58460502 Engine Parts Manual

7/29/2019 58460502 Engine Parts Manual

http://slidepdf.com/reader/full/58460502-engine-parts-manual 1/55

Cummins Diesel Sales and Service (India) Ltd.

PARTS CATALOGUE

6BTAA5.9_210

TIL RT 740 CRANE

Registered Office : 35A/1/2, Erandawana, Pune411 038

R&R VALUE PACKAGE NO: 15



Parts Ordering for:

6BTAA5.9

Genuine Cummins Parts and service facilities are available all over India. There are more than 85

Cummins sales and service locations giving service support to the engines owned by you. Each

distribution outlet is thoroughly equipped with technical data, factory trained mechanics, modern

equipments and a full adequate stock of Genuine Cummins Parts.

For quicker and better service, your parts requirements should be ordered from your nearest Cummins

Distributor or Dealer. At any of the locations prompt, Intelligent, courteous service is a basic trademark.

Each is ready and eager to help in every possible way through personal contact or through the mail at

your convenience.

The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper

use of available information. In order that all avoidable errors may be eliminated, the following

instructions are offered as the purchaser's guide:

1. Write your order cleary, using a typewriter if possible.

2. Be sure to list the correct part number. If in doubt as to the correct part number, state the model

and serial number of the engine on which the part is to be used. Part numbers are usually located in

various places on the part itself.

3. When possible, arrange your purchase order in part number numerical sequence.

4. Please specify shipping instructions, if any, preferable to you.

5. State your company name and shipping address clearly.

Genuine Cummins Parts mean QUALITY: They're designed and engineered to fit best in your Cummins

Diesel. Each part is made of the highest quality and accuracy - by the top craftsman of the trade.

You can be sure a Genuine Cummins Part will fit better-do the job better-lesser the chances of costly

breakdown. When you buy replacement parts, buy quality. Buy Genuine Cummins Parts.

YOU OWN BEST….REPAIR WITH THE BEST



Group No:01.01 BLOCK, ENGINE Option No:BP09833



Ref.No. Part Number Part Name Qty Remark

BLOCK, ENGINE

1 3908032 Crankshaft, assembly 1

2 3929037 Crankshaft 1

3 3929027 Gear, crankshaft 1

4 3904483 Dowel,pin 1

5 3812090 Plug, expansion 56 3900068 Dowel, ring 2

7 3900257 Dowel,pin 2

8 3900687 Plug, expansion 1



11 3901306 Bushing 1

12 3902343 Dowel, ring 2

13 3903492 Assly.cap main bearing 7

14 3904217 Screw, hex flange head cap 14

15 3906230 Bearing, crankshaft thrust 1 Not serviceable Alt 3927772

16 3906619 Plug, pipe 1


18 3926047 Seal, O ring 1

19 3928797 Block 1 Not serviceable20 3929016 Bearing, main 6 Not serviceable

21 3929021 Bearing, main 7 Not serviceable

22 3936641 Plug, pipe 1 Alternate P.No3008468

23 3937214 Nozzle, piston coo 6 Alternate P.No3930139

SERVICE PARTS

A 4080707 Set. Main bearing (STD) 1 Set of main & thrust brg.

B 4080708 Set. Main bearing 1 Oversize # 1

C 3802072 Set. Main bearing 1 Oversize # 2

D 3802073 Set. Main bearing 1 Oversize # 3

E 3802074 Set. Main bearing 1 Oversize # 4

F 3904166 Sleeve, salvage 6G 3936600 Cylinder block assembly 1 Complete cyl block Assy

H 3935334 Cylinder block assembly 1 Oversize # 1

I 3903242 Bushing 6 Oversize

J 3904369 Bushing 1 Oversize

K 3936620 Crankshaft assembly 1 Pin undersize

L 3936621 Crankshaft assembly 1

M 3936622 Crankshaft assembly 1



Group No:01.04 PERFORMANCE PARTS Option No:BP9006


PERFORMANCE PARTS

1 3902286 Ring compression 6 Not serviceable

2 3903384 Ring, oil piston 6 Not serviceable

3 3917620 Piston, engine 6 Not serviceable

4 3918315 Ring compression 6 Not serviceable5 3920691 Ring, retaining 12

6 3934047 Pin, piston 6

SERVICE PARTS

A 3936655 Kit piston 1 Consists of item 3, 5, & 6

B 3936651 Set, piston ring 1 Consists of item 1, 2, & 4

Note: Kit piston consists of Piston, Pin piston & Ring retaining for one engine.





PERFORMANCE PARTS

1 3900227 Screw, hexagon head 2 M8x1.25x22

2 3902332 Key, plain woodruf 1

3 3927155 Support, camshaft thrust 1

4 3929028 Gear, camshaft 1

5 3930347 Camshaft 1





PERFORMANCE PARTS

1 3900919 Screw, connecting rod cap 12 MJ11x1/25x59

2 3901170 Bearing, connecting rod 12 Not serviceable

3 3935349 Rod, engine connecting 6

4 3941476 Bushing 6

SERVICE PARTS

A 4080702 Set, connecting rod bearing 1 Oversize 1

B 4080703 Set, connecting rod bearing 1 Oversize 2

C 4080704 Set, connecting rod bearing 1 Oversize 3

D 4080705 Set, connecting rod bearing 1 Oversize 4

E 4080706 Set, connecting rod bearing 1 Oversize 5





PERFORMANCE PARTS

1 3909356 Seal, rectangular 6

2 3281825 Injector 6



Group No:01.02.2 DAMPER, VIBRATION Option No:DA09040


DAMPER, VIBRATION

1 3903857 Screw, hex flange 4 M12x1.25x36

2 3918999 Damper, vibration 1



Group No:02.01 HEAD, CYLINDER Option No:PP9993



Group No:02.01 HEAD, CYLINDER Option No:PP9993


HEAD, CYLINDER

1 3900250 Collet 12 Used 2nos.per valve spring

2 3906619 Plug, pipe 1 1/8 NPT

3 3916691 Spring, compression 6 Inlet valve spring



6 3920867 Valve, intake 6

7 3920868 Valve, exhaust 6

8 3921640 Seal, valve system 12

9 3926700 Spring, valve 6 Exhaust valve spring

10 3936572 Retainer valve spring 12

11 3936613 Head, cylinder 1 Old part no. 3925389

12 3936641 Plug, pipe 2

13 3936642 Plug, pipe 1

SERVICE PARTS

A 3904105 Insert, valve 6 Exhaust

B 3906854 Insert, valve 6 Inlet

C 3904408 Guide, valve stem 6 Inlet (length:60.50mm)

D 3904409 Guide, valve stem 6 Exhaust (length:51.75mm)

E 3927282 Head, cylinder 1 Assembly part- Serviceable



Group No:01.06 COVER FRONT GEAR Option No:BP9834


COVER, FRONT GEAR

1 3900633 Screw.Hex.Flange 11 M8x1.25x50

2 3907998 Screw round head 2 M5x0.80x17

3 3915772 Seal rectangular 1

4 3916131 Gasket, gear housing 1

5 3918675 Cover, gear 16 3920519 Housing, gear 1 Old Part No.3928019


8 3935959 Seal oil 1

9 3913995 Housing, timing pin 1

10 3903924 Pin timing 1

11 3904849 Ring retaining 1

12 3913994 Seal O ring 1

13 3919683 Housing timing pin 1

14 3918673 Gasket, gear cover 1



Group No:07.06 PUMP, LUBRICATION Option No:LP09014


PUMP, LUBRICATION

1 3900677 Screw, hex head 4 M8x1.25x30

2 3937404 Pump lubrication 1 Old Part No.3941742



Group No: 07.05 LUBE OIL COOLER Option No:LC09020A0


LUBE OIL COOLER


2 3906619 Plug pipe 1

3 3915787 Plug, threaded 1

4 3918256 Gasket, oil cooler 1 Old Part No.3942914

5 3918257 Gasket, filter head 1 Old Part No.3942915/3929792

6 3918428 Plunger, pressure 1

7 3918954 Head, lube oil filter 1

8 3921558 Core,cooler 1

9 3925009 Spring, compression 1

10 3929457 Seal, O ring 1

11 3936365 Valve bypass 1 Old Part No.3927622

12 4080712 Cartridge, lub oil filter 1



Group No: 07.01 PAN, OIL Option No:PCROP0174


PAN, OIL

1 3900630 Screw hex head cap 2 M8 x 1.25 x 20

2 3914383 Gasket flange 1

3 3920773 Washer, sealing 1 18MM

4 3924147 Plug, threaded 1 M18 x 1.50 Thd.

5 3931904 Liquid Gasket 1 Available as 60gms. Tube

6 3934942 Connection, oil suction 1

7 3936599 Pan, Oil 1

8 3900630 Screw hex head cap 2

9 3907860 Screw hex head cap 36



Group No:04.03 COVER, CAM FOLLOWER Option No:CM09016


COVER, CAM FOLLOWER


2 3904230 Clamp, spring hose 1

3 3918614 Hose, plain 1

4 3927913 Cover, push rod 1

5 3928759 Seal, grommet 4

6 3928832 Gasket, push rod cover 1



Group No: 03.01.1 COVER, VALVE Option No:PCRVC0180


COVER, VALVE

1 3900589 Nut, hexagon flange 1 M8 x 1.25

2 3901895 Cap, filler 1


4 3907049 Screw, hex flange 5 M8 x 1.25 x 21


6 3928404 Valve, cover 5

7 3928405 Cover, valve 1

8 3928406 Isolator, noise 6

9 3930906 Gasket, valve cover 6

10 S602 Washer, plain 6



Group No: 06.03 PLUMBING, FUEL Option No:PCRFT0131


ACCESSORIES, FUEL

1 3162001 Manifold, fuel 1

2 3903380 Seal, Banjo connector 6 6.2MM

3 3905307 Screw, Banjo connector 6 M6 x 1.00 x 14.3

4 3918188 Washer, sealing 2 8MM

5 3920217 Tube, Inj fuel supply 1

6 3920218 Tube, Inj fuel supply 1

7 3924726 Valve, check 1 M8 x 1.25 x 17.5



Group No: 05.19 ACCESSORIES, FUEL Option No:PCRFS0132


ACCESSORIES, FUEL

1 3162002 Tube, fuel supply 1


3 3914284 Spacer, mounting 1

4 3916361 Screw, banjo connector 1 M12 x 1.50 x 24

5 3918191 Washer, sealing 2 12mm

6 3923054 Gasket, cover plate 2

7 3936317 Pump, fuel transfer 1



Group No: 06.03 PLUMBING, FUEL FILTER Option No:PCRFF0133


PLUMBING, FUEL FILTER

1 3918192 Washer, sealing 2 14mm

2 3924725 Screw, Banjo connector 1 M14x1.50x26

3 3935350 Tube, fuel supply 1



Group No: 06.04 FILTER FUEL Option No:PCRFF0055


FILTER FUEL

1 3897331 Head, fuel filter 1

2 3903293 Nut, regular hexagonal 1 M16 x 1.50 Hex.

3 3903546 Seal, O ring 1

4 3903640 Fuel, filter 1 Serviceable by Fleetguard

5 3903846 Seal, O ring 1

6 3905860 Screw, banjo connector 1

7 3918109 Screw, hex flange 2

8 3918191 Washer, sealing 2

9 3925955 Adaptor, filter head 1 M16 x 1.50 (Both Ends)

10 3931892 Head, fuel filter 1

11 4080678 Gasket, rectangular 1

12 4093730 Separator, fuel water 1 Serviceable by Fleetguard

13 Drain valve 1 Serviceable by Fleetguard



Group No:10.06.1 LOCATION, TURBOCHARGE Option No:TB09168


LOCATION, TURBOCHARGER

1 3901448 Screw, Flat head cap 12 M10 x 1.50 x 65

2 3914029 Gasket, intake manifold 1

3 3917700 Manifold, exhaust 1


5 3920551 Cover, intake manifold 1

6 3927154 Gasket, exhaust manifold 6

7 3936641 Plug pipe 2



Group No: 10.01.1 PLUMBING, TURBOCHARGER Option No:TP9704


PLUMBING, AFTERCOOLER

1 3037236 Seal, O ring 2

2 3282113 Gasket, oil drain 1

3 3284244 connector, female 2


5 3903744 Tube, tur oil drain 1

6 3918583 Connecction, tub oil drain 1

7 3920603 Hose, flexible 1

8 3924389 Washer, sealing 2 7.2MM

9 3936554 Clamp, hose 2

10 3936632 Hose, plain 1



Group No:10.05 TURBOCHARGER Option No:PP09839


TURBOCHARGER

1 3536472 Turbocharger 1

2 3818823 Stud 4 M10 x 1.50 (both Ends) x 42

3 3818824 Nut, hexagon flange 4 M10 x 1.50

4 3901356 Gasket, turbocharger 1



Group No:10.01.2 CONNECTION, AIR INTAKE Option No:IC09024


CONNECTION, AIR INTAKE

1 3008465 Plug, pipe 1 1/8 NPT

2 3883284 Seal, O ring 1

3 3918685 Pipe, Air transfer 1

4 3935339 Clamp, V band 1



Group No:10.01.2 CONNECTION, AIR INTAKE Option No:IC09032


CONNECTION, AIR INTAKE

1 3913352 Gasket, connection 1

2 3924990 Connection, air intake 1

3 3936642 Plug, pipe 2 3/4 - 14NPTF




Group No:08.01 PUMP, WATER Option No:WP09001A0


PUMP, WATER

1 3285410 Pump, water 1 Old Part No.3283602

2 3900227 Screw. Hex. Head 2 M8x1.25x22

3 3903297 Seal, O ring 1



Group No: 08.07 HOUSING, THERMOSTAT Option No:TH09011


HOUSING, THERMOSTAT

1 3281246 Bracket, lifting 1

2 3900678 Screw, hex. Flange 1 M8x1.25x40

3 3900956 Plug expansion 1


5 3913366 Screw, hex. Flange 2 M8x1.25x90

6 3924473 Housing thermostat 1

7 3936641 Plug pipe 1



Group No:08.07.1 THERMOSTAT Option No:EC9001A0


THERMOSTAT

1 4080631 Thermostat 1



Group No:08.07.1 CONNECTION, WATER Option No:WI09001


CONNECTION, WATER

1 3901757 Screw, hex flange 3 M10x1.50x752 3906697 Seal, rectangular 1

3 3934877 Connection, water inlet 1

4 3936641 Plug pipe 3 1/2 inch NPTF



Group No: 08.03 DRIVE, FAN Option No:FA09076


DRIVE, FAN

1 3900678 Screw, hex flane 4 M8 x 1.25 x 40

2 3913433 Support, Fan 1

3 4080700 Pulley, Fan 1 Alternate Part No.3935363



Group No: 08.02 DRIVE, FAN Option No:FA09068


DRIVE, FAN

1 4963162 Fan, engine 1 24" Fixed sucker Fan

2 3936668 Spacer, fan pilot 1




Group No: 13.02.2 LOCATION, FAN IDLER PULLE Option No:PCREH0097


LOCATION, FAN IDLER PULLEY


2 3904446 Screw, flat head cap 1 M10x1.5x70

3 3289113 Belt, V ribbed 1

4 3922900 Tensioner, belt 1 Old Part No.4080701

5 3925186 Screw, flat head cap 1 M8x1.25x25

6 3925207 Bracket, belt tensioner 1



Group No: 13.02.3 LOCATION, ALTERNATOR Option No:PCREH0192


LOCATION, ALTERNATOR



3 3902662 Nut, hex flange 1 M10x1.50

4 3903089 Brace, alternator 1

5 3914407 Screw, H.F.H.C. 1 M10x1.50x100

6 3935267 Clamp 1

7 4093828 Support, alternator 1

8 3935326 Alternator 1 24 Volts , 45 Amps



Group No: 16.01 HOUSING FLYWHEEL Option No:


HOUSING FLYWHEEL

1 3904181 Plug, Threaded 1 3/4-16 UNF

2 3912473 Seal, Rectangular Ring 1

3 3913638 Screw, Hex Flange Head Cap 6 M6 x 1.00 x 160

4 3914386 Gasket, Rear Cover 1

5 3920447 Screw, Hex Flange 8 M8 X 1.75 X 40

6 3921043 Cover, Rear 1

7 3924962 Screw, Hexagon Head 2 M8 X 1.25 X 16

8 3925234 Plate, Cover 1

9 3933262 Seal, Oil 1

10 3936661 Housing, Flywheel 1



FLYWHEEL


FLYWHEEL

1 3287008 Flywheel 1

2 3900269 Washer, Plain 8 M12

3 3901395 Screw, hex head 8 M12x 1.25x 32


A 3901774 Gear, Flywheel Ring 1

B 3919448 Screw, Socket head cap 4 M6 X 1.00 X 30



Group No:13.05 MOTOR, STARTING Option No:PCRST0401


MOTOR, STARTING

1 3935328 Starter 1 24 V ( 7 M 14 )

2 3903834 Screw, twelve point 3 M10 x1.50 x35



Group No: 06.06 STRAINER, FUEL


STRAINER, FUEL

1 3233547 Strainer, fuel (100716 'O' ring) 1

2 S 1040 A Elbow 2

3 S 967 Bushing 2

4 AK 6096 SS Hose (Strainer to lift pump) 1

5 AK 6029 SS Hose (Fuel tank to strainer) 1

6 S 967 Elbow (mts. On fuel tank) 1

7 S 1040 A Elbow (mts on lift pump) 1



Group No: 06.07 TUBE, FUEL DRAIN Option No:PCRDL0147


TUBE, FUEL DRAIN

1 3918192 Washer, sealing 2

2 3928759 Seal, grommet 1

3 3935267 Clamp 1

4 3936583 Clamp, hose 1

5 3936593 Banjo connector 1

6 3936594 Hose, straight 1



Group No:02.01 MOUNTING, CYLINDER Option No:PP97298


MOUNTING, CYLINDER

1 3283570 Gasket, cylinder head 1

1 3283337 Gasket, cylinder head 1 (Service part)-0.25mm overthick

1 3283339 Gasket, cylinder head 1 (Service part)-0.50mm overthick



Group No:03.01 LEVER ROCKER Option No:BP09710




LEVER ROCKER

1 3934920 Rocker assy 6


3 3920781 Screw.Hex.Flange 6

4 3284377 Rod, push 12

5 3900242 Ring retaining 12 (Service part)6 3900245 Washer plain 12 (Service part)M19

7 3900705 Insert, rocker lever 12 (Service part)

8 3900706 Screw, rocker lever adjust 12 (Service part)

9 3910810 Lever, rocker 6 (Service part)

10 3910811 Lever, rocker 6 (Service part)

11 3911423 Support, rocker lever 6 (Service part)

12 3922487 Shaft, rocker lever 6 (Service part)

13 3927692 Nut, heavy hexagon 12 (Service part)3/8-24THD



Group No:04.01 FOLLOWER, CAM Option No:BP9711


FOLLOWER, CAM

1 3931623 Tappet valve 12



GROUP NO:10.02 HEATER AIR INTAKE Option No:AH09021


HEATER AIR INTAKE

1 3913352 Gasket, connection 1

2 3931903 Connection, spacer 1



Group No:01.08 COVER CYLINDER BLOCK Option No:OB09704


COVER CYLINDER BLOCK

1 3900958 Plug expansion 11 32.03mm



Group No:15.06 DRIVE MECH TECH Option No:EI09701


DRIVE MECH TECH

1 3903463 Cover, access hole 1




Group No:05.02 LEVER THROTTLE Option No:TL09042


LEVER, THROTTLE

1 3282722 Pin throttle lever 1

2 3906216 Nut, hex flange 1 M6 x 1.00

3 3933348 Lever, throttle 1



Group No:17.06 BRACKET, LIFTING Option No:LA09007A0


BRACKET, LIFTING

1 3281012 Bracket, lifting 1




Group No:11.02 KIT, ITEMS


1 3815046 Control Safety (LLOP) 1

2 4926975 Electrical water temperature 1

3 3874265 Gauge water temperature 1

4 3814118 Electrical oil Pressure Sensor 1

5 3873989 Gauge lub oil pressure 1

6 3815045 Control Safety (HWT) 17 S 967 Adapter 1

8 70802 T connection 1

9 3814141 Magnetic Pickup 1

10 139969 Nipple plain hexagon 1

11 3814997 Nipple, pipe 1

12 S 1040 A Male, Elbow Adaptor 1

13 4926984 Coil, Electrical Starting 1

AIR SYSTEM


1 3816006 Air Cleaner 1

2 3816005 Cap air cleaner 1

3 3816007 Hose Elbow 1

4 140333 Clamp T bolt 2

5 3872813 Vaccum indicator 1

6 125741 Clamp T bolt 3

7 140312 Clamp Hose 1

8 4056439 Hose Elbow 1

9 3030790 Hose Hump 1

Exhaust systemRef.No. Part Number Part Name Qty Remark

1 3814680 Muffler 1

2 4071458 Flexible exhaust connection 1

3 139266 Gasket 1

4 3235444 Capscrew 8

5 S 670 Plain washer 86 3235459 Lock washer 8

7 3235453 Nut regular 8

8 3814847 Connect exhaust outlet 1

9 4084962 clamp 1

RADIATOR


1 AX1006422 Radiator with CAC Assmbly 1

2 AX1005348 Dearation tank 1

3 AX1009015 Pressure Cap 7 psi 1

4 AX1009008 Hose Plain make up line 1

5 AX1009007 Hose Elbow make up line 1

6 43828 A Clamp Makeup line 47 4963165 Tube, water makeup line 1

8 AK 4029 SS Hose Flexible 1

9 68138 Adaptor 1

10 70458A Plain Hose 2

11 67185H Plain Hose 3

12 43828C Clamp 4

13 43828D Clamp 4

14 3815501 Hose Elbow water 1

GAUGES & INSTRUMENTS



Fuel System (Return Line)


1 S 1040 A Elbow male adapter 1

2 112105 Elbow 1

3 AK 4230 SS Hose,Flexible 1

ACCESSORY DRIVE


1 3939961 Adaptor Hydrualic pump 1



ELECTRICAL WIRING DIAGRAM



NOTES



Registered Office : 35A/1/2, Erandawana, Pune411 038

Cummins Diesel Sales and Service (India) Ltd.

58460502 Engine Parts Manual

Documents

Transcript of 58460502 Engine Parts Manual