5840 Brochure

6
Single Cartridge Slurry Seal Type 5840

Transcript of 5840 Brochure

Page 1: 5840 Brochure

Single Cartridge Slurry Seal

Type 5840

Page 2: 5840 Brochure

Slurry Seal - Type 5840Pressure: Up to 21 bar g / 300 psig

Temperature: Up to 75°C /167°F or 120°C/248°F with

water quench

Speed: A maximum of 15 m/s / 3000 fpm

Duty: Slurry / Abrasive services up to 60% solids

by weight

Seal Size Range: 35mm to 220mm / 1.378" to 8.661"

Type 5840 is a single cartridge seal that encompasses many of

the advantages associated with heavy duty seal design,

encased in a more cost effective package. Designed for the

volume requirements associated with general mineral

processing duties, robust seal face materials make this

offering the perfect general purpose seal for slurry and

abrasive applications. The rugged construction allows for ease

of use, ease of maintenance and ease of operation. The Type

5840 is fully exchangeable as a cartridge with other seals

designed for the same pump types. Components are also fully

interchangeable between other seals of the same group size.

Key Markets

• Minerals Processing

including: - Alumina

Copper

Uranium

Coal Washing

Lead

Gold

Type 5840 Serving the World’s Mineral and Process Industries

• Water & Wastewater

• Pulp & Paper

• Power Generation

• Chemical

• Steel Production

• General Industrial

Page 3: 5840 Brochure

Typical Arrangement/Dimensional Data

Metric Dimensions

Size D D3 D4 D26 D30 D41 D68 L22 L23 L26 L39 Gland Stud

Stud PCD Dia

1 35 - 51 99.0 N/A 140.0 133.0 1/4” NPT 63.0 42.0 24.3 N/A 37.0 N/A N/A

2 51 - 82.5 136.0 163.0 217.0 172.7 1/4” NPT 113.0 54.5 25.0 2.81 45.0 195.0 M12

3 82.5 - 105 170.0 185.0 243.0 200.6 1/4” NPT 154.0 69.5 21.0 4.33 59.0 220.0 M12

4 105 - 135 204.0 210.0 288.0 225.6 3/8” NPT 196.0 69.5 27.0 4.33 67.0 260.0 M12

5 135 - 180 258.0 270.0 350.0 285.8 3/8” NPT 235.0 86.5 25.0 5.52 67.0 320.0 M12

6 180 - 220 310.0 327.3 428.0 343.1 3/8” NPT 290.0 101.0 30.0 5.23 72.0 388.0 M20

Imperial Dimensions

Dimensions for guideline only

See Installation Instructions for piping arrangements

Size D D3 D4 D26 D30 D41 D68 L22 L23 L26 L39 Gland Stud

Stud PCD Dia

1 1.375 - 2.000 3.898 N/A 4.961 5.236 1/4” NPT 2.480 1.654 0.957 N/A 1.457 N/A N/A

2 2.000 - 3.250 5.354 6.419 8.543 6.799 1/4” NPT 4.449 2.146 0.984 0.110 1.772 7.677 M12

3 3.250 - 4.125 6.693 7.285 9.567 7.898 1/4” NPT 6.063 2.736 0.827 0.171 2.323 8.661 M12

4 4.125 - 5.313 8.032 8.269 11.339 8.882 3/8” NPT 7.717 2.736 1.063 0.171 2.638 10.236 M12

5 5.313 - 7.063 10.157 10.632 13.780 11.250 3/8” NPT 9.252 3.406 0.984 0.217 2.638 12.598 M12

6 7.063 - 8.625 12.205 12.885 16.850 13.507 3/8” NPT 11.417 3.976 1.181 0.206 2.835 15.276 M20

Page 4: 5840 Brochure

Dynamic Sealing Pressure RatingThe dynamic sealing pressure rating assumes stable

operation at the speeds indicated on the rating charts

below. When used with the multiplier factors, the

dynamic pressure rating can be adjusted to provide

a conservative estimate of the dynamic pressure

rating for alternate pump operating conditions. For

the Type 5840 the maximum dynamic sealing

pressure is 21 barg / 300 psig. For services outside

this range, contact John Crane Engineering.

Dynamic Sealing Pressure Rating

Parameter Multiplier Factor

0-60% solids 1.00

>60% solids Consult Engineering

<Min speed rating 0.5-0.75 (USP only)

Type 5840 Seal Performance and Limits Data

4000

35-51

1.375-2.000

mm

Inches

51-82.5

2.000-3.250

82.5-105

3.250-4.125

Seal Size

Max Speed Rating

Type 5840 Maximum Speed Rating at 21 barg (300psig)

Sp

ee

d (

rpm

)

105-135

4.125-5.313

135-180

5.313-7.063

180-220

7.063-8.625

3500

3000

2500

2000

1500

1000

500

0

Group

1

Group

2

Group

3

Group

4

Group

5Group

6

*

PressureType 5840 can operate up to 21 bar / 300 psig

Axial Movement AllowanceTo ±1.0mm( 0 .04”) dependant upon seal size.

Acidity/Alkalinity LimitspH 1 to 14

Materials of Construction

Upstream Pumping (USP)In addition to the standard Type

5840, additional performance

and enhanced reliability is

available

in certain applications with the

introduction of the Type 5840

USP, designed to achieve

optimum performance and

maximum life in difficult or

problematic applications.

Slurry ParametersType 5840 seal can accept slurry/abrasives services,

up to 60% solids by weight.

TemperatureThe temperature limit for the Type 5840 is 75°C

(167°F) without Quench, and 120°C (248°F) with

Quench. The temperature limit for the Type 5840

USP is 80°C (175°F).

SpeedThe Type 5840 is designed to operate up to a

maximum speed of 15 m/s / 3000 fpm.

Wetted Metal

Components

Duplex

Stainless Steel

28% Hard

Chrome Iron

Super Duplex

Alloy C-276

(N10276)

Other Metal

Components

302 Stainless Steel

316 Stainless Steel

304 Stainless Steel

(S30400)

Sealing Rings Silicon Carbide Tungsten Carbide

Component Standard Optional

Elastomers Tetrafluoroethylene

/propylene

copolymer (TFE/P)

Ethylene Propylene

Flurocarbon

* Consult John Crane Engineering for pressure and speed rating

for group 6

Page 5: 5840 Brochure

Optimised Running Face Design• Premium-grade silicon carbide as standard

• Robust pin drive gives positive torque transmission

• Hydraulically balanced for optimum performance

• Face design optimised using proprietary computer

simulation program technology

• Identical faces mounted as stationary or rotary face

Maximum Flexibility• Available in 6 seal group sizes

• Maximum interchangeability of key parts across

each group size

• Can be fitted to shaft diameters from 35mm to

220mm (1.378" to 8.661")

• Manufactured from materials resistant to abrasive

and/or chemical attack

• Can be fitted to most slurry handling equipment

• Cartridge assembly for easy installation and

pump adjustment

• Requires no water flush so reduces process dilution

• Requires no support system for successful

operation

• Designed for long service life in hostile

environments

Non Clogging Cone

Spring Design• Profile of the cone spring assembly has

been designed to remain effective and

even resist scale build up or product

ingress that would render normal

springs or bellows inoperable

• Provides constant, positive pressure to the sealing

faces under all operating and hydraulic conditions

Non Dynamic Secondary Seals• No shaft fretting and damage

• No hang-up of primary seal faces

Type 5840

Page 6: 5840 Brochure

If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior totheir selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications withoutprior notice. ISO 9001, ISO 14001 Certified. Details available on request.

©2010 John Crane Print date 10/10 Revised 10/10 www.johncrane.com B-5840/Eng

For your nearest John Crane facility, please contact one of the locations below.

EuropeSlough, UK

Tel: +44-1753-224000Fax: +44-1753-224224

North AmericaGlobal HeadquartersMorton Grove, IL USA

1-800-SEALINGTel: +1-847-967-2400Fax: +1-847-967-3915

Latin AmericaSão Paulo, Brazil

Tel: +55-11-3371-2500Fax: +55-11-3371-2599

Middle East & AfricaDubai, United Arab Emirates

Tel: +971-481-27800Fax: +971-488-62830

Asia PacificSingapore

Tel: +65-6518-1800Fax: +65-6518-1803