6" / 8" Bench Grinder

Read Owner’s Manual Before Operating Grinder

6" – 81096548" – 8109662

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Table of Contents

Safety Instructions for Bench Grinder ........................................................2Electrical Requirements ................................................................................4Bench Grinder Assembly ..............................................................................6Tool Rests ........................................................................................................6Spark Guards and Eye Shield ......................................................................6Brackets ..........................................................................................................6Eye Shields......................................................................................................6Operation ........................................................................................................7Maintenance ...................................................................................................8Care of Grinder Wheels ................................................................................8Wheel Replacement .......................................................................................8Parts List.........................................................................................................9

Check ContentsYour bench grinder comes with two grinding wheels and a package of loose parts whichinclude the following

Qty QtyTool Rest 2 Short Bolts 4Mounting Rods 2 Bolts 2Eye Shields 2 Spark Guards 2Brackets 2 Large Washers 6Long Bolts 2 Washers 2

Protect Your EyesThe operation of any power tool can result inforeign objects being thrown into the eyes, which can result in severe eye damage. Always wear eye protection during power tooloperation.

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Safety Instructions for Bench Grinder

Know your Power Tool – Read the Owners Manual carefully. Learn the tools applications and limitations, as well as the potential hazards.

When installing or moving the bench grinder:

• Be certain to inspect the grinding wheels

• Any wheels that have been damaged should be replaced immediately to prevent

shattering of wheels during use

• Put the bench grinder on a firm and level surface with plenty of room for

handling and supporting the work piece

• Use the bench grinder in a dry indoor place protected from rain

• Keep the work area well lit

Disconnect power source before servicing or changing accessories such as grindingwheels.

Make sure the switch is on the “OFF” position before plugging in.

Avoid injury from accidental contact with moving parts.

Keep guards in place and in working order.

Use the right tools – Do not force a tool or attachment to do a job for which it was notdesigned.

Do not over reach – Keep proper footing and balance at all times.

Keep children away – Keep all visitors a safe distance from the bench grinder. Make surebystanders are clear of the grinder and the workplace.

Direction of feed – Feed work into the grinding wheel against the direction of the rotationof the wheel.

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Dress for Safety

Wear proper apparel – Do not wear loose clothing, neckties, rings or other jewelry, whichmay get caught in moving parts. Rubber soled footwear is recommended for best footing. Tie back or wear protective haircovering to contain long hair.

Wear gloves when grinding work piece as object may become very sharp or hot and causeinjury.

Always use safety glasses – Also use a dust mask if grinding operation is dusty.

Before Each Use:

Check for damaged parts – Any damaged parts should be replaced to ensure properoperation of the bench grinder. Check for misalignment of wheels, breakage of parts,mounting, or any condition that may affect grinder operation.

Remove adjusting keys and wrenches – Form a habit of checking to see that keys andadjusting wrenches are removed from tool area before turning on the grinder.

Adjust the distance between the grinding wheel and the work rest to maintain 1/16"or less separation - the diameter of the wheel decreases with each use.

After Each Use:

Never leave the bench grinder running unattended.

Always turn the power off.

Do not leave the grinder until it comes to a complete stop.

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Electrical Requirements

Plug power cord into a 110-120V properly grounded outlet protected by a circuit breaker. Donot modify the plug provided if it will not fit the outlet. Have a proper outlet installed by aqualified electrician.

WARNING: Do not let your fingers touch the plug terminals when plugging in orunplugging.

WARNING: If not properly grounded, this power tool can cause an electrical shock,particularly when used in damp locations in. Be aware, if an electrical shock occurs,there is also the potential of a secondary hazard such as your hands contacting thegrinding tool.

Extension CordsUse 3 wire extension cords which have three prong grounding type plugs and three prongreceptacles, which accept the tools plug. Repair or replace damaged or worn cordimmediately.

Improper use of extension cords may cause inefficient operation of your tool which canresult in overheating. Be sure your extension cord is rated to allow sufficient current flow tothe motor.

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Switch

The switch is located on thefront of the grinder near thebottom. To turn the tool“ON” depress the top of therocker switch near the word“ON”. To turn the tool“OFF” depress the bottomportion of the rocker switchnear the word “OFF”.

Installing the Tool Rests

TURN OFF AND UNPLUGTHE BENCH GRINDERInstall the tool rests on thewheel guards using the boltsand washers to secure themin place as shown in Figure1. The tool rest should beadjusted to within 1/16" ofthe grinding wheel or otheraccessory being used. Note: There is a left andright tool rest. Refer to Figure 1 to installthem correctly.

Installing the SparkGuards TURN OFF AND UNPLUGTHE BENCH GRINDERInstall the spark guards to thewheel guards using the twosmaller bolts and washers asshown in Figure 2. Adjustthem to within 1/16" of thegrinding wheel or otheraccessory being used.

Note: There is a left andright spark guard. Refer toFigure 2 to ensure that youinstall them correctly.

Installing the Eye ShieldsTURN OFF AND UNPLUGTHE BENCH GRINDERCarefully examine Figure 3and assemble one rod, onebracket, one bolt and one flatwasher as shown. When ithas been assembled as shownin Figure 3 install it on thewheel guard of the grinder.

Position the mounting rodabove the grinding wheel asshown in Figure 4 and tighten the bolt securely.

After you have assembledand installed each eye shieldmounting rod to the grinder,attach the eye shields to therods as shown in Figure 5.

Install them in such a waythat the three hex nuts oneach eye shield are on theback side away from theoperator when the tool is inuse. Tighten the center hexnut so that the shield can beadjusted but will be tightenough to stay in place.Always position the eyeshields between your eyesand the grinding wheel orother accessory being used.

Note: The eye shields areidentical and will fit properlyon either side of the grinder.However, it may benecessary to loosen thecenter hex nut in order to slipthe shield over the mountingrod.

Bench Grinder Assembly

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Operation

ALWAYS WEAR PROTECTIVE EYE WEAR WHEN USING THE GRINDER

Keep a steady moderate pressure on the work piece and keep it moving at an even pace forsmooth grinding. Pressing too hard overheats the motor and prematurely wears down thegrinding wheels. Note the original bevel angle on the item to be sharpened and try tomaintain this shape. The grinding wheel should rotate into the object being sharpened. Keepa tray filled with water and dip your work into it regularly to prevent overheating.

ScissorsIf possible, take the scissors apart to make the sharpening operation easier andsafer. Remove material only from the outside surface and work from the heavy endof the blade toward the tip.

KnivesRemove metal from both faces of most knives, working from the heavy end of theblade toward the tip.

ScrewdriversThe end of a properly sharpened screwdriver will be a perfect rectangle, absolutelyflat and perpendicular to the center line of the shank. The two sides and two faceswill taper outward from the edge of the shoulder or shank. They should be flat withintersecting faces perpendicular. Hold each face of the screwdriver against thewheel to true it up, then ease the end straight into the stone to grind it true.

Twist Drill BitsDrill bits are best sharpened using a sharpening jig. Begin on one side of the pointat the existing angle and then twist the bit while maintaining a constant angle withthe grinding surface. Sharpen only the tip. This technique requires considerablepractice.

Lawn Mower BladesLawn mower blades are usually sharpened on only one side and dressed up slightlyon the other side. After sharpening be sure to balance the blade by removingadditional material from the heavy end. Unbalanced blades can cause serious crankshaft damage to your lawn mower. Always remove spark plug wires from themower before servicing the blades to prevent accidental starting.

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MaintenanceWARNING: For your own safety, turn switch to “OFF” and remove plug from power sourceoutlet before adjusting and maintaining your bench grinder. If power cord is worn, cut ordamaged in any way, have it replaced immediately.

Care of Grinding WheelsIn normal use, grinding wheels may become cracked, grooved, rounded at the edges,chipped, out of true or loaded with foreign material. Cracked wheels should be replacedimmediately, while any other conditions can be remedied with a dressing tool. New wheelssometimes require dressing to make them round.

Wheel ReplacementNote: #8109654: 6" Bench Grinder's Arbor Size is 1/2" and No Load speed is 3560RPM.

#8109662: 8" Bench Grinder's Arbor Size is 3/4" and No Load speed is 3560RPM.If you must replace a wheel be sure to obtain one with a safe rated speed at least as high asthe “No Load” RPM. Check new wheels for cracks before using. If cracks are found do notuse the new wheel. Ensure the tool is unplugged before attempting repairs. Your benchgrinder will accept most polishing wheels and buffing wheels available today.

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Bench GrinderParts Breakdown

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Meuleuse d’établi6 po / 8 po

Lisez le guide de l’utilisateur avant de vous servir de la meuleuse d’établi

6 po – 81096548 po – 8109662

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Table des matières

Consignes de sécurité applicables à la meuleuse d’établi ......................... 2Alimentation électrique requise ................................................................... 4Montage de la meuleuse d’établi ................................................................. 6Doigts de guidage .......................................................................................... 6Pare-étincelles et dispositif protecteur des yeux ........................................ 6Supports ......................................................................................................... 6Dispositifs protecteurs des yeux ................................................................... 6Mode d’emploi ............................................................................................... 7Entretien ........................................................................................................ 8Entretien des meules ..................................................................................... 8Remplacement des meules ............................................................................ 8Liste des pièces détachées ............................................................................. 9

Vérification des pièces fourniesVotre meuleuse d’établi comprend deux meules et un paquet de pièces détachées, dont lesarticles suivants :

Quantité QuantitéDoigt de guidage 2 Boulon court 4Tige de montage 2 Boulon 2Dispositif protecteur 2 Pare-étincelles 2des yeuxSupport 2 Rondelle grand format 6Boulon long 2 Rondelle 2

Protégez vos yeuxL’emploi de tout outil à commande mécanique peutentraîner la projection de corps étrangers, ce qui augmentele risque de blessure grave aux yeux. Lorsque vous utilisezun outil à commande mécanique, portez toujours undispositif de protection pour les yeux.

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Consignes de sécurité applicables à la meuleuse d’établi

Familiarisez-vous avec votre outil mécanique – prenez donc soin de bien lire le guide del’utilisateur.Assimilez les applications des outils et les limitations connexes en plus de connaître lesrisques potentiels.

Lors de l’installation ou du déplacement de la meuleuse d’établi :• Assurez-vous d’inspecter les meules• Il est recommandé de remplacer immédiatement toute meule endommagée afin

d’en prévenir l’éclatement pendant l’usage• Posez la meuleuse d’établi sur une surface solide et plane sur

laquelle vous aurez suffisamment d’espace pour manipuler et supporter la pièce àusiner

• Utilisez la meuleuse d’établi dans un endroit sec à l’abri de la pluie• Gardez la zone de travail bien éclairée

Débranchez la source d’alimentation avant de procéder à l’entretien ou auremplacement de tout accessoire, tels que les meules.

Assurez-vous que l’appareil est hors tension (l’interrupteur en position « OFF ») avantde le brancher.

Évitez tout contact avec les pièces mobiles : elles présentent un risque de blessure.

Gardez les pare-étincelles en place et en état de fonctionnement.

Utilisez les outils appropriés – N’utilisez pas un outil ou un raccord pour les travauxauxquels il n’est pas destiné.

Évitez de vous étirer pour atteindre les choses – Gardez toujours votre équilibre.

Travaillez loin des enfants - Assurez-vous que les visiteurs se trouvent assez loin de lameuleuse d’établi et de la zone de travail.

Alimentation - Introduisez votre pièce dans la meule en sens inverse de la rotation de lameule.

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