6. SCADA for Customer Day

SCADAvantage™Mike Jewkes, Jordan, 2010

gFor Oil and Gas

© ABB Group October 12, 2010 | Slide 1

SCADAvantage™ Background

The Beta product was tested from 1998 to 2000 in a working field prior to official releaseworking field prior to official release.

Developed as an ABB/EnCana joint venture, combining the p j goperating knowledge of a major energy company with a world leader in technology and engineering.

System design guided by production operators and engineers in a partnering oil and gas company.

It fully meets the requirements needed for upstream and pipeline SCADA.


SCADAvantage™ Background

25% cheaper than competitors because of maintenance cost/ease of use:

Business object templatesCreates map object, database points, associates screen, creates trends, associates buttons or features such as alarm limitsalarm limits

One configuration toolAcross the system

Analytical toolsProtocol analyzer (any device, network, callout)

Process monitoringProcess monitoring

Communication statistics

Runtime device status


Alarm callout (pager, email, cell phone)

No Client licenses, Development or separate Historical Tag Licensing

SCADAvantage™ Features A Powerful Core

Built on a reliable, high performance, relational database.

A Powerful Core

Uses a real-time relational Database Management System, referential integrity and active queries to enhance data retrieval, data integrity and the speed of data updates.

An easily configured polling engine makes data acquisition function smoothly.

Data polled from remote devices is collected and stored in an embedded historian that’s included in the base license.

Redundancy and database updates by exception provide superior performance and reliability.

SCADAvantage™ speeds up data interchange between servers and clients through a unique feature called “active queries”.


SCADAvantage™ Features Historical Database

SCADAvantage™ has two types of historians:

Historical Database

The first is based on internal logs for polled real-time data and calculated points. The database consists of raw, hourly and daily values, limited only by the size of y y y ythe disk. This data is used to supply trend values and also supports automatic archiving and de-archiving.

Th d hi t i b d Mi ft SQL iThe second historian, based on Microsoft SQL, is called Production Data History. This historian holds regulatory data, such as gas measurement data in compliance with API 21.1 and AEUB Directive 17th. With this historian production data can be uploadedWith this historian, production data can be uploaded daily.


SCADAvantage™ Features Communication

SCADAvantage™ supports (speeds from 300bps to 1GBps) and monitors multiple paths of communications

Communication

1GBps) and monitors multiple paths of communications for:

LAN/WAN and leased lines, Licensed and spread spectrum radios Microwave Cellular digital packet dataspectrum radios, Microwave Cellular digital packet data (CDPD and CDMA)

Switches automatically when path failure is detected and returns to preferred path when restoredand returns to preferred path when restored

Communications analysis is available through real-time screens and trends. The system includes a protocol analyzer for radio and TCP/IP communications.


SCADAvantage™ Features Communication

Protocols supported:

Communication

Protocol Version NotesModbus 5.2.0 ASCII, serial and TCP/IP Modbus RTUDNP3 5.3.0 Level 2 compliantBristol Babcock BSAP 5.2.0 Supports ControlWaveTotalflow 5.2.0Totalflow 5.2.0IEC 870 5.2.0 Supports for both IEC-870-5-101 and 104.Fisher ROCTalk 5.2.0 Supports ROC and ROCPlusDMS 5.3.0 ABB 800FOPC DA Client 5.2.0 2.05 compliantOPC AE Client 5.2.0 1.1 compliantOPC HDA Client 5.2.0 1.2 compliantBarton – Adept 5.2.0Allen Bradley DH/DH+ or DF1 5.2.0 Requires a copy of Allen Bradley's communications library - " RSLinx OEM" or better.HP 48000 series RTU 5.2.0Kimray RTU 5.2.0Amocam Hex Repeater 5.2.0Mercury 5.2.0G l i 5 3 0Galvanic 5.3.0Eagle 5.3.0


SCADAvantage™ Features Redundancy

Real-time server redundancy allows the system to run with an active/standby configuration

Redundancy

an active/standby configuration.

Redundancy is also supported for communications y pp(network, serial, satellite, radio, leased lines, CDPD, etc.) and through levels of replication.

SCADAvantage™ supports both hardware and software monitoring to give advanced protection against failure.


SCADAvantage™ Features Flexible ArchitectureFlexible Architecture

SCADAvantage™ can be deployed simply as a local HMI for a facility grow to include the wells in the area and takefor a facility, grow to include the wells in the area and take on more applications as needed.

Multiple local systems can be connected to a regional system The regional system replicates information from allsystem. The regional system replicates information from all areas and handles daily optimization and coordination of activities.

Multiple regional systems can then be consolidatedMultiple regional systems can then be consolidated automatically to a corporate center that links to systems like Pi, SAP and Maximo.

Different scenarios are possible such as:Different scenarios are possible such as:

Local > Region > Corporate

Field > Country > Headquarters (different country)


Operational level > Optimization level > Economic/ Strategic level

SCADAvantage™ Features Flexible ArchitectureFlexible Architecture


SCADAvantage™ Features Flexible Architecture Field and Control CentresFlexible Architecture, Field and Control Centres

OperatorWorkstation

OperatorWorkstation

Redundant LAN

MOC OperatorWorkstation

OperatorWorkstation

Redundant LAN

MOC

Redundant WAN

RedundantSCADA Servers


edu da t

OperatorWorkstation

OperatorWorkstation

De-Gassing Station

OperatorWorkstation

OperatorWorkstation


De-Gassing StationRedundant

SCADA Servers

Gas/WaterInjection PLC

DCSController

ESDController

F&GController

Gas/WaterInjection PLC

DCSController

ESDController

F&GController


SCADAvantage™ Features Corporate

CorporateUser

Corporate Centre

CorporateUserCorporate

Production Data ServerCorporate

RedundantServers

Redundant Corporate LAN

CAM & ApplicationServer

FirewallInterne

t

External Workstation

DisasterRecovery

OperatorWorkstation

OperatorWorkstation

OperatorWorkstation

OperatorWorkstation

Firewall

Workstation

Backup Control Centre Master Control Centre

RedundantServers

Redundant LAN

RedundantHistorianS

RedundantServers

Redundant LAN

RedundantHistorianS

Redundant WAN

ServersServers

Compressor Station 1 Compressor Station 2 Compressor Station 3

OperatorWorkstation

OperatorWorkstation

Redundant LAN

OperatorWorkstation

OperatorWorkstation

Redundant LAN

OperatorWorkstation

OperatorWorkstation

Redundant LAN


RedundantServers

RedundantServers

RedundantServers

SCADAvantage™ Features Replication

The data, database configuration and operator configuration are replicated and transferred to other

Replication

configuration are replicated and transferred to other servers in real time.

The transfer is bidirectional, so commands and Setpoints can be issued at the local facility or remotely at the y yregional center or from both locations.

Replication occurs in two models:

Hierarchical (local, regional and corporate levels)( , g p )

Peer-to-peer (offsite backup control center)

Replication allows automatic configuration to be:

Centralized (remote non-intrusive)

De-centralized (local to the server)

Both


SCADA ArchitectureOptimisation Level ReplicationOptimisation Level Replication

OperatorWorkstation

OperatorWorkstation

OperatorWorkstation

OperatorWorkstation

MOC Tier 2 MOC Tier 2

RedundantServers

Redundant LAN

RedundantHistorianServers

RedundantServers

Redundant LAN

RedundantHistorianServers ServersServers

Redundant WAN

LOC Tier 1 LOC Tier 1 LOC Tier 1

OperatorWorkstation

OperatorWorkstation

Redundant LAN

OperatorWorkstation

OperatorWorkstation

Redundant LAN

OperatorWorkstation

OperatorWorkstation

Redundant LAN


RedundantServers

RedundantServers

RedundantServers

SCADAvantage™ Features Business Object TemplatesBusiness Object Templates

Allow the user to build an entire object in the system with the push of a button The result is a remarkablethe push of a button. The result is a remarkable simplification of system maintenance.

These templates can be used to create:

Flow measurement devices (liquids and gas)

Pump-off controllers for rod pumps

VSDs for PCP and ESP pumpsVSDs for PCP and ESP pumps

Pumping and compressor stations

Flow stations


SCADAvantage™ Features Business System Interface

SCADAvantage™ supports open, real-time, international standards of connectivity such as ODBC OLEDB OPC

Business System Interface

standards of connectivity, such as ODBC, OLEDB, OPC DA, AE and HDA.

These standards are also supported by most corporate databases and systems such as SAP, Pi, PVR, FieldView, Maximo, Silicon Graphics VRC and Slumberger Epinet.

External relational databases can communicate with the SCADAvantage™ real-time database, allowing remote procedure calls for easy bi-directional data transfer meeting any connectivity standard.


SCADAvantage™ Features Security

A multi-level security system that maintains a history on each user’s access to objects, attributes, data, displays,

Security

each user s access to objects, attributes, data, displays, production areas and controls. Supports digital signatures and audit trail to avoid data tampering in the historical database.

Tested against Nessus tool to withstand external unauthorized access

Re-routing of alarms for unattended areas.g

Zones and zone groups access control.

Encryption and VPN support.

Inactivity logout.

Active directory support for centralized security with a password policy featuring:


Strong passwords, Automatic password expiry, Password re-use, Account lockout on repeat violations, Password length and Login auditing.

Remote Telemetry UnitsBasic Features RTU32

A series of RTUs which support various Exception based Protocols such as IEC 870 101/104, DNP3,

Basic Features RTU32

OPC protocols.

RTUs provide local data storage for the Alarms and Critical Data upon loss of communication with the SCADA S

AC800F RTU 560

SCADA Server.

Local RTU data is uploaded in an efficient manner to the SCADA upon restoration of the

i ti AC 800MT t l Fl communications

RTUs are compact in nature with local display for the Operations

AC 800MTotal Flow

RTUs are fully redundant in CPU, Power Supply, Communication and also in IO.

RTUs provide FF, Hart, Profibus connectivity for


p ythe instrumentation and then a remote Diagnostic at SCADA Level

Power Supply

Solar Panel to 400 watts

12 and 24 VDC voltage

Deep cycle Gel Cell batteries

Charge controller/regulatorCharge controller/regulator

Welded enclosure

SS hardware


SCADAvantage™ Applications Alarm Call Out/In

A list of escalating contacts and receiving devices can be configured in the Call out application Designated

Alarm Call Out/In

configured in the Call-out application. Designated personnel receive audio or visual notification of operating problems through:

Cellular or land phones Electronic mail Voice radioCellular or land phones, Electronic mail, Voice radio, Numeric or alphanumeric pagers & Communications-enabled PDA’s

Authorized personnel can dial into the system and use theAuthorized personnel can dial into the system and use the phone keypad to request readings.

They can request data for a single well or for a range of meters by keying in a pre-defined report numbermeters by keying in a pre-defined report number.

The application conforms to all levels of SCADAvantage™ system security so an audit trail of the escalation is saved in the database


in the database.

Blackout periods can be configured to temporarily disable alarm signals to specific users or groups.

SCADA Application Well Test

Automatic well test application selects the well for testing by operating the heather valves

Multiple well of the facilities can be scheduled for well test in sequence as desired by the operator

Well Test

well test in sequence as desired by the operator.

Each well test provides Oil, Gas and Water flow over a 24 hrs of testing along with well pressure and gas oil ratio

W ll t t h t/ j t ti f th ll t tWell test has accept/reject option for the well test data based of operators judgement

Application maintains history of each well test data which can be used for analysing the well hi t ll idi it t thhistory as well as providing it to other applications

The well test data is used by other application such as

Production Allocation

Gas Lift Optimisation

Well Monitoring System


ESP Optimisation

References ONGC - IndiaONGC India

Enterprise Wide SCADA for all Production and Drilling Facilities across India and in Arabian SeaFacilities across India and in Arabian Sea

Scope

Three Tier SCADA Architecture spread across 19 Assets in IndiaIndia

16 Data centers, 179 Control rooms & 75 mobile control rooms across India, with 1300 Plus Clients and 600 Plus Servers Group Gathering Stations

Disaster Recovery Solution for the corporate data center

18,000 Oil & Gas wells monitored by the SCADA system

Largest three tier network of near real time process data

p g

Gas Collecting Station

Central Tank Farm

Central Processing Facility

E l P d ti S tLargest three tier network of near real time process data monitoring

Largest FF based project in India, 7500 FF instruments

Early Production System

Gas Compressor Plant

Effluent Treatment Plant

Water Injection Plant


6. SCADA for Customer Day

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