6. Gas Lift - Analisis

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    Gas lift Modelling and Design Ex 61

    Example 6

    FloSystem User CourseExample 6

    Gas lift Modelling and Design

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    Gas lift Modelling and Design Ex 62

    Summary of Work-Flowfor Gas Lift Design

    Check if well is naturally flowing

    Design with Deepest Poin tto get basicparameters of design

    Sensitivity to changing reservoir performancefor bracketing envelope

    Select design parameters, valve type and setdesign margins

    Do Spacing calculations Do Sizing options - edit required changes

    Check un-loading at different conditions - useRe-Calc. Modify design if required

    Predict performance with real valves installed

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    Gas lift Modelling and Design Ex 63

    Data Preparation: ReservoirControl

    File Example6.wfl

    Black Oil, Test Point PI Entry, Vertical Well

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    Gas lift Modelling and Design Ex 64

    Reservoir Control: Oil Fluidparameters

    35 API, 0.65 Gas Gravity, 300 scf/bbl GOR

    50% w.c, 70,000 ppm salinity

    Match any known data - in this case untuned

    PVT correlations will be used.

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    Gas lift Modelling and Design Ex 65

    Reservoir Control: InflowPerformance

    Test Data : BHFP 1800 psia: 7200 stb/day

    Pres 3600 psia, Tres 190 oF

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    Gas lift Modelling and Design Ex 66

    Inflow Performance: IPRModel

    Straight Line, Vogel, Norm Pseudo Pressure

    Plot Inflow Curve

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    Gas lift Modelling and Design Ex 67

    Inflow Performance:IPR Plot

    Comparative Plot for Report Purposes,showing changing performance below Pb

    Choose Norm. Pseudo Pressure

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    Gas lift Modelling and Design Ex 68

    Data Preparation: WellDeviation

    Enter Deviation Data (survey)

    Last Entry to be Mid-Perf depth

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    Gas lift Modelling and Design Ex 69

    Data Preparation: EquipmentData

    Install Completion as shown

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    Gas lift Modelling and Design Ex 610

    Analysis: Natural FlowPerformance

    Operating Point Calculation

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    Gas lift Modelling and Design Ex 611

    Natural Flow Performance:Inflow/Outflow Plot

    No flow without artificial lift

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    Gas lift Modelling and Design Ex 612

    G/L Design: Base CaseDesign Parameters

    Gaslift Supply Volume

    Gas Supply Pressure

    Valve Differential Pressure

    Max. depth of Gas Injection

    Note: max. depthset to bottom of 4.5

    tubing

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    Gas lift Modelling and Design Ex 613

    Gas Lift Base Case - UsingDeepest Point of Injection

    Note: Depth of

    Injection is output

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    Gas lift Modelling and Design Ex 614

    Gas Lift Design ParameterSensitivity Analysis

    Sensivity to Qgi - 1,2,3 and 4 MMscf/day

    Sensitivity to CHP - 1000,1200,1400 psia

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    Gas lift Modelling and Design Ex 615

    Results of Design ParameterSensitivity Analysis

    Note:

    Payback

    Ratio

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    Gas lift Modelling and Design Ex 616

    Full Results of DesignParameter Sens. Analysis

    Note: Qgi more

    crucial than CHP,

    but both increase

    depth of injection

    Depth of injection vs Qgi

    7000

    8000

    9000

    10000

    11000

    12000

    13000

    14000

    0 1 2 3 4

    1000

    1200

    1400

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    Gas lift Modelling and Design Ex 617

    Reservoir Decline SensitivityAnalysis

    Target Gas Lift CHP 1200 psia, Qgi 2.5MMscf/day

    Reservoir Depleted 800 psi

    Increasing Watercut: 50% to 75% 90%

    Set Qgi to 2.5 MMscf/day and CHP to 1200psia.

    Run a sensistivity analysis with layerpressures of 3600 and 2800 psia forsensitivity 1 and water-cuts of 50,75 and 90%for sensitivity 2.

    still using deepest

    point of injection

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    Gas lift Modelling and Design Ex 618

    Reservoir Decline SensitivityAnalysis

    Results

    Inj. Depth increases from 11052 to 13295 asPlayerdrops for 50% water-cut

    Inj. Depth decreases by up to 391 ft as Fwincreases (for less Qgi, effect is more)

    depth at 50% vs 90% for Pl=2800

    If less gas in future then the injection point

    will move upwards more severely -tryreducing the lift gas rate to 1 MMscf/day

    Note bracketing envelope 11000-13000 ft.

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    Gas lift Modelling and Design Ex 619

    G/L Design: CasingControlled Valves Spacing

    Go to Analysis - Gas L if t Design

    Design rate 4600 b/d from Deepest Point runs

    Deepest Injection 13000 ft. - enter margins

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    Gas lift Modelling and Design Ex 620

    Design Margins

    Select Design -Gas lift valve locations nowcalculated.

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    Gas lift Modelling and Design Ex 621

    Example Valve Spacing

    Unloading Casing

    Pressure(include closing

    pressure margin)

    Objective Tubing Pressure

    (does not include transfer

    pressure margins)

    Output (at op valve)

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    Gas lift Modelling and Design Ex 622

    Valve where Pc-Pt>Pdiffincluding transfer margins

    Valve where Pc-Pt>Pdiffexcluding transfer margins,

    ie operating condiditons

    Dummy mandrels (Inactive

    valves) down to max. depth

    - Output (at op. valve)

    - Design (to unload)Terminology

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    Gas lift Modelling and Design Ex 623

    Accept Design

    To accept design OK from Gas Lif t ValvePosi t ioning- go to Data Preparation - Gas li f tData- gas lift valves now in place.

    CHP Updated From

    Design

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    Gas lift Modelling and Design Ex 624

    Casing- andTubing-Controlled: orifice sizing

    Can edit gas rate (red) Can edit Valve Manufacturer and Model.

    (yellow)

    Calculates orifice size: can over-write (green)

    NOTE: USES THORNHILL-CRAVER ONLY

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    Gas lift Modelling and Design Ex 625

    Casing- andTubing-Controlled: orifice sizing

    Can edit pressures (eg, to inc lude margins)and temperature from plot (red)

    Calculates if orifice in critical flow

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    Gas lift Modelling and Design Ex 626

    Casing-Controlled: DomePressure Setting

    Input valve model required (catalogue). WellFlo will sizeit so that R is approximately 0.2

    Calculates Surface Open Pressure, downhole ClosingPressure = PDome, Surface Closing Pressure, and TestRack & setting pressure

    Check that upper valves will close at operating pressurefordesign valveoperation

    Design valve defaultsto orifice with Pop = Ptube + Pdiff

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    Gas lift Modelling and Design Ex 627

    Casing-Controlled: DomePressure Setting - cont.

    Alternative method : specify P surface closeand calculate the operating pressures(ensures that a pressure drop will be seen as

    each valve closes)

    Note: If spring valve type, no temperature

    correction is made to the dome and test rack

    pressures

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    Gas lift Modelling and Design Ex 628

    G/l Design: Final DesignPressure/Depth

    Example Fluid-

    Controlled Design

    Increments to ensure fluid

    controlled valves will close

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    Gas lift Modelling and Design Ex 629

    Fluid-controlled design -setting increments

    Transfer pres margin

    Margin at valve 1

    Obj. tubing pressure

    Increment per valve

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    Gas lift Modelling and Design Ex 630

    Fluid-controlled Valves -Orifice Sizing

    For Orifice Sizing need to over write closingpressure (Pt close) by adding P closing transfer margin

    Pt close= ob ject ive tubing p ressure+closing pressuremargin+transferclosing pressure margin

    The calculation will under-size the orificeneeded on throttling valves: consult Gas LiftCompany supplying valves

    Qgas

    P tubing

    P transfer

    P close

    P casing

    Qgi actual

    Qgi Tho.-Crav.

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    Gas lift Modelling and Design Ex 631

    Fluid-controlled Valves -Orifice Sizing

    The casing pressure (Pcasing) is calculatedby adding the valve dif ferent ial pressu re:

    Pt clos e + valve dif ferent ial pressure This will give the designer input for the

    spreadsheet Pt close and P casing

    See previous terminology

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    Gas lift Modelling and Design Ex 632

    Any Design: Check Un-loading at Other Conditions

    Verify un-loading at other conditions,especially lower Qgi (if full gas not able to beinjected), higher water cut etc.

    In these pessimistic cases, can eliminateDesign Margins . Use Re-Calculate

    Example with Qgi

    reduced to 1.5 and Qlreduced to 3000 bpd

    Well not unloaded to

    original design valve

    Any Design: Check if Reservoir Use any spreadsheet - input

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    Gas lift Modelling and Design Ex 633

    Any Design: Check if ReservoirFluid is Entering Tubing

    Projected Kill

    Fluid Gradients

    At this valve, reservoir fluid

    will not enter tubing

    Here, reservoir fluid

    will enter tubing

    Use any spreadsheet input

    Ptransfer, TVD and TVD res., and

    kill fluid gradient. Check if

    Pkill fluid < Pres at datum.

    See previous slide forunloading ability check

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    Gas lift Modelling and Design Ex 634

    Gaslift Design Performance -under Operating Conditions

    Decide on casing head pressure for operation

    Do Not use Forced Gas Entry: WellFlo willcalculate which valve will operate

    Make Valves active/inactivein order to modelchange of dummy mandrels for real valves infuture.

    Sensisitivity analysis for further completiondesign or for forecasting

    Performance Curves vs. Qgi for use inoptimisation (eg FieldFlo)

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    Gas lift Modelling and Design Ex 635

    Gaslift Design Performance -Operating Point

    Effect of CHP on production - actual valves:

    more CHP => deeper valve => more production

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    Gas lift Modelling and Design Ex 636

    Gaslift Design Performance -Pressure Profiles

    Effect of CHP on production-

    actual valves: more CHP =>

    deeper valve => more product.

    Operating valve = solid line

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    Gas lift Modelling and Design Ex 637

    Summary of Work-Flowfor Gas Lift Design

    Check if well is naturally flowing

    Design with Deepest Poin tto get basicparameters of design

    Sensitivity to changing reservoir performancefor bracketing envelope

    Select design parameters, valve type and setdesign margins

    Do Spacing calculations Do Sizing options - edit required changes

    Check un-loading at different conditions - useRe-Calc. Modify design if required

    P di t f ith l l i t ll d