5643-1501-CME3-QA-TP-0001, Rev-C

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C

http://slidepdf.com/reader/full/5643-1501-cme3-qa-tp-0001-rev-c 1/16

Format# : 5643-FMT-A4-CRS Rev01

OWNER NEW ABU DHABI INTERNATIONAL

AIRPORT (ADIA) AVIATION FUEL DEPOT

Engineering, Procurement, Construction,

Commissioning And Start- Up (EPC) Works

PMC

COMPANY COMMENT RESOLUTION SHEET EPC CONTRACTOR

TEST PROCEDURE FOR

CLEAN AGENT SYSTEM5643-1501-CME3-QA-TP-0001

LARSEN & TOUBRO LIMITED

AGREEMENT NO.: - PROJECT NO.: 5643

Rev B of 1

PMC DTN Reference: PMC DTN Date: 09-Feb-16

Sl. No. PMC comment CME Response PMC confirmation

1

Please refer comment – functional

test shall be done as per cause and

effect chart –

5643-1501-CB-PP-0020

Noted. Mentioned in CL-6.3.2

2

DGS-204, CL-15.4 “UL approvedtesting machine to be used for thistest”

Noted. Mentioned in CL – 6.4.1

3DGS-204, CL-15.6, Functional TestAcceptance

Noted.

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C



AIRPORT (ADIA) AVIATION FUEL DEPOTEngineering, Procurement, Construction, Commissioning

And Start- Up (EPC) Works

EPC CONTRACTOR

LARSEN & TOUBRO LIMITED COMPANY

TEST PROCEDURE FORCLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC

AGREEMENT NO.: HCPI-AD/PO/LE131117/FOAM/001/14PROJECT NO.: 5643

Rev CPage 1 of 12

TEST PROCEDURE FOR CLEAN AGENT SYSTEM

PURCHASE ORDER: HCPI-AD/PO/LE131117/FOAM/001/14

VENDOR NAME: Consilium Middle East (FZC)

EQUIPMENT / PACKAGE DESC: Clean Agent System

TAG NO: -

DOCUMENT CLASS 1 DISCIPLINE CODE 19

B 08-Feb-2016Issued for Approval

TV SPJ IN

B 03-Jan-2015 Issued for Approval

TV SPJ IN

A 21-Oct-15 Issued for Approval TV SPJ IN

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C



AIRPORT (ADIA) AVIATION FUEL DEPOTEngineering, Procurement, Construction, Commissioning

And Start- Up (EPC) Works

EPC CONTRACTOR


TEST PROCEDURE FORCLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev CPage 2 of 12

REVISION HISTORY SHEET

This page is a record of all revisions of this document. All previous issues are hereby superseded and are to

be destroyed.

Page No. Clause No. Description of Revision Revision

3 1 Test Procedure A

3-15 1 Comments as per CRS B

3-15 1 Comment as per CRS C

Notes:1) Revisions are denoted as follows:

Revision bar (vertical line) would be placed in the left hand margin to indicate where the change has beenmade.

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C


OWNER NEW ABU DHABI INTERNATIONAL AIRPORT

(ADIA) AVIATION FUEL DEPOTEngineering, Procurement, Construction, Commissioning And

Start- Up (EPC) Works

EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 3 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001

INDEX

1. PURPOSE

2. SCOPE OF WORK

3. REFERENCE DOCUMENT / STANDARD / DRAWINGS

4. DEFINITIONS & ABBREVIATIONS

5. RESPONSIBITLITY

6. TESTS

7. ATTACHMENTS

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C





EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 4 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001

1.0 PURPOSE:

The Purpose of this procedure is to ensure that testing in clean agent system are conducted

Safely & effectively and to the compliance to specifications, codes & approved drawings.

2.0 SCOPE OF WORK:

This procedure is developed to provide the construction personnel to enable them to carry outFollowing test in clean agent system such as pneumatic test, puff test and room integrity test(Door Fan Test) in accordance with project requirement and specification.

3.0 REFERENCE DOCUMENT / STANDARD / DRAWINGS

NFPA – 2001

5643-1501-CME3-MEQ-DS-0001 - Technical Data Sheet Of Argonite System

5643-1501-CME3-QA-ITP-0001 – Inspection & Test Plan For Clean Agent System

DGS-MU-204 - Fire Protection Clean Agent Systems

5643-1501-CME3-HSE-GA-0001 to 0005, Clean Agent GA Drawings

5643-1501-CME3-HSE-CEF-0001 to 06, Cause & Effect For Clean Agent System

5643-1501-CB-PP-0020, Functional Test Procedure.

4.0 DEFINITIONS & ABBREVIATIONS

Project : New ADIA Aviation Fuel Depot

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C





EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 5 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001

Owner : ADNOC Distribution

Company : Abu Dhabi Oil Refining Company (Takreer)

PMC Consultant : Jacobs International Holdings INC.

Contractor : Larsen & Toubro Ltd.

Sub – Contractor : Consilium Middle East (FZC)

ITP : Inspection & Test Plan

5.0 RESPONSIBILITY

The Contractor shall ensure all the documents related to Pneumatic test are as per OwnerSpecifications & ITP. The contractor has the responsibility to assure that Pneumatic test shall beCarried out according to this procedure. The QC Engineer will be responsible for all

Activities that will fulfill the requirements of ITP, codes and these procedures.Responsibilities of Sub-Contractor personals for this test will be as below.

5.1 Project Manager: Leads the entire Construction activities and tests andEnforces strict adherence to all project requirements.

5.2 Project / Site Engineers: Ensure that all related works are carried out in accordanceWith the approved drawings, Specifications, schedule, Quality and Safety. They will report to theProject Manager.

5.3 QA-QC: Ensure the quality of the work done as per the Project specifications.

5.4 Health and Safety Officer: Responsible for the organization, coordination andImplementation of the occupational safety programs at the Respective project site. He willadvise the Supervisor, Foreman and other supervisory.

5.5 Supervisor or Foreman: Supervises the test at the field and report to the engineer.

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C


8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C





EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 7 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001

6.2 Puff Test

6.2.1 Equipment / Resources / Tools

1, Compressor2, Isolation Valves3, Hoses4, Blind Plugs5, Bolts & Nuts6, Other Miscellaneous

6.2.2 Sequence of Test Shall be as follow;

a, All the discharge nozzle outlets will be covered with Plastic bags and air through acompressor will be send through the pipe lines.

b. Acceptance criteria of puff test will be that all the caps (plastic bags) should blow offindicating that the pipes are free of obstructions.

6.3 Functionality Test of Clean Agent System.


1. Digital AVO Meter (Multi-Meter)

2. Detector Removal Tool3. Smoke Detector Test Gas.4. Panel configuration Sheet5. Spanner Set6. Screw Driver7. Splicing Tools8. Mobile scaffold/step ladders9. AC Power Tester

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C





EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 8 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001

6.3.2 Sequence of Functional Test Shall be as follow;

Functional Test shall be doing based on the Cause & Effect Chart and Functional TestProcedure.

1. After Visual Inspection of the complete installation disconnect the solenoid actuator fromthe cylinders in order to avoid any accidental Argonite Discharge.

2. Powering up the FECP panel and clearing all the faults, if any.

3. Check any one detector using test gas.

4. Check the first stage alarm is operational.

5. Press the silence and reset switch and check whether the system is going back to normalstage.

6. Activate two detectors using test gas.

7. Check whether both First stage & second stage alarms are operational.

8. This will operate the fire relay and the actuator output will operate after the time delayperiod-time delay set (30 sec).

9. Check the operation of the electric control head of cylinder.

10. Press the “ABORT” station and confirm that electric control head is not working after thetime delay period.

11. Release the “ABORT” station and check the electric control head operating after timedelay set.

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C





EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 9 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001


13. Operate the “MANUAL RELEASE” station and check whether both First stage & secondstage alarms are operational. This will operate the fire relays and electric control heads.


15. Check the operation of various other user controls available.

16. Check the operation of Sounder/Flasher in the system.

17. Check whether proper response is getting in Main Fire Alarm Control Panel for Argonitesystem fire & fault.

18. Remove the Power supply to the panel and check whether fault LED & Buzzer activated.

19. Connect back AC Power Supply to the Panel and check whether system is in NormalCondition.

20. Remove Battery Connection to the Panel and check for PSU trouble LED & Buzzeractivation.

21. Upon satisfactory testing of the extinguishing system, fit the solenoid to the cylinder (if therooms are in operational condition) .

6.4 Room Integrity Test (Room Fan Test)


1, Door Fan Frame2, Integrity Testing Fan (UL Listed)3, Controller4, Masking Tape5, Multimeter

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C





EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 10 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001

6.4.2 Sequence of Room Integrity Test Shall be as follow;

1. After Visual Inspection of the complete room for any air leakages close all A/C duct

Dampers, drop curtains present in the protected room.

2. Check the dimensions of the protected room and calculate the volume of the protectedroom in cubic feet.

3. Note the amount of Argonite agent using for protecting this room in Lbs.

4. Fix the door fan frame to any one of the door in protected room and keep all the otherdoors close and Seal the complete leakage around the door fan frame.

5. Power up the testing equipment and Select the agent using to protect the room as Argonite.

6. As following the equipment instruction give input the values of total volume of protectedhazard, Height of the protected room & amount of Argonite agent using to protect thisroom.

7. Give input the protected height required for this room (as per standards protectedheights should be higher than maximum height of the protected equipment).

8. Fix the fan to the door fan frame for depressurizing and connect power cable to the fan.

9. Connect the tube to door fan frame to measure the pressure difference between insideand outside the room.

10. Also connect the tube to the fan for measuring the flow pressure in fan during testingand Switch on the fan to achieve differential pressure in the range as mentioned bysoftware.

11. Achieve this differential pressure by keeping the minimum possible range (by keepingminimum no: of openings in the fan) and by adjusting the fan speed.

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C





EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 11 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001

12. Note the differential room pressure and flow pressure required to obtain this differentialroom pressure from the pressure gauges when these readings become steady.

13. As per the equipment instruction give input the values of this differential room pressureand corresponding flow pressure and the range.

14. Change the fan direction in frame for pressurization and also change selection switch to'pressurizing' position.

15. Switch on the fan to achieve differential pressure in the range as mentioned in theequipment.

16. Achieve this differential pressure by keeping the minimum possible range (by keepingminimum no: of openings in the fan) and by adjusting the fan speed.

17. Note the differential room pressure and flow pressure required to obtain this differentialroom pressure from the pressure gauges when these readings become steady.

18. As per the equipment instruction give input the values of this differential room pressureand corresponding flow pressure and the range.

19. Check the retention time for the specified protected height and concentration (As pernormal practice this retention time should be greater than 10 minutes).

20. Note the value of Equivalent Leakage Area (ELA) and check whether this leakage areais less than the Maximum allowable leakage area for the specified protected height.

21. Note the height up to which Argonite agent will retain for 10 minutes after agentdischarge.

22. Check whether this height is more than the protected height required for the hazard andCheck whether the results are within acceptable limit or not.

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C





EPC CONTRACTOR


TEST PROCEDURE FOR

CLEAN AGENT SYSTEM

Doc. No. 5643-1501-CME3-QA-TP-0001

VENDOR

PMC


Rev C Page 12 of 12

Doc. No. 5643-1501-CME3-QA-TP-0001

7.0 ATTACHMENT:

1. Pneumatic Test Report

2. Puff Test report3. Functional Test report

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C


TEST PACK NO.: SYSTEM NO.:

SERVICE : SUBSYSTEM NO.:

TEST PRESSURE HOLDING TIME:

DURATION OF TEST: TEST MEDIUM TEMPERATURE:

TEST PRESSURE-FINISH TIME:

TEST PRESSURE-START: TEST PRESSURE-FINISH:

1

2

PIPING TEST PRESSURE SATISFACTORILY COMPLETED:

Format No.: 5643-1501-PIP-MS-0008 FM07 Rev.B

CHECKED & WITNESSED BY CONTRACTOR WITNESSED & APPROVED BY COMPANY/PMC/TPI

DATE: DATE:

NAME: NAME:

SIGN: SIGN:

P & ID Rev. RemarksSL.NO Sheet No.

OWNER NEW ABU DHABI INTERNATIONAL AIRPORT (ADIA)

AVIATION FUEL DEPOT

Engineering, Procurement, Construction,

Commissioning and Start-Up (EPC) Works, Project No.

5643, Agreement No.: 12-5643-E-1

PMC

COMPANY EPC CONTRACTOR


PNEUMATIC TEST REPORT

PRESSURE GAUGE 1 RANGE :

PRESSURE GAUGE 2 RANGE :

DATA

GAUGE1 S.No /CALIBRATION NO.:

TEST RESULTS

DESIGN PRESSURE (Kg/Cm2): TEST PRESSURE(Kg/Cm

2) TEST MEDIUM:

GAUGE 2 S.NO/CALIBRATION NO.:

PSV CALIBRATION NO. : PSV SET PRESSURE:

DATE OF TEST:

ACCEPTED / REJECTED

TEST PRESSURE-START TIME:

ZONELine No

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C


OWNER PMC

Date:

Report No.:

Accepted Accepted Subject to Not Accepted

Name: Sign: Sign:

Sign: Date: Date:

Date: Name: Name:

Acceptance criteria of puff test will be that all the caps (plastic bags / ballons) should blow off indicating

that the pipes are free of obstructions.

No of Rooms -

Drawing No -

ACCEPTANCE CRITERIA

NEW ABU DHABI INTERNATIONAL AIRPORT (ADIA) AVIATION FUEL

DEPOTEngineering, Procurement, Construction, Commissioning and start-up (EPC) works,

Project No. 5643, Agreement No.: 12-5643-E-1

PUFF TEST REPORT


LARSEN & TOUBRO LIM

CONTRACTOR: LARSEN & TOUBRO LIMITED

COMPANY / PMC: ABU DHABI OIL REFINING Co. (TAKREER) / JACOBS INTERNATIONAL HOLDINGS Inc.

COMPANY / PMC

COMPANY/PMC Comments

CHECKED BY SUBCONTRACTOR CHECKED BY CONTRACTOR ACCEPTED BY COMPANY/PMC/TPI

Notes / Comments (if any):

AREA -

8/18/2019 5643-1501-CME3-QA-TP-0001, Rev-C


OWNER PMC

Date:

Report No.:

Accepted Accepted Subject to Not Accepted

Name: Sign: Sign:

Sign: Date: Date:

NEW ABU DHABI INTERNATIONAL AIRPORT (ADIA) AVIATION FUEL

DEPOTEngineering, Procurement, Construction, Commissioning and start-up (EPC) works,

Project No. 5643, Agreement No.: 12-5643-E-1

AREA:

FUNCTIONAL TEST REPORT



CONTRACTOR: LARSEN & TOUBRO LIMITED

COMPANY / PMC: ABU DHABI OIL REFINING Co. (TAKREER) / JACOBS INTERNATIONAL HOLDINGS Inc.

DRAWING NO:

COMPANY / PMC

COMPANY/PMC Comments

CHECKED BY SUBCONTRACTOR CHECKED BY CONTRACTOR ACCEPTED BY COMPANY/PMC/TPI

11

REMARKS

5 Check whether both First stage & second stage alarms are operational.

6

This will operate the fire relay and the actuator output will operate after the time delay period-time

delay set (30 sec).

8 Press the “ABORT” station and confirm that electric control head is not working after the time delay period.

18Remove Battery Connection to the Panel and check for PSU trouble LED & Buzzer activation.

19Upon satisfactory testing of the extinguishing system fit the solenoid to the cylinder (if the rooms are in

operational condition) .

SI NO DESCRIPTION

1 Check any one detector using test gas.

10 Press the silence and reset switch and check whether the system is going back to normal stage.

2 Check the first stage alarm is operational.


4 Activate two detectors using test gas.

16Remove the Power supply to the panel and check whether fault LED & Buzzer activated.

7 Check the operation of the electric control head of cylinder.

Operate the “MANUAL RELEASE” station and check whether both First stage & second stage alarms are

operational. This will operate the fire relays and electric control heads.

9 Release the “ABORT” station and check the electric control head operating after time delay set.

17Connect back AC Power Supply to the Panel and check whether system is in Normal Condition.

Notes / Comments (if any):


13 Check the operation of various other user controls available.

14 Check the operation of Sounder/Flasher in the system.

15

Check whether proper response is getting in Main Fire Alarm Control Panel for Argonite system fire & fault.

5643-1501-CME3-QA-TP-0001, Rev-C

Documents

Transcript of 5643-1501-CME3-QA-TP-0001, Rev-C