHITE

    1/2 - 14 No Y Service NH to be added

     3SD0S02 2 0.0 300 RTJ STAINLESS STEEL

      .

     -29 49.6

    .

    CORROSIVE PROCESS

    I : .

    P , DEA, MEA, TEA BALL 316 SS + PTFE OCT RING

     

    1/2 - 24 No Y Service DEA, MEA and PEA to

     .

     A358 Gr.316/316L Cl.1 200

    300

    400

    .

    35.7

    31.6

    29.4

    I : .

    2.2

     

    6SA0S86 2 0.0 600 RF STAINLESS STEEL

     A312 Gr.TP304/304L

     A358 Gr.304/304L Cl.1

     -29

    100

    200

    99.3

    81.7

    69.0

    EO CONTENT 5 WT% &

    HIGHER

    DESIGN: ASME B16.5 MG

    2.1

    EO PLUG 316 SS + PTFE SPWD

    304 SS / GRA

    W 304 SS IR

    1/2 - 16 No Y WBS 600 - Oxiteno

     6SA0S87 0 0.0 600 RF STAINLESS STEEL -29 99.3 EO CONTENT 5 WT% & EO PLUG 316 SS + RTFE SPWD 1/2 - 12 No Y As per NEW PIPING line class. I

     A312 Gr.TP304/304L

     A358 Gr.304/304L Cl.1

     

    100

    200

    .

    81.7

    69.0

     

    HIGHER

    DESIGN: ASME B16.5 MG

    2.1

     

    304 SS /GRA

    W 304 SS IR

      I I

    designations. For the ethyolxylates

    reator loop line specified as

    6SA0S87

    Page 31 of 189

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    Sheet No. : 3 of 10

    PIPING LINE CLASS INDEX FOR ETHANOLAMINES(660 OXITENO) APPENDIX : III

    SAUDI KAYAN PETROCHEMICAL COMPLEX A2AD

    TE MP P RRE SS

     barg

    TYPE TRIM

    SPEC

    BY PMC

    REMARKSERVICE SERVICE CODE BLOCK VALVE GSK TYPE &

    MATERIAL

    NPS

    in

    PWHTBASIC MATERIAL DESIGN

    CONDITIONS

    L INE CL ASS REV CORR

     ALLOW

     mm

    FLANGE

    RATING &

    TYPE

     12CB1S01 2 1.5 150 RF CARBON STEEL

     A106 Gr.B

    0

    90

    10.0

    10.0

    COOLING WATER (AG)

    DESIGN: 10 barg @ 90 ° C

     CWR, CWS GATE

    B'FLY

    13CR+ HFS

     AL.BRZ

    FLAT,SPWD

    GRA,304/GRA,NE

    1/2/- 48 > 19 mm

    WALL

    Y  .

     A671 Gr.CC60 Cl.12

    . I : . , ,

    O 12CB1S02 2 1.5 150 RF CARBON STEEL

     A106 Gr.B

     A671 Gr.CC60 Cl.12

    0

    90

    12.1

    12.1

    FIREWATER (AG)

    DESIGN: 12.1 barg @ 90°C

     FW GATE

    B'FLY

     AL.BRZ

     AL.BRZ

    FLAT,SPWD

    GRA,304SS/GRA

    1/2/- 24 No Y

     12CB1S03 2 1.5 150 RF CARBON STEEL A106 Gr.B A671

    Gr.CC60 Cl.12

    0

    100

    200

    19.6

    17.7

    13.8

    GENERAL UTILITIES(AG)

    DESIGN: ASME B16.5 MG

    1.1

     CA, LN, N, PA, RW,

    SW ,NH

    GATE

    BALL

    B'FLY

    13CR + HFS

    316 SS + RTFE

     AL BRZ

     FLAT,SPWD

    GRA,304 SS / GRA

    1/2/- 24 No Y Srevice NH to be added

     12CG0T01 2 0.0 150 RF

     FF

     C ARBON STEEL (Galv) A53 Gr.B 0 9.0

    .

    DRINKING WATER (AG)

    I : °

     DW GATE

    'F

    13CR + HFS

    .

    FLAT,FULL 1/2/- 24 No Y

      a vanise . I : arg .

     12CG0T02 2 0.0 150 RF

     FF

     CARBON STEEL (Galv) A53 Gr.B

    Galvanised

    0

    90

    10.3

    10.3

    INSTRUMENT AIR (AG)

    DESIGN: 10.3barg @ 90°C

     IA GATE

    BALL

    13CR + HFS

    316 SS + RTFE

    FLAT,FULL

    NEOPRENE

    1/2/- 24 No Y

     1CB1S02 2 1.5 150 RF CARBON STEEL

     A106 Gr.B A671 Gr.CC60 Cl.12

     -29

    100200

    300

    400

     19.6

    17.713.8

    10.2

     6.5

    STEAM / CONDENSATE

    DESIGN: ASME B16.5 MG1.1

     AV, BFW, BO, HEV,

    HW, LLS, LSC, SCS

    GATE 13CR + HFS FLAT,SPWD

    GRA,304 SS /GRA,

    W 304SS IR

    1/2/- 24 No Y

     1CB1S85 2 1.5 150 RF CARBON STEEL

     A106 Gr.B

     A671 Gr.CC60 Cl.12

     -29

    100

    200

    300

    400

    19.6

    17.7

    13.8

    10.2

     6.5

    GENERAL PROCESS,

    VACUUM DESIGN: ASME

    B16.5 MG 1.1

     P PLUG 316 SS + PTFE FLAT,SPWD

    GRA,304 SS/ GRA

    W 304 SS IR

    1/2/- 24 No Y W BS 600 - Oxi teno

     1CB1S86 2 1.5 150 RF CARBON STEEL

     A106 Gr.B

     A671 Gr.CC60 Cl.12

     -29

    100

    200

    19.6

    17.7

    13.8

    EO CONTENT 5 WT% AND

    HIGHER DESIGN: ASME

    B16.5 MG 1.1

     EO, P PLUG DI W CR PL +

    PTFE

    SPWD

    304 SS / GRA

    W 304 SS IR

    1/2/- 24 No Y W BS 600 - Oxi teno

     1CB2B01C 2 3.0 150 RF CARBON STEEL A106 Gr.B -29

    100

     19.6

    17.7

    CAUSTIC (0-50 WT%) (AG)

    DESIGN: ASME B16.5 MG

    1.1

     NA, NAS, P, SNA GATE

    BALL &

    B'FLY

    MONEL + HFS

    MONEL + RTFE

    SPWD

    304 SS / GRA

    W 304 SS IR

    1/2/- 24 ALL Y

    1CB2S01 2 3.0 150 RF CARBON STEEL

     A106 Gr.B/ A333 Gr.6

     A671 Gr.CC60 Cl.12 /CI.12 S2

     -29

    100

    200

    300

    400

    19.6

    17.7

    13.8

    10.2

    6.5

    GENERAL PROCESS (AG)

    DESIGN: ASME B16.5 MG

    1.1

     AMS, AWS, BS,

    BZW, CC, CO, GS,

    IL, IWW, LF, N,

    NWW, OWS, P, PC,

    PCS, PS, SCS, SS,

    XO, WF, WS, WW

    GATE

    BALL &

    B'FLY

    13CR + HFS 316

    SS + RTFE

    FLAT,SPWD

    GRA, 304 SS /

    GRA

    1/2/- 24 > 19 mm

    WALL

    Y

    , , ,

    1LT0F01 2 0.0 150 RF PTFE LINED CS F1545 0

    100

    200

    12.0

    12.0

    12.0

    HYDROCHLORIC ACID 32%

    CONC SULPHURIC ACID

    DESIGN: 12.0 BARG @ 200°

    C (H2SO4)

     AS, AV, HCL, HSA,

    P, THL

    BALL,

    PLUG &

    B'FLY

     DI + PFA

    LINING

    FLAT

    TEFLON

    1-12 No Y Balchem: FV at 150 TO 8"

     1SA0S03 2 0.0 150 RF STAINLESS STEEL A312 Gr.TP304/304L

     A358 Gr.304/304L Cl.1

     -29100

    200

    19.015.7

    13.2

    CORROSIVE PROCESS(PIGGABLE)

    DESIGN: ASME B16.5 MG

     AE, AV, NPE, PEGE,XE BALL 316 SS + RTFE FLA TGRAPHITE 1/2/- 24 No Y WBS 600 -Oxiteno.Full bore valves only

    300

    400

    10.2

    6.5

    2.1

    Page 32 of 189

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    Sheet No. : 4 of 10

    PIPING LINE CLASS INDEX FOR ETHANOLAMINES(660 OXITENO) APPENDIX : III

    SAUDI KAYAN PETROCHEMICAL COMPLEX A2AD

    TE MP P RRE SS

     barg

    TYPE TRIM

    SPEC

    BY PMC

    REMARKSERVICE SERVICE CODE BLOCK VALVE GSK TYPE &

    MATERIAL

    NPS

    in

    PWHTBASIC MATERIAL DESIGN

    CONDITIONS

    L INE CL ASS REV CORR

     ALLOW

     mm

    FLANGE

    RATING &

    TYPE

     1SA0S85 2 0.0 150 RF STAINLESS STEEL

     A312 Gr.TP304/304L

     -29

    100

    19.0

    15.7

    GENERAL PROCESS,

    VACUUM

     P PLUG 316 SS + PTFE SPWD

    304 SS / GRA

    1/2 - 24 No Y W BS 600 - Oxi teno  .

     A358 Gr.304/304L Cl.1 200

    300

    400

    .

    13.2

    10.2

    6.5

    DESIGN: ASME B16.5 MG

    2.1

     

    W 304 SS IR

     1SA0S86 2 0.0 150 RF STAINLESS STEEL A312

    Gr.TP304/304L A358 Gr.304/304L

    Cl.1

     -29

    100

    200

    19.0

    15.7

    13.2

    EO CONTENT 5 WT% &

    HIGHER

    DESIGN: ASME B16.5 MG

    2.1

     EO, P PLUG 316 SS + PTFE SPWD

    304 SS / GRA

    W 304 SS IR

    1/2 - 24 No Y Service P to be added

     1SD0S01 2 0.0 150 RF STAINLESS STEEL

      .

     -29 19.0

    .

    CORROSIVE PROCESS

    I : .

     AV, CBS, DEA,

    , , ,

    GATE 316 SS

      + F

     FLAT, SPWD

    ,

    1/ 2 - 24 N o Y 1S D0B 03 i s rep la ce d by

     .

     A358 Gr.316/316L Cl.1 200

    300

    400

    .

    13.2

    10.2

    6.5

    I : .

    2.2

    , , ,

    MEA, P, PEA, SODB,

    TEA

      ,

    GRA

     

    punch list of 600-25M-0004-1

    No.16

     3CB1S02 2 1.5 300 RF CARBON STEEL

     A106 Gr.B / A333 Gr. 6 A671 Gr.CC60 Cl.12 / Cl.12 S2

     -29

    100200

    300

    400

    51.1

    46.643.8

    39.8

    34.7

     STEAM / CONDENSATE

    DESIGN: ASME B16.5 MG1.1

     BFW, BO, HEV,

    HSC, HW, LS, MRS,MSC, MS, RSC

     GATE 13CR + HFS FLAT, SPW D

    304 SS / GRAW 304 SS IR

    1/2 - 24 > 19 mm

    WALL

    Y

    3SA0S86 2 0.0 300 RF STAINLESS STEEL

     A312 Gr.TP304/304L

     A358 Gr.304/304L Cl.1

     -29

    100

    200

    49.6

    40.9

    34.5

     EO CONTENT 5 WT% &

    HIGHER

    DESIGN: ASME B16.5 MG

    2.1

     EO PLUG 316 SS + PTFE SPWD

    304 SS / GRA

    W 304 SS IR

    1/2 - 14 No Y WBS 600 - Balchem. FV WT

     6SA0S01 2 0.0 600 RF STAINLESS STEEL

     A312 Gr.TP304/304L

     A358 Gr.304/304L Cl.1

     -29

    100

    200

    300

    400

    99.3

    81.7

    69.0

    61.8

    56.9

    GENERAL PROCESS

    DESIGN: ASME B16.5 MG

    2.1

     CAT, P , SUB, HW GATE

    BALL

    316 SS

    316 SS + RTFE

    SPWD

    304 SS / GRA

    1/2 - 16 No Y WBS 600 - Oxiteno

    .

     6SA0S86 2 0.0 600 RF STAINLESS STEEL

     A312 Gr.TP304/304L

     A358 Gr.304/304L Cl.1

     -29

    100

    200

    99.3

    81.7

    69.0

    EO CONTENT 5 WT% &

    HIGHER

    DESIGN: ASME B16.5 MG

    2.1

    EO PLUG 316 SS + PTFE SPWD

    304 SS / GRA

    W 304 SS IR

    1/2 - 16 No Y WBS 600 - Oxiteno

     6SD0S01 2 0.0 600 RF STAINLESS STEEL

     A312 Gr.TP316/316L

     A358 Gr.316/316L Cl.1

     -29

    100

    200

    300

    99.3

    84.4

    71.3

    63.2

    CORROSIVE PROCESS

    DESIGN: ASME B16.5 MG

    2.2

     HAA GATE

    BALL

    316 SS

    316 SS + RTFE

    SPWD

    316 SS / GRA

    1/2 - 8 No Y WBS 600 - Oxiteno

    400

    .

    58.9

    Page 33 of 189

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    Sheet No. : 5 of 10

    PIPING LINE CLASS INDEX FOR ETHANOLAMINES(660 OXITENO) APPENDIX : III

    SAUDI KAYAN PETROCHEMICAL COMPLEX A2AD

    TE MP P RRE SS

     barg

    TYPE TRIM

    SPEC

    BY PMC

    REMARKSERVICE SERVICE CODE BLOCK VALVE GSK TYPE &

    MATERIAL

    NPS

    in

    PWHTBASIC MATERIAL DESIGN

    CONDITIONS

    L INE CL ASS REV CORR

     ALLOW

     mm

    FLANGE

    RATING &

    TYPE

     12CB1S01U 2 1.5 150 RF CARBON STEEL (Coated)

     A106 Gr.B

    0

    90

    10.0

    10.0

    COOLING WATER (UG)

    DESIGN: 10 barg @ 90°C

     CWR, CWS GATE

    B'FLY

    13CR + HFS

     AL.BRZ

    FLAT,SPWD

    GRA,304/GRA,NE

    1/2/- 48 > 19 mm

    WALL

    Y  .

     A671 Gr.CC60 Cl.12

    . I : . , ,

    O

     12CB1S02U 0 1.5 150 RF CARBON STEEL (Coated)

     A106 Gr.B

     A671 Gr.CC60 Cl.12

    0

    90

    12.1

    12.1

    FIREWATER (UG)

    DESIGN: 12.1 barg @ 90°C

    FW GATE D.I FLAT,SPWD

    GRA,304SS/GRA

    1/2/- 24 No Y

     12CG0T01U 2 0.0 150 RF

     FF

     CARBON STEEL (Galv & Coated)

     A53 Gr.B Galvanised

    0

    90

    9.0

    9.0

    DRINKING WATER (UG)

    DESIGN: 9 barg @ 90°C

     DW NONE - FLAT,FULL

    NEOPRENE

    1/2/- 24 No Y WBS 100-KBR

      12CG0T04 0 0.0 150 FF CARBON STEEL (Galv) A53 Gr.B 0 12.1 DELUGE WATER FW, NONE - FLAT,FULL 1/2/- 24 No Y Downstream of deluge valves

    Galvanised 90 12.1 DESIGN: 12.1 barg @ 90°C NEOPRENE

     1CA1S01 2 1.5 150 RF L.T. CARBON STEEL A333 Gr.6

     A671 Gr.CC60 Cl.12 S2

     -46

    100

    200

    300

    400

    18.4

    17.4

    13.8

    10.2

     6.5

    LOW TEMP PROCESS

    FLARE/BLOWDOWN

    (COLD) DESIGN: ASME

    B16.5 MG 1.3

     AV, CF, LF, NH, PC,

    PR, PRY, WF, WLR,

    WLS

    GATE

    BALL &

    B'FLY

    316 SS + HFS

    316 SS + RTFE

    SPWD,FLAT

    304 SS / GRA,NEO

    1/2/- 40 No Y

     1CB1S01 2 1.5 150 RF CARBON STEEL

     A106 Gr.B

     A671 Gr.CC60 Cl.12

     -29

    100

    200

    19.6

    17.7

    13.8

    GENERAL PROCESS(AG)

    DESIGN: ASME B16.5 MG

    1.1

     AV, CDMF, CLC,

    DMC, DMW, ETY,

    FG, FO, HEX, HW,

    GATE

    BALL

    13CR + HFS 316

    SS + RTFE

    FLAT.SPWD

    GRA, 304 SS /

    GRA

    1/2/- 24 No Y

      . .

    300

    400

    .

    10.2

     6.5

    . , , , ,

    HX, IC5, IV, KA, LF,

    ME, SC, STS, TWW

    , WF

     1CB1S92 0 1.5 150 RF CS

     A106-B

     A671-CC60-CL12

    0

    100

    200

    300

    400

    19.6

    17.7

    13.8

    10.2

     6.5

    STEAM / CONDENSATE

    DESIGN: ASME B16.5 MG

    1.1

     AV, BFW, BO, HEV,

    HW, LLS, LSC, SCS

    GATE 13CR-HFS FLAT,SPWD

    GRA,304 SS/ GRA

    W 304 SS IR

    1/2/- 24 No Y WBS 700 & 800 - U & O

     1CB2S91 0 3.0 150 RF CS

     A106-B

     A671-CC60-CL12

    0

    100

    200

    300

    400

    19.6

    17.7

    13.8

    10.2

     6.5

    GENERAL PROCESS

    DESIGN: ASME B16.5 MG

    1.1

     AMS, AWS, BS,

    BZW, CC, CO, GS,

    IL, IWW, N, NWW,

    OWS, P, PC, PCS,

    PS, SCS, SS, XO,

    WS, WW

    GATE

    BALL &

    B'FLY

    13CR-HF

    316 SS +RTFE

    FLAT,SPWD

    GRA, 304 SS /

    GRA

    1/2/- 24 > 19 mm

    WALL

    Y WBS 700 & 800 - U & O

     1FE0D01 2 0.0 150 FF FRP EPOXY

    D2996 TYPE 1

     0

    120

    2.2

    2.2

    GRAVITY DRAINS

    DESIGN: 2.2 Barg @ 120°C

     AMS, AS, AWS,

    BZW, BS, CBS, CHS,

    GS, SNA, OWS,

    , , , ,

    GATE

    B'FLY

    DI

    DI

    FULL NEOPRENE 2 - 36 No Y

    , , , ,

    WW, XO

     3CA1S01 2 1.5 300 RF L.T. CARBON STEEL

     A333 Gr.6

     A671 Gr.CC60 Cl.12 S2

     -46

    100

    200

    300

    340

    48.0

    45.3

    42.5

    38.7

    36.8

    LOW TEMP PROCESS

    DESIGN: ASME B16.5 MG

    1.3

    CF, NH, PR, PRPA,

    PRY

    GATE

    BALL

    316 SS+ HFS

    316 SS + RTFE

    SPWD

    304 SS / GRA

    1/2 - 14 > 19 mm

    WALL

    Y Only NH Service from OSBL to be

    used

     3CB1B04 2 1.5 300 RF CARBON STEEL

      . .

    -29 51.1

    .

    METHYL AMINES

    I : .

    DMA, MA, MMA, GA TE 13CR + HFS

      + F

    FLAT, SPWD

    ,

    1/2 - 24 ALL Y

      r . r.

     A671 Gr.CC60 Cl.12 / Cl.12 S2 200

    300

    375

    .

    43.8

    39.8

    36.4

    I : .

    1.1

      + ,

    GRA

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    Sheet No. : 6 of 10

    PIPING LINE CLASS INDEX FOR ETHANOLAMINES(660 OXITENO) APPENDIX : III

    SAUDI KAYAN PETROCHEMICAL COMPLEX A2AD

    TE MP P RRE SS

     barg

    TYPE TRIM

    SPEC

    BY PMC

    REMARKSERVICE SERVICE CODE BLOCK VALVE GSK TYPE &

    MATERIAL

    NPS

    in

    PWHTBASIC MATERIAL DESIGN

    CONDITIONS

    L INE CL ASS REV CORR

     ALLOW

     mm

    FLANGE

    RATING &

    TYPE

     3CB1S91 0 1.5 300 RF CARBON STEEL

     A106 Gr.B / A333 Gr. 6

    0

    100

    51.1

    46.6

    GENERAL PROCESS

    DESIGN: ASME B16.5 MG

     AV, CMDF, DMC,

    ETY, FO, FG, HEX,

    GATE

    BALL

    13CR-HFS

    316 SS + RTFE

    FLAT, SPWD

    GRA, 304 SS /

    1/2 - 6 > 19 mm

    WALL

    Y WBS 700 & 800 - U & O  . .

     A671 Gr.CC60 Cl.12 / Cl.12 S2 200

    300

    375

    .

    43.8

    39.8

    36.4

    I : .

    1.1

    , , , ,

    HN, HOR, HOS, IV,

    LF,ME, MG, N, NG,

    NH

    B'FLY

    PLUG

     

    316 SS + RTFE

    316 SS + RTFE

    ,

    GRA

     3CB1B91H 0 1.5 300 RF CARBON STEEL

     A106 Gr.B

     A671 Gr.CC60 Cl.12

    0

    100

    51.0

    46.6

    HYDROGEN

    DESIGN: ASME B16.5 MG

    1.1

    H GATE STELLITE SPWD

    304SS / GRA

    W 304 SS IR

    1/2 - 36 > 19 mm

    WALL

    Y WBS 700 & 800 - U & O

     3CB1S92 0 1.5 300 RF CARBON STEEL

     A106 Gr.B / A333 Gr. 6

    0

    100

    51.1

    46.6

    STEAM / CONDENSATE

    DESIGN: ASME B16.5 MG

    BFW, BO, HEV,

    HSC, HW, LS, MRS,

     GATE 13CR-HFS FLAT, SPWD

    304 SS / GRA

    1/2 - 24 > 19 mm

    WALL

    Y WBS 700 & 800 - U & O

      . .

     A671 Gr.CC60 Cl.12 / Cl.12 S2 200

    300

    375

    .

    43.8

    39.8

    36.4

    I : .

    1.1

    , , , ,

    MSC, MS, RSC

     

    W 304 SS IR

     3CB2S91 0 3.0 300 RF CARBON STEEL

     A106 Gr.B / A333 Gr. 6

     A671 Gr.CC60 Cl.12 / Cl.12 S2

    0

    100

    200300

    375

    51.1

    46.6

    43.839.8

    36.4

    GENERAL PROCESS

    DESIGN: ASME B16.5 MG

    1.1

    GATE

    BALL

    13CR-HFS

    316 SS + RTFE

    FLAT, SPWD

    GRA, 304 SS /

    GRA

    1/2 - 6 > 19 mm

    WALL

    Y WBS 700 & 800 - U & O

      . . I I9CB1S91 1.5 900 RF CS

     A106-B / A333 Gr. 6

    0

    100

    200

    300

    400

    153.2

    139.8

    131.4

    119.5

    104.2

    BOILER FEEDWATER

    DESUPERHEATER WATER

    DESIGN: ASME B16.5 MG

    1.1

    BFW GATE STELLITE SPWD

    304 SS /GRA

    W 304 SS IR

    1 /2 - 4 > 19 mm

    WALL

    Y WBS 700 & 800 - U & O

    Page 35 of 189

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     APPENDIX :III

    CTCI OVERSEAS CORP., LTD. Document Title : SERVICE INDEX FOR PIPING  MATERIAL CLASSES

    Sheet No. : 7 of 10

    CLASS SYMBOL TYPICAL SERVICE

    DESIGN

    TEMP.

    ( )

    DESIGN

    PRESS.

    (BAR G)

    FLANGE

    RATING/FACE

    BASIC

    MATERIALC.A.

    12CB1S01 AV ATMOSPHERIC VENT 0~90 10 ASME Class 150 RF KCS 1.5mm

    CWR COOLING WATER RETURN(A/G) ASME B16.47 SER.A

      ) ass

    DR DRAIN

    12CB1S01U CWR COOLING WATER RETURN(U/G) 0~90 10 ASME Class 150 RF KCS+3LPP COATED 1.5mm

    CWS COOLING WATER SUPPLY(U/G) ASME B16.47 SER.A

    Class 150 RF

    12CB1S02 FW FIRE WATER(A/G) 0~90 12.1 ASME Class 150 RF KCS 1.5mm

    12CB1S02U FW FIRE WATER(U/G) 0~90 12.1 ASME Class 150 RF KCS+3LPP COATED 1.5mm

    12CB1S03 HN HIGH PRESSURE PURIFIED NITROGEN 0~200 ASME B16.5 ASME Class 150 RF KCS 1.5mm

    N NITROGEN

    PA PLANT AIR

    SW SERVICE WATER

    12CG0T01 DW DRINKING WATER(AG) 0~90 9 ASME Class 150 RF CS+GALV 0.0mm

    12CG0T01U DW DRINKING WATER(UG) 0~90 9 ASME Class 150 RF CS+GALV&COATED 0.0mm

    12CG0T02 IA INSTRUMENT AIR 0~90 10.3 ASME Class 150 RF CS+GALV 0.0mm

    12CG0T04 FW DELUGE WATER 0~90 12.1 ASME Class 150 RF CS+GALV 0.0mm

    1CA1S01 AV ATMOSPHERIC VENT -46~340 ASME B16.5 ASME Class 150 RF LTCS 1.5mm

    CF FLARE/BLOWDOWN-COLD ASME B16.47 SER.A

    NH AMMONIA Class 150 RF

    WF FLARE/BLOWDOWN-WARM

    1CB1S01 AV ATMOSPHERIC VENT -29~400 ASME B16.5 ASME Class 150 RF KCS 1.5mm

    DMF DIMETHYLFORMAMIDE

    DMW PROCESS MAKE-UP WATER

    FG FUEL GAS

    HW HOT WATER

    IV VAPOURS TO INCINERATOR

    WF FLARE/BLOWDOWN-WARM

    1CB1S02 AV ATMOSPHERIC VENT -29~400 ASME B16.5 ASME Class 150 RF KCS 1.5mm

    BFW BOILER FEED WATER

    HW HOT WATER

    LLS LOW LOW PRESSURE STEAM

    LS LOW PRESSURE STEAM

    Page 36 of 189

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     APPENDIX :III

    CTCI OVERSEAS CORP., LTD. Document Title : SERVICE INDEX FOR PIPING  MATERIAL CLASSES

    Sheet No. : 8 of 10

    CLASS SYMBOL TYPICAL SERVICE

    DESIGN

    TEMP.

    ( )

    DESIGN

    PRESS.

    (BAR G)

    FLANGE

    RATING/FACE

    BASIC

    MATERIALC.A.

    1CB1S02 LSC LOW PRESSURE STEAM CONDENSATE

    PC PROCESS CONDENSATE

    1CB1S85 P PROCESS PIPING -29~400 ASME B16.5 ASME Class 150 RF KCS 1.5mm

    1CB1S86 P PROCESS PIPING -29~200 ASME B16.5 ASME Class 150 RF KCS 1.5mm

    1CB1S92 AV ATMOSPHERIC VENT 0~400 ASME B16.5 ASME Class 150 RF KCS 1.5mm

    LLS LOW LOW PRESSURE STEAM

    LS LOW PRESSURE STEAM

    LSC LOW PRESSURE STEAM CONDENSATE

    SCS POTENTIALLY CONTAMINATED CONDENSATE

    1CB2B01C NA CAUSTIC -29~100 ASME B16.5 ASME Class 150 RF KCS 3.0mm

    P PROCESS PIPING

    SNA CAUSTIC SEWER

    1CB2S01 P PROCESS PIPING -29~400 ASME B16.5 ASME Class 150 RF KCS 3.0mm

    PCS POTENT. CONTAMINATED SURFACE WATER

    WW WASTE WATER

    1CB2S91 AWS AMINE WASTE WATER 0~400 ASME B16.5 ASME Class 150 RF KCS 3.0mm

    IL WASTE ORGANICE

    PCS POTENT. CONTAMINATED SURFACE WATER

    SS SANITARY SEWER

    WW WASTE WATER

    1FE0D01 OWS OILY WATER SEWER(U/G) 0~120 2.2 ASME Class 150 FF RTRP EPOXY 0.0mm

    . .

    Class 150 FF

    1LT0F01 HCL HYDROCHLORIC ACID 0~200 12 PTFE-LINED CS 0.0mm

    THL TRIMETHYLAMINE HYDROCHLORIDE

    1SA0S01 AE ALCOHOL ETHOXYLATES -29~400 ASME B16.5 ASME Class 150 RF 304/304L SS 0.0mm

     ANTF ANTIFOAM

    CAT CATALYST

    DEG DIETHANOL GLYCOL

    DMF DIMETHYLFORMAMIDE

    DMW DEMINERALIZED WATER

    GLR BRINE RETURN

    GLS BRINE SUPPLY

    HN HIGH PRESS. NITROGEN

    Page 37 of 189

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     APPENDIX :III

    CTCI OVERSEAS CORP., LTD. Document Title : SERVICE INDEX FOR PIPING  MATERIAL CLASSES

    Sheet No. : 9 of 10

    CLASS SYMBOL TYPICAL SERVICE

    DESIGN

    TEMP.

    ( )

    DESIGN

    PRESS.

    (BAR G)

    FLANGE

    RATING/FACE

    BASIC

    MATERIALC.A.

    1SA0S01 ME METHANOL

    NPE NONYL PHENOL ETHOXYLATES

    PEGE POLYETHYLENE GLYCOL ETHOXYLATES

    SUB ETHOXYLATE SUBSTRATES

    TEG TRIETHYLENE GLYCOL

    WLR CHILLED WATER RETURN

    WLS CHILLED WATER SUPPLY

    WW WASTE WATER

    XE OTHER ETHOXYLATES

    1SA0S03 AE ALCOHOL ETHOXYLATES -29~400 ASME B16.5 ASME Class 150 RF 304/304L SS 0.0mm

    NPE NONYL PHENOL ETHOXYLATES

    PEGE POLYETHYLENE GLYCOL ETHOXYLATES

    XE OTHER ETHOXYLATES

    1SA0S85 P PROCESS PIPING -29~400 ASME B16.5 ASME Class 150 RF 304/304L SS 0.0mm

    1SA0S86 EO ETHYLENE OXIDE -29~200 ASME B16.5 ASME Class 150 RF 304/304L SS 0.0mm

    P PROCESS PIPING

    1SD0S01 AV ATMOSPHERIC VENT -29~400 ASME B16.5 ASME Class 150 RF 316/316L SS 0.0mm

    DEA DIETHANOL AMINE

    HAA ACETIC ACID

    MEA MONOETHANOL AMINE

    P PROCESS PIPING

    PEA POLYETHANOL AMINE

    TEA TRIETHANOLAMINE

    MEA MONOETHANOL AMINE

    1SD0S02 P PROCESS PIPING -29~400 SME B16.5 ASME Class 150 RF 316/316L SS 0.0mm

    PEA POLYETHANOL AMINE ASME Class 150 RTJ

    1SD0S03 CHCL CHOLINE CHLORIDE -29~200 ASME B16.5 ASME Class 150 RF 316/316L SS 0.0mm

    P PROCESS PIPING

    3CA1S01 NH AMMONIA -46~340 ASME B16.5 ASME Class 300 RF LTCS 1.5mm

    3CB1B04 DMA DIMETHYLAMINE -29~375 ASME B16.5 ASME Class 300 RF KCS 1.5mm

    MA METHYLAMINES

    MMA MONOMETHYLAMINE

    3CB1B91H H HYDROGEN 0~100 ASME B16.5 ASME Class 300 RF KCS 1.5mm

    Page 38 of 189

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     APPENDIX :III

    CTCI OVERSEAS CORP., LTD. Document Title : SERVICE INDEX FOR PIPING  MATERIAL CLASSES

    Sheet No. : 10 of 10

    CLASS SYMBOL TYPICAL SERVICE

    DESIGN

    TEMP.

    ( )

    DESIGN

    PRESS.

    (BAR G)

    FLANGE

    RATING/FACE

    BASIC

    MATERIALC.A.

    3CB1S02 HW HOT WATER -29~400 ASME B16.5 ASME Class 300 RF KCS 1.5mm

    MRS MEDIUM PRESSURE REDUCED STEAM

    MSC MEDIUM PRESSURE STEAM CONDENSATE

    3CB1S91 ME METHANOL 0~375 ASME B16.5 ASME Class 300 RF KCS 1.5mm

    3CB1S92 LS LOW PRESSURE STEAM 0~375 ASME B16.5 ASME Class 300 RF KCS 1.5mm

    MS MEDIUM PRESSURE STEAM

    MSC MEDIUM PRESSURE STEAM CONDENSATE

    3CB2S91 IL WASTE ORGANICE 0~375 ASME B16.5 ASME Class 300 RF KCS 3.0mm

    3SA0S86 EO ETHYLENE OXIDE -29~200 ASME B16.5 ASME Class 300 RF 304/304L SS 0.0mm

    3SD0S01 NH AMMONIA -29~400 ASME B16.5 ASME Class 300 RF 316/316L SS 0.0mm

    P PROCESS PIPING

    3SD0S02 DEA DIETHANOL AMINE -29~400 ASME B16.5 ASME Class 300 RTJ 316/316L SS 0.0mm

    MEA MONOETHANOL AMINE

    P PROCESS PIPING

    TEA TRIETHANOL AMINE

    6SA0S01 CAT CATALYST -29~400 ASME B16.5 ASME Class 600 RF 304/304L SS 0.0mm

    HW HOT WATER

    P PROCESS PIPING

    SUB ETHOXYLATE SUBSTRATES

    6SA0S86 EO ETHYLENE OXIDE -29~200 ASME B16.5 ASME Class 600 RF 304/304L SS 0.0mm

    - ~ . .

    6SD0S01 HAA ACETIC ACID -29~400 ASME B16.5 ASME Class 600 RF 316/316L SS 0.0mm

    9CB1S91 BFW BOILER FEED WATER 0~400 ASME B16.5 ASME Class 1500 RTJ KCS 1.5mm

     ASME Class 900 RTJ

    Page 39 of 189

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     Page 1 of 1

     APPENDIX : IV

    CTCI OVERSEAS CORP., LTD.Document Title : PIPING MATERIAL SPECIFICATION

    Project Number : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Revision Date : 23-MAR-12

      Facility

    Project Location : Jubail Industrial City, KSA

    OPTION CODE LIST

    Option Code Descr ipat ion

    1 Default

    11 Type 1

    12 Type 2

    13 Type 3

    14 Type 4

    19 Type 9

    24 FULL PORT54 DUAL PLATE TYPE

    82 EXTENED STEM AND HANDWHEEL

    166 45 DEG.

    197 THREAD FLANGE

    211 FLAT FACE

    221 RAISED FACE

    231 RTJ-FACE

    241 SMALL TONGUE FACE

    242 LARGE TONGUE FACE

    361 W/ JACK SCREW

    431 MNPT

    491 PBE

    542 F-ferr x male pipe

    705 BLE/ TSE

    711 PLE/TSE

    714 SWE/FTE

    721 3"(75MM)TBE

    722 3"(75MM)PBE

    725 3"(75MM)PLE/MSE

    727 4"(100MM)TBE

    731 3"(75MM)PLE/MSE

    773 CL300

    781 CL600

    797 CL1500

    817 CL6000

    896 INSULATION KIT987 CONNECT TO EQUIPMENT NOZZLE

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    Sheet No. : 1 of 2

    CTCI OVERSEAS CORP., LTD.  Document Title :Piping Material Specification

    Project Numbe : 10E0240A Document Number : 600-50S-0002

    Project Owner : Saudi Kayan Revision Number : 5

    Project Name : Saudi Kayan Petrochemical Complex- AMINE Facility Revision Date : 23-MAR-12

    Project Locatio : Jubail Industrial City, KSA

    Note Description

    1

     APPENDIX : VI - NOTES FOR SERVICE CLASS

    Lon itudinal welds for i es and fittin s shall be 100% radio ra hed.

    2

    3

    4

    5

     All welds, cold working parts and bends shall be stress relieved through post-weld/post-bend heat treatment.

    Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of 

    instrument tak