5S Products - National Marker Company5S Products Sort, Set in Order, Shine, Standardize & Sustain. ....

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5S Products Sort, Set in Order, Shine, Standardize & Sustain www.nationalmarker.com What is 5S (Lean Manufacturing)? It is called 5S because it is made of words that all start with an and are used in a lean manufacturing environment. S ORT #1: It is your chance to get a trash can and load it up. All of the things not needed for the job are removed and only the essentials are kept. S ET #2: This means you will need to find a place for all of the tools needed for the job. Some examples of ways to accomplish this are through the use of a peg board or by using tape to outline where items should be. This ensures you have a place for them and people can notice when they are not there. S HINE #3: What this entails is cleaning everything. Tools and the work stations are included in this step. Also, people should be assigned the responsibility of keeping the area and the tools clean. S TANDARDIZE #4: It means to ensure the same process you laid out originally is done exactly the same with everyone. This could mean new procedures, or periodic reviews of the area. But it needs to be kept up. S USTAIN #5: Perhaps the most difficult is to sustain the area. You have built a good amount of momentum right now, so now is the best time to move to another area. Just be sure to hold the appointed people responsible for the cleanliness of the area accountable. This ensures you do not need to micro-manage the area and can focus on the next area. 5S is a very good tool in a lean manufacturing effort, and can be implemented in any part of a business. These simple steps can make a dramatic improvement in the cleanliness and efficiency of the area. more... THIS AREA IS DESIGNATED FOR PROPERLY TAGGED ITEMS ONLY. • WHAT IS IT? • WHO TAGGED IT? • WHERE DID IT COME FROM? LABEL ALL ITEMS RED TAG AREA 5S Red Tags Signs Visual communication is a key element to any successful 5S program. Designate your Red Tag Holding Area for tagged unnecessary, obsolete, or misplaced items Made from .050 thick polystyrene material Signs supplied with radius corners and pre-drilled corner mounting holes RP 14 x 20 LN104RC RP 10 x 14 LN103RB RP 10 x 14 LN102RB 5S Red Tags Label Identify unnecessary, obsolete or misplaced items. Pressure sensitive vinyl Write on to provide additional information Size: 3” x 5” 5/pack Not Required Defect Aged/Obsolete Other General Information Reason for Red Tag Other: Other: Date: Tagged By: Item Name: Location: Action to Take Return to Discard Move to Red Tag Storage Area Move to Storage Site Other: Log No. Scrap Equipment Tools & Jigs Finished Goods Instruments Consumable Materials Machine Parts Raw Materials Work-in-Process Stationary, etc. Misc. Other Category Additional Comments LN101AP Date: Tagged By: Item Name: Location: Equipment Tools & Jigs Finished Goods Instruments Consumable Materials Machine Parts Not Required Defect Scrap Aged/Obsolete Other Raw Materials Work-in-Process Stationary, etc. Misc. Other Other: General Information Category Reason for Red Tag Other: Action to Take Additional Comments Return to Discard Move to Red Tag Storage Area Move to Storage Site Other: Log No. RPT177 5S Red Tags Identify unnecessary, obsolete or misplaced items. Unrippable vinyl Write on to provide additional information Size: 6” x 3” 25/pack

Transcript of 5S Products - National Marker Company5S Products Sort, Set in Order, Shine, Standardize & Sustain. ....

Page 1: 5S Products - National Marker Company5S Products Sort, Set in Order, Shine, Standardize & Sustain. . What is 5S (Lean Manufacturing)? It is called 5S because it is made of words that

5S ProductsSort, Set in Order, Shine, Standardize & Sustain

www.nationalmarker.com

What is 5S (Lean Manufacturing)?It is called 5S because it is made of words that all start with an and are used in a lean manufacturing environment.

SORT #1: It is your chance to get a trash can and load it up. All of the things not needed for the job are removed and only the

essentials are kept.

SET #2: This means you will need to find a place for all of the tools needed for the job. Some examples of ways to accomplish

this are through the use of a peg board or by using tape to outline where items should be. This ensures you have a place for them and people can notice when they are not there.

SHINE #3: What this entails is cleaning everything. Tools and the work stations are included in this step. Also, people should

be assigned the responsibility of keeping the area and the tools clean.

STANDARDIZE #4: It means to ensure the same process you laid out originally is done exactly the same with everyone. This

could mean new procedures, or periodic reviews of the area. But it needs to be kept up.

SUSTAIN #5: Perhaps the most difficult is to sustain the area. You have built a good amount of momentum right now, so

now is the best time to move to another area. Just be sure to hold the appointed people responsible for the cleanliness of the area accountable. This ensures you do not need to micro-manage the area and can focus on the next area.

5S is a very good tool in a lean manufacturing effort, and can be implemented in any part of a business. These simple steps can make a dramatic improvement in the cleanliness and efficiency of the area.

more...

THIS AREA IS DESIGNATED FOR PROPERLY TAGGED

ITEMS ONLY.

• WHAT IS IT?• WHO TAGGED IT?• WHERE DID IT COME FROM?

LABEL ALL ITEMS

RED TAG AREA5S Red Tags Signs• Visualcommunicationisakeyelementtoany

successful5Sprogram.DesignateyourRedTagHoldingAreafortaggedunnecessary,obsolete,ormisplaceditems

• Madefrom.050thickpolystyrenematerial• Signssuppliedwithradiuscornersandpre-drilled

cornermountingholes RP 14 x 20 LN104RC RP 10 x 14 LN103RB RP 10 x 14 LN102RB

5S Red Tags Label• Identifyunnecessary,

obsoleteormisplaceditems.

• Pressuresensitivevinyl

• Writeontoprovideadditionalinformation

• Size:3”x5”• 5/pack

Not Required

Defect

Aged/Obsolete

Other

General Information

Reason for Red Tag

Other:

Other:

Date: Tagged By:Item Name:Location:

Action to Take

Return to

Discard

Move to Red Tag Storage Area

Move to Storage Site

Other:

Log No.

Scrap

Equipment

Tools & Jigs

Finished Goods

Instruments

Consumable Materials

Machine Parts

Raw Materials

Work-in-Process

Stationary, etc.

Misc.

Other

Category

Additional Comments

LN101AP

Date: Tagged By:

Item Name:

Location:

Equipment

Tools & Jigs

Finished Goods

Instruments

Consumable Materials

Machine Parts

Not Required

Defect

Scrap

Aged/Obsolete

Other

Raw Materials

Work-in-Process

Stationary, etc.

Misc.

Other

Other:

General Information

Category

Reason for Red Tag

Other:

Action to Take

Additional Comments

Return to

Discard

Move to Red Tag Storage Area

Move to Storage Site

Other:

Log No.

RPT177

5S Red Tags• Identifyunnecessary,

obsoleteormisplaceditems.

• Unrippablevinyl• Writeonto

provideadditionalinformation

• Size:6”x3”• 25/pack

Page 2: 5S Products - National Marker Company5S Products Sort, Set in Order, Shine, Standardize & Sustain. . What is 5S (Lean Manufacturing)? It is called 5S because it is made of words that

See all of NMC’s 5S products in our catalog or by visiting nationalmarker.com.

NMCisaleadingmanufacturerofsafetyidentificationproducts.CorporateHeadquarterslocatedat

100ProvidencePike,NorthSmithfield,RI02896-8046MKT02 -- 11/11 Rev.1

Custom Tool Storage Boards• Keepyourworktoolsathandwithcustomizedtoolstorageboards.

Outlinesofeachtoolkeepyourworkplaceorganizedandsignalwhentoolsaremissing.Workwithourdesignteamtocreatealayoutforyourorganizationalneeds.

• Wewillhelpyouchoosethematerialappropriateforthesizeandweightofyourstorageboardneeds.

• Toolsarehungupwithavarietyofhooks,clipsandtrays.• Boardsareprintedwithyourtooloutlinesandchoiceofcolorcoding,

messagesandcompanylogo.

Lean Manufacturing Floor Marking• Visualcontrolsmakeworkareassaferbyidentifyingdifferent

locations,providingsafetywarningsandprecautionsandcommunicatingproperworkhabits.

• Heavy-dutyvinylwithremovableadhesivebackingoffersimmediatequickstickapplication.

• Easeofremovalwithoutleavingresidueallowsforconfigurationofworkflowpatterns.

• Exclusive3-yearlimitedwarranty.• 25/pack

Walk On Floor Signs• Madefrompressuresensitivevinyl

laminatedwithanti-skidlaminate• Customlegendsandgraphics

available• Notsuitableforheavyworkvehicle

areas• 17”diameter

WARNING

FORKLIFTTRAFFIC

WARNINGFORKLIFTTRAFFIC

ADVERTENCIAMONTACARGASTRANSITANDO

WFS37 WFS35 WFS34

See our full line of 5S products located on pages 202 - 210 of our Safety

Identification Catalog.

WFS30